1798-ADN (Contains information
on 1798-IB4, -IB8, -OB4E, -OB8E,
-IB4D, -IE4, -OE2)
User Manual
Important User Information
Because of the variety of uses for the products described in this
publication, those responsible for the application and use of these
products must satisfy themselves that all necessary steps have been
taken to assure that each application and use meets all performance
and safety requirements, including any applicable laws, regulations,
codes and standards. In no event will Rockwell Automation be
responsible or liable for indirect or consequential damage resulting
from the use or application of these products.
Any illustrations, charts, sample programs, and layout examples
shown in this publication are intended solely for purposes of
example. Since there are many variables and requirements associated
with any particular installation, Rockwell Automation does not assume
responsibility or liability (to include intellectual property liability) for
actual use based upon the examples shown in this publication.
Allen-Bradley publication SGI-1.1, Safety Guidelines for the
Application, Installation and Maintenance of Solid-State Control
(available from your local Rockwell Automation office), describes
some important differences between solid-state equipment and
electromechanical devices that should be taken into consideration
when applying products such as those described in this publication.
Reproduction of the contents of this copyrighted publication, in whole
or part, without written permission of Rockwell Automation, is
prohibited.
Throughout this publication, notes may be used to make you aware of
safety considerations. The following annotations and their
accompanying statements help you to identify a potential hazard,
avoid a potential hazard, and recognize the consequences of a
potential hazard:
WARNING
Identifies information about practices or
circumstances that can cause an explosion in a
hazardous environment, which may lead to personal
injury or death, property damage, or economic loss.
!
ATTENTION
Identifies information about practices or
circumstances that can lead to personal injury or
death, property damage, or economic loss.
!
IMPORTANT
Identifies information that is critical for successful
application and understanding of the product.
FlexArmor and RSNetWorx for DeviceNet are trademarks of Rockwell Automation.
MicroSoft Windows is a registered trademark of Microsoft Corporation.
Summary of Changes
New Modules Information
In this version of the FlexArmor™ User Manual information was
added about the following three FlexArmor modules:
1798-IB4D,
•
1798-IE4, and
•
1798-OE2.
•
Communication and mapping information about these modules are
contained in chapter 2. Configuration information is found in chapter
3.
1Publication 1798-UM001B-EN-P - November 2002
Summary of Changes 2
Notes:
Publication 1798-UM001B-EN-P - November 2002
Preface
Introduction
Contents
Audience
What We assume
Use this manual to install, communicate with, map, configure, and
troubleshoot the FlexArmor system.
You will find the following information in this manual:
For information aboutSee
installing your DeviceNet adapter moduleChapter 1
how communication takes place and I/O image mappingChapter 2
how to configure your DeviceNet adapterChapter 3
troubleshootingChapter 4
module specificationsAppendix A
This manual is intended for engineers and technicians who are
installing, programming, and maintaining a FlexArmor system.
We assume you:
Common Techniques Used
in This Manual
know each of your device’s I/O parameters and requirements
•
are familiar with RSNetWorx for DeviceNet™
•
®
are familiar with the Microsoft
•
The following conventions are used throughout this manual:
Bulleted lists provide information, not procedural steps.
•
Numbered lists provide sequential steps.
•
• Pictures of keys and/or screens represent the actual keys you
press or the screens you use.
• Actions you must perform appear in bold text. For example:
Click View to display the EDS file.
Windows® environment
1Publication 1798-UM001B-EN-P - November 2002
Preface 2
Rockwell Automation
Support
Before you contact Rockwell Automation for technical assistance, we
suggest you please review the troubleshooting information contained
in chapter 4 of this publication first.
If the problem persists, call your local distributor or contact Rockwell
Automation in one of the following ways:
PhoneUnited
States/Canada
Outside United
States/Canada
Internet
⇒
1.440.646.5800
You can access the phone number for your country via the
Internet:
1. Go to http://www.ab.com
2. Click on
(http://support.automation.rockwell.com)
3. Under
1. Go to http://www.ab.com
2. Click on
(http://support.automation.rockwell.com)
Product Support
Support Centers
Product Support
, click on
Contact Information
Your Questions or Comments on this Manual
If you find a problem with this manual, please notify us of it on the
enclosed How Are We Doing form found in the back of the manual.
Publication 1798-UM001B-EN-P - November 2002
Install Your DeviceNet Adapter
Module
How Communication Takes Place
and I/O Image Table Mapping
This chapter describes the FlexArmor system, the DeviceNet Adapter
and the procedures for installing your DeviceNet adapter module. The
sections in this chapter include:
the FlexArmor system
•
adapter components
•
power requirements
•
mount the adapter
•
set the adapter address switches
•
install the adapter module
•
connect the external wiring
•
FlexArmor is a small, modular block I/O system for distributed
applications that performs all of the functions of rack-based I/O. The
FlexArmor system contains the following components:
Baseplate, 1798-BP2, -BP4, -BP6, or -BP8
•
DeviceNet adapter/power supply, 1798-ADN - powers the
•
internal logic for as many as eight I/O modules
I/O modules contain the bus interface and circuitry needed to
•
perform specific functions related to your application. These I/O
modules include:
– Input modules, 1798-IB4 or -IB8, -IB4D, and -IE4
– Output modules, 1798-OB4E or -OB8E, and OE2
• Field Termination Plug (FTP), 1798-DFTP1 or -DFTP2
• Filler module, 1798-N2
1Publication 1798-UM001B-EN-P - November 2002
1-2 Install Your DeviceNet Adapter Module
1798-ADN
FTP (Field Termination Plug)
1798-0B4E
1798-N2
42537
1798-BP4
4-position
Baseplate
For information on how communications occurs on the FlexArmor
system backplane, refer to Chapter 2.
DeviceNet Adapter
Components
Power Requirements
The adapter module consists of the following major components:
diagnostic indicators
•
node address switch
•
Diagnostic Indicators
Diagnostic indicators are located on the front panel of the adapter
module. They show both normal operation and error conditions in
your remote I/O system. The indicators are:
• Mod/Net status
• I/O status
A complete description of the diagnostic indicators and how to use
them for troubleshooting is explained in Chapter 4.
The FlexArmor system requires a current of 400 mA at 24V dc from
the 1798-FTP sensor power connector for FLEX bus operation. This is
sufficient to support up to 8 modules. Remember to add this amount
to current requirements for other modules using the same 24V supply.
The FlexArmor system consumed 90 mA of DeviceNet power.
Publication 1798-UM001B-EN-P - November 2002
Install Your DeviceNet Adapter Module 1-3
Mount the
FlexArmor Platform
102.5 mm
4.0 in.
The DeviceNet adapter module can be mounted directly on a
machine. Refer to the specific method of mounting below.
Mounting Instructions
To mount the platform on a wall or panel, use the screw holes
provided in the FlexArmor Baseplate.
Install the mounting Baseplate as follows:
1. Lay out the required points as shown in the drilling dimension
drawing.
25 mm (0.98 in.) clearanc e all around
102.5 mm
4.0 in.
102.5 mm
4.0 in.
102.5 mm
4.0 in.
92 mm
3.6 in.
69 mm
2.7 in.
42665
2. Drill the necessary holes for #10 (M6) machine or self-tapping
screws.
3. Mount the Baseplate using #10 (M6) screws.
4. Connect functional ground to ground using the functional
ground lug connector.
To view a drill template for the FlexArmor Baseplate, refer to the
website http://www.ab.com/abecad/.
You are now ready to set the node address on the FlexArmor adapter
module and to install your selected FlexArmor components. Please
refer to the individual component installation instructions for
guidelines.
Publication 1798-UM001B-EN-P - November 2002
1-4 Install Your DeviceNet Adapter Module
Set the Network
Address Switch on the
DeviceNet Adapter
Valid node addresses are 00 to 63.
Set the network address using the rotary switches. The setting of the
network address cannot be changed using the DeviceNet
configuration software.
Each module is shipped set for node address 63. The switches are
located on the underside of the module. The two switches are:
MSD (most significant digit)
•
LSD (least significant digit)
•
To reset the node address, use a small blade screwdriver to rotate the
switches. Line up the small black dot on the switch with the number
setting you wish to use.
MSD
Install Your FlexArmor
DeviceNet Adapter Module
Switches are
shown in the
63 position.
IMPORTANT
To install the FlexArmor DeviceNet Adapter Module:
1. Hold the adapter at an angle and engage the top of the adapter
in the indention on the rear of the Baseplate.
IMPORTANT
2. Press the module down flush with the panel until the locking
lever locks.
The baud rate for the adapter is set by way of “baud
detection” (Autobaud) at power up.
The adapter module must be installed only in the
adapter slot, next to the FTP.
LSD
43387
Publication 1798-UM001B-EN-P - November 2002
Install Your DeviceNet Adapter Module 1-5
3. Repeat steps 1 and 2 for each I/O module for the remaining
Baseplate I/O slots.
Connect External Wiring
IMPORTANT
I/O modules can be installed in any slot location to
the right of the adapter module. The adapter is
capable of addressing eight modules.
4. Screw down the module retaining screws to ensure IP67
compliance.
Torque the screws to 0.5-0.7 Nm. (4.43-6.2 inch
IMPORTANT
•
pounds).
Dust caps on the I/O modules must have 4 inch
•
pounds of torque to maintain IP67 compliance.
Connect external wiring to the DeviceNet Field Termination Plug
(DFTP) as shown below.
1. Connect the DeviceNet cable to the DFTP as shown.
ConnectConnector Pin To
BLK Wire3-V
BLU Wire5CAN* Low
Base Wire1Drain
WHT Wire4CAN High
RED Wire2+V
*CAN=Controller Area Network
Micro Male connector (In)
3
4
5
2
1
1
4
5
3
DFTP1DFTP2
Micro Female connector
(Daisy Chain Out)
2
42538
3
3
2
4
4
2
Mini Male connector (In)
1
5
5
Mini Female connector
(Daisy Chain Out)
1
42653
2. Insert the connector into the mating connector on the
3. DeviceNet FTP module.
Publication 1798-UM001B-EN-P - November 2002
1-6 Install Your DeviceNet Adapter Module
4. Connect 24V dc power to sensor voltage for adapter and input
module power.
5. Connect 24V dc power to output voltage for output module
power.
PinFunction
1Output Power +
2Sensor Power +
3Sensor Power 4Output Power -
34
1
2
Male Connector
42539
Publication 1798-UM001B-EN-P - November 2002
Chapter
How Communication Takes Place and I/O
Image Table Mapping
2
Chapter Objectives
Communication Over the
FlexArmor Backplane
Read
Network
DeviceNet
Adapter
Write
In this chapter, you will learn about:
communication over the FlexArmor backplane (between the
•
DeviceNet adapter and the I/O modules)
how data is mapped into the I/O image table
•
One 1798-ADN DeviceNet adapter can interface with up to eight
FlexArmor I/O modules placed in a FlexArmor baseplate. The adapter
communicates to other network system components (typically one or
more controllers or scanners, and/or programming terminals) over the
DeviceNet network. The adapter communicates with its I/O modules
over the backplane.
I/O ModuleI/O ModuleI/O Module
InputsInputsInputs
Read
StatusStatusStatus
OutputsOutputsOutputs
ConfigurationConfigurationConfiguration
Words
Write
Words
Slot 0
The I/O map for a module is divided into read words and write
words. Read words consist of input and status words and write words
consist of output and configuration words. The number of read words
or write words can be zero or more. The length of each I/O module’s
read words and write words varies in size depending on module
complexity. Each I/O module will support at least 1 input word or 1
output word. Status and configuration are optional, depending on the
module.
1Publication 1798-UM001B-EN-P - November 2002
Slot 1Slot 7
2-2 How Communication Takes Place and I/O Image Table Mapping
For example, a 4 point discrete input module will have up to 2 read
words and 1 write word.
About I/O Structure
4-point Discrete Input Module
Check the I/O map for each module for the exact mapping.
Output data is received by the adapter in the order of the installed I/O
modules. The Output data for slot 0 is received first, followed by the
Output data for slot 1, and so on up to slot 7.
The first word of input data sent by the adapter is the Adapter Status
Word. This is followed by the input data from each slot, in the order
of the installed I/O modules. The Input data from slot 0 is first after
the status word, following by Input data from slot 2, and so on up to
slot 7.
I/O Image
Input Size
1 or 2 Words
Output Size
0 or 1 Words
Not used
Module Image
Inputs
Not used
Delay
Time
Delay
Tim e
Network READ
Network WRITE
DeviceNet Adapter
Read Data
Adapter Status
Slot 0 Input Data
Slot 1 Input Data
...
Slot 7 Input Data
Slot 0 Output Data
Slot 1 Output Data
...
Slot 7 Output Data
...
...
Read
Write
I/O Module
Slot 0
I/O Module
Slot 1
...
I/O Module
Slot 7
Publication 1798-UM001B-EN-P - November 2002
How Communication Takes Place and I/O Image Table Mapping 2-3
Description of Adapter Input Status Word
The input status word consists of:
I/O module fault bits - 1 status bit for each slot
•
node address changed - 1 bit
•
I/O Module Fault Bits
Bit: 15 9 through 15 8 7 6 5 4 3 2 1 0
Not Used
Node Address Changed Bit
Slot 7
Slot 6
Slot 5
Slot 4
Slot 3
Slot 2
Slot 1
Slot 0
42843
The adapter input status word bit descriptions are shown in the
following table.
Bit
Description
I/O Module
Fault
BitExplanation
0This bit is set (1) when an error is detected in slot
position 0.
1This bit is set (1) when an error is detected in slot
position 1.
2This bit is set (1) when an error is detected in slot
position 2.
3This bit is set (1) when an error is detected in slot
position 3.
4This bit is set (1) when an error is detected in slot
position 4.
5This bit is set (1) when an error is detected in slot
position 5.
Node Address
Changed
6This bit is set (1) when an error is detected in slot
position 6.
7This bit is set (1) when an error is detected in slot
position 7.
8This bit is set (1) when the node address switch setting
has been changed since power up.
9 thru 15Not used - sent as zeroes.
Publication 1798-UM001B-EN-P - November 2002
2-4 How Communication Takes Place and I/O Image Table Mapping
Possible causes for an I/O Module Fault are:
transmission errors on the FlexArmor backplane
•
a failed module
•
a module removed from the FlexArmor Baseplate
•
incorrect module inserted in a slot position
•
the slot is empty, but the platform is configured for a module in
•
the slot location
Communication Choices
The FlexArmor DeviceNet adapter module supports multiple
communication choices. These choices all use the default I/O
structure previously described. The adapter master makes the actual
communication choice. The choices are:
Polled - data is sent by the adapter in response to received data
Strobe - data is sent by the adapter in response to the strobe
command. The single bit allocated to the adapter in the strobe
message is not used. If the configured size of the input data (sent from
the adapter) is greater than 8 bytes, the strobe connection
establishment will fail. In this case, the input size must be
re-configured to 8 bytes or less.
Change of State - data is sent by the adapter based on detection of
any changed value within the input data. Data is independently
received based on change of state from the sender. Data in both
directions can be acknowledged or unacknowledged depending on
the run time configuration of the system.
Cyclic - data is sent cyclically by the adapter based on a configured
time value. Data is independently received cyclically from the sender.
Data in both directions can be acknowledged or unacknowledged
depending on the run time configuration of the system.
Publication 1798-UM001B-EN-P - November 2002
How Communication Takes Place and I/O Image Table Mapping 2-5
Mapping Data into the
Image Table
All FlexArmor modules are supported by the DeviceNet adapter. At
present, these consist of:
Sourcing Output Module
4 Analog Input Module1798-IE42-9
2 Analog Output Module 1798-OE22-12
Description of 1798-IB4 Image Table Mapping
Read
Write
I/O Image
Input Size
1 or 2 Words
Output Size
0 or 1 Word
Reserved
Reserved
Fault
Enabled
Not used
Module Image
Reserved
Inputs
Fault
Input
Delay
Time
42840
Memory Map of 4 Point Discrete Input Module Image Table - 1798-IB4
Decimal
Bit
Octal Bit17161514131211100706050403020100
Where D = Input Data (D0 correspon ds to input 0, D1 corresponds to input 1, etc.), DT = Input Delay Time (DT 00-3
corresponds to inputs 0 through 3), FO = Fault Bit - Indicates status of module sensor power (0=Normal, 1=Sensor Power
Shorted), FE = Fault Enabled Bit, must be set to return fault bit (FO) from module. The “Fault Enabled” bit will be set
automatically if the input filter times are configured through RSNetWorx for DeviceNet.
15141312111009080706050403020100
Size
Not usedD3D2D1D0 Read Word 1
Not usedFO Read Word 2
ReservedFEReserved DT 00-3Write Word 1
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2-6 How Communication Takes Place and I/O Image Table Mapping
Input Delay Times for the 1798-IB4 Input Module
BitsDescriptionSelected Delay Time
020100Delay Time for Inputs 00-03
000Delay Time 0 (default)256µs
001Delay Time 1512µs
010Delay Time 21ms
011Delay Time 32ms
100Delay Time 44ms
101Delay Time 58ms
110Delay Time 616ms
111Delay Time 732ms
Description of 1798-IB4D Image Table Mapping
Read
Write
I/O Image
Input Size
1 or 2 Words
Output Size
0 or 1 Word
Short Circuit
Detect
Reserved
Open Wire
Detect
Open Wire
Disables
Module Image
Not Used
Not used
Reserved
Inputs
Delay
Tim e
Memory Map of 4 Point Discrete Input Module Image Table - 1798-IB4D
Decimal
Bit
Octal Bit17161514131211 100706050403020100Dec
Where I = Input Data (I0 corresponds to input 0, I1 corresponds to input 1, etc.); DT = Input Delay Time (DT 00-3
corresponds to inputs 0 through 3) W = Open Wire Detect; S = Short Circuit Detect; D = Open Wire Disable
15141312111009080706050403020100
Size
S3S2S1S0W3W2 W1W0Not UsedI3I2I1I0Read W ord 1
Not UsedRead W ord 2
ReservedD3D2D1D0Reserved DT 00-3Write Word 1
43388
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How Communication Takes Place and I/O Image Table Mapping 2-7
Input Delay Times for the 1798-IB4D Input Module
BitsDescriptionSelected Delay Time
020100Delay Time for Inputs
00-03
000Delay Time 0 (default)256µs
001Delay Time 1512µs
010Delay Time 21ms
011Delay Time 32ms
100Delay Time 44ms
101Delay Time 58ms
110Delay Time 616ms
111Delay Time 732ms
Description of 1798-IB8 Image Table Mapping
Read
Write
I/O Image
Input Size
1 or 2 Words
Output Size
0 or 1 Word
Reserved
Reserved
Fault
Enabled
Not used
Module Image
Reserved
Inputs
Fault
Input
Delay
Time
42840
Memory Map of 8 Point Discrete Input Module Image Table - 1798-IB8
Decimal
Bit
Octal Bit17161514131211100706050403020100
Where D = Input Data (D0 correspon ds to input 0, D1 corresponds to input 1, etc.), DT = Input Delay Time (DT 00-07
corresponds to inputs 0 through 7) FO = Fault Bit - Indicates status of module sensor power (0=Normal, 1=Sensor Power
Shorted), FE = Fault Enabled Bit, must be set to return fault bit (FO) from module. The “Fault Enabled” bit will be set
automatically if the input filter times are configured through RSNetWorx for DeviceNet.
15141312111009080706050403020100
Size
Not usedD7D6D5D4D3D2D1 D0 Read Word 1
Not usedFO Read Word 2
ReservedFEReserved DT 00-07Write Word 1
Publication 1798-UM001B-EN-P - November 2002
2-8 How Communication Takes Place and I/O Image Table Mapping
Input Delay Times for the 1798-IB8 Input Module
BitsDescriptionSelected Delay Time
020100Delay Time for Inputs 00-07
000Delay Time 0 (default)256µs
001Delay Time 1512µs
010Delay Time 21ms
011Delay Time 32ms
100Delay Time 44ms
101Delay Time 58ms
110Delay Time 616ms
111Delay Time 732ms
Description of 1798-OB4E Image Table Mapping
I/O Image
Read
Write
Input Size
0 or 1 Word
Output
1 Word
Not Used
Reserved
Module Image
Fault Bits
Outputs
Memory Map of 4 Point Discrete Output Module Image Table - 1798-OB4E
Decimal
Bit
Octal Bit17161514131211100706050403020100
Where O = Output Value (O0 corresponds to output 0, O1 corresponds to output 1, etc.)
F0-F3 = Indicate the status of each output point (0=Output normal, 1=Output faulted)
15141312111009080706050403020100
Not usedF3F2F1F0Read Word 1
ReservedO3O2O1 O0 Write Word 1
42824
Size
Publication 1798-UM001B-EN-P - November 2002
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