Installation Instructions
FLEX Ex Power Supply
Catalog Number 1797-PS2N2
Top ic Page
Important User Information 2
About the Power Supply 3
Understanding System Planning 4
Electrostatic Charge 6
Outputs 6
Mount the 1797-PS2N2 Power Supply 7
Customer Connections 8
1797-PS2N2 Power Supply Mounting Dimensions and Terminal
Base Assignments
Repair 9
Specifications 10
Certifications 11
UL, C-UL I/O Entity Parameters 13
FM I/O Entity Parameters 16
Ferrite Beads 19
9
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2 FLEX Ex Power Supply
WARNING
IMPORTANT
ATTENTION
SHOCK HAZARD
BURN HAZARD
Important User Information
Solid state equipment has operational characteristics differing from those of electromechanical
equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls
(Publication SGI-1.1 available from your local Rockwell Automation sales office or online at
http://literature.rockwellautomation.com) describes some important differences between solid state
equipment and hard-wired electromechanical devices. Because of this difference, and also because of the
wide variety of uses for solid state equipment, all persons responsible for applying this equipment must
satisfy themselves that each intended application of this equipment is acceptable.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages
resulting from the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the
many variables and requirements associated with any particular installation, Rockwell Automation, Inc.
cannot assume responsibility or liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits,
equipment, or software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell
Automation, Inc. is prohibited.
Throughout this manual we use notes to make you aware of safety considerations.
Identifies information about practices or circumstances that can cause an explosion in a
hazardous environment, which may lead to personal injury or death, property damage, or
economic loss.
Identifies information that is critical for successful application and understanding of the
product.
Identifies information about practices or circumstances that can lead to personal injury or
death, property damage, or economic loss. Attentions help you identify a hazard, avoid a
hazard, and recognize the consequence
Publication
Labels may be on or inside the equipment to alert people that dangerous voltage may be
present.
Labels may be on or inside the equipment to alert people that surfaces may be dangerous
temperatures.
1797-5.12 - June 2010
ATTENTION
This equipment is considered Group 1, Class A industrial equipment
1797-PS2N2
40468
according to IEC/CISPR Publication 11. Without appropriate
precautions, there may be potential difficulties ensuring
electromagnetic compatibility in other environments due to
conducted as well as radiated disturbance.
This equipment is supplied as enclosed equipment. It should not
require additional system enclosure when used in locations
consistent with the enclosure type ratings stated in the
Specifications section of this publication. Subsequent sections of
this publication may contain additional information regarding
specific enclosure type ratings, beyond what this product provides,
that are required to comply with certain product safety certifications.
About the Power Supply
FLEX Ex Power Supply 3
The power supply is an essential component in the operation of an
intrinsically safe system. It must isolate the unsafe incoming power from the
control system and limit the available energy to IS-safe levels.
No other power source is needed to operate any components attached to the
FLEX Ex system in the hazardous area. Power for valves, actuators, or
transmitters come from the FLEX Ex modules.
The 1797-PS2N2 is a 24V dc in/quad-Ex dc out power supply in an
explosion-proof enclosure with 1 in. conduit pipe-thread input and output
terminators.
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4 FLEX Ex Power Supply
Features include the following:
24V dc supply source
Four channels, 8.5 W output each channel
Dual power feeds for source input redundancy
Outputs are IS galvanically isolated from the source
All channels are independently IS limited
Understanding System Planning
Part of system planning is determining what modules are needed for the
application, how many power supplies are needed, how to best partition the
system, and where to locate the system cabinets.
A key task in the development cycle is determining the number of power
supply outputs (thus power supplies) you will need. In the following example,
you will need eleven power outputs if you are using the fiber hub, which
requires 8.5 W.
Modules Requires Modules Requires
Fiber hub 8.5 W Two thermocouple inputs 1.6 W each
Two ControlNet adapters
Two analog inputs 7.5 W each Three NAMUR digital inputs 2.8 W each
Two analog outputs 6.3 W each Two counter inputs 4.25 W each
8.5 W each Two digital outputs 7.5 W each
Each power supply has four independent IS-power outputs capable of 8.5 W
each. In the above example, we required 11 IS-power outputs so three power
supplies were sufficient.
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IMPORTANT
IS Pwr
Safe Area
Hazardous Area
1797 power supply
1797 power supply
1797 power supply
ACNR
Spare
IE8 OE8 IRT8 Spare Spare IJ2 IJ2
ACNR OB4 OB4D IBN16 IBN16 IBN16 IE8 IRT8 OE8
RPA RPFM RPFM
IS 1797 I/O
IS 1797 I/O
IS 1797 Fiber Hub
IS Pwr
IS Pwr
IS Pwr
IS Pwr
IS Pwr
IS Pwr
IS Pwr
IS Pwr
IS Pwr
IS Pwr
IS Pwr
41306
Unsafe
Power
Entrance
Spare
Unsafe
Power
Entrance
Unsafe
Power
Entrance
FLEX Ex Power Supply 5
The total number of power supplies needed depends on the modules used
and the total system configuration. The following illustration shows how this
example may be configured.
Even though modules may be supplied with power from the same
power-supply output channel, galvanic isolation in the module
provides module to module galvanic isolation. Depending upon
the module type, galvanic isolation (channel-to-channel within the
module) may or may not be provided. See the module’s
specifications for more information.
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6 FLEX Ex Power Supply
IMPORTANT
41307
Make certain that you only connect intrinsically-safe power supplies to other
intrinsically-safe system modules or adapters to maintain the integrity of the
intrinsically-safe backplane.
Electrostatic Charge
Protect the system against electrostatic charge. Post a sign near this module.
WARNING Avoid electrostatic charging.
ADVERTÊNCIA! PREVENIR CONTRA O ACÚMULO DE CARGA
ELETROSTÁTICA.
For your convenience, a sign that can be cut out and posted is included on
the last page of these installation instructions.
Outputs
When using an intrinsically-safe electrical apparatus according to NEC 2002
or CEC 2002, the appropriate USA or Canadian codes must be followed.
The channels in the power supply are electrically connected to each other and
have a common +V line.
Publication
You cannot interconnect lines because of the intrinsic safety
requirements.
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FLEX Ex Power Supply 7
ATTENTION
Mount the 1797-PS2N2 Power Supply
Follow these directions to properly install the 1797-PS2N2 power supply.
The 1797-PS2N2 power supplies provide pre-tapped 1 in. NPT (National
Pipe Thread) conduit entrance and exit holes. Depending on your local
requirements, the hazardous conduit entrance could be through hard conduit
or semi-flexible continuous conduit with poured seals, from the safe area.
Conduit seals must be installed at the entry of the enclosure (FM) or
within 150 mm (6 in.) of the enclosure (UL).
Use star washers and nuts to make sure you have a good electrical
connection. Scrape the paint off the back panel in those areas where
grounding bolts will be located.
Once power has been applied, wait 15 minutes after disconnecting
before opening the cover.
Similarly, the IS power exit could be through poured seals, for example. The
power supply output wires are IS and require only normal IS treatment once
they are sealed at the power supply exit.
1. Unscrew the cover of the power supply to access the input and output
terminals.
2. Thread the blue IS-safe output power wiring through the IS power
exit seal.
3. Connect the blue IS-safe output power wiring to the output terminals
making sure all connections are tight.
These power supply outputs provide the input power to the FLEX Ex
modules.
4. Thread the hazardous incoming power wiring through the conduit,
and the hazardous power entrance seal.
5. Connect the hazardous incoming power wiring to the input terminals
making sure all connections are tight.
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8 FLEX Ex Power Supply
ATTENTION
Vin1
Vin2
Chassis GND
IS Isolation
Hazardous to IS
-V
+V
Out 1
-V
+V
Out 2
-V
+V
Out 3
41315
Dual Input
Diodes
IS Limiters
Voltage and Current
-V
+V
Out 4
+
+
-
dc
Type of Power Input
IS Power Output
You can daisy chain the hazardous incoming power wiring to further
supplies to simplify system wiring.
Keep hazardous and IS-safe wiring separated in a suitable fashion.
Do not leave long, excess wiring that could bridge between
hazardous and safe areas as the power supply is closed.
6. Pour the seals and inspect them, as necessary.
7. Screw the lid back into place until tight.
8. Lock the lid by screwing the small set screw located in the bump on
the circumference of the lid.
The set screw prevents the lid from rotating more than half a turn.
Customer Connections
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FLEX Ex Power Supply 9
WARNING
41314
mm (in.)
194 (7.64)
174
(6.85)
Height
140 (5.51)
1 in. NPT* 1 in. NPT*
* NPT = National Pipe Thread
Mounting Dimensions
149
(5.87)
218 (8.58)
10 (0.39) 2 Holes
Chassis Ground
174 (6.85)
41256
+V -V +V -V +V -V +V -V-+Cha
GND
-+
Out 1 Out 2 Out 3 Out 4Vin2Vin1
1 2 3 4 5 10 11 12 13 14 15 16 17
Terminal Base Assignments
North America DC Power Input IS Power Output
1797-PS2N2 Power Supply Mounting Dimensions and Terminal Base Assignments
Repair
The power supply is not field-repairable. Any attempt to open this module
will void the warranty and IS certification. If repair is necessary, return this
module to the factory.
If you are replacing a 1797-PS2N power supply with a 1797-PS2N2
power supply, re-verify your entity parameters because they have
changed.
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10 FLEX Ex Power Supply
Specifications
Table 1 FLEX Ex Power Supply 1797-PS2N2
Attribute Valu e
IS module mounting location Class I Division 1 Groups A, B, C, D
IS output type Class I Division 1 Groups A, B, C, D
Input connectors 24V dc, Terminals 1, 2, 4, 5
Voltage range 19…32V
Current consumption 3.1 A
Ripple 5% ac
Input power entrance 1 in. NPT, 6 in. conduit allowed between power supply and
Output connectors Terminals 10…17
Output power 4 x 8.5 W
Inset voltage range 19…32V dc
Voltage U
O
Current I
O
Co (IIC) <500 nF
Lo (IIC) <8 H
Output cable resistance, max
(both directions)
Isolation path
Input power to output power
Output to output
Input power 55 W
Power dissipation 21 W
Thermal dissipation 71.67 BTU/hr
Conductors wire size
Class II Division 1 Groups E, F, G
Class III (only UL/cUL)
Class I Division 1 Groups B-D T4 (only FM)
Class II Division 1 Groups E, F, G
Class III (only UL/cUL)
Class I Division 1 Groups B-D T4
Class I Zone 1 AEx[ib] IIC (only FM)
seal (UL and C-UL)
1 in. NPT, 0 in. conduit allowed between power supply and
seal (FM)
<9.5V
<1 A
<0.1
Galvanic to UL 913 and CSA 157
None
4 mm2 (12 gauge) max wire rated for 100 °C (212 °F) or higher
1.2 mm (3/64 in.) insulation max
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FLEX Ex Power Supply 11
Dimensions (HxWxD) approx. 140 x 174 x 174 mm
Protections class IP 66/NEMA 7B
Weight (approx.) 7.3 kg (16 lb)
(5.51 x 6.9 x 6.9 in.)
Table 2 Environmental Specifications
Attribute Valu e
Temperature, operating IEC 60068-2-1 (Test Ad, Operating Cold),
Temperature, storage IEC 60068-2-1 (Test Ab, Unpackaged Nonoperating Cold),
Relative humidity IEC 60068-2-30 (Test Db, Unpackaged Nonoperating Damp
Shock
Vibration IEC60068-2-6 (Test Fc, Operating):
Emissions CISPR 11
Operating
Nonoperating
IEC 60068-2-2 (Test Bd, Operating Dry Heat),
IEC 60068-2-14 (Test Nb, Operating Thermal Shock):
-20…70 °C (-4…158 °F)
IEC 60068-2-2 (Test Bb, Unpackaged Nonoperating Dry Heat)
-40…85 °C (-40…185 °F)
Heat):
5…95% noncondensing
IEC60068-2-27 (Test Ea, Unpackaged shock):
15 g
15 g
2 g @ 10…500 Hz
Radiated, Class A
Conducted, Class B
Table 3 Certifications
Certifications (when
product is marked)
UL, C-UL Associated Apparatus, Class I, Zone 1, AEx ib IIC T4.
(1)
Valu e
Providing intrinsically safe circuits for use in Class I, Zone 0,
Group IIC Hazardous Locations when installed per
Allen-Bradley Control Drawing No. 1797-6.5.6.
Associated Apparatus, Class I, Groups A, B, C and D;
Class II, Groups E, F and G; Class III Hazardous Locations.
Providing intrinsically safe circuits for use in Class I, Groups
A, B, C and D; Class II, Groups E, F and G; and Class III
Hazardous Locations when installed per Allen-Bradley Control
Drawing No. 1797-6.5.6.
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12 FLEX Ex Power Supply
FM
FM Explosionproof Class I, Div 1 Groups B, C, D T4;
Associated Apparatus with Intrinsically safe connections
Class I, II, III, Div 1, Groups A--G.
Associated Apparatus with Intrinsically safe connections
Class I Zone 1 [AEx ib] IIC
Housing Type 4X
Certificates
UL, C-UL UL File Number E197983
FM FM Certificate Number 3009806
(1)
See the Product Certification link at www.ab.com for Declarations of Conformity,
Certificates, and other certification details
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FLEX Ex Power Supply 13
UL, C-UL I/O Entity Parameters
If this product has the UL/C-UL mark, it has been designed, evaluated,
tested, and certified to meet the following standards:
UL 913, 1988, Intrinsically Safe Apparatus and Associated Apparatus
for Use in Class I, II, and III Division 1, Hazardous (Classified)
Locations
UL 1203, Explosion-Proof and Dust-Ignition-Proof Electrical
Equipment for Use in Hazardous (Classified) Locations
UL 2279, Electrical Equipment for Use in Class I, Zone 0, 1, and 2
Hazardous (Classified) Locations
UL 61010, UL Standard for Safety Electrical Equipment For
Measurement, Control, and Laboratory Use; Part 1: General
Requirements
CSA C22.2 No. 157-92, Intrinsically Safe and Non-Incendive
Equipment for Use in Hazardous Locations
CSA C22.2 No. 30-M1986, Explosion-Proof Enclosures for Use in
Class I Hazardous Locations
CSA-E79-0-95, Electrical Apparatus for Explosive Gas Atmospheres,
Part 0: General Requirements
CSA-E79-11-95, Electrical Apparatus for Explosive Gas
Atmospheres, Part 11: Intrinsic Safety “i”
CSA C22.2 No. 14-95, Industrial Control Equipment
Wiring Methods
Wiring method 1 - Each channel is wired separately.
Wiring method 2 - Multiple channels in one cable, providing each
channel is separated in accordance with the National Electric Code
(NEC) or Canadian Electric Code (CEC).
Table 4
1797-PS2N2
Wiring
Method
Channel Terminals Voc
(V)
Isc (A) Groups Ca
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(F)
La
(H)
14 FLEX Ex Power Supply
11
Nonhazardous
Location
Hazardous (Classified) Location
1797-PS2N2
Class I, Division 1, Groups A, B, C, D
Class II, Division 1, Groups E, F, G
Class III
Input
Power
Nonintrinsically
Safe
Wiring
Intrinsically
Safe Wiring
42101
To any IS device
with entity concept
parameters of
(V
max
, I
max
, Ci, Li)
appropriate for
connection to
associated
apparatus with
entity concept
parameters listed
in Table 3.
12
11
1 and 2 Any one
channel (for
example, ch1)
11(+), 10(-) 9.5 1.0 A, B, IIC 0.5 8
C, E, IIB 1.5 32
D, F, G, IIA 4.0 64
17
16
15
14
13
12345
12
11
10
WARNING: Substitution of components may impair intrinsic safety.
AVERTISSEMENT: La substitution de composant peut compromettre la
securite intrinseque.
Ch4
Ch3
Ch2
Ch1
The entity concept allows interconnection of intrinsically safe apparatus
with associated apparatus not specifically examined in combination as a
system when the approved values of V
are less than or equal to V
max
and I
and Isc of the associated apparatus
oc
of the intrinsically-safe apparatus and
max
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FLEX Ex Power Supply 15
11
the approved values of Ca and La of the associated apparatus are greater than
+ C
C
i
and Li + L
cable
respectively for the intrinsically-safe apparatus.
cable
Wiring methods must be in accordance with the NEC, ANSI/NFPA 70,
Article 504 or the CEC CSA C22.1, Part 1, Appendix F. For additional
information refer to ANSI/ISA RP12.6.
Wiring methods must be in accordance with the NEC, ANSI/NFPA 70,
Article 501 or the CEC CSA C22.1, Part 1, Section 18.
For mounting of the power supply, conduit runs must have sealing
fittings connected within 6 inches of enclosure.
The wiring contained within the nonintrinsically-safe wiring
compartment and the intrinsically-safe wiring compartment shall be separated
from each other. Care must be taken to guarantee the separation of
nonintrinsically-safe and intrinsically-safe wiring. The partitions within the
power supply provide the necessary isolation for the electronics and the
wiring, however, extreme care must be taken to guarantee wires are contained
within their appropriate compartment and cannot contact any of the
electronics.
Cable must be rated at a minimum of 100 °C (212 °F).
War ni ng: Keep cover tightly closed when circuits are alive.
After disconnecting power supply, wait 15 minutes before removing
cover.
No live maintenance.
The ambient operating temperature (T
) for this system is
AMB
-20…70 oC.
Redundant power supply connection.
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16 FLEX Ex Power Supply
FM I/O Entity Parameters
If this product has the FM mark, it has been designed, evaluated, tested, and
certified to meet the following standards:
FM Cl. No. 3600
FM Cl. No. 3610
FM Cl. No. 3615
FM C1 No. 3810
ANSI/NEMA-250
Wiring Methods
Wiring method 1 - Each channel is wired separately.
Wiring method 2 - Multiple channels in one cable, providing each
channel is separated in accordance with the National Electric Code
(NEC).
Table 5
Wiring
Method
1 and 2 Any one
Channel Te rm ina ls Voc (V) Isc (A) Group Ca
(F)
10(+), 11(-) 9.5 1.0 A, B 0.5 8
channel (for
example, ch1)
C, E 1.5 24
D, F, G 4.0 64
La (H)
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12345
17
16
15
14
13
12
11
10
Ch4
Ch3
Ch2
Ch1
11
Nonhazardous
Location
Hazardous (Classified) Location
1797-PS2N2
Class I, Division 1, Groups B, C, D
18…32V
dc
Power
Supply
Nonintrinsically
Safe
Wiring
Intrinsically
Safe Wiring
42101
To any FM approved
device with entity
concept
parameters of
(V
max
, I
max
, Ci, Li)
appropriate for
connection to
associated
apparatus with
entity concept
parameters listed
in Table 4.
12
Hazardous
(Classified) Location
1797-PS2N2
Class I, Division 1,
Groups A, B, C, D
Class II, Division 1,
Groups E, F, G
Class III Division 1
Class I, Zone 1 IIC
FLEX Ex Power Supply 17
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WARNING: Substitution of components may impair intrinsic safety.
AVERTISSEMENT: La substitution de composant peut compromettre la
securite intrinseque.
18 FLEX Ex Power Supply
5
The entity concept allows interconnection of intrinsically safe apparatus
with associated apparatus not specifically examined in combination as a
system when the approved values of V
are less than or equal to V
the approved values of C
+ C
C
i
and Li + L
cable
and I
max
and La of the associated apparatus are greater than
a
respectively for the intrinsically-safe apparatus.
cable
and Isc of the associated apparatus
oc
of the intrinsically-safe apparatus and
max
Wiring methods must be in accordance with the NEC, ANSI/NFPA 70,
Article 504 (Division) or 505 (Zones).
Wiring methods must be in accordance with the NEC, ANSI/NFPA70
Article 501 (Divisions).
Conduit runs must have sealing fittings at the entry of the enclosure.
The wiring contained within the nonintrinsically-safe wiring
compartment and the intrinsically-safe wiring compartment shall be separated
from each other. Care must be taken to guarantee the separation of
nonintrinsically-safe and intrinsically-safe wiring. The partitions within the
power supply provide the necessary isolation for the electronics and the
wiring, however, extreme care must be taken to guarantee wires are contained
within their appropriate compartment and cannot contact any of the
electronics.
Cable must be rated at a minimum of 100 °C (212 °F).
War ni ng: Keep cover tightly closed when circuits are alive.
After disconnecting power supply, wait 15 minutes before removing
cover.
No live maintenance.
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Ferrite Beads
Pass all IS power-supply output
wires through the ferrite bead
before connecting the cable to
the power supply.
30889
WARNING Avoid electrostatic charging.
ADVERTÊNCIA! PREVENIR CONTRA O ACÚMULO
DE CARGA ELETROSTÁTICA.
FLEX Ex Power Supply 19
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Rockwell Automation provides technical information on the Web to assist you in using
its products. At http://support.rockwellautomation.com
manuals, a knowledge base of FAQs, technical and application notes, sample code and
links to software service packs, and a MySupport feature that you can customize to
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For an additional level of technical phone support for installation, configuration, and
troubleshooting, we offer TechConnect Support programs. For more information,
contact your local distributor or Rockwell Automation representative, or visit
http://support.rockwellautomation.com
.
Installation Assistance
If you experience a problem with a hardware module within the first 24 hours of
installation, please review the information that's contained in this manual. You can also
contact a special Customer Support number for initial help in getting your module up
and running.
United States 1.440.646.3434 Monday – Friday, 8am – 5pm EST
Outside United States Please contact your local Rockwell Automation representative for
any technical support issues.
New Product Satisfaction Return
Rockwell tests all of its products to ensure that they are fully operational when shipped
from the manufacturing facility. However, if your product is not functioning, it may
need to be returned.
United States Contact your distributor. You must provide a Customer Support case
number (see phone number above to obtain one) to your distributor
in order to complete the return process.
Outside United States Please contact your local Rockwell Automation representative for
return procedure.
Allen-Bradley, Rockwell Automation, ControlLogix, RSLinx, TechConnect, and FLEX I/O are trademarks of
Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.
, you can find technical
Publication 1797-5.12 - June 2010 PN -79497
Supersedes Publication 1797-5.12 - April 2009 Copyright © 2010 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.
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