Rockwell Automation 1794-TB3GK, 1794-TB3GS, 1794-TB3T, 1794-TB3TS, 1794-TBN User Manual

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FLEX I/O Terminal Base Units

WARNING

IMPORTANT

ATTENTION

WARNING

ATTENTION

1794-TB2, -TB3, -TB3K, -TB3S, -TB32, -TB32S, -TB3G,

-TB3GK, -TB3GS, -TB3T, -TB3TS, -TBN, -TBNK, -TBNF,

-TBNFK, -TBKD, -TB3SK, -TB3GSK, -TB3TK, -TB3TSK

(Modules with a K in the last position of the catalog number are conformally coated to meet noxious gas requirements of ISA/ANSI-71.040 1985 Class G3 Environment.)

Important User Information

Solid state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (Publication

http://www.literature.rockwellautomation.com) describes some important differences between

solid state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc. is prohibited.

Throughout this manual we use notes to make you aware of safety considerations.

SGI-1.1 available from your local Rockwell Automation sales office or online at

Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.

Installation Instructions

When you insert or remove the module while backplane power is on, an electrical arc can occur. This could cause an explosion in hazardous location installations. Be sure that power is removed or the area is nonhazardous before proceeding.

If you connect or disconnect wiring while the field-side power is on, an electrical arc can occur. This could cause an explosion in hazardous location installations. Be sure that power is removed or the area is nonhazardous before proceeding.

FLEX I/O systems are grounded through the DIN rail to chassis ground. Use zinc plated yellow-chromate steel DIN rail to assure proper grounding. The use of other DIN rail materials (for example, aluminum or plastic) that can corrode, oxidize, or are poor conductors, can result in improper or intermittent grounding. Secure DIN rail to mounting surface approximately every 200 mm (7.8 in.) and use end-anchors appropriately.

Prevent Electrostatic Discharge

This equipment is sensitive to electrostatic discharge, which can cause internal damage and affect normal operation. Follow these guidelines when you handle this equipment:

• Touch a grounded object to discharge potential static.

• Wear an approved grounding wriststrap.

• Do not touch connectors or pins on component boards.

• Do not touch circuit components inside the equipment.

• Use a static-safe workstation, if available.

• Store the equipment in appropriate static-safe packaging when not in

use.

Identifies information that is critical for successful application and understanding of the product.

Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, or recognize the consequence

Environment and Enclosure

This equipment is intended for use in a Pollution Degree 2 industrial environment, in overvoltage Category II applications (as defined in IEC 60664-1), at altitudes up to 2000 m (6562 ft) without derating. This equipment is considered Group 1, Class A industrial equipment according to IEC/CISPR 11. Without appropriate precautions, there may be difficulties with electromagnetic compatibility in residential and other environments due to conducted and radiated disturbances. This equipment is supplied as open-type equipment. It must be mounted within an enclosure that is suitably designed for those specific environmental conditions that will be present and appropriately designed to prevent personal injury resulting from accessibility to live parts. The enclosure must have suitable flame-retardant properties to prevent or minimize the spread of flame, complying with a flame spread rating of 5VA, V2, V1, V0 (or equivalent) if non-metallic. The interior of the enclosure must be accessible only by the use of a tool. Subsequent sections of this publication may contain additional information regarding specific enclosure type ratings that are required to comply with certain product safety certifications. In addition to this publication, see:

• Industrial Automation Wiring and Grounding Guidelines, Rockwell

Automation publication 1770-4.1 requirements.

• NEMA Standards 250 and IEC 60529, as applicable, for

explanations of the degrees of protection provided by different types of enclosure.

, for additional installation

Do not remove or replace a Terminal Base unit while power is applied. Interruption of the backplane can result in unintentional operation or machine motion.

Do not wire more than 1 conductor on any single terminal.

Personnel responsible for the application of safety-related Programmable Electronic Systems (PES) shall be aware of the safety requirements in the application of the system and shall be trained in using the system.

Publication 1794-IN092E-EN-P - November 2009

2 FLEX I/O Terminal Base Units

WARNING

AVERTISSEMENT

WARNING

Cat. No. 1794-TB2, -TB3, -TB3K, -TB32, -TB3G, -TB3GK, -TB3T, -TB3TK

1794-TB2

1794-TB3, -TB3K, -TB32,

-TB3G, -TB3GK, -TB3T, -TB3TK

Cat. No. 1794-TBN, -TBNK

Cat. No. 1794-TBKD

6, 7

Cat. No 1794-TBKD

North American Hazardous Location Approval

The following terminal bases are Hazardous Location approved: 1794-TBN,

-TBNK, -TB2, -TB3, -TB3K, -TB3S, - TB3SK, -TB3G, TB3GK, -TB3GS,

-TB3GSK, -TB3T, -TB3TK, -TB3TS, -TB3TSK, -TB32S, -TB32.

The following information applies when operating this equipment in hazardous locations:

Products marked “CL I, DIV 2, GP A, B, C, D” are suitable for use in Class I Division 2 Groups A, B, C, D, Hazardous Locations and nonhazardous locations only. Each product is supplied with markings on the rating nameplate indicating the hazardous location temperature code. When combining products within a system, the most adverse temperature code (lowest “T” number) may be used to help determine the overall temperature code of the system. Combinations of equipment in your system are subject to investigation by the local Authority Having Jurisdiction at the time of installation.

EXPLOSION HAZARD

• Do not disconnect equipment unless power has been removed or the area is known to be nonhazardous.

• Do not disconnect connections to this equipment unless power has been removed or the area is known to be nonhazardous. Secure any external connections that mate to this equipment by using screws, sliding latches, threaded connectors, or other means provided with this product.

• Substitution of components may impair suitability for Class I, Division 2.

• If this product contains batteries, they must only be changed in an area known to be nonhazardous.

Informations sur l’utilisation de cet équipement en environnements dangereux :

Les produits marqués "CL I, DIV 2, GP A, B, C, D" ne conviennent qu’à une utilisation en environnements de Classe I Division 2 Groupes A, B, C, D dangereux et non dangereux. Chaque produit est livré avec des marquages sur sa plaque d’identification qui indiquent le code de température pour les environnements dangereux. Lorsque plusieurs produits sont combinés dans un système, le code de température le plus défavorable (code de température le plus faible) peut être utilisé pour déterminer le code de température global du système. Les combinaisons d’équipements dans le système sont sujettes à inspection par les autorités locales qualifiées au moment de l’installation.

RISQUE D’EXPLOSION

• Couper le courant ou s’assurer que l’environnement est classé non dangereux avant de débrancher l'équipement.

• Couper le courant ou s'assurer que l’environnement est classé non dangereux avant de débrancher les connecteurs. Fixer tous les connecteurs externes reliés à cet équipement à l'aide de vis, loquets coulissants, connecteurs filetés ou autres moyens fournis avec ce produit.

• La substitution de composants peut rendre cet équipement inadapté à une utilisation en environnement de Classe I, Division 2.

• S’assurer que l’environnement est classé non dangereux avant de changer les piles.

European Hazardous Location Approval

The following adapters are European Zone 2 approved: 1794-TBN, -TBNK, -TB2,

-TB3, -TB3K, -TB3S, - TB3SK, -TB3G, TB3GK, -TB3GS, -TB3GSK, -TB3T,

-TB3TK, -TB3TS, -TB3TSK.

European Zone 2 Certification (The following applies when the product bears the Ex or EEx Marking)

This equipment is intended for use in potentially explosive atmospheres as defined by European Union Directive 94/9/EC and has been found to comply with the Essential Health and Safety Requirements relating to the design and construction of Category 3 equipment intended for use in potentially explosive atmospheres, given in Annex II to this Directive. Compliance with the Essential Health and Safety Requirements has been assured by compliance with EN 60079-15 and EN 60079-0.

FLEX I/O Spring-clamp Terminal Base Units

Cat. No. 1794-TB3S, -TB3SK, -TB32S, -TB3GS, -TB3GSK, -TB3TS, -TB3TSK

4 3

12 13 12

FLEX I/O Terminal Base Units

FLEX I/O Fused Terminal Base Units

Cat. No. 1794-TBNF, -TBNFK

Observe the following additional Zone 2 certification requirements.

• This equipment is not resistant to sunlight or other sources of UV

radiation.

• This equipment must be installed in an enclosure providing at least IP54

protection when applied in Zone 2 environments.

• This equipment shall be used within its specified ratings defined by

Allen-Bradley.

• Provision shall be made to prevent the rated voltage from being

exceeded by transient disturbances of more than 40% when applied in Zone 2 environments.

• Secure any external connections that mate to this equipment by using

screws, sliding latches, threaded connectors, or other means provided with this product.

• Do not disconnect equipment unless power has been removed or the

area is known to be nonhazardous.

FLEX I/O Cage-clamp Terminal Base Units

Publication 1794-IN092E-EN-P - November 2009

FLEX I/O Knifeswitch Terminal Base Unit

Description

1 Female flexbus connector 2 Terminal base unit 3 Male flexbus connector 4 Keyswitch - set to the position required for the installed module 5 Mounting holes for panel mounting 6, 7, 8Input/output terminal strips for connecting inputs/output wiring, commons, power

connections, customer power supplies, chassis grounds 9 Locking tab 10 Module locking latch 11 Cover plug for male flexbus connector 12 Cold-junction compensation terminals (1794-TB3T, -TB3TS, -TB3TK, -TB3TSK only) 13 Chassis ground terminations (1794-TB3T, -TB3TS, -TB3TK, -TB3TSK, -TB3G, -TB3GS,

-TB3GSK only) 14 Fuses - eight 5x20 mm (1794-TBNF, -TBNFK only) 15 Terminal strip cover (1794-TBN, -TBNK -TBNF, -TBNFK only) 16 Knife switches (1794-TBKD only)

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