Rockwell Automation 1494V-DS30, 1494V-DSX200 User Manual

Bulletin 1494V Variable Depth Disconnect Switch Installation Instructions

(Cat 1494V-DS30; -DSX30 - Series D; 1494V-DS60; -DSX60 - Series D)
(Cat 1494V-DS100; -DSX100 - Series D; 1494V-DS200; -DSX200 - Series D)

WARNING

WARNING

To prevent electrical shock, disconnect from power source before installing or servicing. Follow
NFPA 70E requirements. Install in suitable enclosure. Keep free from contaminants.

The following procedures are critical to the proper operation of the disconnect handle and switch.
Failure to follow these steps can result in damage to the equipment and/or serious injury or death to the

operator.

Table of Contents Page

Quick Installation Guide 2

Disconnect Switch Installation

-

- Disconnect Handle Installation

- Cutting Connecting Rod

Quick Installation Guide (continued) 3

Connecting Rod Installation

-

Connecting Rod Adjustment Procedure 4

Enclosure Without Handle Cutout 5

- Locate Handle

- Drill Handle Holes

Door Catch Mounting Bracket Installation 6

Disconnect Switch Installation 7

-

Locate Disconnect Switch

- Install Disconnect Switch

- Assemble and Install Line Terminal Guard

Trailer Fuse Block Installation (30A, 60A, 100A) 8

Trailer Fuse Block Installation (200A) 9

Fuse Clip Installation and Phase Barrier Replacement (30A, 60A) 10

Fuse Clip Installation and Phase Barrier Replacement (100A) 11

Fuse Clip Installation (200A)

12

Fuse Clip Installation (Switch Rating 200A) for 400A Class J Fuses 13

Phase Barrier Replacement (200A) 14

42052-116-01 (7)

Printed in U.S.A.

Bulletin 1494V Disconnect Switch Kit 15

Bulletin 1494V Disconnect Switch Kit Optional Accessory List 16

QUICK INSTALLATION GUIDE

Disconnect Switch Installation (Right hand installation shown. For left hand installation follow similar procedure.)

1

Use template A to locate handle holes on mounting plate.

4

TOP HANDLE HOLE

2

MEASURE TO
INSIDE OF THE

HOLD FLUSH

TO INSIDE

TOP OF ENCLOSURE

OF ENCLOSURE

TAPE

BOTTOM HANDLE HOLE

A

TOP OF ENCLOSURE

3

Disconnect Handle Installation

2

Install gasket.

1

MEASURE TO
INSIDE OF THE

A

HOLD FLUSH

TO INSIDE

OF ENCLOSURE

TOP

BOTT

11

Overlay template B (30 A - 100 A) over A .

5

7

Overlay template C (200 A) over A .

3 - 1/16"

TOP

2 - 1/4"

2 - 1/4"

switch

HOLD FLUSH

4 - 11/16"

TO INSIDE

MEASURE TO
INSIDE OF THE

OF ENCLOSURE

Switch Mounting Holes

TOP OF ENCLOSURE

Center punch and drill (4) 11/64" holes for

tap-tite screws provided with

5 - 1/4"

BOTT

C

A

or

B

1

6

Center punch and
drill (4) holes
for thread forming
(TAP-TITE) screws
provided with switch.
11/64" Dia. (30A - 100A)
7/32" Dia (200A)

Install handle and spring bracket.

2 3

Install disconnect switch.

23 - 37 lb-in

(30A - 100A)

40 - 60 lb-in

(200A)

Install defeater lever.

Cutting Connecting Rod

3

Measure working depth of enclosure.

1

Mounting

Plate

Working Depth
(Inside Flange
of Enclosure to

Mounting Plate)

Enclosure

30-40 lb-in

7-11 lb-in

Measure, mark and

2

cut connecting rod.

Remove burrs

3

N

N minus 3-1/8"

(30A - 100A)

N minus 3-1/4"

(200A)

(2)

QUICK INSTALLATION GUIDE (CONTINUED)

Connecting Rod Installation

4

Verify that disconnect switch and handle are in "OFF"

1

position. (Switch blades will be visible)

Drive Bar

Rotate connecting rod into

drive bar (see table).

Switch Rating

30A - 60A - 100A

200A

Full Turns Engagement

2

10

13

Push rod down and verify if rod

is approximately 1/8" from

touching bottom of bolt head.

(If not, rotate rod up to 5 full

turns in either direction)

(200A)

Push down

4

3

(30A - 60A - 100A)

Pull up

1/8" Gap

Push rod down and
verify if rod is nearly
touching bottom of bolt
head. (If not, rotate rod
up to 5 full turns in
either direction)

Hitch Pin

Connecting

Rod

6

7

6

5

5

Primary Link

8a

Enclosure depth

8 in. or less

8b

Enclosure depth
greater than 8 in.

ATTENTION

CHECK FOR PROPER

OPERATION

(3)

Connecting Rod Adjustment Procedure

Drive Bar

Hitch Pin

"ON" Position

1

Move disconnect handle to the "ON" position.



If switch does not fully close, return handle to "OFF" position.



Remove link spring hitch pin and disengage the connectiong rod from the primary link.



Turn connecting rod counter-clockwise (1 or more) full turns.



Re-engage connecting rod in primary link of handle, insert hitch pin and re-test



Repeat  -  as necessary.



Re-install link spring



Connecting

Rod

Primary Link

"OFF" Position

2

Move disconnect handle to the "OFF" position.



If switch does not fully open, return handle to "ON" position.



Remove hitch pin and link spring, then disengage the connectiong rod from the primary link.



Turn connecting rod clockwise (1 or more) full turns.



Re-engage connecting rod in primary link of handle, insert hitch pin and re-test.



Repeat  -  as necessary.



Re-install link spring



(4)

Enclosure without Handle Cutout

● Enclosures with a Flange Thickness less than 3/16" use dimensions below to install disconnect handle.

● Enclosures with a Flange Thickness 3/16" and greater use dimensions in alternate Mounting Kit 1494V-H3 to install disconnect

handle.

● Multi-Door Enclosures may require the need for a more rigid flange / mounting plate system, such as a Channel Support Kit. Use

dimensions in Channel Support Kit 1494V-H15, if handle is mounted on top of the channel.

Locate Handle

1

Drill Handle Holes

2

C

Right Hand Flange

C

B

A

B

A

Top Handle Hole

Left Hand Flange

Top Handle Hole

To make slot drill (3) 1/2" diameter holes and remove burrs

NEMA

SIZE

30A, 60A

100A

200A

A

(min)

4 - 5/8"

6 - 1/16"

10 - 1/8"

(min)

1 - 1/8"

1 - 1/8"

1 - 1/8"

(2) .265 Dia. Holes

G

H

J

H

Enclosure Dimensions

B

C

(max)

1 - 1/16"

1 - 1/16"

1 - 1/16"

F

4 - 11/16"

4 - 11/16"

4 - 11/16"

(5)

F

G

1 - 9/16"

1 - 9/16"

1 - 9/16"

H

1"

1"

1"

J

7/8"

7/8"

7/8"

Door Catch Bracket Installation

Right hand installation shown (for left hand installation follow similar procedures)

Door Catch Mounting Bracket:

● Provided with projections for welding.

● Projections can also be used as a guide for drilling holes.

● Can be used as a template to drill corresponding holes in the enclosure door.

● User to supply the hardware for fastening the bracket.

● The bracket hardware must be inaccessible to unauthorized personnel.

● Fasteners must provide the degree of ingress protection for the environmental rating of the enclosure.

Dimension K (3/4" to 1")

● When using small disconnect handle kit only (1494F-P1, -M1 or -S1), use door catch provided with handle kit.

● When using small disconnect handle kit and small door hardware kits (1494V-L1, -LL1, -L2 or -LL2), use door catch

provided with door hardware kit.

Dimension K (1-1/8" to 1-3/8")

● When using small disconnect handle kit only (1494F-P1, -M1 or -S1), use door catch (40492-080-02) which can be

ordered from factory.

● When using small disconnect handle kit and large door hardware kits (1494V-L3 or -LL3), use door catch provided with

door hardware kit.

Door Catch

Mounting Bracket

Top

Enclosure Door

Door Catch

Mounting Bracket

Door Catch

NEMA

SIZE

30A, 60A

100A

200A

C

E

TOP VIEW

A

(min)

4 - 5/8"

6 - 1/16"

10 - 1/8"

B

(min)

1 - 1/8"

1 - 1/8"

1 - 1/8"

B

C

D

B

Enclosure Dimensions

C

A

(max)

1 - 1/16"

1 - 1/16"

1 - 1/16"

D

1 - 5/8"

1 - 5/8"

1 - 5/8"

E

2 - 3/8"

2 - 3/8"

2 - 3/8"

Flange

Thickness

Enclosure

Base

F

4 - 11/16"

4 - 11/16"

4 - 11/16"

G

1 - 9/16"

1 - 9/16"

1 - 9/16"

B

A

Door Catch

K

H

1"

1"

1"

J

7/8"

7/8"

7/8"

C

E

Top Handle Hole

Door Catch

Mounting

Bracket

D

D

Door Catch
Mounting
Bracket

Right Hand Flange Left Hand Flange

(6)

Disconnect Switch Installation

Locate Disconnect Switch

1

FF

CC

HH HH

GG

AAAAAAAA

AA

BB BB

Top Handle Hole

AAAAAAAAAAAAAAAAAAAAAAEE

CC

FF

GG

Right Hand Flange Left Hand Flange

Panel Mounting Dimensions

Switch

Size

AA BB CC DD

EE

(4 Mounting Plate Holes)

FF

HH

DDDD

30A, 60A, 100A

200A

3-1/16"  2-1/2" 2-1/4" 5-1/4"

3-9/16" 3-9/16" 2" 8-1/4" 3-9/16" 4-1/4" 1-1/8"7/32" Dia.

3-1/16"

11/64" Dia.

2-1/4"GG----

 This dimension can be 2-1/4" if necessary, to avoid interference with panel mounting studs in some 8 inch deep enclosures.

Install Disconnect Switch Assemble and Install Line Terminal Guard

2 3

23 - 37 lb-in (30A - 100A)
40 - 60 lb-in (200A)

LINE TERMINAL GUARD

LINE TERMINAL GUARD

(7)

Trailer Fuse Block Installation (Switch Rating 30A - 100A)

Trailer Fuse Block Location

1

Note: Not required for non-fusible disconnect switch applications.

30 Amp Trailer Fuse Block (1494V-FS30)

Amps Voltage Class Fuse

30
30
30
30
60
60
60
60

250
600
600
600
250
600
600
600

H/R
H/R

J

HRCII-C

H/R
H/R

J

HRCII-C

A

2-27/32"

5-5/8"

2-27/32"

4-3/16"

3-5/8"
6-1/8"

3"

4-3/16"

Torque (lb-in)Fuse

Block

23

Fuse

Clip

-

37 22-37 20-25 20-25

Lug to

Terminal

Wire

into Lug

A

2-1/4"

Amps Voltage Class Fuse

30
30
30
30
60
60
60

60
100
100

Amps Voltage Class Fuse

60
60
60

60
100
100
100
100
200

60 Amp Trailer Fuse Block (1494V-FS60)

A

Block

250
600
600
600
250
600
600
600
600
600

250
600
600
600
250
600
600
600
600

H/R
H/R

HRCII-C

H/R
H/R

HRCII-C

H/R

100 Amp Trailer Fuse Block (1494V-FS100)

H/R

H/R

HRCII-C

H/R
H/R

HRCII-C

2-27/32"

5-5/8"

2-27/32"

J

4-3/16"

3-5/8"
6-1/8"

J

J

J

J

J

3"

4-3/16"

4-15/16"

8-1/8"

A

4-3/16"

3-9/16"
6-11/16"
4-11/16"
6-11/16"
8-11/16"

5-1/2"

7-9/16"

6-1/4"

-

37

23

23

-

37 16-22 40-60 45-50

Block

23

-

37

23

-

37 16-22 90-110 150-165

Torque (lb-in)Fuse

Fuse

23-37 40-60 45-50

Lug to

Clip

Terminal

Torque (lb-in)Fuse

Fuse

22-37 90-110 150-165

Clip

Lug to

Terminal

Wire

into Lug

Wire

into Lug

Install Trailer Fuse Block

2

23 - 37 lb-in

(8)

Trailer Fuse Block Installation (Switch Rating 200A)

Trailer Fuse Block Location

1

Note: Not required for non-fusible disconnect switch applications.

Amps Voltage Class Fuse

100
100
100
100
200
200
200
200

B

400

250
600
600
600
250
600
600
600
600

200 Amp Trailer Fuse Block (1494V-FS200)

60

Fuse

Clip

16

16

Torque (lb-in)Fuse

-

22

-

22

Lug to

Terminal

175

H/R
H/R

J

HRCII-C

H/R
H/R

J

HRCII-C

J

B

5-7/8"
7-7/8"
4-5/8"

4-5/8"
6-3/4"
9-1/4"
5-3/8"
5-3/8"
6-1/4"

Block

40

-

Wire

into Lug

-

200 275-305

1 - 1/8"

Install Trailer Fuse Block

2

2"

40 - 60 lb-in

(9)

Switch Rating (30A, 60A Rating)
Fuse Clip Installation

1

2

23 - 37 lb-in

2

1

Phase Barrier Replacement Kit
1494F-PH2

NOTE: Fuse clips and lugs must be removed to add or replace phase barriers.

1 2

1

40392-098

2

CLICK

1

CLICK

2

40392-097

(10)

Fuse Clip Installation (Switch Rating 100 Amp)

1

Phase Barrier Replacement Kit
1494F-PH3

Switch Phase Barrier

16 - 22 lb-in

1

2

2

2

1

Trailer Block Phase Barrier

23 - 37 lb-in

1

2

Fuse Clip Size and Class

60 A
100 A
200 A
200 A

600V H - R
600V H - R
600V H - R
250V H - R

2

2

1

1

Fuse Clip Size and Class

60 A
60 A
100 A
100 A

250V H - R
600V J
250V H - R
600V J

600V J200 A

3

1

CLICK

1

2

2

CLICK

(11)

Fuse Clip Installation (Switch Rating 200A)

Switch for Right Hand Mechanism

1

16 - 22 lb-in

2

1

Switch for Left Hand Mechanism

1

16 - 22 lb-in

2

1

Switch for Right Hand Mechanism

2

1

23 - 37 lb-in

2

Switch for Left Hand Mechanism

2

23 - 37 lb-in

1

2

(12)

Fuse Clip Installation (Switch Rating 200A) for 400A Class J Fuses (Cat. No. 1401-N171)

NOTICE

Switch with Right Hand Mechanism

1 1

Use of 400A fuses will void the UL listing of this product.

16 - 22 lb-in

2

1

Switch with Left Hand Mechanism

16 - 22 lb-in

2

1

Switch with Right Hand Mechanism

2 2

150 - 200 lb-in

Switch with Left Hand Mechanism

(13)

150 - 200 lb-in

Phase Barrier Replacement Kit (Switch Rating 200A)
1494F-PH4

1

1

2

4

40 - 60 lb-in

2

CLICK

3

1

2

3

CLICK

(14)

Bulletin 1494V Disconnect Switch Kit

Disconnect Kit

Switch

Handle

Connecting

Cat No.

Switch with Right Hand Mechanism
1494V-DS30 (30A)
1494V-DS60 (60A)
1494V-DS100 (100A)
1494V-DS200 (200A)

Switch with Left Hand Mechanism
1494V-DSX30 (30A)
1494V-DSX60 (60A)
1494V-DSX100 (100A)
1494V-DSX200 (200A)

1494F-M1 (5-1/2" Painted Metal) (30A - 200A)
1494F-P1 (5-1/2" Molded) (30A - 200A)
1494F-S1 (5-1/2" Stainless Steel) (30A - 200A)

1494V-RA3 (Standard) (30A - 100A)
Enclosure Working Depth: 6-3/4" to 9-1/8"
1494V-RA3 (Standard) (200A)
Enclosure Working Depth: 8-1/2" to 10-1/4"

Rod

1494V-RA4 (Extended)(30A - 100A)
Enclosure Working Depth: 6-3/4" to 21-5/8"
1494V-RA4 (Extended) (200A)
Enclosure Working Depth: 8-1/2" to 23-3/4"

Fuse

Block

Fuse

Clips

1494V-FS30 (30A)
1494V-FS60 (60A)
1494V-FS100 (100A)
1494V-FS200 (200A)

1401-N41 (Class H, 30A - 250V)
1401-N42 (Class H,J, 30A - 600V,
Class H, 60A-250V)
1401-N43 (Class H,J, 60A - 600V)
1401-N44 (Class H,J, 100A-250V, 100A-600V)
1401-N45 (Class H,J, 200A-250V, 200A-600V)

1401-N50 (Class R, 30A - 250V)
1401-N51 (Class R, 30A - 600V, 60A-250V)
1401-N52 (Class R, 60A - 600V)
1401-N53 (Class R, 100A - 250V, 100A-600V)
1401-N54 (Class R, 200A-250V, 200A-600V)
1401-N171 (Class J, 400A-250V / 600V)

(15)

Bulletin 1494V Disconnect Switch Optional Accessory List

Optional Accessories

(Installation Instructions

Included with Accessory Kits)

Electrical

Interlock

Channel

Support Kit

Switch with Right Hand Mechanism
1495-N34 (1-N.O./N.C.) (30A - 100A)
1495-N35 (2-N.O./N.C.) (30A - 100A)
1495-N43 (1-N.O./N.C.) (200A)
1495-N44 (2-N.O./N.C.) (200A)

Switch with Left Hand Mechanism
1495-N37 (1-N.O./N.C.) (30A - 100A)
1495-N38 (2-N.O./N.C.) (30A - 100A)
1495-N39 (1-N.O./N.C.) (200A)
1495-N40 (2-N.O./N.C.) (200A)

1494V-H15 (30A - 200A)

Cat No.

42052-116-01 (7)

Printed in U.S.A.

Auxiliary

Contact

Auxiliary

Contact

Adapter Kit

Lug

Connectors

Phase

Barrier

Fuse

Cover

with Door

1495-N8 (1-N.O.) (30A - 200A)
1495-N9 (1-N.C.) (30A - 200A)

1495-N24 (30A - 100A)
(Required only for Switch with Left Hand
Mechanism)

1495-N25 (200A - 400A)
(Required only for Switch with Left Hand
Mechanism)

(Included)
(CU Wire Size #14 . . #8 AWG) (30A)

1494R-N1
(CU Wire Size #14 . . #4 AWG) (60A)

1494R-N2
(CU Wire Size #8 . . #1/0 AWG) (100A)

1494R-N3
(CU Wire Size #6 . . #4/0 AWG) (200A)

1494F-PH2 (30A / 60A)
1494F-PH3 (100A)
1494F-PH4 (200A)

Switch
Rating

30A
30A
60A
30A
60A
60A

100A

30A
60A

100A

200A

 Switch with right hand mechanism
 Switch with left hand mechanism

Fuse

Class

Non-Fusible

H, R
H, R

J

J
Non-Fusible
Non-Fusible

H, R
H, R

J

Fuse Clip

Rating

250V 600V

----

----

30A

----

60A

----

30A

30A

60A

60A

----

----

----

----

----

30A

----

60A

100A

100A

100A 100AH, R100A

200A 200AH, J, R200A

200A 200AH, J, R

Cat No.

1495-N64

1495-N65

1495-N66

1495-N67

1495-N62

17"

8.50"

8.50"

FRONT SIDE

PAGE 2

FRONT SIDE

PAGE 15

BACK SIDE

PAGE 1

BACK SIDE

PAGE 16

FRONT SIDE

PAGE 4

FRONT SIDE

PAGE 13

BACK SIDE

PAGE 3

BACK SIDE

PAGE 14

FRONT SIDE

PAGE 6

FRONT SIDE

PAGE 11

BACK SIDE

PAGE 5

BACK SIDE

PAGE 12

FRONT SIDE

PAGE 8

FRONT SIDE

PAGE 9

BACK SIDE

PAGE 7

BACK SIDE

PAGE 10

17 17

BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCH

INSTALLATION INSTRUCTION SHEET

5 1020139

6

7 1032142

42052-116

OF

N/A

N/A

N/A

REVISION

AUTHORIZATION

DR.

CHKD.

APPD.

DATE

DATE

DATE

E - DOC

LOCATION: MILWAUKEE, WISCONSIN U.S.A.

DWG.

SIZE

SHEET

B

1 2 3 4 5 6 7 8

REFERENCE

DIMENSIONS APPLY BEFORE

SURFACE TREATMENT

(DIMENSIONS IN INCHES)

TOLERANCES UNLESS

OTHERWISE SPECIFIED

.XX:

.XXX:

ANGLES:

42052

------------- -------------

-------------

-------------

-------------

-------------

THIS DRAWING IS THE PROPERTY OF

ROCKWELL AUTOMATION, INC.

OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,

USED OR DISCLOSED FOR ANY PURPOSE

EXCEPT AS AUTHORIZED IN WRITING BY

ROCKWELL AUTOMATION, INC.

PART

NO.

MATERIAL

CHG.

CHAR. SIZE

FLAT FOLD

-01 7

TWO SIDES PRINTED

17" W x 11" H 8-1/2" W x 11" H

BODY STOCK WHITE

BODY INK BLACK

STAPLED

1021282

A

HOLD FLUSH

TO INSIDE

OF ENCLOSURE

MEASURE TO

INSIDE OF THE

TOP OF ENCLOSURE

TOP HANDLE HOLE

BOTTOM HANDLE HOLE

Disconnect Handle Installation

Disconnect Switch Installation (Right hand installation shown. For left hand installation follow similar procedure.)

1

2

Install gasket.

30-40 lb-in

Install handle and spring bracket.

Use template A to locate handle holes on mounting plate.

Overlay template B (30 A - 100 A) over A .

Overlay template C (200 A) over A .

7-11 lb-in

Install defeater lever.

Cutting Connecting Rod

N

Enclosure
Working Depth
(Inside Flange

of Enclosure to
Mounting Plate)

Mounting

Plate

Measure working depth of enclosure.

3

Measure, mark and
cut connecting rod.

N minus 3-1/8"

(30A - 100A)

N minus 3-1/4"

(200A)

23 - 37 lb-in
(30A - 100A)

40 - 60 lb-in

(200A)

TAPE

HOLD FLUSH

TO INSIDE

OF ENCLOSURE

MEASURE TO

INSIDE OF THE

TOP OF ENCLOSURE

TOP

BOTT

2

4

A

11

5

1

1

2

Remove burrs

3

2 3

Install disconnect switch.

7

6

1

3

A

HOLD FLUSH

TO INSIDE

OF ENCLOSURE

MEASURE TO
INSIDE OF THE

TOP OF ENCLOSURE

TOP

BOTT

B

or

C

2 - 1/4"

5 - 1/4"

2 - 1/4"

4 - 11/16"

3 - 1/16"

Switch Mounting Holes

Center punch and drill (4) 11/64" holes for

tap-tite screws provided with

switch

Center punch and
drill (4) holes
for thread forming
(TAP-TITE) screws
provided with switch.
11/64" Dia. (30A - 100A)
7/32" Dia (200A)

BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCH

INSTALLATION INSTRUCTION SHEET

5 1020139

42052-116

OF

N/A

N/A

N/A

REVISION

AUTHORIZATION

DR.

CHKD.

APPD.

DATE

DATE

DATE

E - DOC

LOCATION: MILWAUKEE, WISCONSIN U.S.A.

DWG.

SIZE

SHEET

B

1 2 3 4 5 6 7 8

REFERENCE

DIMENSIONS APPLY BEFORE

SURFACE TREATMENT

(DIMENSIONS IN INCHES)

TOLERANCES UNLESS

OTHERWISE SPECIFIED

.XX:

.XXX:

ANGLES:

42052

- - - - - - - - - - - - - -

- - - - - - -

- - - - - - -

- - - - - - -

- - - - - - -

THIS DRAWING IS THE PROPERTY OF

ROCKWELL AUTOMATION, INC.

OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,

USED OR DISCLOSED FOR ANY PURPOSE

EXCEPT AS AUTHORIZED IN WRITING BY

ROCKWELL AUTOMATION, INC.

2 17

6 1021282

7 1032142

QUICK INSTALLATION GUIDE

(2)

Connecting Rod Installation

4

Verify that disconnect switch and handle are in "OFF"
position. (Switch blades will be visible)

Drive Bar

Pull up

(30A - 60A - 100A)

1

2

Rotate connecting rod into

drive bar (see table).

3

4

Enclosure depth

8 in. or less

Enclosure depth
greater than 8 in.

CHECK FOR PROPER

OPERATION

ATTENTION

7

8b

8a

Push rod down and
verify if rod is nearly
touching bottom of bolt
head. (If not, rotate rod
up to 5 full turns in
either direction)

(200A)

Push down

Push rod down and verify if rod

is approximately 1/8" from

touching bottom of bolt head.

(If not, rotate rod up to 5 full

turns in either direction)

1/8" Gap

Switch Rating

30A - 60A - 100A

200A

Full Turns Engagement

10

13

BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCH

INSTALLATION INSTRUCTION SHEET

5 1020139

42052-116

OF

N/A

N/A

N/A

REVISION

AUTHORIZATION

DR.

CHKD.

APPD.

DATE

DATE

DATE

E - DOC

LOCATION: MILWAUKEE, WISCONSIN U.S.A.

DWG.

SIZE

SHEET

B

1 2 3 4 5 6 7 8

REFERENCE

DIMENSIONS APPLY BEFORE

SURFACE TREATMENT

(DIMENSIONS IN INCHES)

TOLERANCES UNLESS

OTHERWISE SPECIFIED

.XX:

.XXX:

ANGLES:

42052

- - - - - - - - - - - - - -

- - - - - - -

- - - - - - -

- - - - - - -

- - - - - - -

THIS DRAWING IS THE PROPERTY OF

ROCKWELL AUTOMATION, INC.

OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,

USED OR DISCLOSED FOR ANY PURPOSE

EXCEPT AS AUTHORIZED IN WRITING BY

ROCKWELL AUTOMATION, INC.

3 17

6 1021282

7 1032142

QUICK INSTALLATION GUIDE (CONTINUED)

(3)

Connecting

Rod

Hitch Pin

Primary Link

5

6

5

6

(4)

Connecting Rod Adjustment Procedure

"ON" Position



Move disconnect handle to the "ON" position.



If switch does not fully close, return handle to "OFF" position.



Remove link spring hitch pin and disengage the connectiong rod from the primary link.



Turn connecting rod counter-clockwise (1 or more) full turns.



Re-engage connecting rod in primary link of handle, insert hitch pin and re-test



Repeat  -  as necessary.



Re-install link spring

"OFF" Position



Move disconnect handle to the "OFF" position.



If switch does not fully open, return handle to "ON" position.



Remove hitch pin and link spring, then disengage the connectiong rod from the primary link.



Turn connecting rod clockwise (1 or more) full turns.



Re-engage connecting rod in primary link of handle, insert hitch pin and re-test.



Repeat  -  as necessary.



Re-install link spring

1

2

Connecting

Rod

Hitch Pin

Primary Link

Drive Bar

BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCH

INSTALLATION INSTRUCTION SHEET

5 1020139

42052-116

OF

N/A

N/A

N/A

REVISION

AUTHORIZATION

DR.

CHKD.

APPD.

DATE

DATE

DATE

E - DOC

LOCATION: MILWAUKEE, WISCONSIN U.S.A.

DWG.

SIZE

SHEET

B

1 2 3 4 5 6 7 8

REFERENCE

DIMENSIONS APPLY BEFORE

SURFACE TREATMENT

(DIMENSIONS IN INCHES)

TOLERANCES UNLESS

OTHERWISE SPECIFIED

.XX:

.XXX:

ANGLES:

42052

- - - - - - - - - - - - - -

- - - - - - -

- - - - - - -

- - - - - - -

- - - - - - -

THIS DRAWING IS THE PROPERTY OF

ROCKWELL AUTOMATION, INC.

OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,

USED OR DISCLOSED FOR ANY PURPOSE

EXCEPT AS AUTHORIZED IN WRITING BY

ROCKWELL AUTOMATION, INC.

4 17

6 1021282

7 1032142

BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCH

INSTALLATION INSTRUCTION SHEET

5 1020139

7 1032142

42052-116

OF

N/A

N/A

N/A

REVISION

AUTHORIZATION

DR.

CHKD.

APPD.

DATE

DATE

DATE

E - DOC

LOCATION: MILWAUKEE, WISCONSIN U.S.A.

DWG.

SIZE

SHEET

B

1 2 3 4 5 6 7 8

REFERENCE

DIMENSIONS APPLY BEFORE

SURFACE TREATMENT

(DIMENSIONS IN INCHES)

TOLERANCES UNLESS

OTHERWISE SPECIFIED

.XX:

.XXX:

ANGLES:

42052

------------- -------------

-------------

-------------

-------------

-------------

THIS DRAWING IS THE PROPERTY OF

ROCKWELL AUTOMATION, INC.

OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,

USED OR DISCLOSED FOR ANY PURPOSE

EXCEPT AS AUTHORIZED IN WRITING BY

ROCKWELL AUTOMATION, INC.

Enclosure without Handle Cutout

1

To make slot drill (3) 1/2" diameter holes and remove burrs

Top Handle Hole

Top Handle Hole

Locate Handle

Right Hand Flange

Enclosure Dimensions

Left Hand Flange

(2) .265 Dia. Holes

Drill Handle Holes

B

C

A

C

B

A

2

F

G

H

J

H

(5)

● Enclosures with a Flange Thickness less than 3/16" use dimensions below to install disconnect handle.

● Enclosures with a Flange Thickness 3/16" and greater use dimensions in alternate Mounting Kit 1494V-H3 to install disconnect

handle.

● Multi-Door Enclosures may require the need for a more rigid flange / mounting plate system, such as a Channel Support Kit. Use

dimensions in Channel Support Kit 1494V-H15, if handle is mounted on top of the channel.

F

4 - 11/16"

4 - 11/16"

4 - 11/16"

G

1 - 9/16"

1 - 9/16"

1 - 9/16"

H

1"

1"

1"

J

7/8"

7/8"

7/8"

1 - 1/16"

C

(max)

1 - 1/16"

1 - 1/16"

B

(min)

1 - 1/8"

1 - 1/8"

1 - 1/8"

A

(min)

4 - 5/8"

6 - 1/16"

10 - 1/8"

NEMA

SIZE

30A, 60A

200A

100A

6 1021282

5 17

- - - - - - -

Door Catch Bracket Installation

Right hand installation shown (for left hand installation follow similar procedures)

Top Handle Hole

Door Catch

Mounting

Bracket

E

D

Door Catch
Mounting
Bracket

Right Hand Flange Left Hand Flange

D

B

C

A

C

B

A

E

(6)

C

B

Enclosure Door

Flange

Thickness

K

D

Enclosure

Base

TOP VIEW

Door Catch Mounting Bracket:

● Provided with projections for welding.

● Projections can also be used as a guide for drilling holes.

● Can be used as a template to drill corresponding holes in the enclosure door.

● User to supply the hardware for fastening the bracket.

● The bracket hardware must be inaccessible to unauthorized personnel.

● Fasteners must provide the degree of ingress protection for the environmental rating of the enclosure.

Dimension K (3/4" to 1")

● When using small disconnect handle kit only (1494F-P1, -M1 or -S1), use door catch provided with handle kit.

● When using small disconnect handle kit and small door hardware kits (1494V-L1, -LL1, -L2 or -LL2), use door catch

provided with door hardware kit.

Dimension K (1-1/8" to 1-3/8")

● When using small disconnect handle kit only (1494F-P1, -M1 or -S1), use door catch (40492-080-02) which can be

ordered from factory.

● When using small disconnect handle kit and large door hardware kits (1494V-L3 or -LL3), use door catch provided with

door hardware kit.

Enclosure Dimensions

1 - 5/8"

D

1 - 5/8"

1 - 5/8"

E

2 - 3/8"

2 - 3/8"

2 - 3/8"

F

4 - 11/16"

4 - 11/16"

4 - 11/16"

G

1 - 9/16"

1 - 9/16"

1 - 9/16"

H

1"

1"

1"

J

7/8"

7/8"

7/8"

1 - 1/16"

C

(max)

1 - 1/16"

1 - 1/16"

B

(min)

1 - 1/8"

1 - 1/8"

1 - 1/8"

A

(min)

4 - 5/8"

6 - 1/16"

10 - 1/8"

NEMA

SIZE

30A, 60A

200A

100A

6 17

BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCH

INSTALLATION INSTRUCTION SHEET

5 1020139

7 1032142

42052-116

OF

N/A

N/A

N/A

REVISION

AUTHORIZATION

DR.

CHKD.

APPD.

DATE

DATE

DATE

E - DOC

LOCATION: MILWAUKEE, WISCONSIN U.S.A.

DWG.

SIZE

SHEET

B

1 2 3 4 5 6 7 8

REFERENCE

DIMENSIONS APPLY BEFORE

SURFACE TREATMENT

(DIMENSIONS IN INCHES)

TOLERANCES UNLESS

OTHERWISE SPECIFIED

.XX:

.XXX:

ANGLES:

42052

------------- -------------

-------------

-------------

-------------

-------------

THIS DRAWING IS THE PROPERTY OF

ROCKWELL AUTOMATION, INC.

OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,

USED OR DISCLOSED FOR ANY PURPOSE

EXCEPT AS AUTHORIZED IN WRITING BY

ROCKWELL AUTOMATION, INC.

6 1021282

Door Catch

Mounting Bracket

Door Catch

Mounting Bracket

Door Catch

Door Catch

Top

Disconnect Switch Installation

3-1/16" � 2-1/2" 2-1/4" 5-1/4"

AA BB CC DD

3-1/16"

EE

2-1/4"GG----

HH

11/64" Dia.

FF

(4 Mounting Plate Holes)

Locate Disconnect Switch

Right Hand Flange Left Hand Flange

(7)

Switch

Size

30A, 60A, 100A

� This dimension can be 2-1/4" if necessary, to avoid interference with panel mounting studs in some 8 inch deep enclosures.

3-9/16" 3-9/16" 2" 8-1/4" 3-9/16" 4-1/4" 1-1/8"7/32" Dia.

200A

BB BB

DDDD

AAAAAAAAAAAAAAAAAAAAAAEE

AAAAAAAA

CC

GG

HH HH

CC

FF

FF

AA

GG

Panel Mounting Dimensions

1

Install Disconnect Switch Assemble and Install Line Terminal Guard

23 - 37 lb-in (30A - 100A)
40 - 60 lb-in (200A)

LINE TERMINAL GUARD

LINE TERMINAL GUARD

2 3

BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCH

INSTALLATION INSTRUCTION SHEET

5 1020139

6

7 1032142

1011282

42052-116

OF

N/A

N/A

N/A

REVISION

AUTHORIZATION

DR.

CHKD.

APPD.

DATE

DATE

DATE

E - DOC

LOCATION: MILWAUKEE, WISCONSIN U.S.A.

DWG.

SIZE

SHEET

B

1 2 3 4 5 6 7 8

REFERENCE

DIMENSIONS APPLY BEFORE

SURFACE TREATMENT

(DIMENSIONS IN INCHES)

TOLERANCES UNLESS

OTHERWISE SPECIFIED

.XX:

.XXX:

ANGLES:

42052

------------- -------------

-------------

-------------

-------------

-------------

THIS DRAWING IS THE PROPERTY OF

ROCKWELL AUTOMATION, INC.

OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,

USED OR DISCLOSED FOR ANY PURPOSE

EXCEPT AS AUTHORIZED IN WRITING BY

ROCKWELL AUTOMATION, INC.

7 17

Top Handle Hole

(8)

Trailer Fuse Block Installation (Switch Rating 30A - 100A)

Note: Not required for non-fusible disconnect switch applications.

1

2

23 - 37 lb-in

Trailer Fuse Block Location

Install Trailer Fuse Block

30 Amp Trailer Fuse Block (1494V-FS30)

Torque (lb-in)Fuse

23

-

37

2-27/32"

5-5/8"

2-27/32"

4-3/16"

3-5/8"
6-1/8"

3"

4-3/16"

30
30
30
30
60
60
60
60

250
600
600
600
250
600
600
600

H/R
H/R

J

HRCII-C

H/R
H/R

J

HRCII-C

22-37 90-110 150-165

23

-

37 22-37 20-25 20-25

23

-

37 16-22 90-110 150-165

Amps Voltage Class Fuse

Block

A

Fuse

Clip

Lug to

Terminal

Wire

into Lug

60 Amp Trailer Fuse Block (1494V-FS60)

Torque (lb-in)Fuse

23

-

37

2-27/32"

5-5/8"

2-27/32"

4-3/16"

3-5/8"
6-1/8"

3"

4-3/16"

4-15/16"

8-1/8"

30
30
30
30
60
60
60

60
100
100

250
600
600
600
250
600
600
600
600
600

H/R
H/R

J

HRCII-C

H/R
H/R

J

HRCII-C

J

H/R

23-37 40-60 45-50

23

-

37 16-22 40-60 45-50

Amps Voltage Class Fuse

Block

A

Fuse

Clip

Lug to

Terminal

Wire

into Lug

100 Amp Trailer Fuse Block (1494V-FS100)

Torque (lb-in)Fuse

4-3/16"

3-9/16"
6-11/16"
4-11/16"
6-11/16"
8-11/16"

5-1/2"

7-9/16"

6-1/4"

60
60
60

60
100
100
100
100
200

250
600
600
600
250
600
600
600
600

H/R

J

H/R

HRCII-C

H/R
H/R

J

HRCII-C

J

Amps Voltage Class Fuse

Block

A

Fuse

Clip

Lug to

Terminal

Wire

into Lug

A

2-1/4"

BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCH

INSTALLATION INSTRUCTION SHEET

5 1020139

6 1021282

7 1032142

42052-116

OF

N/A

N/A

N/A

REVISION

AUTHORIZATION

DR.

CHKD.

APPD.

DATE

DATE

DATE

E - DOC

LOCATION: MILWAUKEE, WISCONSIN U.S.A.

DWG.

SIZE

SHEET

B

1 2 3 4 5 6 7 8

REFERENCE

DIMENSIONS APPLY BEFORE

SURFACE TREATMENT

(DIMENSIONS IN INCHES)

TOLERANCES UNLESS

OTHERWISE SPECIFIED

.XX:

.XXX:

ANGLES:

42052

------------- -------------

-------------

-------------

-------------

-------------

THIS DRAWING IS THE PROPERTY OF

ROCKWELL AUTOMATION, INC.

OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,

USED OR DISCLOSED FOR ANY PURPOSE

EXCEPT AS AUTHORIZED IN WRITING BY

ROCKWELL AUTOMATION, INC.

8 17

(9)

2

Install Trailer Fuse Block

1 - 1/8"

Trailer Fuse Block Installation (Switch Rating 200A)

Note: Not required for non-fusible disconnect switch applications.

1

40 - 60 lb-in

Trailer Fuse Block Location

200 Amp Trailer Fuse Block (1494V-FS200)

Torque (lb-in)Fuse

40

-

60

5-7/8"
7-7/8"
4-5/8"
4-5/8"
6-3/4"
9-1/4"

5-3/8"
5-3/8"
6-1/4"

100
100
100
100
200
200
200
200
400

250
600
600
600
250
600
600
600
600

H/R
H/R

J

HRCII-C

H/R
H/R

J

HRCII-C

J

16

-

22

16

-

22

175

-

200 275-305

Amps Voltage Class Fuse

Block

B

Fuse

Clip

Lug to

Terminal

Wire

into Lug

B

2"

9 17

BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCH

INSTALLATION INSTRUCTION SHEET

5 1020139

7 1032142

42052-116

OF

N/A

N/A

N/A

REVISION

AUTHORIZATION

DR.

CHKD.

APPD.

DATE

DATE

DATE

E - DOC

LOCATION: MILWAUKEE, WISCONSIN U.S.A.

DWG.

SIZE

SHEET

B

1 2 3 4 5 6 7 8

REFERENCE

DIMENSIONS APPLY BEFORE

SURFACE TREATMENT

(DIMENSIONS IN INCHES)

TOLERANCES UNLESS

OTHERWISE SPECIFIED

.XX:

.XXX:

ANGLES:

42052

------------- -------------

-------------

-------------

-------------

-------------

THIS DRAWING IS THE PROPERTY OF

ROCKWELL AUTOMATION, INC.

OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,

USED OR DISCLOSED FOR ANY PURPOSE

EXCEPT AS AUTHORIZED IN WRITING BY

ROCKWELL AUTOMATION, INC.

6 1021282

Switch Rating (30A, 60A Rating)
Fuse Clip Installation

Phase Barrier Replacement Kit
1494F-PH2

NOTE: Fuse clips and lugs must be removed to add or replace phase barriers.

1 2

2

1

23 - 37 lb-in

(10)

1

1

2

2

1

2

40392-098

40392-097

CLICK

CLICK

10 17

BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCH

INSTALLATION INSTRUCTION SHEET

5 1020139

7 1032142

42052-116

OF

N/A

N/A

N/A

REVISION

AUTHORIZATION

DR.

CHKD.

APPD.

DATE

DATE

DATE

E - DOC

LOCATION: MILWAUKEE, WISCONSIN U.S.A.

DWG.

SIZE

SHEET

B

1 2 3 4 5 6 7 8

REFERENCE

DIMENSIONS APPLY BEFORE

SURFACE TREATMENT

(DIMENSIONS IN INCHES)

TOLERANCES UNLESS

OTHERWISE SPECIFIED

.XX:

.XXX:

ANGLES:

42052

------------- -------------

-------------

-------------

-------------

-------------

THIS DRAWING IS THE PROPERTY OF

ROCKWELL AUTOMATION, INC.

OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,

USED OR DISCLOSED FOR ANY PURPOSE

EXCEPT AS AUTHORIZED IN WRITING BY

ROCKWELL AUTOMATION, INC.

6 1021282

2

1

3

Phase Barrier Replacement Kit
1494F-PH3

Switch Phase Barrier

Fuse Clip Installation (Switch Rating 100 Amp)

1

2

16 - 22 lb-in

600V H - R

Fuse Clip Size and Class

600V H - R
600V H - R
250V H - R

60 A
100 A
200 A
200 A

250V H - R

Fuse Clip Size and Class

600V J
250V H - R
600V J

60 A
60 A
100 A
100 A

600V J200 A

23 - 37 lb-in

(11)

2

1

1

1

1

2

1

2

1

2

2

Trailer Block Phase Barrier

2

CLICK

CLICK

BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCH

INSTALLATION INSTRUCTION SHEET

5 1020139

6

7 1032142

42052-116

OF

N/A

N/A

N/A

REVISION

AUTHORIZATION

DR.

CHKD.

APPD.

DATE

DATE

DATE

E - DOC

LOCATION: MILWAUKEE, WISCONSIN U.S.A.

DWG.

SIZE

SHEET

B

1 2 3 4 5 6 7 8

REFERENCE

DIMENSIONS APPLY BEFORE

SURFACE TREATMENT

(DIMENSIONS IN INCHES)

TOLERANCES UNLESS

OTHERWISE SPECIFIED

.XX:

.XXX:

ANGLES:

42052

------------- -------------

-------------

-------------

-------------

-------------

11 17

THIS DRAWING IS THE PROPERTY OF

ROCKWELL AUTOMATION, INC.

OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,

USED OR DISCLOSED FOR ANY PURPOSE

EXCEPT AS AUTHORIZED IN WRITING BY

ROCKWELL AUTOMATION, INC.

1021282

------------- -------------

-------------

-------------

-------------

-------------

(12)

Fuse Clip Installation (Switch Rating 200A)

1

2

1

2

23 - 37 lb-in

16 - 22 lb-in

23 - 37 lb-in

Switch for Right Hand Mechanism

Switch for Left Hand Mechanism

Switch for Right Hand Mechanism

Switch for Left Hand Mechanism

16 - 22 lb-in

1

2

1

2

1

2

1

2

12 17

BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCH

INSTALLATION INSTRUCTION SHEET

5 1020139

6 1021282

7 1032142

42052-116

OF

N/A

N/A

N/A

REVISION

AUTHORIZATION

DR.

CHKD.

APPD.

DATE

DATE

DATE

E - DOC

LOCATION: MILWAUKEE, WISCONSIN U.S.A.

DWG.

SIZE

SHEET

B

1 2 3 4 5 6 7 8

REFERENCE

DIMENSIONS APPLY BEFORE

SURFACE TREATMENT

(DIMENSIONS IN INCHES)

TOLERANCES UNLESS

OTHERWISE SPECIFIED

.XX:

.XXX:

ANGLES:

42052

THIS DRAWING IS THE PROPERTY OF

ROCKWELL AUTOMATION, INC.

OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,

USED OR DISCLOSED FOR ANY PURPOSE

EXCEPT AS AUTHORIZED IN WRITING BY

ROCKWELL AUTOMATION, INC.

(13)

BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCH

INSTALLATION INSTRUCTION SHEET

5 1020139

6 1021282

7 1032142

42052-116

OF

N/A

N/A

N/A

REVISION

AUTHORIZATION

DR.

CHKD.

APPD.

DATE

DATE

DATE

E - DOC

LOCATION: MILWAUKEE, WISCONSIN U.S.A.

DWG.

SIZE

SHEET

B

1 2 3 4 5 6 7 8

REFERENCE

DIMENSIONS APPLY BEFORE

SURFACE TREATMENT

(DIMENSIONS IN INCHES)

TOLERANCES UNLESS

OTHERWISE SPECIFIED

.XX:

.XXX:

ANGLES:

42052

------------- -------------

-------------

-------------

-------------

-------------

13 17

THIS DRAWING IS THE PROPERTY OF

ROCKWELL AUTOMATION, INC.

OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,

USED OR DISCLOSED FOR ANY PURPOSE

EXCEPT AS AUTHORIZED IN WRITING BY

ROCKWELL AUTOMATION, INC.

Fuse Clip Installation (Switch Rating 200A) for 400A Class J Fuses (Cat. No. 1401-N171)

2 2

Switch with Right Hand Mechanism

Switch with Left Hand Mechanism

1 1

16 - 22 lb-in

Switch with Right Hand Mechanism

Switch with Left Hand Mechanism

1

2

1

2

16 - 22 lb-in

150 - 200 lb-in

150 - 200 lb-in

Use of 400A fuses will void the UL listing of this product.

NOTICE

(14)

Phase Barrier Replacement Kit (Switch Rating 200A)
1494F-PH4

1

2

40 - 60 lb-in

1

1

2

3

2

4

3

CLICK

CLICK

BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCH

INSTALLATION INSTRUCTION SHEET

5 1020139

7 1032142

42052-116

OF

N/A

N/A

N/A

REVISION

AUTHORIZATION

DR.

CHKD.

APPD.

DATE

DATE

DATE

E - DOC

LOCATION: MILWAUKEE, WISCONSIN U.S.A.

DWG.

SIZE

SHEET

B

1 2 3 4 5 6 7 8

A

B

C

D

E

F

G

H

REFERENCE

DIMENSIONS APPLY BEFORE

SURFACE TREATMENT

(DIMENSIONS IN INCHES)

TOLERANCES UNLESS

OTHERWISE SPECIFIED

.XX:

.XXX:

ANGLES:

42052

------------- -------------

-------------

-------------

-------------

-------------

THIS DRAWING IS THE PROPERTY OF

ROCKWELL AUTOMATION, INC.

OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,

USED OR DISCLOSED FOR ANY PURPOSE

EXCEPT AS AUTHORIZED IN WRITING BY

ROCKWELL AUTOMATION, INC.

14 17

6 1021282

(15)

BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCH

INSTALLATION INSTRUCTION SHEET

5 1020139

7 1032142

42052-116

OF

N/A

N/A

N/A

REVISION

AUTHORIZATION

DR.

CHKD.

APPD.

DATE

DATE

DATE

E - DOC

LOCATION: MILWAUKEE, WISCONSIN U.S.A.

DWG.

SIZE

SHEET

B

1 2 3 4 5 6 7 8

A

B

C

D

E

F

G

H

REFERENCE

DIMENSIONS APPLY BEFORE

SURFACE TREATMENT

(DIMENSIONS IN INCHES)

TOLERANCES UNLESS

OTHERWISE SPECIFIED

.XX:

.XXX:

ANGLES:

42052

------------- -------------

-------------

-------------

-------------

-------------

THIS DRAWING IS THE PROPERTY OF

ROCKWELL AUTOMATION, INC.

OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,

USED OR DISCLOSED FOR ANY PURPOSE

EXCEPT AS AUTHORIZED IN WRITING BY

ROCKWELL AUTOMATION, INC.

15 17

6 1021282

Bulletin 1494V Disconnect Switch Kit

Disconnect Kit

Handle

Switch

Connecting

Rod

Fuse

Block

Fuse
Clips

Cat No.

Switch with Right Hand Mechanism
1494V-DS30 (30A)
1494V-DS60 (60A)
1494V-DS100 (100A)
1494V-DS200 (200A)

Switch with Left Hand Mechanism
1494V-DSX30 (30A)
1494V-DSX60 (60A)
1494V-DSX100 (100A)
1494V-DSX200 (200A)

1494F-M1 (5-1/2" Painted Metal) (30A - 200A)
1494F-P1 (5-1/2" Molded) (30A - 200A)
1494F-S1 (5-1/2" Stainless Steel) (30A - 200A)

1494V-FS30 (30A)
1494V-FS60 (60A)
1494V-FS100 (100A)
1494V-FS200 (200A)

1401-N41 (Class H, 30A - 250V)
1401-N42 (Class H,J, 30A - 600V,
Class H, 60A-250V)
1401-N43 (Class H,J, 60A - 600V)
1401-N44 (Class H,J, 100A-250V, 100A-600V)
1401-N45 (Class H,J, 200A-250V, 200A-600V)

1401-N50 (Class R, 30A - 250V)
1401-N51 (Class R, 30A - 600V, 60A-250V)
1401-N52 (Class R, 60A - 600V)
1401-N53 (Class R, 100A - 250V, 100A-600V)
1401-N54 (Class R, 200A-250V, 200A-600V)
1401-N171 (Class J, 400A-250V / 600V)

1494V-RA3 (Standard) (30A - 100A)
Enclosure Working Depth: 6-3/4" to 9-1/8"
1494V-RA3 (Standard) (200A)
Enclosure Working Depth: 8-1/2" to 10-1/4"

1494V-RA4 (Extended)(30A - 100A)
Enclosure Working Depth: 6-3/4" to 21-5/8"
1494V-RA4 (Extended) (200A)
Enclosure Working Depth: 8-1/2" to 23-3/4"

BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCH

INSTALLATION INSTRUCTION SHEET

5 1020139

7 1032142

42052-116

OF

N/A

N/A

N/A

REVISION

AUTHORIZATION

DR.

CHKD.

APPD.

DATE

DATE

DATE

E - DOC

LOCATION: MILWAUKEE, WISCONSIN U.S.A.

DWG.

SIZE

SHEET

B

1 2 3 4 5 6 7 8

REFERENCE

DIMENSIONS APPLY BEFORE

SURFACE TREATMENT

(DIMENSIONS IN INCHES)

TOLERANCES UNLESS

OTHERWISE SPECIFIED

.XX:

.XXX:

ANGLES:

42052

------------- -------------

-------------

-------------

-------------

-------------

42052-116-01 (7)

Printed in U.S.A.

THIS DRAWING IS THE PROPERTY OF

ROCKWELL AUTOMATION, INC.

OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,

USED OR DISCLOSED FOR ANY PURPOSE

EXCEPT AS AUTHORIZED IN WRITING BY

ROCKWELL AUTOMATION, INC.

16 17

6 1021282

Bulletin 1494V Disconnect Switch Optional Accessory List

Electrical

Interlock

Auxiliary

Contact

Auxiliary

Contact

Adapter Kit

Channel

Support Kit

Lug

Connectors

Optional Accessories

(Installation Instructions

Included with Accessory Kits)

Cat No.

Switch with Right Hand Mechanism
1495-N34 (1-N.O./N.C.) (30A - 100A)
1495-N35 (2-N.O./N.C.) (30A - 100A)
1495-N43 (1-N.O./N.C.) (200A)
1495-N44 (2-N.O./N.C.) (200A)

Switch with Left Hand Mechanism
1495-N37 (1-N.O./N.C.) (30A - 100A)
1495-N38 (2-N.O./N.C.) (30A - 100A)
1495-N39 (1-N.O./N.C.) (200A)
1495-N40 (2-N.O./N.C.) (200A)

1495-N8 (1-N.O.) (30A - 200A)
1495-N9 (1-N.C.) (30A - 200A)

1495-N24 (30A - 100A)
(Required only for Switch with Left Hand
Mechanism)

1495-N25 (200A - 400A)
(Required only for Switch with Left Hand
Mechanism)

1494V-H15 (30A - 200A)

Fuse

Cover

with Door

Phase

Barrier

1494F-PH2 (30A / 60A)
1494F-PH3 (100A)
1494F-PH4 (200A)

(Included)
(CU Wire Size #14 . . #8 AWG) (30A)

1494R-N1
(CU Wire Size #14 . . #4 AWG) (60A)

1494R-N2
(CU Wire Size #8 . . #1/0 AWG) (100A)

1494R-N3
(CU Wire Size #6 . . #4/0 AWG) (200A)

Switch
Rating

Fuse

Class

Fuse Clip

Rating

Cat No.

30A
30A
60A
30A
60A
60A

100A

---­30A
60A
30A
60A

----

----

250V 600V

----

----

---­30A
60A

----

----

Non-Fusible

H, R
H, R

J

J
Non-Fusible
Non-Fusible

----

----

100A

30A
60A

100A

H, R
H, R

J

30A
60A

100A

100A 100AH, R100A

200A 200AH, J, R200A

200A 200AH, J, R

1495-N64

1495-N65

1495-N66

1495-N67

1495-N62

 Switch with right hand mechanism
 Switch with left hand mechanism

200A