Rockwell Automation 1494G User Manual

Bulletin 1494G Enclosed Disconnect Safety Switch Accessories For Field Installation

Note: Please refer to the label on the inside of the enclosure's door to determine the Enclosure Type, Switch Size and Line Voltage.

Section 1: Disconnect Switch Accessories

Power Lug Connectors (3 per package):

#14...#8 AWG #14...#4 AWG #8...#1/0 AWG #6...#4/0 AWG (2) #1/0 AWG...250 MCM (2) #1/0 AWG...350 MCM (Class J Fuses) (2) #1/0 AWG...350 MCM (Class H & R Fuses)

Ground Lug Connectors:

Ground Lug Kit Ground Lug Kit Ground Lug Kit

Protective Fuse Covers:

Fuse Cover w/Door Fuse Cover w/Door Fuse Cover w/Door Fuse Cover w/Door Fuse Cover w/Door Fuse Cover w/Door Fuse Cover w/Door Fuse Cover w/Door Fuse Cover w/Door Fuse Cover w/Door Fuse Cover w/Door Fuse Cover w/Door Fuse Cover w/Door Fuse Cover w/Door Fuse Cover w/Door Fuse Cover w/Door Fuse Cover w/Door Fuse Cover w/Door Fuse Cover w/Door Fuse Cover w/Door Fuse Cover w/Door

Disconnect Switches:

30A Switch 60A Switch 100A Switch 200A Switch 400A Switch 600A Switch

Trailer Fuse Blocks:

30A, 250V...600V, Class H, J, R 60A, 250V...600V, Class H, J, R 100A, 250V...600V, Class H, J, R 200A, 250V...600V, Class H, J, R 400A, 250V...600V, Class H, J, R 600A, 250V...600V, Class H Includes Fuse Clips 600A, 250V...600V, Class J Fuses Bolted to Terminals 600A, 250V...600V, Class R Includes Fuse Clips

Disconnect Switch and Fuse Block Phase Barriers:

Phase Barriers Phase Barriers Phase Barriers Phase Barriers

Fuse Clips

1A-30A, 250VAC, Class H 1A-30A, 250VAC, Class J 1A-30A, 250VAC, Class R 1A-30A, 600VAC, Class H, Class J 1A-30A, 600VAC, Class R 31A-60A, 250VAC, Class H 31A-60A, 250VAC, Class J 31A-60A, 250VAC, Class R 31A-60A, 600VAC, Class H, Class J 31A-60A, 600VAC, Class R 61A-100A, 250VAC, Class H, Class J 61A-100A, 250VAC, Class R 61A-100A, 600VAC, Class H, Class J 61A-100A, 600VAC, Class R 101A-200A, 250VAC, 600VAC, Class H, Clas s J 101A-200A, 250VAC, 600VAC, Class R 101A-200A, 250VAC, 600VAC, Class H, Clas s J 101A-200A, 250VAC, 600VAC, Class R 201A-400A, 250VAC, 600V, Class H, Class J 201A-400A, 250V, 600VAC, Class R

Auxiliary Contact- Disconnect Switch

One Normally Open (1) N.O. One Normally Closed (1) N.C. One Normally Open (1) N.O. (Adapter Kit Required - See Below) One Normally Closed (1) N.C. (Adapter Kit Required - See Below) One Adapter Kit

Electrical Interlock Kit:

(1) N.O. and (1) N.C. - early break (2) N.O. and (2) N.C. - early break Adapter Kit (for use with either 1495-N34 or 1495-N35) (1) N.O. and (1) N.C. - Early Break (2) N.O. and (2) N.C. - Early Break

Lug connectors (2 per package) for the line and load side connector of separately mounted fuse blocks

Single-pole fuse block with fuse clips (3 required for 3 phase switches)

Lug connectors (1 per package) 3 required for line side and 3 required for load side connectors

Fuse Class:

Non-fusible

H, R H, R

J Non-fusible Non-fusible

H, R H, R

H, R

Non-fusible

J, H, R

Non-fusible

J, H, R

Non-fusible

J, H, R

Fuse Clip Rating

250V

600V

30A 60A 30A 60A

100A 100A

200A

400A

600A

30A 60A

30A

60A

100A 100A

200A

600A

Switch Size

30A

60A 100A 200A 400A 600A 600A

Switch Size

30A...100A

200A

400A...600A

Switch Rating 30A:

30 30 60 30 60 60

100

60 100 100 200 200 400 400 600 600

30A...100A

200A 400A 600A

Switch Size

30A 60A

100A 200A 400A 600A

Switch Size

30A 60A

100A 200A 400A 600A 600A 600A

Switch Size

30A...100A

100A 200A 400A

Switch Size

30A 30A 30A 30A 30A 30A 60A 60A 60A 60A 60A

60A 100A 100A 100A 100A 200A 200A 400A 400A

Switch Size Enclosure Type Catalog Number

30A...400A 30A...400A

600A 600A 600A

Switch Size

30A, 60A, 100A, 600A

60A, 100A, 600A

600A

200A, 400A 200A, 400A

Enclosure Type

3R/4/12, 4/4X (Stainless) 3R/4/12, 4/4X (Stainless) 3R/4/12, 4/4X (Stainless) 3R/4/12, 4/4X (Stainless) 3R/4/12, 4/4X (Stainless) 3R/4/12, 4/4X (Stainless) 3R/4/12, 4/4X (Stainless)

Enclosure Type

3R/4/12, 4/4X (Stainless) 3R/4/12, 4/4X (Stainless) 3R/4/12, 4/4X (Stainless)

Enclosure Type

3R/4/12, 4/4X (Stainless) 3R/4/12, 4/4X (Stainless) 3R/4/12, 4/4X (Stainless) 3R/4/12, 4/4X (Stainless) 3R/4/12, 4/4X (Stainless) 3R/4/12, 4/4X (Stainless) 3R/4/12, 4/4X (Stainless) 3R/4/12, 4/4X (Stainless) 3R/4/12, 4/4X (Stainless) 3R/4/12, 4/4X (Stainless) 3R/4/12, 4/4X (Stainless) 3R/4/12, 4/4X (Stainless) 3R/4/12, 4/4X (Stainless) 3R/4/12, 4/4X (Stainless) 3R/4/12, 4/4X (Stainless) 3R/4/12, 4/4X (Stainless) 3R/4/12, 4/4X (Stainless) 3R/4/12, 4/4X (Stainless) 3R/4/12, 4/4X (Stainless) 3R/4/12, 4/4X (Stainless) 3R/4/12, 4/4X (Stainless)

Enclosure Type

3R/4/12, 4/4X (Stainless) 3R/4/12, 4/4X (Stainless) 3R/4/12, 4/4X (Stainless) 3R/4/12, 4/4X (Stainless) 3R/4/12, 4/4X (Stainless) 3R/4/12, 4/4X (Stainless)

Enclosure Type

3R/4/12, 4/4X (Stainless) 3R/4/12, 4/4X (Stainless) 3R/4/12, 4/4X (Stainless) 3R/4/12, 4/4X (Stainless)

Enclosure Type Catalog Number

3R/4/12, 4/4X (Stainless) 3R/4/12, 4/4X (Stainless) 3R/4/12, 4/4X (Stainless) 3R/4/12, 4/4X (Stainless) 3R/4/12, 4/4X (Stainless)

Enclosure Type

3R/4/12, 4/4X (Stainless) 3R/4/12, 4/4X (Stainless) 3R/4/12, 4/4X (Stainless) 3R/4/12, 4/4X (Stainless) 3R/4/12, 4/4X (Stainless)

(1491-N621 and 1491-R621)

Catalog Number

1494R-N14 1494R-N10 1494R-N11

Catalog Number

1494F-D30

1494F-D60 1494F-D100 1494F-D200 1494F-D400

1494V-DS600

Catalog Number

1494F-FS30 1494F-FS60

1494F-FS100 1494F-FS200 1494F-FS400

1491-N621

1494V-FS600

1491-R621

Catalog Number

1494F-PH2

1494F-PH3

1494F-PH4

1494F-PH5

Catalog Number

X-225492 1494R-N1 1494R-N2 1494R-N3

599-GR1

599-GR2

599-GR3

1495-N64 1495-N64 1495-N64 1495-N64 1495-N64 1495-N64 1495-N64 1495-N65 1495-N65 1495-N65 1495-N66 1495-N67 1495-N67 1495-N68 1495-N68 1495-N61 1495-N61 1495-N56 1495-N57 1495-N58 1495-N61

1401-N41

1401-N42

1401-N50

1401-N42

1401-N51

1401-N42

1401-N43

1401-N51

1401-N43

1401-N52

1401-N44

1401-N53

1401-N44

1401-N53

1401-N45

1401-N54

1401-N45

1401-N54

1401-N46

1401-N55

1495-N8

1495-N9

595A 595B

595-N1

1495-N34 1495-N35 1495-N36 1495-N43 1495-N44

Section 2: Pilot Device Accessories

Pilot Light Kits:

120V 120V 240V 240V 480V 480V 600V 600V

Optional Pilot Light Lens Colors (NOTE: Pilot Light Kits above include one green and one red lens as standard.):

Amber Blue Clear White

PUSH-TO-TEST Pilot Light Kits:

120V 120V 240V 240V 480V 480V 600V 600V

Optional Pilot Light Lens Colors (NOTE: Pilot Light Kits above include one green and one red lens as standard.):

Amber Blue Clear White

Replacement Bulbs for all Pilot Lights: Pilot Lights Push-to-Test Pilot Lights

Lens Color

Clear Amber Green Red Blue White

Push Button Kits

START BUTTON START BUTTON

Selector Switch Kits

OFF-ON OFF-ON HAND-OFF-AUTO HAND-OFF-AUTO TEST-OFF-AUTO (Spring Return from TEST) TEST-OFF-AUTO (Spring Return from TEST)

Incandescent

800T-N169 800T-N169 800T-N169 800T-N169 800T-N169 800T-N169

Switch Size

30A...600A 30A...600A 30A...600A 30A...600A 30A...600A 30A...600A 30A...600A 30A...600A

Switch Size

30A...600A 30A...600A 30A...600A 30A...600A

Switch Size

30A...600A 30A...600A 30A...600A 30A...600A 30A...600A 30A...600A 30A...600A 30A...600A

Switch Size

30A...600A 30A...600A 30A...600A 30A...600A

Switch Size

30A...600A 30A...600A

Switch Size

30A...600A 30A...600A 30A...600A 30A...600A 30A...600A 30A...600A

Enclosure Type Catalog Number

4/4X (stainless and non-metallic)

LED

n/a 800T-N320A 800T-N320G 800T-N320R 800T-N320B

800T-N320W

4/4X (stainless and non-metallic)

3R/4/12

Enclosure Type Catalog Number

All All All All

Enclosure Type Catalog Number

3R/4/12

Enclosure Type Catalog Number

All All All All

Enclosure Type Catalog Number

3R/4/12

Enclosure Type

3R/4/12

Incandescent

800T-N65 800T-N65 800T-N65 800T-N65 800T-N65 800T-N65

599-PL09DJ 599-PL09DS 599-PL09AJ 599-PL09AS 599-PL09BJ 599-PL09BS 599-PL09CJ 599-PL09CS

800T-N26A 800T-N26B 800T-N26C

800T-N26W

599-PT09DJ 599-PT09DS 599-PT09AJ 599-PT09AS 599-PT09BJ 599-PT09BS 599-PT09CJ 599-PT09CS

800T-N42 800T-N43 800T-N45 800T-N44

LED

800T-N318W

800T-N318A

800T-N318G

800T-N318R 800T-N318B

800T-N318W

800T-A1D2

800H-AR1D2

Catalog Number

599-SS09OJ 599-SS09OS 599-SS09HJ 599-SS09HS 599-SS09TJ 599-SS09TS

Section 3: Enclosure Accessories

Metallic Conduit Connectors: Switch Size Enclosure Type Catalog Number

1/2 in., 12.7 mm 3/4 in., 19mm 1 in. 25.4 mm 1-1/4 in., 31.75 mm, 1-1/2 in., 38.1 mm, 2-1/2 in., 63.5 mm 3 in., 76.2 mm

Non Metallic Conduit Connectors (Grounding Adapters Req.):

1/2 in., 12.7 mm 3/4 in., 19mm 1 in. 25.4 mm 1-1/4 in., 31.75 mm, 1-1/2 in., 38.1 mm, 2 in., 50.8 mm 2-1/2 in., 63.5 mm 3 in., 76.2 mm

Grounding Adapters:

1/2 in., 12.7 mm, #14…#10 Wire Range (AWG) 3/4 in., 19mm, 1 in. 24.5 mm, #14…#8 Wire Range (AWG) 1-1/4 in., 31.75 mm, #14…#4 W ire Range (AWG) 1-1/2 in., 38.1 mm, #8…#1/0 W ire Range (AWG) 2 in., 50.8 mm, #8…#1/0 Wire Range (AWG) 2-1/2 in., 63.5 mm, 3 in., 76.2 mm, #6…#4/0 Wire Range (A WG)

Painted Metal:

5 1/2 in. handle base 7 1/2 in. handle base 7 1/2 in. handle base

Stainless Steel:

5 1/2 in. handle base 7 1/2 in. handle base 7 1/2 in. handle base

Molded Handle:

5 1/2 in. handle base

Hole Plugs:

30.5 mm Hole Plug for Pilot Devices Door View Window (Replacement Window)

#14…#8 Wire Range (AWG)

#6…#2/0 Wire Range (AWG)

30A...600A 30A...600A 30A...600A 30A...600A 30A...600A 30A...600A 30A...600A

Switch Size Enclosure Types Catalog Number

30A 30A 30A

60A 100A 200A 200A

400A...600A

Switch Size Enclosure Types Catalog Number

30A

60A 100A 200A 200A

400A...600A

Switch Size Enclosure Types Catalog Number

30A...200A

400A 600A

Switch Size Enclosure Types Catalog Number

30A...200A

400A 600A

Switch Size Enclosure Type Catalog Number

30A...200A

Switch Size Enclosure Type Catalog Number

30A...200A 30A...600A

4/4X (non-metallic; metallic) 4/4X (non-metallic; metallic) 4/4X (non-metallic; metallic) 4/4X (non-metallic; metallic) 4/4X (non-metallic; metallic) 4/4X (non-metallic; metallic) 4/4X (non-metallic; metallic) 4/4X (non-metallic; metallic)

3R/4/12; 4/4X (non-metallic; metallic) 3R/4/12; 4/4X (non-metallic; metallic) 3R/4/12; 4/4X (non-metallic; metallic) 3R/4/12; 4/4X (non-metallic; metallic) 3R/4/12; 4/4X (non-metallic; metallic) 3R/4/12; 4/4X (non-metallic; metallic) 3R/4/12; 4/4X (non-metallic; metallic) 3R/4/12; 4/4X (non-metallic; metallic)

3R/4/12 3R/4/12 3R/4/12 3R/4/12 3R/4/12 3R/4/12 3R/4/12

3R/4/12 3R/4/12 3R/4/12

4/4X (stainless)

4/4X (stainless) 4

/4X (stainless)

3R/4/12, 4/4X (stainless)

All

1232-N16 1232-N17 1232-N11 1232-N12 1232-N13 1232-N14 1232-N15

1490-N1

1490-N9 1490-N10 1490-N11

1490-N5

1490-N6

1490-N7

1490-N8

1490-N19 1490-N20 1490-N21 1490-N22 1490-N23 1490-N24 1490-N25 1490-N26

1494F-M1 1494F-M2 1494V-H2

1494F-S1 1494F-S2

1494V-W2

1494F-P1

800T-N1

W40406-126-01

42052-058-01 (4)

Printed in U.S.A.

Not for use in Type 4/4X non-metallic enclosures