Rinnai RHFE-308 FTR User Manual

Page 1
Installation and User Manual
RHFE-308 FTR
RHFE-308 FTR
Energysaver Space Heater
Important.
Read these instructions carefully before attempting installation or use of this appliance. All work must be carried out by competent persons.
Page 2
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Getting to Know your RHFE-308 FTR ………………………………………………………………………3
Remote Control …………………………………………………………………………………………………4
Control Panel Layout …………………………………………………………………………………………5
Features …………………………………………………………………………………………………………6
Safety Points ……………………………………………………………………………………………………8
Operating your new RHFE-308 FTR ………………………………………………………………………10
Setting the Clock ………………………………………………………………………………………………14
Pre-heat ………………………………………………………………………………………………………17
Override Function ……………………………………………………………………………………………18
Caring for your new RHFE-308 FTR ………………………………………………………………………19
Error Messages ………………………………………………………………………………………………21
Installation Instructions ………………………………………………………………………………………22
Location ………………………………………………………………………………………………………24
Installing the Flue ……………………………………………………………………………………………27
Sleeve and Manifold Installation ……………………………………………………………………………29
Flue Extension Kits ……………………………………………………………………………………………32
Conversion ……………………………………………………………………………………………………36
Connecting Gas and Electrical Services ……………………………………………………………………37
Testing …………………………………………………………………………………………………………38
Gas Pressure Setting …………………………………………………………………………………………39
Block and Wiring Diagram ……………………………………………………………………………………42
Dimensions ……………………………………………………………………………………………………44
Specification……………………………………………………………………………………………………46
Service Contact ………………………………………………………………………………………………48
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GETTING TO KNOW YOUR NEW RHFE-308FTR
REMOTE CONTROL BRACKET
ROOM TEMPERATURE SENSOR
GAS CONNECTION
ELECTRICAL CORD
HUMIDIFIER TRAY
Built into the warm air discharge duct. Humidifies the warm air flow.
BOTTOM TRIM
Pulls off to allow filling of humidifier tray.
ON/OFF SWITCH
CONTROL PANEL
Concealed panel with clock, room and pre­set temperature selection. Time, temperature and appliance error codes are shown here.
AIR FILTER
Helps to protect the interior of the appliance and fan from dust particles.
EXHAUST OUTLET
Exhausts flue products to the outside of the building.
AIR INLET TUBE
Carries air for combustion.
FLUE SYSTEM
(Supplied Separately)
LOUVRE
Warm air discharge duct.
Rinnai Corporation - Japan
Manufactured under a Quality System Certified as complying with ISO 9001 by an Accredited Certification Body.
ISO 9001 APPROVED BY JIA
Page 4
4
REMOTE CONTROL
FRONT
REVERSE
NOTE
> Some fluorescent lights may interfere with the transmission of remote control signals, in this case
changing the position from which you are operating the remote control may help.
> Avoid leaving the remote control in direct sunlight and do not place the remote close to the louvres
of the heater.
> Avoid getting the remote control wet, or dropping it. > The remote control works within 5 metres and an angle of 40˚ to the receiver on the heater. > Only use the battery type specified. (CR 2032). > Remove battery if control is not going to be used for a long period. This will help to avoid damage
from leaking batteries.
TO REPLACE BATTERY
Simply open the back of the remote
control and replace Lithium battery.
TYPE: CR 2032
OPEN
2
3
0
2
R
C
BATTERY
Power source
for operating
remote control.
ON BUTTON
Operates the heater
manually.
ON
OFF BUTTON
Stops heater manually.
OFF
ADJUSTMENT
TEMPERATURE
Increases or decreases
the temperature setting.
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5
CONTROL PANEL LAYOUT
ECONOMY
Selects energy
saving function.
CHILD LOCK
Locks all controls when
pressed.
(EXCEPT OFF)
SET TIMES
Selects clock and/or
Timers for adjusting
or programming.
REMOTE CONTROL
RECEIVER
TIME/TEMP ADJUSTMENT
Increases or decreases the
temperature setting as well as
changing hours or minutes.
CHILD LOCK
INDICATOR
Indicates Child lock is
activated.
TIMER INDICATOR
Indicates that Timer 1
or Timer 2 has been
selected to operate.
OVERRIDE
Temporarily changes operation
from ON to OFF or OFF to ON,
until next programmed setting
is reached.
ECONOMY
INDICATOR
Indicates that the
Economy mode is in
operation.
OVERRIDE
INDICATOR
Indicates that the
override function is
activated.
ON TIMER
Selects operating
mode for Timer 1
or 2.
ON/OFF BUTTON
Main switch for turning
ON/OFF.
TIME/TEMP DISPLAY
Shows either the time of
day, temperatures, or
coded error messages.
POWER ON/COMBUSTION
INDICATOR
Indicates that the appliance is turned
ON and whether the burner is alight.
FILTER INDICATOR
Indicates that the filter
needs cleaning.
CLOCK ADJUSTMENT AND
TIMER INDICATORS
Indicates that clock or dual timer
programme is being set.
Clock
Timer 1
AM
ON
Filter
on off
Timer 2
Set ・Room
PM
ON / OFF
Set times
・
Time
Temp
Timer 2 Override
Timer 1
Economy
Child Lock
Page 6
6
FORCED FLUE SYSTEM PUSH BUTTON IGNITION
Air for combustion is taken from outside the room and the flue products are exhausted outside, keeping the room air clean.
Only one touch of the ON/OFF switch is required to operate the heater.
EXHAUST
AIR INLET
PRE-HEAT
The function will automatically operate the appliance within one hour prior to the programmed time of the Timer. This is designed to heat a room to the pre-set temperature by the programmed time.
WARM AIR DISCHARGE
Warm air flows from the bottom of the appliance through the louvres, assisting in even heat distribution. An integral humidifier tray is built into the warm air discharge duct.
ONE TOUCH
DUAL ON/OFF TIMER
The Dual Timer allows you to programme the appliance to come on for two separate periods each day, usually one period in the morning, and one period in the evening. The built in Intelligent Mode brings the room temperature to the temperature you have selected, by the time programmed into the Timer.
The Dual Timer feature means that you can Set and Forget your heater. It will turn itself ON and OFF at times you have programmed until you cancel the Timer program.
FEATURES
Page 7
7
MEMORY
The micro-computer records selected pre­set temperatures, the times programmed into the Timers as well as operating the Economy and Intelligent modes, to maintain comfort levels.
FILTER INDICATOR
When the fan filter becomes covered with dust and the temperature inside the appliance rises, the filter indicator will flash. The filter should be vacuumed at regular intervals to avoid unnecessary strain on the appliance.
FITERINDICATOR
REMOTE CONTROL
For the convenience of turning the heater ON or OFF, as well as adjusting the temperature up or down while at a short distance from the heater.
ON
OFF
ECONOMY MODE
This is an energy saving feature designed to reduce the room temperature to 1˚C less than the pre-set temperature over a period of 30 minutes, and an additional 1˚C after another 30 minutes.
PRE-SET TEMP
2C
1hour
£
AUTO COMFORT
Ensures that the flow of warm air from the louvres is maintained at a comfortable volume during the warm-up period by a 8 step modulating convection fan, in conjunction with the thermostat, reducing cool draughts.
CHILD LOCK
When the Child lock is activated all controls other than the OFF switch will be locked. Deactivating the lock releases the controls. If the lock is activated when the appliance is off, all functions will be locked.
LOCKED
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SAFETY POINTS
Do not restrict the warm air discharge by placing articles in front of the heater.
This appliance must not be used for any purpose other than heating.
Do not spray aerosols whilst the heater is operating. Most aerosols contain butane gas, and can be a fire hazard if used near this heater when it is in use.
Flue guard is recommended where children may be able to touch the flue terminal.
Do not allow curtains or other flammable or combustible materials to come into contact with the heater.
Combustible materials must not be placed where the heater could ignite them.
Do not allow anyone to sit on or lean against the appliance.
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SAFETY POINTS
Keep flammable materials, trees, shrubs, etc, away from the flue terminal.
Do not allow anyone to post articles through the louvres.
LPGAS
GAS
Gasoline
Filter should be cleaned at regular intervals. Young children should be supervised at all
times. Hand or body contact with the louvres should be avoided.
Do not place articles containing liquids on top of the heater. Liquids spilt on the controls may cause extensive damage.
Do not allow young children or the infirm to sleep directly in front of the heater.
Clean with vacuum cleaner, weekly.
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OPERATING YOUR NEW RHFE-308FTR
TO OPEN THE CONTROL PANEL
Lift lightly in the centre of the lid where there is a catch. The control panel lid will then drop backward to an angle.
TURNING ON
Press the ON/OFF button to operate the heater. The ON indicator will glow green. After approximately 20 seconds the spark generator will be heard before the burner ignites and the ON indicator glows red, indicating that the burner is alight. Warm air can be felt coming from the louvres 15 seconds later.
If the heater does not ignite on initial use, this may be due to air remaining in the gas supply line. The spark generator will only continue for 15 seconds. After this it will be necessary to press the ON/OFF button OFF, then ON again.
TURNING OFF
Simply press the ON/OFF button to switch off the heater. The ON indicator will go out. The convection fan will continue to operate for several minutes after the burner has gone out in order to cool the appliance. Do not unplug
the appliance while the convection fan is running.
DO NOT turn heater off by unplugging at the power point.
The convection fan must continue to run until the appliance cools.
LIFT
Filter
ON / OFF
ON
Filter
ON / OFF
ON
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11
ROOM TEMPERATURE ADJUSTMENT
ECONOMY MODE
The room temperature and pre-set temperatures can only be displayed and adjusted when the heater is running.
If the heater does not ignite then the pre-set temperature may not be set to a setting which is higher than the room temperature. The ON indicator will change colour from red to green when the heater reaches the pre-set temperature and stops runnning.
The Economy mode may only be operated when the heater is turned on, but remains in the system memory once set until deactivated. Select the Economy mode before selecting time operation.
1
Press the “” button to increase the temperature setting or “” button to decrease the temperature setting. The Temperatures can be preset to:
a) [ L ] low (about 10˚C) b) [16˚C] to [26˚C] in 1˚C steps c) [ H ] (continuously high)
1
Press the Economy button to start the Economy function. The Economy indicator will glow.
Child Lock
Timer 1
Economy
2
Press the Economy button once more to switch off the function.
After the room is heated initially the air temperature may be dropped to a lower level without affecting comfort. 30 mins after the selected room temperature (set with the thermostat) is reached, the Economy mode, if set, reduces the temperature by 1˚C. After another 30 mins it reduces the temperature by a further 1˚C, this is an energy saving feature. The Economy mode does not operate if the heater is under capacity for the room size.
Child Lock
Timer 1
Economy
Presettemperature
1°reduction
1°reduction
30min 30min
AM PM
Set ・Room
Temp
・
Time
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12
CHILD LOCK
AUTO COMFORT
A room temperature sensor located at the rear of the appliance is continuously monitoring the temperature of the room. The main purpose of Auto Comfort is to improve control over the flow of warm air being discharged through the louvres when the heater is first operated. The means by which this control is achieved is a 7 speed modulating convection fan and the temperature sensor, in conjunction with a micro­computer.
In order to achieve comfortable heating, it is preferable to avoid cold draughts from the appliance. In the case of a conventional fan heater, the convection fan operates normally from the time of ignition and a cool draught may accompany the flow of air from the appliance.
To overcome this situation, fuzzy logic controls the speed of the convection fan after taking into consideration the room temperature at the time of ignition. For example: the room temperature is low, then the fan rotates at low speed. As the room temperature rises the speed of the convection fan gradually increases.
In this way it is possible to ensure a comfortable flow of warmed air, as well as decreasing the sensation of cold draughts immediately after ignition.
The convection fan speed increases proportionally as the room gradually heats up. This improves the warm air distribution, assisting in a reduction of warm air stratification throughout the room, and resulting in more effective heating conditions.
The micro computer continuously monitors the room temperature and adjusts the covection fan speed according to the conditions at the time.
The Child lock will help to prevent accidental operation as well as small children from altering the controls.
During normal operation the Child lock may be activated and all controls other than the OFF switch will be locked. Deactivating the lock releases the controls. If the lock is activated whilst the heater is turned OFF, then all functions will be locked. If the heater is turned OFF whilst the Child lock is activated, it cannot be turned ON again until the lock is deactivated.
1
To operate the Child lock simply press the Child Lock button. The function is activated immediately and the Child lock indicator will glow.
2
To deactivate the Child lock simply press the Child Lock button for 2 seconds and the Child lock indicator will go out. The lock can be deactivated at any time in this way.
Child Lock
Economy
Timer 1
Timer 2 Override
Child Lock
Economy
Timer 1
Timer 2 Override
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13
FAN FILTER
To protect the room air fan from dust particles or lint, a filter is situated at the rear of the appliance. When this filter becomes blocked, the filter indicator will flash to indicate that it should be cleaned. Clean the filter weekly during the heating season to avoid unnecessary strain on the appliance.
Do not remove filter when appliance is operating.
When the filter requires cleaning, clean filter before using the appliance, or whilst the appliance is not operating.
If you do not clean the filter at regular intervals and the filter indicator is allowed to remain flashing, then the appliance will stop and [14] will flash on the Digital Display signifying that the inbuilt safety device has functioned. You must clean the filter before operating the heater again.
HUMIDIFIER TRAY
VERTICAL LOUVRE ADJUSTMENT
The warm air flow direction may be altered by inserting a screwdriver or similar tool and gently bending the vertical louvre(s) either to the left or the right.
Note: These louvres are not designed to be adjusted more than 6 times.
So that you can humidify the air, your Rinnai RHFE-308FTR is fitted with an enamelled tray at the bottom of the heater. If you choose to make use of the humidifier tray, it will need filling about once a day during the heating season. Do not fill the humidifier tray while the heater is running.
The humidifier has the benefit (when filled with water) of raising the humidity in the air. With increased humidity, the heater can actually be run at a lower temperature while still maintaining the same level of comfort.
1
To fill the humidifier tray:
Remove the bottom trim panel, below the louvres, by pulling on both sides. Simply pull the tray forward to allow it to be filled with water. The warm air will be humidified as it passes over the water in the tray. Refit the bottom trim panel after filling the tray. The RHFE-308FTR is a very high efficiency appliance, during operation a small amount of condensation is produced in the flue system, this drains into the enamelled humidifier tray.
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SETTING THE CLOCK
When the appliance is first plugged in and then turned on, the Digital Display will show .
As an example, lets set the clock to 10:35 am.
OPEN THE CONTROL PANEL - SEE PAGE 10.
1
When the appliance is first plugged in or after a power failure, the Digital Display will show .
Press the Set Times button once, the Clock Indicator will flash.
2
Press and hold the “” button; the minutes will begin to change first, then the time will change by whole hours. Release the button when AM 10:00 shows on the Digital Display. Confirm that you have selected AM, a small indicator on the left hand side of the Digital Display indicates the AM setting.
Press and hold the “” button again, release the button when AM 10:35 shows. If you go past AM 10:35, then the “” button can be used to change the time settings in reverse.
3
Press the Timer Set button five times to lock in and complete setting the time. The Clock and Timer indicators will go out. A small indicator on the Digital Display will flash to show that the clock is operating.
TIMER/CLOCK SET INDICATOR
DIGITAL DISPLAY
TIMER/TEMP ADJUSTMENT
ON-OFF SWITCH INDICATOR
ON-OFF SWITCH
TIMER/CLOCK SET
AM PM
Set ・Room
Temp
・
Time
Clock
Timer 1
Timer 2
Set times
on off
AM PM
AM PM
AM PM
Set ・Room
Temp
・
Time
Set ・Room
Temp
・
Time
Set ・Room
Temp
・
Time
Clock
Timer 1
Timer 2
Set times
Clock
Timer 1
Timer 2
Set times
Clock
Timer 1
Timer 2
Set times
on off
on off
on off
Page 15
15
PROGRAMMING THE ON/OFF TIMER(S)
Before programming the Timers you must ensure that the clock has been set to the correct time. See page 14.
TIMER 2 is programmed in the same way, remember to ensure that the Timer 2 indicator is flashing when you programme in the desired setting. The Timers can be programmed to operate for any two periods in any 24 hours. Turn to next page to operate the dual timer. The programmed time must be selected and locked-in within one minute of the On Timer indicators flashing otherwise the programmed times will not be retained in the system memory.
1
Press the Set Times button twice. The Digital Display will show AM 6:00. Timer 1 indicator will flash.
AM PM
Set ・Room
Temp
・
Time
Set times
Clock
Timer 1
Timer 2
on off
2
Press the “” button until AM 7:00 appears, release the button, then press it again until AM 7:10 appears. (Press the “” button if you go past AM 7:10.)
AM PM
Set ・Room
Temp
・
Time
Set times
Clock
Timer 1
Timer 2
on off
3
Press the Set Times button again, the Timer 1 OFF indicator will flash. Press the “” button until AM 9:00 appears.
4
Press the Set Times button three times to lock in the programmed time. The Digital Display will show the current time. A small indicator on the Digital Display will flash to show that the Display has returned to the clock.
As an example lets programme Timer 1 to heat the room by 7:10 AM and finish at 9:00 AM.
TURN TO NEXT PAGE TO OPERATE THE TIMERS.
AM PM
AM PM
Set ・Room
Temp
・
Time
Set ・Room
Temp
・
Time
Clock
Timer 1
Timer 2
Set times
Clock
Timer 1
Timer 2
Set times
on off
on off
AM PM
Set ・Room
Temp
・
Time
Clock
Timer 1
Timer 2
Set times
on off
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OPERATING THE TIMER(S)
Before operating the Timer(s), the clock time must be correct, and a starting time and finishing time for the Timer(s) must be programmed. See pages 14 and 15. The two Timers operate in the same way. This heater does not commence operation at the programmed starting time. It will attempt to heat a room by the programmed starting time. See Pre-heat page 17, for further explanation.
If there is a power failure, the system memory will retain the Timer programs, and the clock will stop at the time the power goes off. The clock will start again when the power comes back on, but the time will be slow by the duration of the power failure. To set the clock to the correct time after the power has come back on, simply follow the instructions on page 14.
1
To select the Timer(s) to commence heating:
Check the time shown on the Digital Display is correct. See page 14. Check the ON and OFF times, for both Timers if neccessary, see page 15.
2
Press the ON-OFF button to operate the heater. The On indicator will glow green and the heater will begin to operate. Select the desired temperature setting.
3
Press the Timer 1 and/or Timer 2 button(s). The Timer indicator(s) will glow and the heater will remain on standby until one hour prior to the time programmed into the selected Timer(s) is reached. When this time is reached, the Timer indicator will flash and the heater will operate. The ON indicator glows red when the heater commences operation.
SET AND FORGET OPERATION
Your heater can be operated to alternate between Timers automatically during cold weather by selecting Timer 1 and Timer 2 together. Both Timer indicators will glow. The appliance will remain on standby at intervals between the programmed finishing and starting times of each Timer. While the heater is operating during programmed intervals the Timer indicator will flash.
AM PM
Set ・Room
Temp
・
Time
Filter
ON
ON / OFF
Child Lock
Economy
Timer 1
Timer 2 Override
Page 17
17
PRE-HEAT
The Pre-heat function will heat a room to the pre-set temperature by the programmed On Time.
1
This function operates automatically in conjunction with either of the Timers. When a Timer is selected, the heater may operate anywhere within an hour prior to the programmed starting time of the Timer.
This function is called Pre-heat due to the way it operates. The room temperature is sensed one hour before reaching the programmed time of either Timer.
The temperature differential at the time of sensing the room temperature, combined with the data from the previous operation governs exactly how long before the programmed On time the micro-computer will operate the heater and ignite the burner.
The following chart may help to improve understanding of the Pre-heat function.
Room temperature sensed
Earlier than usual ignition
Average starting time
Later than average ignition
Programmed time
6:00
6:30 7:00
Warmer than usual
Colder than usual
TIME ELAPSED FROM IGNITION TO PRESET TEMPERATURE
Recorded by Micro Computer
Page 18
18
OVERRIDE FUNCTION
USING THE REMOTE CONTROL
This function is intended to be used to manually override the current operation of the heater, For example; if the heater is in standby mode (i.e. between finishing time and starting time of a Timer), and the Override button is selected, then the heater will begin to operate, and heat the room.
The heater will continue to operate on Override until the Override button is pressed again, or one of the Timers takes over the operation of the appliance. This means that the Override mode will automatically drop out if a programmed Starting time is reached. The appliance will then return to operating at times programmed into the Timer(s).
1
To operate the Override simply press the Override button. The Override indicator will flash.
2
To manually deactivate the Override simply press the Override button again. The Override indicator will go out, and the heater will return to standby mode.
To manually operate when Timer(s) are not selected, simply press the ON or OFF button.
To alter the temperature at any time while the heater is operating, simply press the or buttons.
If the Timer(s) have been selected, and the heater is in standby mode, and the OFF button on the Remote Control is pressed, the Timer(s) will be deactivated.
Remote Control will not turn heater ON if Timer(s) have been selected.
To Turn ON or OFF To Change Temperature
ON
OFF
AM
Timer 1 Timer 2 Override
Timer 1 Timer 2 Override
PM
AM PM
Set ・Room
Temp
・
Time
Set ・Room
Temp
・
Time
Page 19
19
CARING FOR YOUR NEW RHFE-308FTR
This appliance is controlled by a micro computer. If there is something wrong with the appliance then it will stop, as it is protected by the following safety devices.
Ignition Safety Device Power Failure Safety Device Burner Safety Device Power Surge Safety Device Overheat Safety Device Fan Delay Safety Device
Your RHFE-308FTR requires very little maintenance, simply clean the rear fan filter once a week and wipe the outer case and louvre section with a damp cloth.
DO NOT USE SOLVENTS.
Solvents may melt or distort plastic parts.
Problem
Cause
Not Plugged In
Power Cut
(Initial Installation) Air in gas pipe
Gas Filter Blocked
Missed Ignition
Flue terminal obstructed
Flue manifold not connected
Louvre obstructed
Air filter blocked
Gas Escape
On Timer is set
Child Lock set
Gas turned off at meter
Battery flat (remote control)
Remedy
No ON indicator
Burner doesn't ignite
Unusual combustion
Combustion stops
during operation
Smell of gas
Noisy ignition
Takes too long to
warm the room
Remote control
doesn't work
Plug In
Re-ignite manually after power is restored
Purge air (Installer)
Service Call
Service Call
Clear obstruction
Service Call
Clear obstruction
Clean filter (weekly)
Service Call
Cancel On Timer
Cancel Child lock
Turn gas on
Replace battery
Page 20
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PRE-SERVICE CHECK
Before asking for a service call please check the following points.
These points are part of the normal operation of the unit.
At Ignition:
Heater does not operate.
Warm air does not flow when the burner lights.
Smoke or strange smells are produced on the first trial light up after installation.
Sharp clicking noises at ignition, or when the unit cuts down on the thermostat, or goes out.
Is the heater plugged in? Have the fuses or breaker blown at the switch board? Is there a power failure? Is the air filter blocked? Is anything blocking the outlet for the hot air? Is the flue blocked? Are Timers set? Clear Timers and operate again.
During combustion:
Clucking noise when the thermostat operates.
Unit is not heating room.
Air filter is blocked or the louvres are blocked or obstructed.
Heater will not re-ignite after overheating.
This is the sound of the solenoid gas valves opening and closing.
When the unit is turned off:
Convection fan continues to run after turning OFF.
This is to remove the residual heat from the heat exchanger, the fan will stop when the heater cools down.
Other Points:
Steam is discharged from the flue terminal.
Unit cuts off without apparent reason.
Power Failure.
High efficiency appliances tend to discharge water vapour on cold days, this is normal.
Check whether filters are blocked, dirty filters will cause the heater to overheat.
Switch OFF, then ON again when power is restored to re-set controls.
Is the air filter blocked? Is the set temperature high enough? Is the warm air outlet blocked by anything? Are the doors and windows of the room closed?
Allow heater to cool, clean air filter, operate again.
Even after unit has cooled down the heater does not ignite again. Repair is necessary. Contact your local agent or Rinnai for a Service call.
The fan is started automatically after a short delay. This is to allow the heat exchanger to warm up, helping to avoid cold draughts.
This is caused by grease or oil and dust on the heat exchanger and will stop after a short time.
This is simply expansion noise from the heat exchanger.
R
R
R
R
R
R
R
R
R
R
R
R
Page 21
21
Code Displayed Fault Remedy
ERROR MESSAGES
The Rinnai RHFE-308FTR has the ability to check its own operation continuously. If a fault occurs, an error message will flash on the Digital Display of the control panel. This assists will diagnosing the fault, and may enable you to overcome a problem without a service call. Please quote the code when enquiring about service.
In all cases you may be able to clear the Error message simply by turning the heater Off, then back On. If the Error message still remains or returns on the next operation contact Rinnai or your nearest service agent and arrange for a service call.
Ignition Failure
Flame Failure
Overheat
Room Overheat
Room Temperature
Sensor Faulty
Overheat Temperature
Sensor Faulty
Sparker Failure
Sensor Breakdown
Combustion Fan Failure
Faulty On/Off Switch
Faulty Solenoids
Faulty Flame Rod
Communication Error
Flue Block
Check gas in ON.
Service call if repeated
Check gas in ON.
Service call if repeated
Clean Filter.
Service call if repeated
Lower room temperature
to less than 40 deg. C
Service Call
Service Call
Service Call
Service Call
Service Call
Service Call
Service Call
Service Call
Turn Heater Off, then back On
Check around flue terminal
Page 22
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INSTALLATION INSTRUCTIONS
Important Safety Instructions
1. Gas Safety (Installation & Use) Regulations 1998 are the Rules in Force’. In your own interest and that of safety, it is law that all gas appliances shall be installed by competent persons in accordance with the above regulations. Failure to install appliances correctly could lead to prosecution. Other persons should NOT attempt to install this equipment.
2. Unpack the appliance and check it carefully. If it appears to have any operating defects DO NOT INSTALL, but contact the supplier.
3. This appliance is intended to be used to raise the temperature in a room or office etc. You should NOT use it for any other purpose without seeking advice from the supplier.
4. This appliance is safe if correctly installed and sited. Please comply CAREFULLY with the instructions.
5. This appliance is to be used for NATURAL GAS (G20) and PROPANE (G31) only. It must NOT be used with any other type of gas.
6. Installation MUST be carried out in accordance with the current issue of:
a) Building Regulations issued by the Dept. of the Environment and Building Standards (Scotland
Consolidation) Regulations. b) I.E.E. Wiring Regulations for electrical installations. c) Gas Safety (Installation and Use) Regulations 1998. d) BS5871 Part 1:2001 e) BS5440 Part 1:2000 and Part 2:2000 f) BS6891 Part 1:1998 (Natural Gas) and BS5482 Part 1:1994 (Propane). g) Local Byelaws h) Children & Young Persons Act 1933 revised 1952 i) Health and Safety at Work etc. Act, 1974 j) Such other specifications or legislation that may have superseded the above documents.
7. Should the heater be fitted in a room where there are young children; elderly; infirm or handicapped persons, it is strongly recommended that a guard is fixed around the heater.
Guards conforming to British Standard Specification 6778:1986 (Fireguards for Use with Portable Free Standing or Wall Mounted Heating Appliances) in respect of fixing, strength and painted finish are acceptable and overall dimensions should be such that there is a gap of at least 100mm (4 inches) between the guard and the heater. Standard guards that meet these requirements are available from the supplier.
Please be sure you are aware of the implications of these notes.
Page 23
– 23 –
INSTALLATION INSTRUCTIONS
Specification
Input: 3.4kW Burner: Stainless Steel Bunsen Type Ignition: Continuous Spark Gas Inlet: 1/2 in. BSP Flue: Forced Flue (Components supplied separately.) Gas Control: Rinnai Electronic Modulating Control Electrical Supply: 230V, 50Hz. This unit has a supply lead and 3 pin plug.
Remove parts from carton and check that all parts shown below are included in the installation kit.
Back Spacer Set
Wall Bracket
Customers Installation and
Operating Instructions
M4 for Back
Spacer Set
M4 for Air
Intake Clip
Spacer
Bracket
Flue Locking Clamp
Insulation Clip
Plastic Tie for air inlet
Hose Clip
M4 for Securing Flue
M4.8×32
wood screws
for wall
bracket and
flue manifold.
1
1
1
1
10
2
1
1
2
1
3
5
Check the unit supplied is correct for the gas type in your area. Refer to local gas authority for confirmation of gas type if in doubt. Refer to data plate located inside the front panel. Check for damage, if the unit is damaged contact your supplier of Rinnai UK. Do not install a damaged unit before checking with your supplier. Refer to an approved pipe sizing chart if in doubt about size of gas pipe.
Page 24
– 24 –
LOCATION
When positioning the heater the main points governing the location are:
1. Flueing
2. Warm air distribution
This heater must not be installed where curtains or other combustible materials could come into contact with it. In some cases curtains may need restraining.
See diagram for other recommended clearances.
Flue fittings must be kept clear of flammable materials.
This heater is not designed to be built in.
The flue is not designed to be positioned under floors, or below the level of the heater.
The flue terminal should be positioned away from flammable materials.
300
1000
50
50
(mm)
Flue Terminal
Flue Terminal
LP GAS
Flue Terminal
Page 25
25
LOCATION
Do not flue into natural draught flues or fireplaces, this unit can only be used with one of the six types of Rinnai flue kits. Do not flue unit into other rooms. Flue terminal must be outside.
Flue may be positioned directly under opening windows, with a minimum clearance of 300mm.
FLUE SIZES:
6 Flue lengths are available. S flue suits wall 75 - 115 mm A flue suits wall 115 - 240 mm B flue suits wall 240 - 400 mm C flue suits wall 400 - 600 mm D flue suits wall 600 - 800 mm E flue suits wall 800 - 1000 mm Co-ax flue also available.
SNOW AREAS
In areas subject to heavy snowfall, keep snow clear of flue terminal at all times.
GAS CONNECTION
Fit suitable copper flare elbow to appliance inlet.
STANDARD INSTALLATION OF FLUE MANIFOLD.
Diagram below shows minimum clearances and distances from obstructions. Also check local regulations.
Wall
Non Flammable
Flammable
Opposite Wall
Floor
300mm
600mm
375mm
600mm
Side Clearances
FIT BACK COVERS (SIDES ONLY)
Fit back covers (sides only) as shown below.
Secure with Screws
Secure with Screws
300mm
Obstruction
Snow
Page 26
– 26 –
LOCATION
Do not install the heater in an unusually dusty area.
Use a flue guard if the terminal is easily accessible to children.
Check local regulations.
Guards are available as an optional extra.
Floor must be level.
Do not use electrical extension cords to connect
the unit to a power supply.
Keep the power cord away from the flue.
FLUE MANIFOLD POSITION
Important
The centre of the hole for the flue manifold must only be drilled in the position indicated on the diagram below.
Before drilling the flue hole, check for water and gas pipes as well as electric cables.
For weatherboard walls drill through centre of the weatherboard from the outside, then drill from inside through the plaster board.
WALL MOUNTING BRACKETS
Place top back spacer.
Mark the position of the top edge of the top
spacer on the wall.
Move the heater away from the wall.
Mark the centre lines 30mm down from the top
edge mark, and 40mm in from the left and right hand sides of the top spacer.
Attach wall brackets at the marked positon. Remove right hand back spacer.
Guard
All measurements are taken from the extremities of the appliance.
Drill Hole 80mmφ thru wall
115
Flue Elbow
677
265
217
Page 27
27
INSTALLING THE FLUE
General.
The flue must be installed in accordance with:
Manufacturers Installation Instructions British Standards including BS 5440 and BS EN 1319:1999 Gas Safety (Installation and Use) Regulations IGE/UP/10 Part 1 Edition 2. Building Regulation J
The flue must be installed by a competent, authorised person. It is the installers responsibility to ensure that the unit has been installed to all current requirements.
The Rinnai RHFE-308 FTR may only be installed with the approved Rinnai Infinity flue kit provided. Before commencing installation, please read the Installation Instructions within this book.
The required clearance of the flue terminal is shown on page 28. A terminal guard cage must be installed over all terminals under 2m high.
The flue can be run horizontally or vertically. The maximum run should not be more than 7.0m, and for each 900bend the maximum run is reduced by 1.0m, to a max. 3 bends.
The nature of the appliance will not cause condensation in the concentric flue pipe under normal operation if the flue is less than 2.5m. If the flue is over 2.5m the horizontal sections should slope back to the unit except for the horizontal section through the wall that should slope to the outside to prevent ingress of rainwater. The flue should be bracketed to prevent sagging.
Page 28
– 28 –
POSITIONING THE FLUE TERMINAL
Dimension
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
Terminal Position
Directly below an opening, air brick, opening windows, etc.
Above an opening, air brick, opening window, etc.
Horizontally to an opening, air brick, opening window, etc.
Below gutters, soil pipes or drain pipes.
Below eaves.
Below balconies or car port roof.
From a vertical drain pipe or soil pipe.
From an internal or external corner.
Above ground, roof or balcony level.
From a surface facing the terminal.
From a terminal facing a terminal.
From an opening in a car port. (e.g. door, window) into a dwelling.
Vertically from a terminal on the same wall.
Horizontally from a terminal on the same wall.
From the wall on which the terminal is mounted
From a vertical structure on the roof.
Above an intersection with roof.
Distance
300mm
300mm
300mm
75mm
200mm
200mm
150mm
200mm
300mm
600mm
1200mm
1200mm
1500mm
300mm
N/A
N/A
N/A
P
Q
I
F
J
L
B
G
Q
D,E
C
A
I
O
H
H
Q
N
M
N
M
K
Page 29
29
SLEEVE AND MANIFOLD INSTALLATION
METHOD FOR STANDARD WALLS
1. Dis-assemble Manifold from Sleeve.
The flue consists of 3 parts, sleeve, inside connectors and tube, outside terminal; (dis­assemble by pulling hard on outside terminal and inner connections, then pull sleeve off outer terminal).
2. Adjustment of Sleeve Length.
Measure wall thickness through previously drilled 80mm hole. End of sleeve should protrude 5-10mm from outside wall. Adjust sleeve length to wall thickness plus 5-10mm. (Sleeve is threaded for adjustment).
3. For A and S flues only
Depending on flue set and wall thickness extension piece “C” may need to be removed. Cut plastic, remove extension, then follow instruction 2. This applies to “A” and “S” flues only. There is no extension on other flues, they can be fully adjusted by turning the threaded section.
4. Fixing Sleeve.
Fix to the wall, using the 3 screws provided.
NOTE:
The flange is marked TOP, sleeve must be fitted with this mark UP. Check sleeve protrudes 5-10mm on the outside.
Connections
Sleeve
Terminal
Extension joint under plastic
Extension
(‘A’ and ‘S’ flues only)
Adjust length by turning sleeve.
A
B
C
Remove extension at this point if necessary.
Fixing Screw
2°
"TOP"
5-10mm
Don't remove green plastic covering from sleeve.
Page 30
– 30 –
SLEEVE AND MANIFOLD INSTALLATION
METHOD FOR STANDARD WALLS
5. Check rubber seal is in place on terminal.
* For weather board walls, add spare rubber seal provided to compensate for weatherboard angle.
6. Installation of Terminal
From outside, insert terminal into sleeve with the “A” mark at the top. Left hand side fixing tie is marked LEFT (from inside).
7. Attaching Ties
Pull hard on left and right hand side ties, clip ties over lugs inside sleeve. You should be able to pull ties 2 or 3 slots past the starting point. Cut the ties, leaving about 20mm past the lugs. Bend ties so they are parallel with the wall.
8. Insert Inner Connection Assembly. Push assembly into the terminal tube, make sure TOP mark is uppermost. Fix with 3 screws provided.
9. Manifold can still be turned after attaching.
Terminal seal (Add "weather board" seal here)
Label
Fixing Tie
Terminal
"TOP" mark "A"
Cut (leave 20mm free)
Pull hard
Fixing tie
Lug
Sleeve
Terminal
lnner Connections
Screw
Top Mark
Inlet
20˚
Outlet
Rubber cap
Page 31
– 31 –
FITTING UNIT
AIR INLET HOSE
EXHAUST PIPE & LOCKING CLAMP
The following components can be fitted by reaching down the rear of the appliance as it is positioned against the wall.
a
b
Attach the Air Inlet Hose to the flue manifold on either inlet position a or b. The unused inlet is plugged with the rubber cap supplied on the manifold.
1.
Connect the flue elbow to the manifold by moving the appliance into position.
2.
Fit the locking clamp over the connection between the flue elbow and the manifold. Engage the hook and rotate it until it snaps against the body of the clamp.
Locking clamp
Elbow
Manifold
Hook
Locking Clamp
Elbow
Locking clamp
Manifold
3.
Fit Clip
Slide
Sock
4.
Slide the insulation sock up to the flue manifold and slip the securing clip over the sock as shown.
Manifold
Page 32
32
FORCED FLUE HEATER EXTENSION KITS
This extension set is to be used for installations requiring extra distance.
MAXIMUM FLUE LENGTH 4.5m WITH 3 ELBOWS
NAMES AND NUMBERS OF PARTS
EXTENSION KIT PARTS AND INSTALLATION GUIDE
FOT - 155 0.5m EXTENSION KIT FOT - 156 1.0m EXTENSION KIT FOT - 157 2.0m EXTENSION KIT FOT - 158 BENT ELBOW KIT FOT - 160 LONG FLEX TUBE 600 KIT
A FOT-155(290-515mm) B FOT-156(533-1005mm)
A FOT-155(750mm) B FOT-156(1250mm) C FOT-157(2000mm)
AEXHAUST PIPE
BEXHAUST PIPE (STRAIGHT) 1 Metre
CAIR INTAKE HOSE
DBENT ELBOW
EHOSE JOINT
FPIPE STOPPER A
GPIPE STOPPER B
HPIPE CLAMP
IWALL-FIXTURE
L=600
LONG FLEX TUBE
JNUT
KSCREW A
LSCREW B
A
C
B
A B
A B C
D E F G H I J K L
EXHAUST PIPE EXHAUST PIPE EXHAUST PIPE (STRAIGHT) AIR INTAKE HOSE AIR INTAKE HOSE AIR INTAKE HOSE BENT ELBOW HOSE JOINT PIPE STOPPER A PIPE STOPPER B PIPE CLAMP WALL FIXTURE NUT SCREW A SCREW B LONG FLEX TUBE
PARTS No. FOT 081-2 FOT 082-2 FOT 157-3 RHF 300-51-6 RHF 300-51-7 RHF 300-51-3 FOT 087-002 FOT 062-12 305F-0017 FOT 081-4 FOT 062-8 FOT 062-9 FOT 062-10 ZAA0422SC ZEAA0412SZ FOT 160-2
FOT-155
1
1
1
1
1
1
1 2 1
4 SET
4 4 4 8
1
1 1 1
3 SET
3 3 3 6
1 1 1
2 SET
2 2 2 4
11
1
FOT-156 FOT-157 FOT-1581FOT-160
Page 33
– 33 –
FLUE EXTENSION KITS
INSTALLING AN EXTENSION KIT FOR THE RHFE-308 FTR
Installing an extension kit requires construction of an air line and the flue line. The air line is connected between the Air Supply Elbow at the rear of the heater and the air inlet port on the Flue Pipe. Similarly, the flue line is connected between the joint pipe at the rear of the heater and the flue port on the flue pipe.
Caution: Check to see there is no debris in the pipe or hose.
HOW TO INSTALL
Example. Extension to left of unit facing frontward using elbow. (View from rear.)
Example. Extension above the unit (View from rear.)
Example. Extension to right of unit facing front using elbow. (View from rear.)
LONG BENT ELBOW
LONG BENT
ELBOW
PIPE STOPPER A
EXHAUST PIPE
PIPE CLAMP
EXHAUST ELBOW
AIR INTAKE HOSE
CLAMP
PIPE STOPPER A
EXHAUST PIPE
CLAMP
PIPE STOPPER A
PIPE CLAMP
PIPE CLAMP
AIR INTAKE
HOSE
AIR INTAKE
HOSE
EXHAUST
PIPE
EXHAUST
ELBOW
CLAMP
Page 34
– 34 –
FLUE EXTENSION KITS
1. How to connect the flue pipes. To connect the rigid flue pipes fit the male end into the female end and clamp with pipe stopper A to prevent slipping. The flue pipe can be telescoped to the required length: DO NOT CUT IT.
Female end
Exhaust pipe
Pipe stopper B
Male end
Pipe stopper B
Pipe stopper A
Female end
Male end
Exhaust pipe
Fit inside
2. How to connect air intake hose. Screw one air intake hose into socket of the appliances main air intake hose. If this is not long enough then join air intake hoses together by screwing them both half way into a hose joint socket.
Important: The PVC air line is longer than the flue line and may need to be cut down to size. Be sure to thoroughly debur all rough edges.
Main unit air intake hose
Air intake hose
Hose joint
Screw in counterclockwise
Air intake hose
Air intake elbow
Pipe stopper A
Fit inside
Connect bent pipe
Female end
Male end
3. Affixing the air intake hose and flue pipe. NOTE: Maintain 25mm clearance between flue pipe and combustible materials (0mm clearance between flue pipe and non-combustible materials.)
4. How to use the bent pipe.
Screw B
Wall
Air intake hose
Screw A
Pipe clamp
Exhaust pipe
Wall fixture
Wall
Air intake hose
Screw A
Nut
Pipe clamp
Exhaust pipe
Adjust the angle
Set the air intake hose and flue pipe into the pipe clamps, screw the clamp onto the wall fixture, and affix to the wall with screw B.
The air intake hose and flue pipe can also be screwed onto the wall using the pipe clamp and the nut.
With the flue pipes inserted into the ends, bend the bent pipe to the angle required for installation. This part is usually used for curves or connection to vent terminal.
Page 35
– 35 –
FLUE EXTENSION KITS
CAUTIONS
1. Maximum extendable length
FOR BEST ROOM AIR HUMIDITY, KEEP WATER IN THE HUMIDIFIER TRAY.
2. To prevent water condensation
Condensed water may accumulate here, and cause a blockage preventing combustion.
7.0 Metres less 1m per bend to a max 3
bends.
The bend where the hose and pipes leave the body is not counted.
The air intake hose should run along the exhaust pipe.
3. Condensed water formed by combustion, will run back to the unit, and may overflow from the condensation pan if pipes are longer than 2.0 metres. Therefore, pipes exceeding these lengths should be made to drain to the outside by giving their horizontal portions 3˚ or more downward and outward slope.
CAUTION Never allow the exhaust pipe to sag, as condensed water may accumulate and cause incomplete combustion.
3゜slope(approximate)
Less than 2.0m
4. Wherever the air intake hose and exhaust pipe run sideways, try to have the exhaust pipe on top (to prevent the air intake hose from sagging onto the exhaust pipe.)
Exhaust pipe
Exhaust pipe
Air intake hose
Air intake hose
Page 36
– 36 –
CONVERSION
The following procedure must be followed to convert the unit from Nat. Gas to LPG.
1. Hold both ends of the bottom cover. (Undercover assy) and pull toward you to remove the cover. Cover is snapped into place. (See fig #1)
2. Remove the 7 screws that secure the front panel and the louver assembly and remove panel from the unit. Pull the panel out at the bottom about 100mm and lift up over clips that hold it in place at the units top. (See fig #1 and #2)
3. Remove 1 screw from the overheat switch mounting plate. Place bracket and switch to the side out of your way. (See fig #3)
4. Remove the nozzle manifold 2 screws. Then replace all (2) orifices with the proper size for gas type to be used. (See fig #3 and #4)
5. Remove damper inside burner 1 screw. Then pull the damper and secondary air damper out and replace with proper secondary damper. (See fig #4)
6. Ensure proper relationship of electrode and flame rod to the burner. (See fig #5)
7. VERY IMPORTANT: Gas type and gas pressure must now be altered for the type of gas the unit has been converted to. The procedure for this is detailed on page 39; Gas Pressure Setting.
FRONT PANEL
BOTTOM COVER
LOUVER
OVERHEAT SWITCH MOUNTING PLATE
Burner Support
Burner Box
Burner Box Mounting Plate
Main Burner Orifices
Burner Assy
Nozzie Manifold
Damper
Secondarv Air Damper
(Fig #1)
(Fig #3)
(Fig #4)
Flame Rod
Main Heat Exchanger
Electrode
(Fig #5)
(Fig #2)
Page 37
– 37 –
CONNECTING GAS AND ELECTRICAL SERVICES
1. GAS CONNECTION.
Purge any air or swarf from the gas line. Connect up the appliance to the gas supply using a union service cock to facilitate servicing. Inlet connection size Gas (1/2 inch male BSP) Check gas soundness using leak detection fluid, not naked flame. Connection can be easily reached from right hand side rear of appliance. Remove bottom trim (pulls off). Remove louvres (6 screws) and front panel.
2. ELECTRICAL CONNECTION.
WARNING: This appliance must be earthed. This appliance is suitable for 230V-50Hz mains only and external wiring must be carried to out I.E.E. regulations. Connect appliance to electrical supply using moulded plug supplied. A means of completely isolating the heater from the supply with contact separation of at least 3mm on all poles must be provided for servicing. The fuse should be 3amp. Observe polarity and ensure that wiring is correctly restrained.
E Earth Green / Yellow L Live Brown / Red N Neutral Blue or Black
IMPORTANT
Do NOT use a clock or any type of switch on the electrical supply apart from the means of isolating the supply for servicing. (A clock or switch would also turn OFF the convection fan causing overheating).
3. This heater has a built-in timer but may also be connected so as to have over-riding control from a central clock.
1. For time control using built-in clock only, set up clock as described on page 14 of these Instructions.
2. For use in Offices or Schools etc. where all heaters are connected to a central control system which shuts down all services at the end of the working day but where individual heaters can still be set up to separate users needs, refer to Rinnai UK for appropriate Conversion Kit.
Page 38
– 38 –
TESTING
Testing Unit
Purge air from gas line. Refer to pipe sizing chart if in doubt about the size of the gas line. Connection can easily be reached from the top, rear or the unit. Check for leaks using soapy water or leak detection spray after turning gas on.
Plug unit in and turn power on, (CAUTION: 230V AC inside unit.)
Turn thermostat to HIGH, turn control to ON. Unit should ignite within 10 seconds.
If unit does not ignite there may still be air in the gas line. Turn control OFF, then ON.
Check pressure, Regulator is factory set. If pressure is incorrect, CHECK SUPPLY PRESSURE BEFORE ALTERING REGULATOR. The heater must be stopped before checking pressure.
Remove the 2 test point screws and connect the manometer hoses to the differential pressure test points on the modulating valve and burner manifold.
Turn the unit to the ON position using the On/Off button on the control panel and check pressure. If pressure is correct remove manometer and replace test point screw.
Leak test all gas connections.
Fault - Finding Procedure
If unable to get the unit to operate correctly, contact Rinnai UK.
Do not use this heater if any part has been under water. Immediately call a qualified service technician to inspect the heater and to replace any part of the control system and any gas control that has gotten wet.
WARNING: Do not operate appliance with any panels removed, cracked or broken.
Installation and repair should be done by a qualified service person. The appliance should be inspected before use and at least annually by a qualified service person.
More frequent cleaning may be required due to excessive lint from carpeting, bedding material,etc.
It is imperative that control compartments, burners, and circulating air passageways of the appliance be kept clean. Ventilating system should be inspected and cleaned annually of all debris and spider webs.
Warning: DO NOT OPERATE APPLIANCE UNTIL PROPER INSTALLATION HAS BEEN COMPLETED.
The gas pressure check must be carried out with all other appliances on the same main operating at maximum capacity to ensure that there is sufficient gas pressure.
With all other appliances operating the pressure at the test point on the inlet to the gas valve should read 20 mbar for Natural Gas. For LPG (Propane) the pressure should be 37 mbar. If the pressure is lower, the gas supply is inadequate and the water heater will not operate to specification. Check gas meter, regulator and pipework for correct operation/sizing and rectify as required. Note that the gas regulator on the Infinity is electronically controlled and factory pre-set. Under normal circumstances it does not need adjustment during installation.
Page 39
– 39 –
GAS PRESSURE SETTING
The working gas pressure on the water heater is electronically controlled and factory set. Under normal circumstances it does not require adjustment during installation. Perform this procedure only if the unit is not operating correctly and all other possible causes for incorrect operation have been eliminated, or you have
converted the Gas Type. Contact Rinnai UK before attempting to alter the gas pressure.
Turn the appliance to the OFF position.
1. There are two test points, one on the heat exchanger, one on the gas manifold. Connect a differential pressure gauge between both test points. (Connect one side of the gauge to one point, the other side of the gauge to the other). If you are using an electronic manometer, connect the ­side to the heat exchanger test point.
2. When the unit has completely stopped press and hold the SW1 test switch at the top of the PCB until it beeps.
3. Select the correct gas type code on the LED display using UP and DOWN arrow buttons. Current selected gas type will be indicated.
L1: LPG gas, short flue L2: LPG gas, extended flue over 2.0m A1: Nat. Gas, short flue A2: Nat. Gas, extended flue over 2.0m
4. After selecting the appropriate gas setting above, press the SW1 test button to record the gas type code into the memory. The LED will then display the F1 for proper Flue Block Function. If it is not, set the display to the F1 by using the UP and DOWN arrows.
5. Press the SW1 test button to enter the proper Flue Block Function into memory.
6. Next the Temperature Classification code will appear on the LED display. Using the UP and DOWN arrows select Celsius.
7. Press the SW1 test button to enter your selection into the memory.
THE LED DISPLAY TURNS BLANK AND THE UNIT RETURNS TO THE NORMAL OFF MODE. YOU ARE NOW READY TO PROGRAM IN YOUR CORRECT LOW FIRE AND HIGH FIRE GAS PRESSURE SETTINGS. FOLLOW PROCEDURE BELOW FOR SETTING THE MANIFOLD DIFFERENTIAL GAS PRESSURE. DO NOT ADJUST GAS PRESSURE ON THIS APPLIANCE USING THE APPLIANCE REGULATOR SCREW.
TEST SW(SW1)
RoomTemp
Set Temp
Temp
Control
Manifold
TestpointB
GasValve
Test pointA
Adjustingscrew
Page 40
40
GAS PRESSURE SETTING
1. With your manometer gauge zeroed and connected to both pressure taps, press the On/Off button and operate appliance.
2. Press the SW1 test switch. 78 or 7will be displayed on the incidator LED.
3. Press the SW1 switch again to put the appliance in Low pressure mode. PL will appear on the LED display.
4. Adjust the low pressure using the UP and DOWN arrows until the pressure differential shown on the manometer is:
Gas Pressure Nat. Gas Propane
Low Pressure 1.6 mbar 2.7 mbar
5. Press the Economy button. The LED will then display 18 indicating that the low pressure has been recorded into memory.
6. Next press the SW1 switch twice. This puts the unit in high fire mode. PH will be displayed on the LED.
7. Set the high fire pressure using the UP and DOWN arrows and the manometer to get the following values.
Gas Pressure Nat. Gas Propane
High Pressure 5.7 mbar 9.2 mbar
8. Press the Economy button to enter the high fire pressure into the memory. The LED display wil indicate 78.
9. Press the On/Off button again. The LED display goes blank and the unit returns to the normal OFF mode.
10. Reconfirm all pressure settings before putting unit back into operation. Disconnect manometer from the unit and replace the screws. Leak test all connections.
11. After completion of gas pipe connections all joints including the heater must be checked for gas tightness.
12. Visual check for proper main burner flame appearance.
VISUAL CHECK
SATISFACTORY
FRONT VIEW
UNSATISFACTORY
FRONT VIEW
RoomTemp
Set Temp
RoomTemp
Set Temp
Set Temp
RoomTemp
Temp
Control
Page 41
– 41 –
FITTING TOP SPACER AND WALL CLIP
Once Commissioning is complete the last thing to do is fix the top spacer.
1. Fit the spacer bracket to the top spacer.
2. Secure Heater to wall. Replace top spacer, clipping the spacer into the wall brackets at the same time as attaching it to the heater. Secure top spacer with the screws provided.
INSTRUCT CUSTOMER ON USE OF HEATER
When you are satisfied that the appliance is operating correctly explain operation of heater to the customer.
Fault-Finding Procedure
If you are unable to get the heater to operate correctly contact Rinnai UK directly.
Some items are not covered by the manufacturer’s warranty. Examples of these are: annual maintenance, carbon build-up on flame rods/igniter, dust, improper conversions, etc.
The heater is now secured to the wall.
Replace the air filter.
;
;
;
;
;
;
;
;
;
;
;
;
;
;
;
;
;
;
;
;
;
;
Spacer
Spacer bracket
Wall bracket
;
;
;
;
;
;
;
;
;
;
;
;
;
;
;
;
;
;
;
;
;
;
Page 42
42
BLOCK DIAGRAM
Mark
MS R, TH TF F ER TR
Mark
FR RC CF OH, TH OHS1, 2 FM
Mark
SP SV1, 2 BL RCR TB PS POV
PARTS NAME
MAIN SWITCH THERMISTOR THERMAL FUSE FUSE ELECTRODE TRANSFORMER
PARTS NAME
FLAME ROD REMOTE CONTROLLER CONVECTION FAN OVER HEAT THERMISTOR OVER HEAT SWITCH 1, 2 CONVECTION FAN MOTOR
PARTS NAME
SPARKER MAIN SOLENOID VALVE 1, 2 COMBUSTION FAN MOTOR REMOTE CONTROL RECEIVER TERMINAL BLOCK PRESSURE SENSOR MODULATING SOLENOID VALVE
Page 43
– 43 –
WIRING DIAGRAM
CODE
bk
bl gr
gr / y
pk
r
w
y
gy
or br lb
COLOUR
black
blue
green
green/yellow
pink
red
white
yellow
grey
orange
brown
light blue
RHFE-308FTR
AC230V
TB
rr
3
TR2
bkbk
r
M
bk w
PS
Page 44
44
DIMENSIONS
260
426
121
618
335
677
WALL CLIP
GAS CONNECTION
165 85
25
335
117
(mm)
Page 45
– 45 –
FLUE POSITION THROUGH WALL
88
WALL OPENING POSITION (CENTRE OF FLUE)
GAS CONNECTION
616
296.5
264.5
109.5
R115
121
676.5
64 83
425
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SPECIFICATION
Model ........................................................................................................................................ RHFE-308 FTR
Installation .................................................................................................................. Internal location only
Fuel ............................................................................................................................... Natural Gas or LPG**
Control ............................................................................................................................................ Modulating
Input ......................................................................................................................................................... 3.4 kW
Output ................................................................................................................................................... 2.92 kW
Exhaust type ................................................................................................................................ Fanned flue
Max Flue Run ........................................................... 7.0m less 1m per 90 deg bend to a max. 3 bends
Ignition ...................................................................................................................... Electronic Cont. Spark
Burner ...................................................................................................................................... Stainless steel
Weight ........................................................................................................................................................ 17Kg
Connections
Gas ......................................................................................................................................................... 1/2 BSP
Electrical Supply ............................................................................................................ 230V AC 50Hz 1ph
** Separate models available for Natural gas or LPG fuel.
Rinnai are continually updating and improving products and reserve the right to alter model specifications without prior notice.
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NOTES
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SERVICE CONTACT
308F-1092
2007.04
UK LTD.
9 Christleton Court Manor Park Runcorn Cheshire WA7 1ST
Tel. 01928 531870 Fax. 01928 531880 E-mail. info@rinnaiuk.com Web. www
.rinnaiuk.com
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