Riello SDU 5000, SDU 6000, SDU 8000, SDU 10000 User Manual

INTRODUCTION

Congratulations on purchasing a UPS Sentinel Dual product and welcome to Riello UPS! To use the support service offered by Riello UPS, visit the site www.riello-ups.com

Our Company is a specialist in the design, development and manufacturing of uninterruptible power supplies (UPS).

The UPS described in this manual is a high quality product which has been carefully designed and built in order to guarantee the highest levels of performance.

This device can be installed by anyone on the condition that they have READ THIS INSTALLTION AND USER MANUAL

CAREFULLY.

The UPS and the Battery Box generate DANGEROUS internal electrical voltages. All maintenance operations must be carried out by suitably qualified operators.

This manual contains detailed instructions for using and installing the UPS and any additional Battery boxes.

For information on how to use and maximise the performance of your device, please retain this manual and read it carefully before operating the equipment.

ENVIRONMENTAL PROTECTION

In the development of its products, the company devotes abundant resources to analysing the environmental aspects.

All our products pursue the objectives defined in the environmental management system developed by the company in compliance with applicable standards.

No hazardous materials such as CFCs, HCFCs or asbestos are used in this product.

When evaluating packaging, the choice of material has been made favouring recyclable materials.

For correct disposal, please separate and identify the type of material of which the packaging is made according to the table below. Dispose of all material in compliance with applicable standards in the country in which the product is used.

DESCRIPTION	MATERIAL
Box	Cardboard
Packaging corner	Polythene/cardboard
Protective bag	Polythene
Accessories bag	Polythene
Pallet	Heat-treated pine

DISPOSING OF THE PRODUCT

The UPS and the Battery Box contain electronic internal material that (in case of dismiss / disposal) are considered TOXIC and HAZARDOUS WASTE, such as electronic circuit boards and batteries. Treat these materials according to the laws applicable referring to qualified service personnel. Their proper disposal contributes to respect the environment and human health.

©The reproduction of any part of this manual, in whole or in part, is forbidden without the prior consent of the manufacturer.

In order to make improvements, the manufacturer reserves the right to modify the product described at any moment and without notice.

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CONTENTS
PRESENTATION	6
UPS VIEWS	7
FRONT VIEW	7
REAR VIEW	8
DISPLAY PANEL VIEW	9
BATTERY BOX (OPTIONAL FOR SOME MODELS)	10
SEPARATE BYPASS INPUT (ONLY FOR “DI” VERSIONS)	11
ADDITIONAL INTERNAL BATTERY CHARGERS (ONLY FOR “ER” VERSIONS)	11
THREE-PHASE INPUT (“TM” VERSIONS ONLY)	11

INSTALLATION	12
INITIAL CONTENT CHECK	12
INSTALLATION ENVIRONMENT	13
TOWER VERSION	14
TOWER VERSION WITH BATTERY BOX	15
RACK VERSION	16
POWER CONNECTION	17
INTERNAL PROTECTIVE DEVICES OF THE UPS	18
EXTERNAL PROTECTIVE DEVICES	19
CONNECTION CABLES CROSS SECTION DETAILS	19
CONNECTIONS	20
WIRING DIAGRAMS FOR CONNECTING TO THE ELECTRICAL SYSTEM	22
BATTERY BOX INSTALLATION	25
CONFIGURING THE RATED BATTERY CAPACITY	25

USE	26
CONNECTIONS AND SWITCHING ON FOR THE FIRST TIME	26
SWITCHING ON FROM THE MAINS	26
SWITCHING ON FROM THE BATTERY	26
SWITCHING OFF THE UPS	26
INTERNAL CLOCK SETTING	26
DISPLAY PANEL MESSAGES	27
UPS STATUS MESSAGES	27
MEASUREMENT DISPLAY AREA	28

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OPERATING MODE CONFIGURATION	30
POSSIBLE SETTINGS	30
ADDITIONAL FUNCTIONS	30
REDUNDANT AUXILIARY POWER ADAPTER FOR AUTOMATIC BYPASS	31
EXTERNAL TEMPERATURE PROBE	31
BATTERY PACK REPLACEMENT (ONLY FOR 5 - 6 KVA)	32
SOFTWARE	34
MONITORING AND CONTROL SOFTWARE	34
CONFIGURATION SOFTWARE	34
UPS CONFIGURATION	35
COMMUNICATION PORTS	37
RS232 CONNECTOR	37
COMMUNICATION SLOT	37

TROUBLESHOOTING	38
STATUS / ALARM CODES	42
TECHNICAL DATA	44

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PRESENTATION

SENTINEL DUAL Sentinel Dual is the best solution for powering mission critical applications and electro-medical devices requiring maximum power reliability.

Flexibility of installation and use (digital display, user-replaceable battery set), as well as the many communication options available, makes the Sentinel Dual suitable for many different applications from IT to security.

Up to 3 SENTINEL DUAL’s can be operated in parallel in either capacity or N+1 redundant configuration offering increased reliability for critical system.

SENTINEL DUAL can be installed as Tower (floor standing) or Rack, ideal for network and server rack applications.

SENTINEL DUAL TM, available in the 8000 VA and 10000 VA versions, was developed to be powered by a three-phase input network. When suitably configured, SENTINEL DUAL TM can also function with a single-phase input.

The batteries are user replaceable without switching off the equipment and without interruption to the load (Hot Swap).

ER series models are fitted with upgraded battery charges for long runtime and business continuity applications. For these versions, the batteries are housed in separate cabinets.

The DI version equipped with a separate bypass input line is only available for the 10000VA version.

The ER DI version equipped with an enhanced battery charger and separate bypass input is only available for the 10000 VA version.

Example of UPS and UPS + BATTERY BOX installed in a tower configuration

Example of UPS and BATTERY BOX installed in a rack cabinet

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UPS VIEWS

FRONT VIEW

	All models	Models 5 – 6 kVA
		without front panel

Models 8 – 10 kVA

without front panel

Extractable/rotatable display plate	Battery pack connector
Release slits	Battery pack retention panel
Removable front panel	Cooling fan
1/0 Switch

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REAR VIEW

	Models 5 – 6 kVA	Models 5 – 6 kVA
		with Power Distribution

Models 8 – 10 kVA

Battery expansion connector Cooling fan

Communication Card Slots Remote control terminal USB communication port Communication port RS232

Parallel card slot

IEC sockets (16A max) and overcurrent protection

Protection box for IN/OUT connection

EnergyShare sockets (10A max) and overcurrent protection

IEC sockets (10A max) and overcurrent protection

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DISPLAY PANEL VIEW

“SEL” button	Load level indicator
“ON” button	Configuration area
“STAND-BY” button	Maintenance request
Regular operation	Timer
Mains operation	Measurement display area
Battery operation	Stand-by / alarm
Load powered by bypass	EnergyShare
Battery charge indicator

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BATTERY BOX (OPTIONAL FOR SOME MODELS)

The BATTERY BOX, with the same dimensions and aesthetic appearance of the UPS, is an accessory supplied as standard for some UPS models and optional for the others.

The BATTERY BOX contains batteries which allow the operating time of the uninterruptible power supplies to be increased during extended blackouts. The number of batteries contained can vary according to the type of UPS for which the BATTERY BOX is intended. It is therefore necessary to take great care to ensure that the battery voltage of the BATTERY BOX is the same as the voltage permitted by the UPS.

Several Battery Boxes can be connected in series to achieve a longer extended runtime.

Front view

Rear view

Extractable/rotatable Battery Box plate

Battery isolator

Battery expansion connector

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SEPARATE BYPASS INPUT (ONLY FOR “DI” VERSIONS)

THE “DI” VERSION OF THE UPS SERIES HAS A BYPASS LINE SEPARATE FROM THE INPUT LINE.

The UPS series with Separate Bypass allows for making a separate connection between the input line and the bypass line. The UPS output will be synchronised with the bypass line in such a way that there will not be any incorrect switching between push-pull voltages if the automatic bypass intervenes or the maintenance bypass switch (SWMB) is closed.

ADDITIONAL INTERNAL BATTERY CHARGERS (ONLY FOR “ER” VERSIONS)

THE “ER” VERSION OF UPS DIFFERS FROM THE STANDARD VERSION IN THAT ADDITIONAL BATTERY CHARGERS ARE USED INSTEAD OF THE BATTERIES .

This series of UPS must be used together with an external Battery Box and is suitable for applications requiring long back-up times .

THREE-PHASE INPUT (“TM” VERSIONS ONLY)

THE “TM” VERSION OF THE UPS SERIES ALLOWS FOR INSTALLING A UPS POWERED BY A THREE-PHASE OR SINGLE-PHASE LINE.

In the THREE-PHASE connection, the load current will be split between the three input phases; if the bypass intervenes or in the bypass mode operation, all the load current will be absorbed by the “L1” input line.

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INSTALLATION

INITIAL CONTENT CHECK

After opening the packaging, it is first necessary to check the contents.

The package must contain:

UPS (and eventual BATTERY BOX)							Safety manual + Quick start guide + Download card

USB cable

Support feet + extensions

Handles for rack installation

Handle screws

Battery expansion plug	Connection cable UPS - Battery Box
(ER version only)	(only for Battery Box)

	Fuses	Support feet extensions
	(only for Battery Box)
		(only for Battery Box)

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INSTALLATION ENVIRONMENT

The UPS and the Battery Box must be installed in ventilated, clean environments which are sheltered from bad weather. The relative humidity in the environment must not exceed the maximum values shown in the Technical Data table.

The ambient temperature, whilst the UPS is in operation, must remain between 0 and 40°C, and the UPS must not be positioned in places which are exposed to direct sunlight or to hot air.

The recommended operating temperature for the UPS and the batteries is between 20 and 25°C. The actual operating life of the batteries is 5 years on average with an operating temperature of 20°C. If the operating temperature reaches 30°C, the operating life is halved.

This is a category C2 UPS product. In a residential environment, this product may cause radio interference, in which case the user may be required to take additional measures.

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TOWER VERSION

This chapter describes the steps for preparing the UPS and Battery Box for tower version use.

ATTENTION:

For your safety and that of the product, you must carefully follow the instructions given here below.

BEFORE YOU CARRY OUT THE FOLLOWING SEQUENCE OF OPERATIONS, MAKE SURE THAT THE UPS IS COMPLETELY SWITCHED OFF AND NOT CONNECTED TO THE MAINS POWER SUPPLY OR TO ANY LOAD

Once removed from the packaging, the UPS is already preset for installation in the tower configuration. To complete the configuration, simply mount the UPS on the two support feet.

Each leg consists of three parts, connecting to each other at joints. To put a leg together proceed as shown in the figure.

Assemble two legs and secure the UPS on top of them as shown in the figure below.

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TOWER VERSION WITH BATTERY BOX

BEFORE CARRING OUT THE FOLLOWING SEQUENCE OF OPERATIONS, ENSURE THAT:

THE UPS IS COMPLETELY SWITCHED OFF AND NOT CONNECTED TO THE MAINS POWER SUPPLY OR TO ANY LOAD.

THE BATTERY BOX IS DISCONNECTED FROM THE UPS, FROM ANY OTHER BATTERY BOXES

AND WITH THE BATTERY ISOLATOR OPEN

For the Battery Box version, each foot is composed of four parts: two supports and an extension. Assemble two feet as indicated in the figure below.

Slide the UPS and the Battery Box into the two supports.

For any additional Battery Boxes repeat the sequence of operations shown above.

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