RIDGID TS3660 User Manual
OPERATOR’S MANUAL
10 in. CAST IRON TABLE SAW
TS3660
Your new table saw has been engineered and manufactured to our high standards for dependability, ease of operation, and
operator safety. When properly cared for, it will give you years of rugged, trouble-free performance.
WARNING:
To reduce the risk of injury, the user must read and understand the operator’s manual before using this
product.
Thank you for buying a RIDGID® product.
SAVE THIS MANUAL FOR FUTURE REFERENCE
TABLE OF CONTENTS
Introduction ......................................................................................................................................................................2
General Safety Rules .....................................................................................................................................................3-4
Specific Safety Rules .....................................................................................................................................................4-5
Symbols .........................................................................................................................................................................6-7
Electrical ......................................................................................................................................................................8-10
Glossary of Terms ........................................................................................................................................................... 11
Features .....................................................................................................................................................................12-13
Tools Needed ................................................................................................................................................................. 14
Loose Parts ................................................................................................................................................................15-16
Assembly ...................................................................................................................................................................17-28
Operation ...................................................................................................................................................................29-40
Adjustments ...............................................................................................................................................................41-47
Maintenance ...................................................................................................................................................................48
Accessories ....................................................................................................................................................................48
Troubleshooting .........................................................................................................................................................49-50
Warranty .........................................................................................................................................................................51
Parts Ordering/Service ................................................................................................................................................... 52
INTRODUCTION
This tool has many features for making the use of this product more pleasant and enjoyable. Safety, performance, and
dependability have been given top priority in the design of this product making it easy to maintain and operate.
2
GENERAL SAFETY RULES
WARNING:
Read and understand all instructions. Failure
to follow all instructions listed below, may result
in electric shock, fire and/or serious personal
injury.
READ ALL INSTRUCTIONS
KNOW YOUR POWER TOOL. Read the operator’s
manual carefully. Learn the saw’s applications and
limitations as well as the specific potential hazards related
to this tool.
GUARD AGAINST ELECTRICAL SHOCK BY PREVENT-
ING BODY CONTACT WITH GROUNDED SURFACES.
For example, pipes, radiators, ranges, refrigerator enclosures.
KEEP GUARDS IN PLACE and in good working order.
REMOVE ADJUSTING KEYS AND WRENCHES. Form
habit of checking to see that keys and adjusting wrenches
are removed from tool before turning it on.
KEEP WORK AREA CLEAN. Cluttered areas and benches
invite accidents. DO NOT leave tools or pieces of wood
on the saw while it is in operation.
DO NOT USE IN DANGEROUS ENVIRONMENTS. Do
not use power tools in damp or wet locations or expose
to rain. Keep the work area well lit.
KEEP CHILDREN AND VISITORS AWAY. All visi-
tors should wear safety glasses and be kept a safe
distance from work area. Do not let visitors contact
tool or extension cord while operating.
MAKE WORKSHOP CHILDPROOF with padlocks and
master switches, or by removing starter keys.
DON’T FORCE TOOL. It will do the job better and safer
at the feed rate for which it was designed.
USE RIGHT TOOL. Don’t force the tool or attachment to
do a job it was not designed for. Don’t use it for a purpose
not intended.
USE THE PROPER EXTENSION CORD. Make sure your
extension cord is in good condition. Use only a cord heavy
enough to carry the current your product will draw. An
undersized cord will cause a drop in line voltage resulting in loss of power and overheating. A wire gauge size
(A.W.G.) of at least 14 is recommended for an extension
cord 25 feet or less in length. If in doubt, use the next
heavier gauge. The smaller the gauge number, the heavier
the cord.
DRESS PROPERLY. Do not wear loose clothing, gloves,
neckties, or jewelry. They can get caught and draw you
into moving parts. Rubber gloves and nonskid footwear
are recommended when working outdoors. Also wear
protective hair covering to contain long hair.
ALWAYS WEAR SAFETY GLASSES WITH SIDE
SHIELDS. Everyday eyeglasses have only impact-
resistant lenses, they are NOT safety glasses.
SECURE WORK. Use clamps or a vise to hold work when
practical. It’s safer than using your hand and frees both
hands to operate tool.
DON’T OVERREACH. Keep proper footing and
balance at all times.
MAINTAIN TOOLS WITH CARE. Keep tools sharp
and clean for better and safer performance. Follow instructions for lubricating and changing accessories.
DISCONNECT TOOLS. When not in use, before
servicing, or when changing attachments, blades, bits,
cutters, etc., all tools should be disconnected.
AVOID ACCIDENTAL STARTING. Be sure switch is off
when plugging in any tool.
USE RECOMMENDED ACCESSORIES. Consult the
operator’s manual for recommended accessories. The
use of improper accessories may risk injury.
NEVER STAND ON TOOL. Serious injury could occur if
the tool is tipped or if the cutting tool is unintentionally
contacted.
CHECK DAMAGED PARTS. Before further use of the
tool, a guard or other part that is damaged should be
carefully checked to determine that it will operate properly
and perform its intended function. Check for alignment
of moving parts, binding of moving parts, breakage of
parts, mounting and any other conditions that may affect
its operation. A guard or other part that is damaged must
be properly repaired or replaced by an authorized service
center to avoid risk of personal injury.
USE THE RIGHT DIRECTION OF FEED. Feed work into
a blade or cutter against the direction of rotation of blade
or cutter only.
NEVER LEAVE TOOL RUNNING UNATTENDED. TURN
THE POWER OFF. Don’t leave tool until it comes to a
complete stop.
PROTECT YOUR LUNGS. Wear a face or dust mask if
the cutting operation is dusty.
PROTECT YOUR HEARING. Wear hearing protection
during extended periods of operation.
DO NOT ABUSE CORD. Never yank cord to disconnect
from receptacle. Keep cord away from heat, oil, and sharp
edges.
USE OUTDOOR EXTENSION CORDS. When tool
is used outdoors, use only extension cords with
approved ground connection that are intended for use
outdoors and so marked.
ALWAYS KEEP THE BLADE GUARD AND SPREADER
(SPLITTER) IN PLACE and in working order.
K EEP B LADES CLE A N, S HARP, AN D WIT H
SUFFICIENT SET. Sharp blades minimize stalling
and kickback.
3
GENERAL SAFETY RULES
KEEP HANDS AWAY FROM CUTTING AREA. Keep
hands away from blades. Do not reach underneath
work or around or over the blade while blade is rotating.
Do not attempt to remove cut material when blade is
moving.
BLADE COASTS AFTER BEING TURNED OFF.
NEVER USE IN AN EXPLOSIVE ATMOSPHERE.
Normal sparking of the motor could ignite fumes.
INSPECT TOOL CORDS PERIODICALLY. If dam-
aged, have repaired by a qualified service technician at
an authorized service facility. The conductor with insulation
having an outer surface that is green with or without yellow
stripes is the equipment-grounding conductor. If repair
or replacement of the electric cord or plug is necessary,
do not connect the equipment-grounding conductor to a
live terminal. Repair or replace a damaged or worn cord
immediately. Stay constantly aware of cord location and
keep it well away from the rotating blade.
INSPECT EXTENSION CORDS PERIODICALLY and
replace if damaged.
GROUND ALL TOOLS. If tool is equipped with three-
prong plug, it should be plugged into a three-hole elec
trical receptacle.
CHECK WITH A QUALIFIED ELECTRICIAN or service
personnel if the grounding instructions are not completely
understood or if in doubt as to whether the tool is properly
grounded.
USE ONLY CORRECT ELECTRICAL DEVICES: 3-wire
extension cords that have 3-prong grounding plugs and
3-pole receptacles that accept the tool's plug.
DO NOT MODIFY the plug provided. If it will not fit the
outlet, have the proper outlet installed by a qualified
electrician.
KEEP TOOL DRY, CLEAN, AND FREE FROM OIL AND
GREASE. Always use a clean cloth when cleaning. Never
use brake fluids, gasoline, petroleum-based products, or
any solvents to clean tool.
STAY ALERT AND EXERCISE CONTROL. Watch what
you are doing and use common sense. Do not operate
tool when you are tired. Do not rush.
DO NOT USE TOOL IF SWITCH DOES NOT TURN IT
ON AND OFF. Have defective switches replaced by an
authorized service center.
USE ONLY CORRECT BLADES. Do not use blades with
incorrect size holes. Never use blade washers or blade
bolts that are defective or incorrect. The maximum blade
capacity of your saw is 10 in. (254 mm).
BEFORE MAKING A CUT, BE SURE ALL ADJUST-
MENTS ARE SECURE.
BE SURE BLADE PATH IS FREE OF NAILS. Inspect for
and remove all nails from lumber before cutting.
NEVER TOUCH BLADE or other moving parts during
use.
NEVER START A TOOL WHEN ANY ROTATING COM-
PONENT IS IN CONTACT WITH THE WORKPIECE.
DO NOT OPERATE A TOOL WHILE UNDER THE
-
IN FLUENCE O F DRUGS, ALCOH OL, OR ANY
MEDICATION.
WHEN SERVICING use only identical replacement parts.
Use of any other parts may create a hazard or cause
product damage.
USE ONLY RECOMMENDED ACCESSORIES listed
in this manual or addendums. Use of accessories that
are not listed may cause the risk of personal injury.
Instructions for safe use of accessories are included
with the accessory.
DOUBLE CHECK ALL SETUPS. Make sure blade is
tight and not making contact with saw or workpiece
before connecting to power supply.
SPECIFIC SAFETY RULES
� FIRMLY BOLT THE SAW TO A WORK BENCH OR LEG
STAND at approximately hip height.
NEVER OPERATE THE SAW ON THE FLOOR.
GUARD AGAINST KICKBACK. Kickback occurs when
the blade stalls rapidly and workpiece is driven back
towards the operator. It can pull your hand into the blade
resulting in serious personal injury. Stay out of blade path
and turn switch off immediately if blade binds or stalls.
� USE RIP FENCE. Always use a fence or straight edge
guide when ripping.
SUPPORT LARGE PANELS. To minimize risk of blade
pinching and kickback, always support large panels.
REMOVE ALL FENCES AND AUXILIARY TABLES
before transporting saw. Failure to do so can result in an
accident causing possible serious personal injury.
ALWAYS USE BLADE GUARD, SPREADER, AND ANTI-
KICKBACK PAWLS on all “through-sawing” operations.
Through-sawing operations are those in which the blade
cuts completely through the workpiece as in ripping or
cross cutting. Keep the blade guard down, the anti-kick
back pawls down, and the spreader in place over the
blade.
ALWAYS SECURE WORK firmly against the rip fence or
miter gauge.
operation as the miter gauge.
ALWAYS USE A PUSH STICK FOR RIPPING NAR-
ROW STOCK. A push stick is a device used to push a
workpiece through the blade instead of using your hands.
Size and shape can vary but the push stick must always
be narrower than the workpiece to prevent the push stick
from contacting the saw blade. When ripping narrow
stock, always use a push stick, so your hand does not
come close to the saw blade. Use a featherboard and
push blocks for non-through cuts.
4
NEVER use the rip fence during the same
-
SPECIFIC SAFETY RULES
NEVER perform any operation “freehand” which means
using only your hands to support or guide the workpiece.
Always use either the rip fence or miter fence to position
and guide the work.
NEVER stand or have any part of your body in line with
the path of the saw blade.
NEVER reach behind, over, or within three inches of the
blade or cutter with either hand for any reason.
ALWAYS REMOVE THE RIP FENCE from the saw when
cross cutting.
DO NOT USE THE MITER GAUGE AND RIP FENCE
during the same operation.
NEVER use rip fence as cutoff gauge when cross
cutting.
NEVER attempt to free a stalled saw blade without first
turning the saw OFF and disconnecting the saw from the
power source.
PROVIDE ADEQUATE SUPPORT to the rear and sides of
the saw table for wide or long work pieces. Use a sturdy
“outrigger” support if a table extension more than 24
inches long is attached to the saw.
AVOID KICKBACKS (work thrown back toward you)
by:
a) Keeping blade sharp.
b) Keeping rip fence parallel to the saw blade.
c) Keeping spreader, anti-kickback pawls, and
blade guard in place and operating.
d) Not releasing the work before it is pushed all the
way past the saw blade using a push stick.
e) Not ripping work that is twisted or warped or
does not have a straight edge to guide along the
fence.
IF THE POWER SUPPLY CORD IS DAMAGED, it must
be replaced only by the manufacturer or by an authorized
service center to avoid risk.
AVOI D AWKWA RD OPE R AT I ONS AN D HAND
POSITIONS where a sudden slip could cause your hand
to move into the cutting tool.
USE ONLY RECOMMENDED ACCESSORIES listed in
this manual or addendums. Use of accessories that are
not listed may cause the risk of personal injury. Instruc
tions for safe use of accessories are included with the
accessory.
MAKE SURE THE WORK AREA HAS AMPLE LIGHTING
to see the work and that no obstructions will interfere with
safe operation
table saw.
ALWAYS TURN OFF SAW before disconnecting it, to
avoid accidental starting when reconnecting to power
supply.
THIS TOOL should have the following markings:
a) Wear eye protection.
b) Use saw blade guard and spreader/riving knife for
every operation for which it can be used, including
all through sawing.
c) Keep hands out of the line of saw blade.
d) Use a push stick when required.
e) Pay particular attention to instructions on reducing
risk of kickback.
f) Do not perform any operation freehand.
g) Never reach around or over the saw blade.
SAVE THESE INSTRUC TIO NS. Refer to them
frequently and use to instruct other users. If you loan
someone this tool, loan them these instructions also.
BEFORE performing any work using the
-
WARNING:
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemi-
cals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your ex
posure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as
those dust masks that are specially designed to filter out microscopic particles.
5
-
SYMBOLS
Some of the following symbols may be used on this tool. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer.
SYMBOL NAME DESIGNATION/EXPLANATION
V Volts
A Amperes
Hz Hertz
W Watt
min Minutes
Alternating Current
Direct Current
n
o
.../min
No Load Speed
Class II Construction
Per Minute
Wet Conditions Alert
Voltage
Current
Frequency (cycles per second)
Power
Time
Type of current
Type or a characteristic of current
Rotational speed, at no load
Double-insulated construction
Revolutions, strokes, surface speed, orbits etc., per minute
Do not expose to rain or use in damp locations.
Read The Operator’s Manual
Eye Protection
Safety Alert
No Hands Symbol
Hot Surface
To reduce the risk of injury, user must read and understand
operator’s manual before using this product.
Always wear safety goggles, safety glasses with side shields, or
a full face shield when operating this product.
Precautions that involve your safety.
Failure to keep your hands away from the blade will result in
serious personal injury.
To reduce the risk of injury or damage, avoid contact with any
hot surface.
6
SYMBOLS
The following signal words and meanings are intended to explain the levels of risk associated with this product.
SYMBOL SIGNAL MEANING
DANGER:
WARNING:
CAUTION:
CAUTION:
Indicates an imminently hazardous situation, which, if not avoided, will
result in death or serious injury.
Indicates a potentially hazardous situation, which, if not avoided, could
result in death or serious injury.
Indicates a potentially hazardous situation, which, if not avoided, may
result in minor or moderate injury.
(Without Safety Alert Symbol) Indicates a situation that may result in
property damage.
SERVICE
Servicing requires extreme care and knowledge and should
be performed only by a qualified service technician. For
service we suggest you return the product to your nearest
AUTHORIZED SERVICE CENTER for repair. When servicing, use only identical replacement parts.
WARNING:
To avoid serious personal injury, do not attempt
to use this product until you read thoroughly and
understand completely the operator’s manual.
If you do not understand the warnings and
instructions in the operator’s manual, do not use
this product. Call RIDGID® customer service for
assistance.
WARNING:
The operation of any power tool can result in foreign objects being thrown into your eyes, which can result
in severe eye damage. Before beginning power tool operation, always wear safety goggles or safety glasses
with side shields and, when needed, a full face shield. We recommend Wide Vision Safety Mask for use
over eyeglasses or standard safety glasses with side shields. Always use eye protection which is marked
to comply with ANSI Z87.1.
SAVE THESE INSTRUCTIONS
7
ELECTRICAL
EXTENSION CORDS
Use only 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles that accept the tool's plug.
When using a power tool at a considerable distance from the
power source, use an extension cord heavy enough to carry
the current that the tool will draw. An undersized extension
cord will cause a drop in line voltage, resulting in a loss of
power and causing the motor to overheat. Use the chart
provided below to determine the minimum wire size required
in an extension cord. Only round jacketed cords listed by
Underwriter's Laboratories (UL) should be used.
**Ampere rating (on tool faceplate)
0-2.0 2.1-3.4 3.5-5.0 5.1-7.0 7.1-12.0 12.1-16.0
Cord Length Wire Size (A.W.G.)
25' 16 16 16 16 14 14
50' 16 16 16 14 14 12
100' 16 16 14 12 10 —
**Used on 12 gauge - 20 amp circuit.
NOTE: AWG = American Wire Gauge
When working with the tool outdoors, use an extension cord
that is designed for outside use. This is indicated by the
letters “WA” on the cord’s jacket.
Before using an extension cord, inspect it for loose or
exposed wires and cut or worn insulation.
WARNING:
Keep the extension cord clear of the working
area. Position the cord so that it will not get
caught on lumber, tools or other obstructions
while you are working with a power tool. Failure
to do so can result in serious personal injury.
WARNING:
Check extension cords before each use. If damaged replace immediately. Never use product with
a damaged cord since touching the damaged
area could cause electrical shock resulting in
serious injury.
SPEED AND WIRING
The no-load speed of this tool is approximately 3,450 rpm.
This speed is not constant and decreases under a load or
with lower voltage. For voltage, the wiring in a shop is as
important as the motor’s horsepower rating. A line intended
only for lights cannot properly carry a power tool motor. Wire
that is heavy enough for a short distance will be too light for
a greater distance. A line that can support one power tool
may not be able to support two or three tools.
GROUNDING INSTRUCTIONS
This product must be grounded. In the event of a malfunction
or breakdown, grounding provides a path of least resistance for
electric current to reduce the risk of electric shock. This tool is
equipped with an electric cord having an equipment-grounding
conductor and a grounding plug. The plug must be plugged
into a matching outlet that is properly installed and grounded
in accordance with all local codes and ordinances.
Do not modify the plug provided. If it will not fit the outlet,
have the proper outlet installed by a qualified electrician.
WARNING:
Improper installation of the grounding plug is able to
result in a risk of electric shock. When repair or
replacement of the cord is required, do not connect
the grounding wire to either flat blade terminal.
The wire with insulation having an outer surface
that is green with or without yellow stripes is the
grounding wire.
Check with a qualified electrician or service personnel if the
grounding instructions are not completely understood, or if
in doubt as to whether the tool is properly grounded.
Repair or replace a damaged or worn cord immediately.
This product is for use on a nominal 120 volt circuit and
has a grounding plug similar to the plug illustrated in figure 1. Only connect the product to an outlet having the same
configuration as the plug. Do not use an adapter with this
product.
ELECTRICAL CONNECTION
This product is powered by a precision built electric motor.
It should be connected to a power supply that is 120 V, 60
Hz, AC only (normal household current). Do not operate
this product on direct current (DC). A substantial voltage
drop will cause a loss of power and the motor will overheat.
If the saw does not operate when plugged into an outlet,
double check the power supply.
GROUNDING
PIN
8
120 V GROUNDED OUTLET
Fig. 1
ELECTRICAL
WARNING:
To prevent possible electrical hazards, have a
qualified electrician check the line if you are not
certain that it is properly wired.
CHANGING MOTOR VOLTAGE
See Figures 2 - 4.
WARNING:
Electric shock can kill. To reduce the risk of serious personal injury, never connect plug to power
source until all assembly steps are completed.
NOTE: The table saw is prewired at the factory for 120 V, 60
Hz. Use the following procedures to change motor voltage
from 120 V to 240 V.
Unplug the saw.
Located on the top of the motor is the junction box.
Remove the phillips screw at the back of the junction box
then lift off the cover.
Remove and discard the electrical tape from the wire
connectors. Remove wire connectors.
Reconnect the leads.
Reinstall the wire connectors and wrap each wire with
two layers of new UL listed electrical tape.
Recheck your wiring with the wiring diagrams.
Reinstall the junction box cover using the phillips
screw.
Cut off the 120 volt power cord plug and replace it with
a 3-prong 240 volt, 15 amp. UL listed plug.
Connect the power cord white and black leads,
respectively, to the "hot" plug blade terminals. Connect
the power cord green grounding wire to the plug ground
prong terminal.
Plug your table saw into a 220-240 V, 15 amp., 3-prong
receptacle. Make certain the receptacle is connected to
a 240 V, AC power supply through a 240 V branch circuit
having at least a 15 amp capacity and protected by a
15 amp time-delay fuse or circuit breaker.
GROUNDING
PIN
COVER OF
GROUNDED
OUTLET BOX
FOR USE WITH 220-240 VOLT
Fig. 2
Fig. 3
Fig. 4
9
ELECTRICAL
MOTOR THERMAL OVERLOAD PROTECTOR
See Figure 5.
Your table saw comes equipped with a manual-reset thermaloverload protector designed to open the power line circuit
when the motor temperature exceeds a safe level, when motor
is overloaded, or when a low voltage condition exists.
NOTE: This motor should be blown out or vacuumed frequently to prevent sawdust buildup which can interfere with
normal motor ventilation.
WARNING:
To reduce the risk of serious personal injury from
thrown objects or blade contact from unexpected
starting, immediately turn off the table saw if the
protector stops the table saw motor. Remove the
switch key and allow the motor time to cool.
Once the motor is cooled to a safe operating temperature,
reset the thermal overload protector by pushing the red
button on the front of the junction box. An audible click
will indicate the thermal overload protector is reset. Once
the button is reset, the table saw may be started and
operated as normal.
NOTE: If the red button won't click into place immediately,
the motor is still too hot and must be allowed to cool.
Frequent “blowing” of fuses or tripping of circuit breakers
may result if:
Motor is overloaded. Overloading can occur if a workpiece
is fed too rapidly or if the table saw is misaligned.
Motor circuit is fused differently from recommendations.
Always follow instructions for the proper fuse/breaker.
Do not use a fuse/breaker of greater capacity without
consulting a qualified electrician.
Low voltage. Although the motor is designed for operation
on the voltage and frequency specified on the motor,
normal loads will be handled safely on voltage no more
than ten percent above or below that figure. Heavy loads,
however, require that voltage at motor terminals equal the
voltage specified on the motor.
NOTE: Always check the connections, the load and the supply
circuit whenever the motor fails to perform satisfactorily.
JUNCTION
BOX
MANUAL RESET
BUTTON
Fig. 5
10
GLOSSARY OF TERMS
Anti-Kickback Pawls (radial arm and table saws)
A device which, when properly installed and maintained,
is designed to stop the workpiece from being kicked back
toward the front of the saw during a ripping operation.
Arbor
The shaft on which a blade or cutting tool is mounted.
Bevel Cut
A cutting operation made with the blade at any angle other
than 90° to the table surface.
Chamfer
A cut removing a wedge from a block so the end (or part of
the end) is angled rather than at 90°.
Compound Cut
A cross cut made with both a miter and a bevel angle.
Cross Cut
A cutting or shaping operation made across the grain or the
width of the workpiece.
Cutter Head (planers and jointers)
A rotating piece of adjustable blades. The cutter head
removes material from the workpiece.
Dado Cut
A non-through cut which produces a square-sided notch or
trough in the workpiece (requires a special blade).
Featherboard
A device used to help control the workpiece by guiding
it securely against the table or fence during any ripping
operation.
FPM or SPM
Feet per minute (or strokes per minute), used in reference
to blade movement.
Freehand
Performing a cut without the workpiece being guided by a
fence, miter gauge, or other aids.
Gum
A sticky, sap-based residue from wood products.
Heel
Alignment of the blade to the fence.
Kerf
The material removed by the blade in a through cut or the
slot produced by the blade in a non-through or partial cut.
Kickback
A hazard that can occur when the blade binds or stalls,
throwing the workpiece back toward operator.
Leading End
The end of the workpiece pushed into the tool first.
Miter Cut
A cutting operation made with the workpiece at any angle
to the blade other than 90°.
Non-Through Cuts
Any cutting operation where the blade does not extend
completely through the thickness of the workpiece.
Push Blocks and Push Sticks
Devices used to feed the workpiece through the saw blade
during cutting operations. A push stick (not a push block)
should be used for narrow ripping operations. These aids
help keep the operator's hands well away from the blade.
Pilot Hole (drill presses)
A small hole drilled in a workpiece that serves as a guide for
drilling large holes accurately.
Resaw
A cutting operation to reduce the thickness of the work-piece
to make thinner pieces.
Resin
A sticky, sap-based substance that has hardened.
Revolutions Per Minute (RPM)
The number of turns completed by a spinning object in one
minute.
Ripping or Rip Cut
A cutting operation along the length of the workpiece.
Riving Knife (table saws)
Also known as a spreader or splitter. A metal piece, slightly
thinner than the saw blade, which helps keep the kerf open
and also helps to prevent kickback.
Saw Blade Path
The area over, under, behind, or in front of the blade. As it
applies to the workpiece, that area which will be or has been
cut by the blade.
Set
The distance that the tip of the saw blade tooth is bent (or
set) outward from the face of the blade.
Snipe (planers)
Depression made at either end of a workpiece by cutter
blades when the workpiece is not properly supported.
Throw-Back
The throwing back of a workpiece usually caused by the
workpiece being dropped into the blade or being placed
inadvertently in contact with the blade.
Through Sawing
Any cutting operation where the blade extends completely
through the thickness of the workpiece.
Workpiece or Material
The item on which the operation is being done.
Worktable
Surface where the workpiece rests while performing a
cutting, drilling, planing, or sanding operation.
11
Æ
®
®
FEATURES
PRODUCT SPECIFICATIONS
Blade Diameter ...........................................................10 in.
Blade Arbor .............................................................. 5/8 in.
Cutting Depth at 0° ................................................ 3-3/8 in.
Cutting Depth at 45° .............................................. 2-1/4 in.
Rating .............................. 120 V, AC Only, 60 Hz, 13 Amps
240 V, AC Only, 60 Hz, 6.5 Amps
No Load Speed .....................................3,450 r/min. (RPM)
BEVEL
LOCK
LEVER
SEPARATOR
(SPLITTER)
MITER
GAUGE
RIP FENCE
STORAGE
HOOKS
LEG
STAND
ANTI-KICKBACK
PAWLS
BLADE GUARD
ASSEMBLY
SAW
BLADE
BEVEL
ADJUSTING
HANDWHEEL
RIP FENCE
FRONT
RAIL
SWITCH
ASSEMBLY
LOCKING
LEVER
BEVEL SCALE
MITER GAUGE
STORAGE HOOK
HEIGHT
ADJUSTING
HANDWHEEL
BLADE HEIGHT
LOCK KNOB
LEVELING
FOOT
HERC-U-LIFT™
MOBILE BASE
Fig. 6
12
FEATURES
KNOW YOUR TABLE SAW
See Figure 6.
Before attempting to use this product, familiarize yourself
with all operating features and safety rules.
OVERVIEW
The upper portion of the blade projects up through the table,
surrounded by an insert called the throat plate. The height
of the blade is set with a height adjusting handwheel on the
front of the cabinet. Detailed instructions are provided in the
Operation section of this manual for the basic cuts: rip cuts,
cross cuts, miter cuts, bevel cuts, and compound cuts.
For cuts with the blade straight up and cutting across the
grain (cross cuts or miter cuts), use the miter gauge to set
the angle and push the wood into the blade. To cut with the
blade straight up, along the grain of the wood (rip cuts), use
the rip fence to guide the wood. Push smaller pieces with
a push block or push stick.
To tilt the blade for a bevel cut, use the bevel adjusting
handwheel on the side of the cabinet. A bevel scale on the
front of the cabinet shows the blade angle. Inside the cabinet,
adjustable positive stops control the degree of tilt which can
be adjusted with the screws in the top of the saw table. Use
the miter gauge for a bevel cross cut (compound cut) and
the rip fence for a bevel rip cut.
Your saw is designed to perform as a versatile, accurate,
precision cutting tool that is easy to operate. It is equipped
with the following features for convenience, ease of use, and
high-quality performance:
ANTI-KICKBACK PAWLS - Kickback is a hazard in which the
workpiece is thrown back toward the operator. The toothed
pawls are designed to snag the workpiece to prevent or
reduce injury should kickback occur.
BEVEL ADJUSTING HANDWHEEL - Use this handwheel
to set the angle of the blade for bevel cuts. It is located on
the side of the cabinet.
BEVEL LOCK LEVER - This lever, placed just under the
worktable surface on the front of the cabinet, locks the angle
setting of the blade. Be sure the lever is unlocked before
tilting the blade. If it is not unlocked, it may jam and bend
the locking bolt.
BEVEL SCALE - The easy-to-read scale on the front of the
workstand shows the exact blade angle.
BLADE - For maximum performance, it is recommended
that you use the 40-tooth, 10 in. (254 mm) carbide tipped
combination blade provided with your saw. Additional blade
styles of the same high quality are available for specific
operations such as ripping. Your local dealer can provide
you with complete information.
WARNING:
Do not use blades rated less than the speed of
this tool. Failure to heed this warning could result
in personal injury.
BLADE GUARD - Always keep the guard down over the
blade for through-sawing cuts.
BLADE HEIGHT LOCK KNOB - This knob, in the center of the
height adjusting handwheel, locks the handwheel into place
and must be unlocked before turning the handwheel.
HEIGHT ADJUSTING HANDWHEEL - Use this handwheel
to lower and raise the blade for adjustments or replacement.
It is located on the front of the cabinet.
HERC-U-LIFT MOBILE BASETM - This saw comes with a
mobile base that allows for easy mobility.
IND-I-CUT™ ALIGNMENT DISC - A plastic insert on which
marks may be made to indicate the location of the cut on
the workpiece.
LOCKING LEVER - The lever on the front of the rip fence
releases the rip fence or locks it in place.
MITER GAUGE - This miter gauge aligns the wood for a
cross cut. The easy-to-read indicator shows the exact angle
for a miter cut, with positive stops at 90° and 45°.
MITER GAUGE GROOVES - The miter gauge rides in these
grooves on either side of the blade.
MOTOR - The powerful induction motor, with capacitor start
and poly V-belt drive, is housed in a sturdy steel base.
RAILS - Front and rear rails provide support for the rip fence
and extension tables.
RIP FENCE - A sturdy metal fence guides the workpiece
and is secured with the locking lever. Grooves run along the
top and sides of the rip fence for use with clamps and jigs.
SCALE - Found on the front rail, the easy-to-read scale
provides precise measurements in rip cuts.
SEPARATOR OR SPLITTER - A metal piece, slightly thinner than the saw blade which helps keep the kerf open and
prevent kickback.
SWITCH ASSEMBLY - Your table saw has an easy access
power switch located below the front rail. The yellow switch
key must be removed from the blister pack and inserted
into the switch before the saw can be operated. To lock the
switch in the OFF position, remove the switch key from the
switch. Place the key in a location that is inaccessible to
children and others not qualified to use the tool.
13
TOOLS NEEDED
The following tools (not included) are needed for assembly and alignment:
SCREWDRIVER (2)
(SMALL AND MEDIUM)
PHILLIPS SCREWDRIVER
HAMMER
COMBINATION WRENCH (9)
(10 mm, 11 mm, 12 mm,
13 mm, 14 mm, 17 mm,
1/2 in., 9/16 in. 11/16 in.)
PLIERS
COMBINATION SQUARE
ADJUSTABLE WRENCH
HEX KEYS (4)
(2.5 mm, 1/8 in.,
5/32 in., 3/16 in.)
FRAMING SQUARE
Fig. 7
14
®
LOOSE PARTS
2
3
1
5
6
4
7
11
12
13
10
9
16
Key
No. Description Qty.
1 Miter Gauge .......................................................
2 Guard Support Assembly ...................................1
3 Blade Guard Assembly .......................................1
4 Blade Wrench .....................................................2
5 Rip Fence ...........................................................1
6 Bevel Adjusting Handwheel ...............................1
7 Height Adjusting Handwheel ..............................
8 Back End Cap (left and right) .............................2
9 Front Rail ............................................................1
14
8
15
Key
No. Description Qty.
1
10 Back Rail .............................................................1
11 Table Extension ...................................................2
12 Motor ...................................................................1
13 Belt Guard ...........................................................1
14 Belt ......................................................................1
15 Spacer Bar ..........................................................1
1
16 Front End Cap (left and right) ..............................2
17 Blister Hardware Pack
(contents noted on blister pack) - not shown ...... 1
Fig. 8
15
LOOSE PARTS LIST
1
6
2
5
11
12
3
7
14
17
8
16
15
9
Key
No. Description Qty.
1 Leg ........................................................................................................................................................................4
2 Front Brace ...........................................................................................................................................................1
3 Back Brace ............................................................................................................................................................1
4 Side Brace ............................................................................................................................................................2
5 Leveling Feet .........................................................................................................................................................4
6 Foot Brace ............................................................................................................................................................4
7 Rear Tube .............................................................................................................................................................. 2
8 Front Tube .............................................................................................................................................................2
9 Swivel Caster ........................................................................................................................................................4
10 Leg Bracket ...........................................................................................................................................................4
11 Rip Fence Storage Hooks .....................................................................................................................................2
12 Miter Gauge Storage Hook ...................................................................................................................................1
13 Center Brace ......................................................................................................................................................... 1
14 Unlock Pedal Assembly ........................................................................................................................................1
15 U-Bolt ....................................................................................................................................................................1
16 U-Bolt Tube ...........................................................................................................................................................1
17 Tube Support ........................................................................................................................................................1
18 Blister Hardware Pack, small (contents noted on blister pack) - not shown .........................................................1
19 Blister Hardware Pack, large (contents noted on blister pack) - not shown .........................................................1
16
10
13
9
4
Fig. 9
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