RIDGID TS3650 User Manual

OPERATOR’S MANUAL

10 in. CAST IRON TABLE SAW

TS3650

Your new table saw has been engineered and manufactured to our high standards for dependability, ease of operation, and operator safety. When properly cared for, it will give you years of rugged, trouble-free performance.

WARNING:

To reduce the risk of injury, the user must read and understand the operator’s manual before using this product.

Thank you for buying a RIDGID product.

SAVE THIS MANUAL FOR FUTURE REFERENCE

TABLE OF CONTENTS

n Introduction ......................................................................................................................................................................2

n General Safety Rules .....................................................................................................................................................3-4

n Specific Safety Rules.....................................................................................................................................................4-5

n Symbols.........................................................................................................................................................................6-7

n Electrical ......................................................................................................................................................................8-10

n Glossary of Terms...........................................................................................................................................................11

n Features.....................................................................................................................................................................12-13

n Tools Needed ................................................................................................................................................................. 14

n Loose Parts................................................................................................................................................................15-16

n Assembly ...................................................................................................................................................................17-27

n Operation...................................................................................................................................................................28-39

n Adjustments...............................................................................................................................................................40-46

n Maintenance ................................................................................................................................................................... 47

n Accessories .................................................................................................................................................................... 47

n Troubleshooting .........................................................................................................................................................48-49

n Warranty ......................................................................................................................................................................... 51

n Parts Ordering/Service ................................................................................................................................................... 52

INTRODUCTION

This tool has many features for making the use of this product more pleasant and enjoyable. Safety, performance, and dependability have been given top priority in the design of this product making it easy to maintain and operate.

GENERAL SAFETY RULES

WARNING:

Read and understand all instructions. Failure

to follow all instructions listed below, may result in electric shock, fire and/or serious personal injury.

READ ALL INSTRUCTIONS

n KNOW YOUR POWER TOOL. Read the operator's

manual carefully. Learn the tool’s applications and limitations as well as the specific potential hazards related to this tool.

n GUA RD AGA INST E LECT RIC AL SHO CK BY

PREVENTING BODY CONTACT WITH GROUNDED SURFACES. For example: pipes, radiators, ranges,

refrigerator enclosures.

n KEEP GUARDS IN PLACE and in working order. Never

operate the tool with any guard or cover removed. Make sure all guards are operating properly before each use.

n REMOVE ADJUSTING KEYS AND WRENCHES.

Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on.

n KEEP WORK AREA CLEAN. Cluttered areas and

benches invite accidents. DO NOT leave tools or pieces of wood on the saw while it is in operation.

n AVOID DANGEROUS ENVIRONMENT. Don't use

power tools in damp or wet locations or expose to rain. Keep work area well lit.

n KEEP CHILDREN AND VISITORS AWAY. All visitors

should wear safety glasses and be kept a safe distance from work area. Do not let visitors contact tool or extension cord while operating.

n MAKE WORKSHOP CHILDPROOF with padlocks or

master switches, or by removing starter keys.

n DON'T FORCE TOOL. It will do the job better and

safer at the feed rate for which it was designed.

n USE RIGHT TOOL. Don't force tool or attachment

to do a job it was not designed for. Don't use it for a purpose not intended.

n MAKE SURE YOUR EXTENSION CORD IS IN GOOD

CONDITION. When using an extension cord, be sure

to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. A wire gauge size (A.W.G.) of at least 14 is recommended for an extension cord 25 feet or less in length. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.

n DRESS PROPERLY. Do not wear loose clothing, gloves,

neckties, or jewelry. They can get caught and draw you into moving parts. Rubber gloves and nonskid footwear are recommended when working outdoors. Also wear protective hair covering to contain long hair.

n ALWAYS WEAR SAFETY GLASSES WITH SIDE

SHIELDS. Everyday eyeglasses have only impact- resistant lenses; they are NOT safety glasses.

n SECURE WORK. Use clamps or a vise to hold work

when practical. It's safer than using your hand and frees both hands to operate tool.

n DON'T OVERREACH. Keep proper footing and balance

at all times.

n MAI NTAIN T OOL S WITH C ARE . Keep t ool s

sharp and clean for better and safer performance. Follow instructions for lubricating and changing accessories.

n DISCONNECT TOOLS. When not in use, before

servicing, or when changing attachments, blades, bits, cutters, etc., all tools should be disconnected.

n AVOID ACCIDENTAL STARTING. Be sure switch is

off when plugging in.

n USE RECOMMENDED ACCESSORIES. The use of

improper accessories may cause risk of injury.

n NEVER STAND ON TOOL. Serious injury could occur if

the tool is tipped or if the cutting tool is unintentionally contacted.

n CHECK DAMAGED PARTS. Before further use of the

tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions that may affect its operation. A guard or other part that is damaged must be properly repaired or replaced by an authorized service center to avoid risk of personal injury.

n USE THE RIGHT DIRECTION OF FEED. Feed work

into a blade or cutter against the direction of rotation of blade or cutter only.

n NEVER LEAVE TOOL RUNNING UNATTENDED.

TURN POWER OFF. Don't leave tool until it comes

to a complete stop.

n PROTECT YOUR LUNGS. Wear a face or dust mask

if the cutting operation is dusty.

n PROTECT YOUR HEARING. Wear hearing protection

during extended periods of operation.

n DON'T ABUSE CORD. Never yank cord to disconnect

from receptacle. Keep cord from heat, oil, and sharp edges.

GENERAL SAFETY RULES

n USE OUTDOOR EXTENSION CORDS. When tool is

used outdoors, use only extension cords with approved ground connection that are intended for use outdoors and so marked.

n KEEP BLADES CLEAN AND SHARP. Sharp blades

minimize stalling and kickback.

n BLADES COAST AFTER TURN OFF.

n NEVER USE IN AN EXPLOSIVE ATMOSPHERE.

Normal sparking of the motor could ignite fumes.

n INSPECT TOOL CORDS PERIODICALLY. If damaged,

have repaired by a qualified service technician at an authorized service facility. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal. Repair or replace a damaged or worn cord immediately. Stay constantly aware of cord location and keep it well away from the rotating blade.

n INSPECT EXTENSION CORDS PERIODICALLY and

replace if damaged.

n KEEP TOOL DRY, CLEAN, AND FREE FROM OIL AND

GREASE. Always use a clean cloth when cleaning.

Never use brake fluids, gasoline, petroleum-based products, or any solvents to clean tool.

n STAY ALERT AND EXERCISE CONTROL. Watch what

you are doing and use common sense. Do not operate tool when you are tired. Do not rush.

n DO NOT USE TOOL IF SWITCH DOES NOT TURN

IT ON AND OFF. Have defective switches replaced by

an authorized service center.

n USE ONLY CORRECT BLADES. Do not use blades

with incorrect size holes. Never use blade washers or bolts that are defective or incorrect. The maximum blade capacity of your saw is 10 in. (254 mm).

n BEF ORE MAK ING A CUT, B E SURE A LL

ADJUSTMENTS ARE SECURE.

n AVOID CUTTING NAILS. Inspect for and remove all

nails from lumber before cutting.

n NEVER TOUCH BLADE or other moving parts during

use.

n NEVER START A TOOL WHEN ANY ROTATING

COMPONENT IS IN CONTACT WITH THE WORKPIECE.

n DO NOT OPERATE THIS TOOL WHILE UNDER

THE INFLUENCE OF DRUGS, ALCOHOL, OR ANY MEDICATION.

n GROUND ALL TOOLS. If tool is equipped with three-

prong plug, it should be plugged into a three-hole electrical receptacle.

n WHEN SERVICING use only identical replacement

parts. Use of any other parts may create a hazard or cause product damage.

n CHECK WITH A QUALIFIED ELECTRICIAN or

service personnel if the grounding instructions are not completely understood or if in doubt as to whether the tool is properly grounded.

n DO NOT MODIFY the plug provided. If it will not fit the

outlet, have the proper outlet installed by a qualified electrician.

n USE ONLY RECOMMENDED ACCESSORIES listed

in this manual or addendums. Use of accessories that are not listed may cause the risk of personal injury. Instructions for safe use of accessories are included with the accessory.

n DOUBLE CHECK ALL SETUPS. Make sure blade is

tight and not making contact with saw or workpiece before connecting to power supply.

n MAKE SURE THE WORK AREA HAS AMPLE LIGHT-

ING to see the work and that no obstructions will

interfere with safe operation BEFORE performing any work using the table saw.

SPECIFIC SAFETY RULES

n ALWAYS KEEP THE BLADE GUARD AND SPREADER

(SPLITTER) IN PLACE and in working order.

n KEEP HANDS AWAY FROM CUTTING AREA. Keep

hands away from blades. Do not reach underneath work or around or over the blade while blade is rotating. Do not attempt to remove cut material when blade is moving.

n GUARD AGAINST KICKBACK. Kickback occurs when

the blade stalls rapidly and workpiece is driven back towards the operator. It can pull your hand into the blade resulting in serious personal injury. Stay out of blade path and turn switch off immediately if blade binds or stalls.

n USE RIP FENCE. Always use a fence or straight edge

guide when ripping.

SPECIFIC SAFETY RULES

n SUPPORT LARGE PANELS. To minimize risk of blade

pinching and kickback, always support large panels.

n REMOVE ALL FENCES AND AUXILIARY TABLES

before transporting saw. Failure to do so can result in an accident causing possible serious personal injury.

n ALWAYS USE BLADE GUARD, SPREADER, AND

ANTI-KICKBACK PAWLS on all "through-sawing"

operations. Through-sawing operations are those in which the blade cuts completely through the workpiece as in ripping or crosscutting. Keep the blade guard down, the anti-kickback pawls down, and the spreader in place over the blade.

n ALWAYS SECURE WORK firmly against rip fence or

miter fence.

n ALWAYS USE A PUSH S TICK FOR RIPPI NG

NARROW STOCK. A push stick is a device used to

push a workpiece through the blade instead of using your hands. Size and shape can vary but the push stick must always be narrower than the workpiece to prevent the push stick from contacting the saw blade. When ripping narrow stock, always use a push stick, so your hand does not come close to the saw blade. Use a featherboard and push blocks for non-through cuts.

n NEVER perform any operation "freehand" which

means using only your hands to support or guide the workpiece. Always use either the rip fence or miter fence to position and guide the work.

n NEVER stand or have any part of your body in line

with the path of the saw blade.

n NEVER reach behind, over, or within three inches of

the blade or cutter with either hand for any reason.

n MOVE THE RIP FENCE out of the way when cross-

cutting.

n NEV ER u se r ip fen ce a s c uto ff g aug e w hen

crosscutting.

n NEVER attempt to free a stalled saw blade without

first turning the saw OFF and disconnecting the saw from the power source.

n AVOID KICKBACKS (work thrown back toward you)

by:

A. Keeping blade sharp. B. Keeping rip fence parallel to the saw blade. C. Keeping spreader, anti-kickback pawls, and

blade guard in place and operating.

D. Not releasing the work before it is pushed

all the way past the saw blade using a push stick.

E. Not ripping work that is twisted or warped or

does not have a straight edge to guide along the fence.

n PROVIDE ADEQUATE SUPPORT to the rear and sides

of the saw table for wide or long workpieces. Use a sturdy "outrigger" support if a table extension more than 24 inches long is attached to the saw.

n AVOID AWKWAR D OPERATIONS AND HAND

POSITIONS where a sudden slip could cause your hand

to move into the cutting tool.

n ALWAYS TURN OFF SAW before disconnecting it, to

avoid accidental starting when reconnecting to power supply.

n SAVE THESE INSTRUCTIONS. Refer to them frequently

and use to instruct other users. If you loan someone this tool, loan them these instructions also.

WARNING:

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemi-

cals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• lead from lead-based paints,

• crystalline silica from bricks and cement and other masonry products, and

• arsenic and chromium from chemically-treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your ex-

posure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

SYMBOLS

Some of the following symbols may be used on this tool. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer.

SYMBOL NAME DESIGNATION/EXPLANATION

V Volts

A Amperes

Hz Hertz

W Watt

min Minutes

Alternating Current

Direct Current

.../min

No Load Speed

Class II Construction

Per Minute

Wet Conditions Alert

Voltage

Current

Frequency (cycles per second)

Power

Time

Type of current

Type or a characteristic of current

Rotational speed, at no load

Double-insulated construction

Revolutions, strokes, surface speed, orbits etc., per minute

Do not expose to rain or use in damp locations.

Read The Operator’s Manual

Eye Protection

Safety Alert

No Hands Symbol

Hot Surface

To reduce the risk of injury, user must read and understand operator’s manual before using this product.

Always wear safety goggles or safety glasses with side shields and a full face shield when operating this product.

Precautions that involve your safety.

Failure to keep your hands away from the blade will result in serious personal injury.

To reduce the risk of injury or damage, avoid contact with any hot surface.

SYMBOLS

The following signal words and meanings are intended to explain the levels of risk associated with this product.

SYMBOL SIGNAL MEANING

DANGER:

WARNING:

CAUTION:

Indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury.

Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury.

Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury.

(Without Safety Alert Symbol) Indicates a situation that may result in property damage.

SERVICE

Servicing requires extreme care and knowledge and should be performed only by a qualified service technician. For service we suggest you return the product to your nearest AUTHORIZED SERVICE CENTER for repair. When servicing, use only identical replacement parts.

WARNING:

To avoid serious personal injury, do not attempt to use this product until you read thoroughly and understand completely the operator’s manual. Save this operator’s manual and review frequently for continuing safe operation and instructing others who may use this product.

The operation of any power tool can result in foreign objects being thrown into your eyes, which can result in severe eye damage. Before beginning power tool operation, always wear safety goggles or safety glasses with side shields and a full face shield when needed. We recommend Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields. Always use eye protection which is marked to comply with ANSI Z87.1.

SAVE THESE INSTRUCTIONS

ELECTRICAL

EXTENSION CORDS

Use only 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles that accept the tool's plug. When using a power tool at a considerable distance from the power source, use an extension cord heavy enough to carry the current that the tool will draw. An undersized extension cord will cause a drop in line voltage, resulting in a loss of power and causing the motor to overheat. Use the chart provided below to determine the minimum wire size required in an extension cord. Only round jacketed cords listed by Underwriter's Laboratories (UL) should be used.

**Ampere rating (on tool faceplate)

0-2.0 2.1-3.4 3.5-5.0 5.1-7.0 7.1-12.0 12.1-16.0

Cord Length Wire Size (A.W.G.)

25' 16 16 16 16 14 14

50' 16 16 16 14 14 12

100' 16 16 14 12 10 —

**Used on 12 gauge - 20 amp circuit.

NOTE: AWG = American Wire Gauge

When working with the tool outdoors, use an extension cord that is designed for outside use. This is indicated by the letters “WA” on the cord’s jacket.

Before using an extension cord, inspect it for loose or exposed wires and cut or worn insulation.

WARNING:

Keep the extension cord clear of the working area. Position the cord so that it will not get caught on lumber, tools or other obstructions while you are working with a power tool. Failure to do so can result in serious personal injury.

SPEED AND WIRING

The no-load speed of this tool is approximately 3450 rpm. This speed is not constant and decreases under a load or with lower voltage. For voltage, the wiring in a shop is as important as the motor’s horsepower rating. A line intended only for lights cannot properly carry a power tool motor. Wire that is heavy enough for a short distance will be too light for a greater distance. A line that can support one power tool may not be able to support two or three tools.

GROUNDING INSTRUCTIONS

In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.

Do not modify the plug provided. If it will not fit the outlet, have the proper outlet installed by a qualified electrician. Improper connection of the equipment-grounding conductor can result in a risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.

Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the tool is properly grounded.

Repair or replace a damaged or worn cord immediately. This tool is intended for use on a circuit that has an outlet

like the one shown in figure 1. It also has a grounding pin like the one shown.

WARNING:

Check extension cords before each use. If damaged replace immediately. Never use tool with a damaged cord since touching the damaged area could cause electrical shock resulting in serious injury.

ELECTRICAL CONNECTION

This tool is powered by a precision built electric motor. It should be connected to a power supply that is 120 volts, 60 Hz, AC only (normal household current). Do not operate this tool on direct current (DC). A substantial voltage drop will cause a loss of power and the motor will overheat. If the saw does not operate when plugged into an outlet, double check the power supply.

GROUNDING

COVER OF GROUNDED

OUTLET BOX

Fig. 1

ELECTRICAL

WARNING:

To prevent possible electrical hazards, have a qualified electrician check the line if you are not certain that it is properly wired.

CHANGING MOTOR VOLTAGE

See Figures 2 - 4.

WARNING:

Electric shock can kill. To reduce the risk of serious personal injury, never connect plug to power source until all assembly steps are completed.

NOTE: The table saw is prewired at the factory for 120 volts, 60 Hz. Use the following procedures to change motor voltage from 120 volts to 240 volts.

n Unplug the saw. n Located on the top of the motor is the junction box.

Remove the phillips screw at the back of the junction box then lift off the cover.

n Remove and discard the electrical tape from the wire

connectors. Remove wire connectors.

n Reconnect the leads. n Reinstall the wire connectors and wrap each wire with

two layers of new UL listed electrical tape.

n Recheck your wiring with the wiring diagrams. n Reinstall the junction box cover using the phillips

screw.

n Cut off the 120 volt power cord plug and replace it with

a 3-prong 240 volt, 15 amp. UL listed plug.

n Connect the power cord white and black leads,

respectively, to the "hot" plug blade terminals. Connect the power cord green grounding wire to the plug ground prong terminal.

n Plug your table saw into a 220-240 volt, 15 amp., 3-prong

receptacle. Make certain the receptacle is connected to a 240 volt, AC power supply through a 240 volt branch circuit having at least a 15 amp capacity and protected by a 15 amp time-delay fuse or circuit breaker.

GROUNDING

COVER OF GROUNDED

FOR USE WITH 220-240 VOLT

OUTLET BOX

Fig. 2

Fig. 3

Fig. 4

ELECTRICAL

MOTOR THERMAL OVERLOAD PROTECTOR

See Figure 5.

Your table saw comes equipped with a manual-reset thermaloverload protector designed to open the power line circuit when the motor temperature exceeds a safe level, when motor is overloaded, or when a low voltage condition exists.

NOTE: This motor should be blown out or vacuumed frequently to prevent sawdust buildup which can interfer with normal motor ventilation.

WARNING:

To reduce the risk of serious personal injury from thrown objects or blade contact from unexpected starting, immediately turn off the table saw if the protector stops the table saw motor. Remove the switch key and allow the motor time to cool.

n Once the motor is cooled to a safe operating temperature,

reset the thermal overload protector by pushing the red button on the front of the junction box. An audible click will indicate the thermal overload protector is reset. Once the button is reset, the table saw may be started and operated as normal.

NOTE: If the red button won't click into place immediately,

the motor is still too hot and must be allowed to cool.

Frequent “blowing” of fuses or tripping of circuit breakers may result if:

n Motor is overloaded. Overloading can occur if a workpiece

is fed too rapidly or if the table saw is misaligned.

n Motor circuit is fused differently from recommendations.

Always follow instructions for the proper fuse/breaker. Do not use a fuse/breaker of greater capacity without consulting a qualified electrician.

n Low voltage. Although the motor is designed for operation

on the voltage and frequency specified on the motor, normal loads will be handled safely on voltage no more than ten percent above or below that figure. Heavy loads, however, require that voltage at motor terminals equal the voltage specified on the motor.

NOTE: Always check the connections, the load and the supply circuit whenever the motor fails to perform satisfactorily.

JUNCTION

BOX

MANUAL RESET

BUTTON

Fig. 5

GLOSSARY OF TERMS

Anti-Kickback Pawls (radial arm and table saws)

A device which, when properly installed and maintained, is designed to stop the workpiece from being kicked back toward the front of the saw during a ripping operation.

Arbor

The shaft on which a blade or cutting tool is mounted.

Bevel Cut

A cutting operation made with the blade at any angle other than 90° to the table surface.

Chamfer

A cut removing a wedge from a block so the end (or part of the end) is angled rather than at 90°.

Compound Cut

A cross cut made with both a miter and a bevel angle.

Crosscut

A cutting or shaping operation made across the grain or the width of the workpiece.

Cutter Head (planers and jointers)

A rotating piece of adjustable blades. The cutter head removes material from the workpiece.

Dado Cut

A non-through cut which produces a square-sided notch or trough in the workpiece (requires a special blade).

Featherboard

A device used to help control the workpiece by guiding it securely against the table or fence during any ripping operation.

FPM or SPM

Feet per minute (or strokes per minute), used in reference to blade movement.

Freehand

Performing a cut without the workpiece being guided by a fence, miter gauge, or other aids.

Gum

A sticky, sap-based residue from wood products.

Heel

Alignment of the blade to the fence.

Kerf

The material removed by the blade in a through cut or the slot produced by the blade in a non-through or partial cut.

Kickback

A hazard that can occur when the blade binds or stalls, throwing the workpiece back toward operator.

Leading End

The end of the workpiece pushed into the tool first.

Miter Cut

A cutting operation made with the workpiece at any angle to the blade other than 90°.

Non-Through Cuts

Any cutting operation where the blade does not extend completely through the thickness of the workpiece.

Push Blocks and Push Sticks

Devices used to feed the workpiece through the saw blade during cutting operations. A push stick (not a push block) should be used for narrow ripping operations. These aids help keep the operator's hands well away from the blade.

Pilot Hole (drill presses)

A small hole drilled in a workpiece that serves as a guide for drilling large holes accurately.

Resaw

A cutting operation to reduce the thickness of the work-piece to make thinner pieces.

Resin

A sticky, sap-based substance that has hardened.

Revolutions Per Minute (RPM)

The number of turns completed by a spinning object in one minute.

Ripping or Rip Cut

A cutting operation along the length of the workpiece.

Riving Knife (table saws)

Also known as a spreader or splitter. A metal piece, slightly thinner than the saw blade, which helps keep the kerf open and also helps to prevent kickback.

Saw Blade Path

The area over, under, behind, or in front of the blade. As it applies to the workpiece, that area which will be or has been cut by the blade.

Set

The distance that the tip of the saw blade tooth is bent (or set) outward from the face of the blade.

Snipe (planers)

Depression made at either end of a workpiece by cutter blades when the workpiece is not properly supported.

Throw-Back

The throwing back of a workpiece usually caused by the workpiece being dropped into the blade or being placed inadvertently in contact with the blade.

Through Sawing

Any cutting operation where the blade extends completely through the thickness of the workpiece.

Workpiece or Material

The item on which the operation is being done.

Worktable

Surface where the workpiece rests while performing a cutting, drilling, planing, or sanding operation.

FEATURES

PRODUCT SPECIFICATIONS

Blade Diameter...........................................10 in. (254 mm)

Blade Arbor ................................................ 5/8 in. (16 mm)

Cutting Depth at 0°............................... 3-3/8 in. (85.7 mm)

Cutting Depth at 45°........................... 2-1/4 in. (57.15 mm)

BEVEL LOCK LEVER

Rating ................... 120 Volts, 60 Hz, AC Only, 13 Amperes

240 Volts, 60 Hz, AC Only, 6.5 Amperes

Output Speed.....................................................3,450/min.

Net Weight............................................... 287 lbs. (130 kg.)

SEPARATOR

(SPLITTER)

MITER GAUGE

RIP FENCE

STORAGE

HOOKS

LEG STAND

ANTI-KICKBACK

PAWLS

BLADE GUARD

ASSEMBLY

SAW

BLADE

BEVEL ADJUSTING

HANDWHEEL

RIP FENCE

FRONT

RAIL

SWITCH

LOCKING

BEVEL

LEVER

SCALE

MITER GAUGE

STORAGE HOOKS

HEIGHT

ADJUSTING

HANDWHEEL

BLADE HEIGHT

LOCK KNOB

LEVELING

FOOT

HERC-U-LIFT™

MOBILE BASE

Fig. 6

FEATURES

KNOW YOUR TABLE SAW

See Figure 6.

Before attempting to use this product, familiarize yourself with all operating features and safety rules.

OVERVIEW

The upper portion of the blade projects up through the table, surrounded by an insert called the throat plate. The height of the blade is set with a height adjusting handwheel on the front of the cabinet. Detailed instructions are provided in the Operation section of this manual for the basic cuts: rip cuts, cross cuts, miter cuts, bevel cuts, and compound cuts.

For cuts with the blade straight up and cutting across the grain (cross cuts or miter cuts), use the miter gauge to set the angle and push the wood into the blade. To cut with the blade straight up, along the grain of the wood (rip cuts), use the rip fence to guide the wood. Push smaller pieces with a push block or push stick.

To tilt the blade for a bevel cut, use the bevel adjusting handwheel on the side of the cabinet. A bevel scale on the front of the cabinet shows the blade angle. Inside the cabinet, adjustable positive stops control the degree of tilt which can be adjusted with the screws in the top of the saw table. Use the miter gauge for a bevel cross cut (compound cut) and the rip fence for a bevel rip cut.

Your saw is designed to perform as a versatile, accurate, precision cutting tool that is easy to operate. It is equipped with the following features for convenience, ease of use, and high-quality performance:

ANTI-KICKBACK PAWLS - Kickback is a hazard in which the workpiece is thrown back toward the operator. The toothed pawls are designed to snag the workpiece to prevent or reduce injury should kickback occur.

BEVEL ADJUSTING HANDWHEEL - Use this handwheel to set the angle of the blade for bevel cuts. It is located on the side of the cabinet.

BEVEL SCALE - The easy-to-read scale on the front of the workstand shows the exact blade angle.

BLADE - For maximum performance, it is recommended that you use the 40-tooth, 10 in. (254 mm) carbide tipped combination blade provided with your saw. Additional blade styles of the same high quality are available for specific operations such as ripping. Your local dealer can provide you with complete information.

WARNING:

Do not use blades rated less than the speed of this tool. Failure to heed this warning could result in personal injury.

BLADE GUARD - Always keep the guard down over the blade for through-sawing cuts.

BLADE HEIGHT LOCK KNOB - This knob, in the center of the height adjusting handwheel, locks the handwheel into place and must be unlocked before turning the handwheel.

BEVEL LOCK LEVER - This lever, placed just under the worktable surface on the front of the cabinet, locks the angle setting of the blade. Be sure the lever is unlocked before tilting the blade. If it is not unlocked, it may jam and bend the locking bolt.

HEIGHT ADJUSTING HANDWHEEL - Use this handwheel to lower and raise the blade for adjustments or replacement. It is located on the front of the cabinet.

HERC-U-LIFT MOBILE BASETM - This saw comes with a mobile base that allows for easy mobility.

IND-I-CUT™ ALIGNMENT DISC - A plastic insert on which marks may be made to indicate the location of the cut on the workpiece.

LOCKING LEVER - The lever on the front of the rip fence releases the rip fence or locks it in place.

MITER GAUGE - This miter gauge aligns the wood for a crosscut. The easy-to-read indicator shows the exact angle for a miter cut, with positive stops at 90° and 45°.

MITER GAUGE GROOVES - The miter gauge rides in these grooves on either side of the blade.

MOTOR - The powerful induction motor, with capacitor start and poly V-belt drive, is housed in a sturdy steel base.

RAILS - Front and rear rails provide support for the rip fence and extension tables.

RIP FENCE - A sturdy metal fence guides the workpiece and is secured with the locking lever. Grooves run along the top and sides of the rip fence for use with clamps and jigs.

SCALE - Found on the front rail, the easy-to-read scale provides precise measurements in rip cuts.

SEPARATOR OR SPLITTER - A metal piece, slightly thinner than the saw blade which helps keep the kerf open and prevent kickback.

SWITCH ASSEMBLY - Your table saw has an easy access power switch located below the front rail. The yellow switch key must be removed from the blister pack and inserted into the switch before the saw can be operated. To lock the switch in the OFF position, remove the switch key from the switch. Place the key in a location that is inaccessible to children and others not qualified to use the tool.

TOOLS NEEDED

The following tools (not included) are needed for assembly and alignment:

HAMMER

COMBINATION WRENCH (9)

(10 mm, 11 mm, 12 mm,

13 mm, 14 mm,17 mm,

1/2 in., 9/16 in. 11/16 in.)

COMBINATION SQUARE

SCREWDRIVER (2)

(SMALL AND MEDIUM)

PHILLIPS SCREWDRIVER

PLIERS

FRAMING SQUARE

ADJUSTABLE WRENCH

HEX KEYS (4)

(2.5 mm, 1/8 in.,

5/32 in., 3/16 in.)

Fig. 7

LOOSE PARTS LIST

Key No. Description Qty.

1 Miter Gauge .......................................................1

2 Guard Support Assembly...................................1

3 Blade Guard Assembly.......................................1

4 Blade Wrench.....................................................2

5 Rip Fence ...........................................................1

6 Bevel Adjusting Handwheel ...............................1

7 Height Adjusting Handwheel..............................1

8 Back End Cap (left and right) .............................2

9 Front Rail ............................................................1

Fig. 8

Key No. Description Qty.

10 Back Rail ............................................................1

11 Table Extension...................................................2

12 Motor...................................................................1

13 Belt Guard ...........................................................1

14 Drive Belt .............................................................1

15 Spacer Bar ..........................................................1

16 Front End Cap (left and right)..............................2

17 Blister Hardware Pack

(contents noted on blister pack) - not shown......1

LOOSE PARTS LIST

Key No. Description Qty.

1 Leg ........................................................................................................................................................................4

2 Front Brace ...........................................................................................................................................................1

3 Back Brace............................................................................................................................................................1

4 Side Brace ............................................................................................................................................................2

5 Leveling Feet.........................................................................................................................................................4

6 Foot Brace ............................................................................................................................................................4

7 Rear Tube ..............................................................................................................................................................2

8 Front Tube .............................................................................................................................................................2

9 Swivel Caster ........................................................................................................................................................4

10 Leg Bracket...........................................................................................................................................................4

11 Rip Fence Storage Hooks..................................................................................................................................... 2

12 Miter Gauge Storage Hook...................................................................................................................................1

13 Center Brace......................................................................................................................................................... 1

14 Unlock Pedal Assembly ........................................................................................................................................1

15 U-Bolt....................................................................................................................................................................1

16 U-Bolt Tube ...........................................................................................................................................................1

17 Tube Support ........................................................................................................................................................1

18 Blister Hardware Pack, small (contents noted on blister pack) - not shown......................................................... 1

19 Blister Hardware Pack, large (contents noted on blister pack) - not shown ......................................................... 1

Fig. 9

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