RIDGID TP-250 User Manual

Utility Pump
OPERATOR’S MANUAL
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TP-250
WARNING!
TP-250 Utility Pump
Table of Contents
Recording Form for Pump Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
General Safety Information
Work Area. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Electrical Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Personal Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Specific Safety Information
Pump Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Description And Specifications
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Pump Assembly And Installation
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Adjustment and Testing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Maintenance Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Suggested Parts Replacement Schedule. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Service And Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover
Ridge Tool Company
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TP-250 Utility Pump
Record Serial Number from product decal below.
TP-250 Utility Pump
Serial No.
TP-250 Utility Pump
Ridge Tool Company
2
General Safety Information
Safety is a combination of common sense, staying alert and understanding how your utility pump works.
Safety Signal Words
means if the safety information is not
followed someone will be seriously injured or killed.
means if safety information is not fol-
lowed someone could be seriously injured or killed.
means if safety information is not fol-
lowed someone may be injured.
indicates important information, that if not followed, may cause damage to the equipment or flooding .
Read and understand all instruc­tions. Failure to follow all instructions listed below may result in fatal electric shock,fire, property dam­age, and/or serious personal injury.
SAVE THESE INSTRUCTIONS!
Work Area
Do not operate pump in explosive atmospheres,
such as in the presence of flammable liquids, gases, or dust. Pump motors create sparks which
may ignite the dust or fumes.
Keep by-standers, children, and visitors away while installing pump. Distractions can result in mistakes.
Electrical Safety
This pump must be plugged into an outlet,
properly installed, and grounded in accordance with all applicable codes and ordinances. Never remove the grounding prong or modify the plug in any way. Do not use any adapter plugs. Check with a qualified electrician if you are not sure the outlet is grounded. If the pump should
electrically malfunction or break down, grounding provides a low resistance path to carry electricity away from the user.
Electrical wiring must be performed by a quali- fied electrician. Improper wiring could result in fatal electrical shock.
Do not abuse cord. Never use the cord to carry
the pump or pull the plug from an outlet. Keep cord away from heat, oil, sharp edges, or mov­ing parts. Replace damaged cords immediate­ly. Damaged cords increase the risk of electrical
shock.
Before using, test the Ground Fault Circuit
Interrupter (GFCI) to insure it is operating cor­rectly. AGFCI reduces the risk of electrical shock.
Do not use an extension cord.This increases the risk of electrical shock. If necessary, install a prop­erly grounded outlet closer to the pump.
Personal Safety
Stay alert, watch what you are doing, and use common sense when installing this pump. Do not attempt to install this pump while tired or under the influence of drugs, alcohol or med­ications. A moment of inattention may result in
serious personal injury.
Dress properly. Do not wear loose clothing or
jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts.
Loose clothes, jewelry, or long hair can be caught in moving parts.
Do not overreach. Keep proper footing and bal- ance at all times. Proper footing and balance enables better control in unexpected situations.
Use safety equipment. Always wear eye protec- tion. Dust mask, non-skid safety shoes and hard hat must be used for appropriate conditions.
Service
Pump service must be performed only by qual­ified repair personnel. Service or maintenance
performed by unqualified repair personnel could result in injury and may void the warranty.
d
Figure 1
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DANGER
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WARNING
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CAUTION
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NOTICE
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WARNING
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DANGER
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WARNING
Grounding
Blade
Power
Cord
Grounde
Outlet
RESET
TEST
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WARNING
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WARNING
TP-250 Utility Pump
Ridge Tool Company
3
When servicing a pump, use only identical
replacement parts. Follow instructions in the Maintenance Section of this manual. Use of
unauthorized parts or failure to follow maintenance instructions may create a risk of electrical shock or injury and may void the warranty.
Specific Safety Information
Risk of electric shock. This pump is supplied with a grounding-type plug. To reduce risk of electric shock be certain that it is connect­ed only to a properly grounded, grounding-type receptacle.
For your own safety, before assembling and operating this unit, read this operators manual carefully and completely. Learn the operation, application, and potential hazards peculiar to this unit.
Call the Ridge Tool Company, Technical Service Department at (800) 519-3456 if you have any ques­tions.
Utility Pump Safety
Do not use to pump flammable or explosive flu-
ids such as gasoline, fuel oil, kerosene, sol­vents, thinners, etc. Do not use in a flammable and/or explosive atmosphere. Pump should only be used to pump clear water. Improper use
could result in personal injury and/or death.
If there is water or moisture on the floor,do not
walk on wet area until all power is turned off. If the shut-off box is in the basement, call an electrician. Failure to follow this warning could
result in fatal electrical shock.
Always disconnect the power source before
attempting to install, service, relocate, or main­tain the pump. Never handle a pump or pump motor with wet hands or when standing on a wet or damp surface or in water when the pump is connected to power. Failure to follow
this warning could result in personal injury and/or death.
Description and Specifications
Description
The Submersible Utility Pump is designed for non­automatic use in water. The unit is equipped with an 8 foot, 3-prong grounding type power cord with a GFCI plug. The motor is oil filled and sealed for cooler oper­ation. The discharge fitting is designed for convenient attachment to a garden hose.
This pump is not designed to handle salt water, brine, laundry discharge, or any other application which may contain caustic chemicals and/or for­eign materials. This pump is not suitable for use with aquatic life. Pump damage or failure could occur if used in these applications and will void the warranty.
Specifications Motor:
Type. . . . . . . . . . . . . . . . . . . . Shaded Pole
Rating . . . . . . . . . . . . . . 115V, Single Phase
1/4 HP, 4.8 amp
Pump:
1/4 HP . . . . . . . . . . . . . . 1100 GPH @ 0 Ft.
Installation:
Pump Down Level . . . . . . . . . . . . . 1/8 inch
Liquid Temperature Range. . . 40˚F to 120˚F
Discharge Size . . . . . 3/4 inch Garden Hose
Pump Installation
Pump should only be used to pump clear water.Do not use to pump fluids such as gaso­line, fuel oil, or kerosene. Do not use in a flam­mable or explosive atmosphere. Improper use
could result in personal injury and/or death.
To prevent property damage, seri­ous injury ,or death, proper installation of the pump is required. The following procedures should be followed:
Always disconnect the power source before
attempting to install, service,relocate, or main­tain the pump. Never handle a pump or pump motor with wet hands or when standing on wet or damp surface or in water when pump is con­nected to power source.
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WARNING
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NOTICE
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DANGER
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WARNING
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DANGER
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WARNING
TP-250 Utility Pump
Ridge Tool Company
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1. This pump has been designed to attach to a stan­dard garden hose. Thread the female end of the garden hose to the discharge on the pump.
2. To reduce leakage between the pump and the hose, place a hose washer (not included) on the garden hose before installing to the pump.
3. For best pump performance, unwind the hose before starting the pump. This will help remove any kinks or binds in the hose and allow the unit to pump with less restriction.
4. Place pump on a hard surface in the water. Do not set the pump directly on mud or sand surfaces. This will cause the inlet screen to clog.
Do not place pump directly on clay, gravel, or any loose or sandy surfaces. These surfaces contain small stones or sand that may clog or damage the pump. This could result in pump failure causing flooding and property damage.
5. The water level must be at least 1/2 inch for the pump to operate. Water levels less than 1/2 inch will not allow the impeller to contact water and no water will be pumped.
6. Inspect the power cord and GFCI plug for damage. If the plug is missing the grounding prong or the cord is damaged, do not install the pump until the cord has been replaced.
Never cut off grounding prong or use an adapter.
Before using, test the Ground Fault Circuit
Interrupter (GFCI) to insure it is operating correct­ly.
7. Plug the power cord into a grounded 115-volt AC power outlet. Make sure the electrical outlet is grounded and is rated for at least 15 amps. The pump will start operating as soon as the power cord is plugged into the power outlet. The indica­tor on the GFCI should be RED.
8. Press the TEST button. The RED indicator should disappear.
9. Press RESET button. The indicator should be RED. Do not use the pump if the indicator is not RED.
10. The pump will remove water down to 1/8 inches of the surface the pump was placed on.
11. The pump should be unplugged once the water has reached the 1/8 inch height, or pump will run dry.
Do not allow pump to run dry. The shaft seal depends on water for lubrication. Operating the pump without water will damage the shaft seal and cause pump failure.
When routing electrical cord protect cord from sharp objects, hot surfaces, oils, and chem­icals. Do not kink cord; replace any damaged cord immediately.
Maintenance Instructions
Always disconnect the electrical supply or unplug the pump before attempting to install, service, relocate, or perform any mainte­nance. If the po wer source is out of sight, lock and tag in the open (OFF) position to prevent unex­pected power application. Failure to do so could result in fatal electrical shock. Only a qualified technician should repair this unit. Improper repair
could result in fatal electrical shock.
1. Check the operation of the Ground Fault Circuit Interrupter (GFCI) each time the pump is used.
2. Keep pump inlet clean and free of all foreign objects. Inspect inlet at beginning of each use.
3. The motor housing is completely sealed and requires no service. Disassembly of the motor housing or alteration of the power cord could result in fatal electrical shock.
Red Light Reset Button
Test Button
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NOTICE
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NOTICE
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WARNING
Red Light Reset Button
Test Button
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WARNING
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WARNING
TP-250 Utility Pump
Ridge Tool Company
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Suggested Part Replacement Schedule
Replace motor every 5 years. See page 6 for RIDGID cat. 90202.
SERVICE AND REPAIR
Service and repair work on this pump must be performed by qualified repair personnel. Pump should be taken to a RIDGID Independent Authorized Service Center or returned to the factory. All repairs made by RIDGID service facilities are war­ranted against defects in material and workmanship.
When servicing this pump, only iden­tical RIDGID replacement parts should be used. Failure to follow these steps may create a risk of flood­ing, property damage, fatal electrical shock, or other serious injury.
If you have any questions regarding the service or repair of this machine, call or write to:
Ridge Tool Company Technical Service Department 400 Clark Street Elyria, Ohio 44036-2023 Tel: (800) 519-3456 E-Mail: TechService@ridgid.com
For name and address of your nearest Independent Authorized Service Center, contact the Ridge Tool Company at (800) 519-3456 or http://www.ridgid.com
TROUBLESHOOTING CHART
Symptom
Pump will not start or run
Pump starts but delivers little or no flow
Possible Cause(s)
1. Blown fuse or breaker
2. Low line voltage
3. Worn motor
4. Impeller not rotating
5. GFCI
6. Thermal Protector open
1. Inlet screen clogged
2. Low line voltage
3. Restriction in discharge hose
4. Discharge lift too high
Corrective Action
1. If blown, replace with the proper sized fuse or reset the breaker.
2. If voltage is under 108 volts, check wiring size.
3. Replace motor or pump.
4. If impeller will not turn, disconnect pump from power source, remove volute cover and remove blockage.
5. Test GFCI, replace if worn.
6. Motor locked up, replace motor (RIDGID Cat. 90202).
1. Clean debris from screen.
2. If voltage is under 108 volts, check wiring size.
3. Unwind garden hose, remove any kinks or restrictions in hose.
4. Water level to end of garden hose is 25 ft. or greater.
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WARNING
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WARNING
TP-250 Utility Pump
Ridge Tool Company
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Figure
1 2 3 4 5 6
Not Shown
Description
Power Cord Kit
Discharge Fitting Kit
Outer Housing with O-ring Kit
Impeller Kit
Volute Gasket Kit
Volute Cover with screen Kit
Motor Kit
Cat. Number
90172 90177 90182 90187 90192 90197 90202
1
2
3
4
5
6
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