RIDGID TP1300 User Manual

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WARNING: To reduce the risk of
injury, the user must read and understand the operator’s manual before using this product.
Part No. SP6452 Printed in Taiwan
SAVE THIS MANUAL FOR
FUTURE REFERENCE

Table of Contents

Section Page
Table of Contents ..................................2
Safety Instructions for
Thickness Planer ...............................3
Safety Symbols ...................................... 3
Before Using The Thickness Planer ... 3 When Installing Or Moving The
Thickness Planer ...............................4
Before Each Use ....................................5
To Reduce The Risk Of Injury From
Jams, Slips Or Thrown Pieces ..........5
Plan Ahead To Protect Your Eyes,
Hands, Face and Ears .......................5
Inspect Your Workpiece ......................6
Whenever Thickness Planer Is
Running .............................................6
Before Leaving The
Thickness Planer ...............................7
Glossary of Terms for Woodworking ..... 7
Motor Specifications and Electrical
Requirements ....................................8
Power Supply and Motor
Specifications ....................................8
General Electrical Connections ..........8
110-120 Volt, 60 Hz. Tool Information 8
Motor Safety Protection ......................9
Thermal Overload Protector ............. 10
Wire Sizes ......................................... 10
Unpacking and Checking Contents ..... 11
Tools Needed ................................... 11
Unpacking .........................................11
List of Loose Parts ............................11
Assembling Legset ..............................12
Assembling Upper and
Lower Legs ......................................13
Assembling Lower Stiffeners ............ 13
Assembling Upper Stiffeners ............ 14
Mounting The Thickness Planer ..........15
Mounting on Legset ..........................15
Mounting Thickness Planer on
Supplied Legset ...............................15
Mounting Thickness Planer on
Other Legsets or Work Benches ..... 15
Section Page
Portable Applications ........................15
Work Bench Applications .................. 15
Installing the Handwheel Knob ............ 16
Alignment (Adjustments) ..................... 16
Extension Assembly Alignment ........ 16
Adjusting the Thickness Indicator ..... 16
Getting to Know Your
Thickness Planer ............................. 17
Safety Instructions for Basic Thickness
Planer Operations ............................... 18
Before Using The Thickness Planer . 18
Before Each Use .............................. 18
Plan Ahead To Protect Your Eyes,
Hands, Face and Ears .................... 18
Inspect Your Workpiece ................... 19
Whenever Thickness Planer Is
Running ........................................... 19
Basic Thickness Planer Operations .... 20
Before You Begin ............................. 20
Reduce Damage To Knives .............. 21
Preparing the Work ........................... 21
Carriage Lock ................................... 21
Carriage Lock Adjustment ................ 22
Elevation Handwheel ........................ 22
Feeding the Work ............................. 22
Material Removal Indicator ............... 23
Preset Thickness Stops
(Repeat-A-Cut) ................................ 23
Thickness Stop (Repeat-A-Cut)
Adjustment ...................................... 23
Checking for Worn Knives ................ 24
Maintenance ........................................24
Lubrication ........................................ 24
Cleaning the Knives .......................... 24
Cleaning The Feed Rollers ............... 24
Motor Ventilation ............................... 24
Changing Brushes ............................ 25
Replacing Knives .............................. 25
Accessories ......................................... 26
Wiring Diagram .................................... 26
Troubleshooting ...................................27
Repair Parts ........................................ 28
Notes ................................................... 34
2

Safety Instructions for Thickness Planer

The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and the explanations with them, deserve your careful attention and understanding. The safety warnings do not by themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper accident prevention measures.

Safety Symbols

DANGER: indicates an imminently
hazardous situation which, if not

Before Using The Thickness Planer

avoided, will result in death or serious injury.
WARNING: indicates a potentially
hazardous situation which, if not avoided, could result in death or seri­ous injury.
CAUTION: indicates a potentially
hazardous situation which, if not avoided, may result in minor or mod­erate injury. It may also be used to alert against unsafe practices that may cause property damage.
WARNING: Some dust created
by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known (to the State of California) to cause cancer, birth defects or other repro­ductive harm. Some examples of these chemicals are:
• Lead from lead-bases paints,
• Crystalline silica from bricks and cement and other masonry prod­ucts, and
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures var­ies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
WARNING: To reduce the risk
of mistakes that could cause seri­ous, permanent injury, do not plug the thickness planer in until the fol­lowing steps have been satisfacto­rily completed.
• Completely assemble and align thickness planer. (See “Assembly” and “Alignment” sections.)
• Learn the use and function of the on-off switch, cutter guard, elevation hand wheel, outfeed table and infeed table (see “Getting to Know Your Thickness Planer” section within.)
• Review and understand all safety instructions and operating proce­dures in this manual.
• Review the maintenance methods for this thickness planer. (See “Maintenance” section within).
WARNING: Do not attempt to use the tool until you have read thorough-
ly and understand completely the operator’s manual. Pay close attention to the safety rules, including Dangers, Warnings, and Cautions. If you use this tool properly and only for what it is intended, you will enjoy years of safe, re­liable service.
3

Safety Instructions for Thickness Planer (continued)

• Find and Read the following labels on the thickness planer:

When Installing Or Moving The Thickness Planer

• Before moving the thickness planer, turn off and unplug the power cord.
• To reduce the risk of back injury, get help when you need to lift the thick­ness planer.
Avoid Dangerous Environment.
• Use the thickness planer in a dry, indoor place protected from rain.
• Keep work area well lighted.
• Place the thickness planer so neither the user nor bystanders are forced to stand in line with the wood. Thrown debris could injure people in its path.
• Place the thickness planer where there is room for moving the workpiece through the entire cut.
To reduce the risk of injury from unexpected thickness planer movement:
• Put the thickness planer on a firm level surface where there is plenty
of room for handling and properly supporting the workpiece.
• Support the thickness planer so the tables are level and the thickness planer does not rock.
• Bolt or clamp the thickness planer to the table/bench if it tends to slip, walk, slide or tip over during work such as planing long, heavy boards.
Never Stand On Tool. Serious
injury could occur if the tool tips or you accidentally hit the cutting tool. Do not store anything above or near the tool where anyone might stand on the tool to reach them.
T o reduce the risk of injury or death from electrical shock:
Make sure your fingers do not touch the plug’s metal prongs when plug­ging or unplugging the thickness planer.
4

Before Each Use

Inspect your thickn ess planer.
Disconnect The Thickness Planer
to reduce the risk of injury from acci­dental starting before changing the setup, changing the blade or adjust­ing anything.
Check For Damaged Parts. Check
for:
• Proper alignment of moving parts,
• Damaged electric cords,
• Binding of moving parts,
• Broken parts,
• Stable mounting,
• Other conditions that may affect the way the thickness planer works.
Before each use, make sure area under the cutter head and feed rollers is clear.
If any part of this thickness planer is missing, bent, or broken in any way, or any electrical parts don’t work, turn
the thickness planer off and unplug it. Replace damaged, missing, or failed parts before using the thickness planer again.
To reduce possibility of thrown pieces, make sure the knives are properly installed and the knife lock screws are tight.
Use sharp knives. Dull or knicked knives tend to “pound” and chew at the wood, causing kickbacks.
Replace dull or damaged planer knives.
Make sure the dust chute is in place.
Keep Guards In Place, in working
order, and in proper adjustment.
Maintain Tools With Care. Keep the
thickness planer clean for best and safest performance. (See “Mainte­nance” section) DON’T lubricate any part of the thickness planer while the knives are rotating.

To Reduce The Risk Of Injury From Jams, Slips Or Thrown Pieces

Use Only Recommended Acces­sories. (See “Accessory” section).
Consult this Operator’s manual for recommended accessories. Follow the instructions that come with the accessories. The use of improper accessories may cause injury to persons.
Keep Work Area Clean. Cluttered
areas and benches invite acci­dents. Floor must not be slippery.
To reduce the risk of burns or other fire damage, never use the thickness planer near flammable liquids, vapors or gases.

Plan Ahead To Protect Your Eyes, Hands, Face and Ears

Know Y our Thickness Planer. Read
and understand the operator’s man­ual and labels affixed to the tool. Learn its applications and limitations as well as the specific potential haz­ards peculiar to this tool.
To reduce the risk of injury from acci­dental contact with moving parts, don’t do layout, assembly, or setup work on the thickness planer while any parts are moving.
Reduce the Risk of Accidental Starting. Make sure switch is “OFF”
before plugging thickness planer into a power outlet.
Plan your work. Use the right tool. Don’t force planer
to do a job it was not designed to do.
NOTE: Advises you of information or
instructions vital to the operation or maintenance of the equipment.
5

Safety Instructions for Thickness Planer (continued)

Dress For Safety
Any power tool can throw foreign objects into the eyes. This can result in permanent eye damage. Wear safety goggles (not glasses) that comply with ANSI Z87.1 (or in Can­ada CSA Z94.3-99) shown on pack­age. Everyday eyeglasses have only impact resistant lenses. They are not safety glasses. Safety goggles are available at many local retail stores. Glasses or goggles not in compliance with ANSI or CSA could seriously hurt you when they break.
• Do not wear loose clothing, gloves,

Inspect Your Workpiece

• Make sure there are no nails or for­eign objects in the part of the work­piece to be planed.
• Use quality lumber. Knives last longer and cuts go smoother on good wood.
• Do not plane undersized wood. Boards which are thinner than 1/8"
neckties or jewelry (rings, wrist watches) They can get caught and draw you into moving parts.
• Wear nonslip footwear.
• Tie back long hair.
• Roll long sleeves above the elbow.
• Noise levels vary widely. To reduce the risk of possible hearing damage, wear ear plugs or muffs when using thickness planer for hours at a time.
• For dusty operations, wear a dust mask along with safety goggles.
Keep hands at least (8") 20cm from the outfeed. Don’t grip board tightly or pull board. A sudden kickback could pull hand into cutters.
Keep hands away from moving parts.
or shorter than 12" could split while being planed.
• Plane boards (12”) 30cm or longer only. Short boards can jam or split and cause dangerous kickbacks.
• Use for solid wood and wood prod­ucts only. Do not plane metals, plas­tics or laminated materials.

Whenever Thickness Planer Is Running

WARNING: Don't allow familiar-
ity (gained from frequent use of your thickness planer) to cause a careless mistake. A careless frac­tion of a second is enough to cause a severe injury.
Before starting to plane a board, watch the thickness planer while it runs. If it makes an unfamiliar noise or vibrates a lot, stop immediately. Turn the thickness planer off. Unplug the thickness planer. Do not restart until finding and correcting the prob­lem.
Plan the way you will hold the workpiece from start to finish:
Avoid awkward operations and
hand positions where a sudden slip could cause fingers or hand to move into the knives.
Don’t Overreach. Keep good foot-
ing and balance.
Do not force the cut. Slowing or
stalling the motor will overheat it. Allow the automatic feed to function properly.
Support workpiece. Do not allow
the board to hang from the planer.
6
Never use another person as a sub-
stitute for a table extension, or as additional support for a workpiece that is longer or wider than the basic thickness planer table or to help feed, support or pull the workpiece.
Take Precautions Against Kickback. Do not permit anyone to stand or cross in line with the path of the board through the thickness planer. A kick­back or thrown debris will travel in this direction.
Keep Children Away. Keep all visi-
ness planer. Make sure bystanders are clear of the thickness planer and workpiece.
Let the blade reach full speed before planing.
Turn switch off and unplug tool before inspecting, adjusting or repairing the planer.
Before freeing jammed material:
• Turn switch “OFF”.
• Wait for all moving parts to stop.
• Unplug the thickness planer.
tors a safe distance from the thick-

Before Leaving The Thickness Planer

Never Leave Tool Running Unat­tended. Turn power off. Wait for all
moving parts to stop.
Make workshop child-proof. Lock
the shop. Remove yellow switch key
and store away from tool. Disconnect master switches. Store away from children and others not qualified to use the tool.
WARNING:
The operation of any power tool can result in foreign objects being thrown into your eyes, which can result in severe eye damage. Before beginning tool operation, always wear safety goggles of safety glasses with side shields and a full face shield when needed. We recommend Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields. Always wear eye protection which is marked to comply wtih ANSI Z87.1.
Look for this symbol to point out important safety precautions. It means attention!!! Your safety is involved.

Glossary of Terms for Woodworking

Bed - The combination of infeed and out­feed table surfaces which support the workpiece during a cutting operation.
Cutter Head - The cutter head is a rotat­ing piece with two adjustable knives. The cutter head removes material from the workpiece.
Depth of cut - A term used to indicate how deep into the workpiece the cutter knives will cut.
Gum - A sticky, sap based residue from wood products.
Infeed Table - The section of the thick­ness planer upon which the workpiece is placed before being pushed into the cutter head.
Kickback - An uncontrolled grabbing and throwing of the workpiece back toward the operator by the rotating cutter head.
Leading End- The end of the workpiece which is pushed into the cutter head first.
Outfeed Table - The section of a thick­ness planer which supports the workpiece after it passes under the cutter head.
SAVE THESE INSTRUCTIONS
7

Glossary of Terms for Woodworking (continued)

Face
Planing - Removing wood from the wid-
est surface or face of a board so as to make it flat and smooth.
Resin - A sticky, sap based substance that has hardened.
Revolutions Per Minute (RPM) - The number of turns completed by a spinning object in one minute.
Snipe - The localized variation in work­piece thickness.
Throw-Back -
Throwing of pieces in a manner similar to a kickback.
Trailing End
The workpiece end last cut by the knives.
Workpiece
The item on which the cutting operation is being performed. The surfaces of a work­piece are commonly referred to as faces, ends and edges.
Edge

Motor Specifications and Electrical Requirements

Power Supply and Motor Specifications

W ARNING: To reduce the risk of
electrical hazards, fire hazards or damage to the tool, use proper cir­cuit protection. Your tool is wired at the factory for operation using the voltage shown. Connect tool to a power line with the appropriate volt­age and a 15-amp branch circuit. Use a 15-amp time delay type fuse or circuit breaker. To reduce the risk of shock or fire, replace power cord immediately if it is worn, cut, or damaged in any way.
The A-C motor used on this tool is an uni­versal non-reversible type, having the fol­lowing specifications:
Voltage 110-120
Amperes 15
Hertz (Cycles) 60
Phase Single
Cuts per minute-CPM 18,000
Rotation of Shaft Clockwise
End

General Electrical Connections

DANGER: To reduce the risk of
electrocution:
1. Use only identical replacement parts when servicing. Servicing should be performed by a quali­fied service technician.
2. Do not use in rain or where floor is wet. This tool is intended for indoor use only.

110-120 Volt, 60 Hz. Tool Information

NOTE: The plug supplied on your tool
may not fit into the outlet you are planning
WARNING: To reduce the risk
of electrical shock do not permit fingers to touch the terminals or plug when installing or removing the plug to or from the outlet.
If power cord is worn or cut, damaged in any way, have it replaced immediately.
to use. Your local electrical code may require slightly different power cord plug
8
connections. If these differences exist refer to and make the proper adjustments per your local code before your tool is plugged in and turned on.
In the event of a malfunction or break­down, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment grounding conductor and a grounding plug, as shown. The plug must be plugged into a matching outlet that is properly installed and grounded in accor­dance with all local codes and ordi­nances.
Do not modify the plug provided. If it will not fit the outlet, have the proper outlet installed by a qualified electrician.
Improper connection of the equipment grounding conductor can result in a risk of electric shock. The conductor with insula­tion having an outer surface that is green with or without yellow stripes is the equip­ment grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment­grounding conductor to a live terminal.
If the grounding instructions are not com­pletely understood, or if you are in doubt as to whether the tool is properly
grounded check with a qualified electri­cian or service personnel .
WARNING: If not properly
grounded, this tool can cause an electrical shock, particularly when used in damp locations, in proximity to plumbing, or out of doors. If an electrical shock occurs there is the potential of a secondary hazard, such as your hands contacting the knives.
Properly
Grounded
3-Prong Outlet
3-Prong Plug
Grounding
Prong

Motor Safety Protection

IMPORTANT: To reduce the risk of motor
damage, this motor should be blown out or vacuumed periodically to keep sawdust from interfering with normal motor ventila­tion.
1. Connect this tool to a power source with the appropriate voltage for your model and a 15-amp branch circuit with a 15-amp time delay fuse or circuit
breaker. Using the wrong size fuse can damage the motor.
2. If the motor won’t start, turn off the power switch immediately and unplug the tool. Check the cutter head to make sure it turns freely. If the head is free, try to start the motor again. If the motor still does not start, refer to the "Trouble­shooting Chart."
9

Motor Specifications and Electrical Requirements (continued)

r
3. Fuses may "blow" or circuit breakers may trip frequently if:
a. Motor Is Overloaded-Overloading
can occur if you feed too rapidly or make too many start/stops in a short time.
b. Line voltages should not be more
than 10% above or below the name­plate voltage. For heavy loads, how­ever, the voltage at motor terminals must equal the voltage specified for your model.
c. Improper or dull cutter knives are
used.

Thermal Overload Protector

This planer is equipped with a thermal overload protector device which will auto­matically “trip” and cause the planer to shut down if the planer is overheating due to continuous heavy cutting.
The planer overload protector can only be reset manually by the user after the planer had been allowed to adequately cool. Allow 15-30 minutes.
NOTE: Do not continuously use the thick­ness planer set at maximum depth of cut (1/8") and at full 13" width of cut. Continu­ous use at maximum cutting capacity will damage your motor.
4. Most motor troubles may be traced to loose or incorrect connections, over­load, low voltage (such as small size wire in the supply circuit) or to overly long supply circuit wire. Always check the connections, the load and the sup­ply circuit whenever motor doesn’t work well. Check wire sizes and length with the Wire Size Chart.
Should the overload protector “trip”:
1. Turn switch off.
2. Raise carriage and remove board.
3. Wait 15-30 minutes.
4. Push in on the reset button.
5. If motor has cooled, button will remain in.
Thermal Overload Protecto

Wire Sizes

NOTE: Make sure a proper extension
cord is used and it is in good condition. The use of any extension cord will cause
some loss of power. To keep this to a min­imum and to prevent overheating and motor burn-out, use the table below to determine the minimum wire size (A.W.G.) extension cord.
Reset Button
Use only 3-wire extension cords which have 3-prong grounding type plugs and 3­pole receptacles which accept the tools plug.
Extension Cord
50-100 Ft.
10
Length
0-50 Ft.
Wire Sizes Required
for (A.W.G.)
14 10

Unpacking and Checking Contents

Tools Needed

Tools Required for Alignment
Straightedge
Wrench 8mm/10mm

Unpacking

W ARNING: To reduce the risk of
injury from unexpected starting or electrical shock, do not plug the power cord into a source of power during unpacking and assembly. This cord must remain unplugged whenever you are working on the thickness planer.
Your thickness planer, is shipped com­plete in one box.
NOTE: Every RIDGID 13" thickness planer is tested at the factory to insure its performance. You may see a small amount of wood dust and chips on your new planer.
WARNING: If any part is miss-
ing or damaged, do not plug the thickness planer in until the missing or damaged part is correctly replaced. To reduce the risk of elec­tric shock, use only identical replacement parts.
Hex “L” Wrench 4mm
Remove the protective oil that is applied to all unpainted metal surfaces. Use any ordinary household type grease and spot remover.
WARNING: To reduce the risk of
fire or toxic reaction, never use gas­oline, naptha or similar highly vola­tile solvents.
Apply a coat of paste wax to the table. Wipe all parts thoroughly with a clean, dry
cloth.
WARNING: For your own safety,
never connect plug to power source outlet until all assembly steps are complete, and you have read and understand the safety and operat­ing instructions.

List of Loose Parts

NOTE: Before beginning assembly, check
that all parts are included. If you are miss­ing any part, do not assemble the thick­ness planer. Call 1-866-539-1710 to get the missing part. Sometimes small parts can get lost in packaging material. Do not
throw away any packaging until thickness planer is put together. Check packaging for missing parts before contacting RIDGID.
11
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