RIDGID SP-330D, SP-330, SP500A, SP-500 User Manual

Submersible Sump Pumps
OPERATOR’S MANUAL
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SP-330 SP-330D SP-500 SP-500A
WARNING!
Read this Operator’s Manual carefully before using this tool. Failure to understand and follow the contents of this manual may result in electrical shock, fire and/or serious personal injury.
SP-330, SP-330D, SP-500, SP-500A Submersible Sump Pumps
Table of Contents
Recording Form for Pump Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
General Safety Information
Work Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Electrical Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Personal Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Specific Safety Information
Submersible Pump Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Description and Specifications
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Performance Curve and Performance Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Pump Installation
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5
Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6
Maintenance Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Suggested Part Replacement Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Service and Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Lifetime Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
Ridge Tool Company
ii
SP-330, SP-330D, and SP-500, SP-500A Submersible Sump Pumps
Record Serial Number From Product Decal Below
Serial No.
SP-330, SP-330D, SP-500, & SP-500A Submersible Sump Pumps
351403-005 4/04
Ridge Tool Company
SP-330, SP-330D, SP-500, SP-500A Submersible Sump Pumps
2
General Safety Information
Safety is a combination of common sense, staying alert and understanding how your sump pump works.
Safety Signal Words
means if the safety information is not
followed someone will be seriously injured or killed.
means if safety information is not fol-
lowed someone could be seriously injured or killed.
means if safety information is not fol-
lowed someone may be injured.
indicates important information, that if not followed, may cause damage to the equipment or flooding.
Read and understand all instruc­tions. Failure to follow all instructions listed below may result in fatal electric shock, fire, property damage, and/or serious personal injury.
SAVE THESE INSTRUCTIONS!
Work Area
Do not operate pump in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Pump motors create sparks which may ignite the dust or fumes.
Keep by-standers, children, and visitors away while installing pump. Distractions can result in
mistakes.
Electrical Safety
This pump must be plugged into an outlet,
properly installed, and grounded in accordance with all applicable codes and ordinances. Never remove the grounding prong or modify the plug in any way. Do not use any adapter plugs. Check with a qualified electrician if you are not sure the outlet is grounded. If the pump should electrically
malfunction or break down, grounding provides a low resistance path to carry electricity away from the user.
Electrical wiring must be performed by a quali-
fied electrician. Improper wiring could result in fatal electrical shock.
Do not abuse cord. Never use the cord to carry
the pump or pull the plug from an outlet. Keep cord away from heat, oil, sharp edges, or mov­ing parts. Replace damaged cords immediate­ly. Damaged cords increase the risk of electrical
shock.
Pump must be plugged into an outlet recepta-
cle that includes a Ground Fault Circuit Interrupter (GFCI). In the event of current leak-
age, a GFCI will trip, thus reducing the risk of seri­ous injury or death from electrical shock.
Figure 1
Before using, test the Ground Fault Circuit Interrupter (GFCI) to insure it is operating cor­rectly. A GFCI reduces the risk of electrical shock.
Do not use an extension cord. This increases
the risk of electrical shock. If necessary, install a properly grounded outlet closer to the pump.
Personal Safety
Stay alert, watch what you are doing, and use common sense when installing this pump. Do not attempt to install this pump while tired or under the influence of drugs, alcohol or med­ications. A moment of inattention may result in
serious personal injury.
Dress properly. Do not wear loose clothing or
jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts.
Loose clothes, jewelry, or long hair can be caught in moving parts.
Do not overreach. Keep proper footing and bal- ance at all times. Proper footing and balance enables better control in unexpected situations.
Use safety equipment. Always wear eye protec- tion. Dust mask, non-skid safety shoes and hard hat must be used for appropriate conditions.
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DANGER
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WARNING
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CAUTION
NOTICE
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WARNING
Grounded
Grounding
Blade
Power
Cord
Outlet
TEST
RESET
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DANGER
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WARNING
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WARNING
Ridge Tool Company
SP-330, SP-330D, SP-500, SP-500A Submersible Sump Pumps
Service
The motor is oil filled and sealed for cooler run­ning. Allow 2 hours for the motor to cool before servicing. Hot oil is under pressure and could
result in severe burns.
Pump service must be performed only by qual- ified repair personnel. Service or maintenance performed by unqualified repair personnel could result in injury and may void the warranty.
When servicing a pump, use only identical
replacement parts. Follow instructions in the Maintenance Section of this manual. Use of
unauthorized parts or failure to follow maintenance instructions may create a risk of electrical shock or injury.
NOTE! Disassembly of the motor will void warranty.
Specific Safety Information
Risk of electric shock. This pump is supplied with a grounding-type plug. To reduce risk of electric shock be certain that it is connect­ed only to a properly grounded, grounding-type
receptacle that is protected by a GFCI.
For your own safety, before assembling and operating this unit, read this operators manual carefully and com­pletely. Learn the operation, application, and potential hazards peculiar to this unit.
Call the Ridge Tool Company, Technical Services Department at (800) 519-3456 if you have any ques­tions.
Submersible Pump Safety
Do not use to pump flammable or explosive flu­ids such as gasoline, fuel oil, kerosene, sol­vents, thinners etc. Do not use in a flammable and/or explosive atmosphere. Pump should only be used to pump clear water. Improper use
could result in personal injury and/or death.
If there is water or moisture on the floor or
ground near the pump, do not walk on wet area until all power is turned off. If the shut-off box is in the basement, call an electrician.
Failure to follow this warning could result in fatal electrical shock.
Always disconnect the power source before
attempting to install, service, relocate, or main­tain the pump. Never handle a pump or pump motor with wet hands or when standing on wet or damp surface or in water. Failure to follow this
warning could result in personal injury and/or death.
Pump motor is equipped with automatic reset-
ting thermal protector that could restart unex­pectedly. Disconnect power source when servic-
ing pump.
Do not modify float or position float switch so that pump will operate continuously. Pump is not designed for continuous operation, this will reduce performance and life of the pump.
• Do not hang pump by handle for permanent installation. This minimizes twisting which can lead to damage during pump operations.
Description and Specifications
Description
The submersible pump is designed for home sump operations only. The unit is equipped with an 8 foot, 3­prong grounding type power cord. The motor has an automatic reset thermal protector to prevent burnouts due to overloading or clogging. A float activated switch provides automatic operation to maintain water level between factory preset points.
This pump is not designed to handle salt water, brine, laundry discharge, or any other appli­cation which may contain caustic chemicals and/or for­eign materials. This pump is not suitable for use with aquatic life. Pump damage or failure could occur if used in these applications and will void the warranty.
It is strongly recommended that a battery back-up system be used. Power outages, excessive water flow, G.F.C.I. tripping and primary pump wear can cause flooding. A battery back-up sys­tem reduces this risk. Contact your Ridge Tool distrib­utor.
3
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WARNING
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WARNING
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DANGER
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WARNING
NOTICE
NOTICE
Ridge Tool Company
SP-330, SP-330D, SP-500, SP-500A Submersible Sump Pumps
4
Specifications
Motor:
Type.....................................Shaded Pole
Rating ..................................120V, Single Phase
1/3 HP, 9.5 Amps 1/2 HP, 10 Amps
Pump
1/3 HP..................................3100 GPH @ 0 Ft.
1/2 HP..................................4400 GPH @ 0 Ft.
Liquid temperature range ....40F to 120F
Cut in level...........................9”
Cut out level.........................4”
Performance Curve
Performance Chart
Model Discharge Head 0’ 5’ 10’ 15’
SP-330 Gallons/Hour 3100 3000 2700 1680 SP-330D Gallons/Hour 3100 3000 2700 1680 SP-500 Gallons/Hour 4400 4100 3200 2000 SP-500A Gallons/Hour 4400 4100 3200 2000
Pump Installation
Pump should only be used to pump clear water. Do not use to pump fluids such as gaso­line, fuel oil, or kerosene. Do not use in a flam­mable or explosive atmosphere. Improper use
could result in personal injury and/or death.
To prevent property damage, serious injury, or death, proper installation of the pump is required. The following procedures should be followed:
• Pump must be plugged into an outlet recepta­cle that includes a Ground Fault Circuit Interrupter (GFCI)
(Figure 1)
.
• Always disconnect the power source before attempting to install, service, relocate, or main­tain the pump. Never handle a pump or pump motor with wet hands or when standing on wet or damp surface or in water.
Installation
1. Construct a sump pit from concrete, steel, or plas­tic that is 24” deep and at least 11” in diameter
(Figure 2 next page)
. If the sump already exists,
make sure it is the proper size.
2. Make sure the electrical outlet is grounded and is rated for 115 volts and at least 15 amps. The out­let must be protected by a Ground Fault Circuit Interrupter (GFCI).
Use of a grounded receptacle that is protected by a GFCI reduces risk of a fatal electrical shock.
3. Inspect the power cord and plug for damage. If the
plug is missing the grounding prong or the cord is damaged, do not install the pump until the cord has been replaced.
(Model SP-330D Diaphragm Switch only)
4. Remove the two fasteners in the cast iron volute
near the discharge area. Align the hole with the diaphragm switch and replace the fasteners with­out over tightening.
Figure 2 – Submersible Pump Installation
25
20
SP-300 SP-300D
15
10
Discharge (Feet)
5
1000 2000 3000 4000 5000 6000
0
Gallons Per Hour
SP-500 SP-500A
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WARNING
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DANGER
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WARNING
SP-330, SP-330D, SP-500, SP-500A Submersible Sump Pumps
Ridge Tool Company
Never cut off grounding prong or
use an adapter.
Support pump and piping when
assembling and after installation. Failure to do so
could cause piping to break or pump to fail, which could result in property damage and/or personal injury.
5. Set pump into sump. Locate the pump on a solid level surface.
Do not place directly on clay, gravel, or any loose or sandy surfaces. These surfaces con­tain small stones or sand that may clog or damage the pump, which could result in pump failure causing flooding and property damage.
6. This pump has a 1-1/2” NPT discharge. If existing piping is 1-1/4” NPT, an adapter bushing (not included) may be used. Do not use piping that is less than 1-1/4” NPT. Piping that is too small will result in reduced output.
7. A check valve is required in the discharge line to prevent backflow when the pump shuts off. It is best to install the check-valve directly to the pump discharge. Thread a check valve into pump dis­charge.
Be careful not to strip or cross-
thread. Do not use pipe joint sealant.
Flexible discharge hose is intended for temporary use only. Rigid PVC or metal pipe is required for a permanent installation. If flexible dis­charge hose is temporarily used, make sure pump is secured in sump pit to prevent movement. Failure to secure pump could allow pump movement and cause switch interference and prevent pump from starting or stopping. This could result in flooding and property damage.
IMPORTANT! Make sure there is adequate room for float switch to move freely during operation. A 1” minimum is required.
8. Connect 1-1/4” diameter rigid pipe to rubber boot on check valve (not included). Reverse boot for 1­1/2” diameter pipe. Tighten clamps.
9. Insert the pump cord plug directly into 115 volt grounded electrical outlet that is protected by Ground Fault Circuit Interrupter (GFCI)
(Figure 1)
.
When routing electrical cord protect cord from sharp objects, hot surfaces, oils, and chemi­cals. Do not kink cord, replace any damaged cord immediately.
Flood Alarm Models (see figure 3)
Figure 3- Water Sensor
Figure 4 – Alarm models
Unit should be plugged into outlet as shown in figure 4. Do not plug alarm box in upside down. Doing so may cause the pump to unplug. If the outlet is upside down, have a qualified electrician reposition the outlet before installing the unit.
Testing
1. Fill sump pit with water.
2. While the pump is draining the pit, verify that the discharge piping is carrying the water to a point at least 15 feet away from the foundation.
Test Button
Water Level Sensor
5
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WARNING
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WARNING
NOTICE
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WARNING
RESET
TEST
NOTICE
NOTICE
TEST
RESET
Ridge Tool Company
SP-330, SP-330D, SP-500, SP-500A Submersible Sump Pumps
6
The outside piping must be tilted downward to drain. This helps prevent debris from entering the discharge pipe, and also prevents trapped water from freezing which can damage the pump.
3. Install sump pit cover (not included) to prevent debris from clogging or damaging the pump.
Flood Alarm Models
Testing Alarm-
(see figure 4)
Press and hold test button until alarm sounds. If alarm does not activate after 3 seconds check and/or replace battery then repeat test.
Testing water level sensor–
(see figure 3)
Alarm activates when water level raises the small white float. Test water level sensor operation by lifting it until alarm activates. A3 to 5 second delay is normal.
Maintenance Instructions
Always disconnect the electrical supply or unplug the pump before attempting to install, service, relocate, or perform any maintenance. If the power source is out of sight, lock and tag in the open (OFF) position to prevent unex­pected power application. Failure to do so could result in fatal electrical shock. Only a qualified technician should repair this unit.
Improper repair could result in fatal electrical shock.
• The motor is oil filled and sealed for cooler running. Allow 2 hours for motor to cool before servicing. Hot oil under pressure could result in severe burns.
1. Check the operation of the Ground Fault Circuit Interrupter (GFCI) on a monthly basis.
2. Keep pump inlet clean and free of all foreign objects. Inspect at least once a year and clean sump as needed.
3. Check pump for proper operation monthly by filling sump with water until pump turns on.
4. Inspect all plumbing connections for any leaks or looseness monthly.
NOTE! Disassembly of the motor will void the warran­ty.
Suggested Part Replacement Schedule
Replace pump switch every 2 years. See page 7 for Ridgid cat. #.
Replace float every 2 years. See page 7 for Ridgid cat. #.
Service And Repair
• Service and repair work on this pump must be per­formed by qualified repair personnel. Pump should be taken to a RIDGID Independent Authorized Service Center or returned to the factory. All repairs made by Ridge service facilities are war­ranted against defects in material and workman­ship.
• When servicing this pump, only identical replace­ment parts should be used. Failure to follow these steps may create a risk of flooding, property dam­age, fatal electrical shock, or other serious injury and may also void your warranty.
If you have any questions regarding the service or repair of this machine, call or write to:
Ridge Tool Company Technical Service Department 400 Clark Street Elyria, Ohio 44036-2023 Tel: (800) 519-3456 E-Mail: TechService@ridgid.com
For name and address of your nearest Independent Authorized Service Center, contact the Ridge Tool Company at (800) 519-3456 or http://www.ridgid.com
NOTICE
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WARNING
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WARNING
Corrective Action
1. If blown, replace with proper sized fuse or reset breaker.
2. If voltage is under 108 volts, check wiring size.
3. Replace motor or pump.
4. Replace switch.
5. If impeller will not turn, remove housing and remove blockage.
6. Make sure float moves freely up and down.
1. Install or replace check valve.
2. Replace switch.
1. Replace switch.
2. Remove pump and clean pump and piping.
3. Make sure float moves freely up and down.
1. If voltage is under 108 volts, check wiring size.
2. Clean out impeller.
RIDGID cat. #
SP330
88557 88562
N/A
N/A 88577 88587 88597 88602
Troubleshooting
Let the pump cool for a minimum of two hours before servicing because the pump contains hot oil under pressure. Disconnect pump from power source before servicing.
TROUBLESHOOTING CHART
1. Blown fuse or breaker
2. Low line voltage
3. Worn motor
4. Worn switch
5. Impeller not rotating
6. Float obstruction
1. Backflow of water from piping
2. Defective switch
1. Defective switch
2. Obstacle in piping
3. Float obstructed
1. Low line voltage
2. Plugged impeller
SP-330, SP-330D, SP-500, SP-500A Submersible Sump Pumps
Ridge Tool Company
7
Symptom
Possible Cause(s)
Pump will not start or run
Pumps start and stops too often
Pump will not shut off or thermal protector turns off
Pump operates but delivers little or no water
Figure
1
2 2a 2b
3
4
5
6
Description
Float Kit
Switch/Top Assembly
Top Assembly/diaphragm
Alarm top assembly/switch
Stator
Lower Bracket/Rotor
Cast Iron Impeller
Cast Iron Volute
RIDGID cat. #
SP330D
N/A N/A
88567
N/A 88577 88587 88597 90382
RIDGID cat. #
SP500
88557 88562
N/A
N/A 88582 88592 88597 88602
RIDGID cat. #
SP500A
88557
N/A
N/A 88572 88582 88592 88597 88602
1
2
2b
2a
3
4
5
6
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WARNING
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