RIDGID MS1050 Owner's Manual

OWNERS MANUAL
For Your Safety:
Read all instructions carefully Save this manual for future reference
10 INCH
COMPOUND MITER SAW
Part No. SP6364 PrintedinU.S.A.
2
Table of Contents
Section Page
Table of Contents ..........................................................2
Safety Instructions forMiter Saw ................................... 3
Safety Signal Words ...................................................3
Before Using The Saw ................................................3
When Installing Or Moving The Miter Saw ..................3
Before Each Use .........................................................4
To Reduce The Risk Of Injury From Jams,
Slips OrThrown Pieces .............................................4
Plan Ahead To Protect Your Eyes, H ands,
Face and Ears ........................................................... 4
Inspect Your Workpiece ..............................................5
Whenever Saw Is Running .........................................6
Before Leaving The Saw .............................................6
Glossary of Terms for Woodworking .............................6
Motor Specifications and Electrical Requirements . . ...... 7
Power S upply and Motor Specifications ..................... 7
General Electrical Connections ................................... 7
110-120 Volt, 60 Hz. Tool Information ........................7
Motor Safety Protection ..............................................7
Wire Sizes ...................................................................8
Unpacking and Checking Contents ...............................8
Tools Needed ..............................................................8
Unpacking ...................................................................8
List of Loose Parts ......................................................8
Assembly .......................................................................9
Removing or Installing the Blade ................................9
Assembling Extensions and Stop Block ....................10
Assembling Dust Elbow and Dust Bag ..................... 10
Getting to Know Your Miter Saw .................................11
Alignment(Adjustments) .............................................12
Step One - Checking and Adjusting B lade
Squareness to Fence (Miter Alignment) ..................12
Step Two - Bevel Adjustments ..................................13
Installing the Throat Plate .........................................14
Cutting Through Insert ..............................................14
Mounting The Miter Saw ..............................................15
Safety Instructions forBasic Saw Operations .............16
Before Using The Miter Saw ..................................... 1 6
Section Page
Before Each Use ....................................................... 16
To Reduce The Risk Of Injury From Jams,
Slips OrThrown Pieces ...........................................16
Plan Ahead To Protect Your Eyes, H ands,
Face and Ears .........................................................16
Inspect Your Workpiece ............................................ 17
Whenever Saw Is Running .. ..................................... 18
Before Leaving The Saw ..........................................18
Basic Saw Operations ................................................. 18
Body and Hand Position ...........................................18
Miter Cut ...................................................................19
Bevel Cut .................................................................. 19
Compound Cut . . ........................................................20
Cutting Bowed Material ............................................. 20
Workpiece Support ................................................... 21
Auxiliary Fence ......................................................... 21
Use and Operation of Extension Bars
and Stop Block ........................................................ 22
Cutting Compound Miters ......................................... 23
Using Carbide Tipped Blades ...................................... 24
Maintenance and Lubrication ...................................... 24
Maintenance ............................................................. 24
Replacing Carbon Brushes ....................................... 25
Lower Blade Guard ................................................... 25
Sawdust .................................................................... 25
Lubrication . ............................................................... 25
RIDGID Recommends the Following Accessories .. .... 25
Recommended Accessories ..................................... 25
Prohibited Accessories ............................................. 25
Basic Blade Requirements ....................................... 25
Wiring Diagram ............................................................ 26
Troubleshooting Of Brake By Qu alified
Service Person Only ................................................ 26
Troubleshooting Guide ................................................ 27
Motor .........................................................................27
General ..................................................................... 27
Repair Parts ................................................................ 28
Notes ........................................................................... 34
3
Safety Instructions for Miter Saw
Safety is a combination of common sense, staying alert and knowing how your miter saw works. Read this manual to understand this miter saw.
Safety Signal Words
DANGER: If the safety information is not followed, some- one will be seriously injured or killed.
WARNING : If the safety information is not followed, someone could be seriously injured or killed.
CAUTION : If the safety information is not followed, some- one may be injured.
Before Using The Saw
WARNING: S ome dust created by p ower sanding, sawing, grinding, drilling, and other construction activities contains chemicals known (to the State of California) to cause cancer, birth defects or other reproducti ve harm. Some examples of these chemicals are:
• Lead from lead-bases paints,
• Crystalline silica from bricks and cement and other masonry products, and
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposur es varies, depending on how often you do this type of work. To reduce your exposure to these chem icals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are spe­cially designed to filter out microscopic particles.
WARNING: To reduce the risk of mistakes that could cause serious, permanent injury, do not plug the miter saw in until th e following steps have been satisfactorily completed.
• Completely assemble and align saw. (See “Assembly” and “Alignment” sections.)
• Learn the use and function of the trigger switch, upper and lower blade guards, stop shaft, bevel lock knob and cover plate stop screw (see “Getting to Know Your Miter Saw” section within.)
• Review and understand all safety instructions and operating procedures in this manual.
• Review t he maintenance methods for this miter saw. (See “Maintenance” section within).
• Find and Read the following labels on the miter saw.
When Installing Or Moving The Miter Saw
• Before moving the saw, l ock the miter, bevel and power head positions. Unplug the power cord.
• To reduce the risk of back inju ry, get help when you need to lift the saw.
Never carry the tool by the cord or power head switch handle. Damage to insulation could cause an electric shock. Damage to wire connections could cause a fire. A carry handle is provided.
Reduce the Risk of Dangerous Environment:
• Use the miter saw in a dry, place protected from rain.
• Keep work area well lighted.
• Place the saw so neither the user nor bystanders are forced to stand in line with the blade. Thrown debris could injure people in its path.
To reduce the risk of injury from un expected saw movement:
• Put the miter saw on a firm level surface where there is plenty of room for handling and properly supporting the workpiece.
• Support the miter saw so the table is level and the saw does not rock.
• Bolt or clamp the miter saw to its support.
4
Safety Instructions for Miter Saw (continued)
Never Stand On Tool. Serious injury could occur if the tool tips or you acc identally h it the cutting tool. Do not store anything above or near the too l where anyone might stand on the tool to reach them.
To reduce the risk of injury or death from electri cal shock:
This Tool Is Double Insulated to give you added pro­tection. Double insulation does not take the place or normal safety precaution s when operating this tool. When servicing this double ins ulated tool, use only identical parts.
• Make sure your fing ers do not touch the plug’s metal prongs when plugging or unplugging the mit er saw.
Before Each Use
Inspect your miter saw.
Disconnect The Miter Saw to reduce the risk of injury from accidental starting before changing the setu p, changing the blade, or adjusting anything.
• Compare the direction of rotation arrow on the guard t o the direction arrow on the blade. The blade t eeth should always point downward at the front of the saw.
• Tighten the arbor screw.
• Tighten the cover plate stop screw.
Check For Damaged Parts. Check for:
• Proper alignment of moving parts
• Damaged electri c cords
• Binding of moving parts
•Brokenparts
• Stable mounting
• Function of a rm return spring and lower guard: Push the arm all the way down, then let it rise up until it stops
by itself. Check the lower guard to see if it closed fully. If it did not, follow the inst ructions in the “Trouble Shooting” section.
• Other condit ions that may affect the way the miter saw works.
• If any part of this miter saw is missing, bent, or broken in any way, or any electrical parts don’t work, turn the saw off and unplug i t. Replace damaged, missing, or failed parts before using the saw again.
Keep Guards I n Place, in working order, and in proper adjustment.
Maintain Tools With Care. Keep the miter saw clean for best and safest perfor mance. Followinstructions for lubri­cating. DON’T put lubricants on the blade while it’s spin­ning.
Remove Adjusting Wrench and return it to proper stor­age location before turning on tool.
To Reduce The Risk Of Injury From Jams, Slips Or Thrown Pieces
Use Only Recommended Accessories. Follow the instructions that come with the accessories. The use of improper accessories may cause risk of injury to per­sons.
• Choose the right 10-inch diameter blade for the mat e­rial and the type of cutting you plan to do.
• Make sure the blade is sharp, undamaged and prop­erly aligned. With th e saw unplugged, push the power­head all the way down. Hand spin the blade and check for clearance. Tilt the power-head to 45 d egree bevel and repeat the check. If the blade hits anything, make the adjustments shown in the “Maintaining Maximum Cutting Capacity” section.
• Make sure the blade and arbor collars are clean.
• Make sure the collars’ recess ed sides are facing the blade.
• Using 1/4 inch hex wrench supplied, make s ure the arbor cap screw is firmly tightened.
• Make sure all c lam ps and locks a re tight and there is no excessive play in any parts.
Keep Work Area Clean. Cluttered areas and b enc hes invite accidents. Floor must not be slippery.
To reduce the risk of burns or other f ire damage, never use the saw near flammable liquids, vapors or gases.
Plan Ahead To Protect Your Eyes, Hands, Face and Ears
Know Your Miter Saw. Read and understand the
owner’s manual and labels affixed to the tool. Learn its applications and limitations as well as the specific poten­tial hazards peculiar to this tool.
To reduce the risk of injur y from accidental conta ct with moving parts, don’t do layout, assembly, or setup work on the miter saw while any parts are moving.
Reduce the risk of Accidental Star ting. Make sure switch is “OFF” before plugging miter saw into a power outlet.
Plan your work. Use The Right Tool. Don’t force tool or attachment to do
a job it was not designed to do. Use a different tool for any workpiece that can’t be held in a solidly braced, fixed position.
CAUTION: T his machine i s not designed for cut­ting ferrous metals (steel, iron and iron based met­als). Use this miter saw to cut only wood, wood like products or soft metals like aluminum. Other mate­rial may shatter, bind on the blade, or create other dangers.
5
CAUTION: When cutting any metals , sparks or hot fragments could cause a fire. To reduce the risk of this, disconnect any dust collecting bag or hos e from the miter saw, and remove all traces of wood dust from inside dust traps in the miter saw.
Dress For Safety
Any power tool can throw foreign objects into the eyes. This can result in permanent eye damage. Wear safety goggles (not glasses) that comply with AN SI Z87.1 (or in Canada CSA Z94.3-99) shown on package. Everyday eyeglasses have only impact resistant lenses. They are not safety glasses. Safety goggles are available at many local retail stores. G lasses or goggles not in compliance with ANSI or CSA c ould seriously hurt you when they break.
Do not wear loose clothing, gloves, neckties or jewelry (rings, wrist watch es ) They can get caught and draw you into moving parts.
• Wear nonslip footwear.
• Tie back long hair.
• Roll long sleeves above t he elbow.
• Noise levels vary widely. To reduce the risk of possible hearing damage, wear ear plugs or muffs w hen using miter saw for hours at a time.
• For dusty operati ons, wear a dust mask a long with safety goggles.
Inspect Y our Workpiece
• Make sure there are no nails or foreign objects in the part of the work piece to be cut.
Plan your work to avoid thrown pieces caused - when the workpiece binds on the blade and is torn from your hands.
Plan the way you will hold the workpiece from start to finish: Avoid awkward operations and hand pos itions where a
sudden slip could cause fi ngers or hand to move into the blade.
Don’t Overreach. Keep good footing and balance. Keep your face and body to one side of saw blade, out of
line with a possible throwback.
Never Cut Freehand:
• Cut only one workpiece at a time.
• Brace your workpiece solidly against the fence and table top so it will not rock or twist during the cut.
• Make sure there’s no debri s between the workpiece and its supports.
• Make sure no gaps between the workpiece, fence and table will let the workpiece shift after it is cut in two.
• Keep the cut off piece free to move sideways after it’s cut off. Othe r wise it could get wedged against the blade and could be thrown violently.
• Clear everything except the w ork piece and related support devices off the table before turning the miter saw on.
Secure Work. Use clamps or a vise to help hold the work when it’s prac tical.
Use extra caution with large, very small or awkward workpieces:
• Use extra supports (tables, s aw horses, blocks, etc.) for any workpiece large enough to tip when not held
down to the table top.
• Never use anothe r person as a substitute for a table extension, or as additional s upport for a workpiece that is longer or wider than the basic miter saw table.
• Do not use this saw to cut pieces too small to let you easily hold the work. The thumb side of your index (pointer) finger should not be closer to the blade than the outside edge of the fence.
• When cutti ng irregularly shaped workpieces, p lan your work so it will not slip and pinc h the blade and be torn from your hands. A piece of molding, for example, must lie flat or be held by a fixture or jig that will not let it twist, rock or slip while being cut.
• Properly suppor t round material such as dowel rods, or tubing. They have a tendency to roll while being cut, causing the blade t o “bite.” To avoid t his, always use a fixture designed to properly hold your workpiece.
WARNING: If planning to cut aluminum or other non-ferrous metals: Un der adverse conditions, the blade can g rab and throw the workpiece suddenly and unexpectedly. To reduce the risk of injury, fol­low all applicable safety instructions, as you nor­mally would, and:
• Use only sawblades specifically recommended for non-ferrous metal c utting.
• Do not cut metal workpieces that must be hand held. Use auxiliary clamps or other equipment as needed.
• Cut non-ferrous metals only if your are experi­enced or under the supervision of an experi­enced person.
6
Safety Instructions for Miter Saw (continued)
Whenever Saw Is Running
WARNING : Don't allow familiarity (gained from fre­quent use of your miter saw) to cause a careless mistake. A careless fraction of a second is enough to cause a severe injury.
• Before starting your cut, watch the miter saw while it runs. If it makes an unfamiliar noise or vibrates a lot, stop immediately. Turn the saw off.Unplug the saw. Do not restart until finding and correcting the problem.
Keep Children Away .
• Keep all visitors a safe dist anc e from the miter saw.
• Make sure bystanders are clear of the miter saw and workpiece.
• Never confine the piece being cut off. Never hold it, clamp it, touch it, or use length stops against it while the blade is spinning. It must be free to move sideways on its own. If confined, it could get wedged against the blade and thrown violently.
Let the blade reach full speed before cutting.
Don’t Force Tool.
• It will do the job better and safer at its designed rate. Feed t he saw into the workpiece only fast enough to let the blade cut without bogging down or binding.
Before freeing jammed material:
•Turnswitch“OFF”.
• Wait for all m oving pa rts to stop.
• Unplug the miter saw.
After finishing a cut:
• Keep holding the power head down.
• Release the switch, and wait for all moving parts to stop before moving your hands.
• If blade doesn’t stop within 6 seconds, unplug the saw and follow the instructions in the “Troubleshooting” section for fixing the blade brake before using the saw again.
Before Leaving The Saw
Never Leave Tool Running Unattended.
•Turnswitchoff.
• Wait for all m oving pa rts to stop.
• Unplug the miter saw.
• Make workshop child-proof. Lock the shop. Disconnect master switches. Store tool away from children and others not qualified to use the tool.
Glossary of Terms for Woodworking
Arbor
The shaft on which a cutting tool is mounted.
Bevel Cut
An angle c utting operat ion made through the face of the workpiece.
Carbide Tipped Blade
A blade that has a small piece of carbide brazed to the tip of each tooth. This type of blade requires extra care in handling and us e. See “Using Carbide Tipped Bl ades ” section.
Compound Cut
A simultaneous bevel and miter cutting operations.
Crosscut
A cutting operation made across the width of the workpiece.
Freehand
Perfor ming a cut wi thou t using the fence, hold down or other proper device to prevent the w ork piece from twist­ing during the cutti ng operation. Twisting of the work piece can cause it to be thrown.
Gum
A sticky, sap based residue from wood products.
Heel
Misalignment of the blade.
Kerf
The amount of material removed by t he blade in a through cut or t he slot produced by the blade in a non­through or partial cut.
Miter Cut
An angle c utting operatio n made across th e width of the workpiece.
Resin
A sticky, sap based substance that has hardened.
RevolutionsPerMinute(RPM)
The num ber of turns completed by a spinning object in one minute.
Sawblade Path
The area of the workpiece or table top directly in line with either the travel of the blade or the part of the workpiece which will be, or has been, cut by the blade.
Set
The distance that the tip of th e sawblade tooth is bent (or set) outward from the face of the blade.
Workpiece
The item on which the cutting operation is being per­formed. The surfaces of a workpiece are commonly referred to as faces, ends, and edges.
Face
Edge
End
7
Motor Specifications and Electrical Requirements
Power Supply and Motor Specifications
WARNING: To reduce th e risk of electrical hazards, fire hazards, or damage, or damage to the tool,use proper circuit protection. Y our saw is wired at the factory for operation using the voltage shown. Connect tool to a power line with the appropriate voltage and a 15-amp branch circuit. Use a 15-amp time delay fuse or circuit breaker. To reduce the risk of shock or fire, if power cord is worn or cut, or damaged in any way, have it replaced im medi­ately.
The AC m otor u sed in thi s s aw is a uni versal, no nre ­versible type having the following spec ificat ions:
General Electrical Connections
DANGER: To reduce the risk of electrocution:
1.Use only identical replaceme nt parts when ser­vicing. Servicing should be perform ed by a qual­ified service technician.
2.Do not use in rain or where floor is wet. This tool is intended for indoor residential use
only.
WARNING Do not permit fingers to touchthe termi­nals or plug when installing or removing the plug to or from the outlet.
If powercord is worn or cut, or damaged in any way, have it replaced immediately.
110-120 Volt, 60 Hz. Tool Information
Double Insulated
The miter saw is double insulated to provide a double thickness of insulation between you and the tool’s electri­cal system. All exposed metal parts are isolated from the internal metal motor components with protecting insula­tion.
Polarized Plug
Your unit has a plug that looks like the one shown. To reduce the risk of electrical shock, this appliance has
a polarized pl ug (one blade is wider than the other). This plug will f it in a polarized outlet on ly one way, if the plug does not fit fully in the outlet, reverse plug. If it still does not fit, contact a qual ified elec trician to install the proper outlet. Do not change the plug in any way.
WARNING: Double insulation does not take the place of normal safety precautions when operating this tool.
Motor Safety Protection
IMPORTANT: To avoid motor damage, this motor should
be blown out or vacuumed frequently to keep sawdust from interfering with normal motor ventilation.
1.Connect tool to power line with the appropri ate voltage for your model and 15-amp branch circuit with a 15­amp time delayfuse or circuit breaker. Using the wrong size fuse can damage the motor.
2.If the motor won’t start, release the trigger switch immediately and unplug the to ol. Check the saw blade to make sure it turns freely. If the blade is free, try to start the motor again. If the motor still does not start, refer to the “Motor Trouble-Shooting Chart.”
3.If the motor suddenly stalls while cutting wood, release the trigger switch, unplug the tool, and free the blade from the wood. The motor may now be restarted and the cut finished.
4. Fus es may “blow” or circuit breakers may trip fre­quently for the following reasons:
a.Motor Is Overloaded-Overloading can occur if you
feed too rapidly or make too many sta rt/stops in a short time.
b.Line voltages are more than 10% above or below the
nameplate voltage. For heavy loads, however, the voltage at motor terminals must equal the voltage specified on nameplate.
c.Improper or dull sawblade is used.
5. Most motor troubles may be traced to loose or incorrect connections, overload, low voltage (such as s mall size wire in the supply circuit) or to overly long supply circuit wire. Always check the connections, the load and the supply circuit whenever motor doesn’t work well. Check wire sizes and length with the Wire S ize Chart.
Amperes 15 Voltage 120 Hertz (Cycles) 60 Phase Single RPM 5200 Shaft Rotation (blade end) Clockwise Brake Automatic
8
Motor Specifications and Electrical Requirements (continued)
Wire Sizes
NOTE: Makesuretheproperextensioncordisusedand
is in good condition. The use of any extension cord wi ll cause some loss of
power. To keep this to a m inimum and to prevent over­heating and motor burn-out, use the table to determine the minimum wire size (A.W.G.) extension cord.
Unpacking and Checking Contents
Tools Needed
Tools Required for Alignment
Unpacking
WARNING : To reduce th e risk of injury from unex­pected starting or ele ctric al shock, do not plug the power cord into a source of power during unpack­ing and assembly. This cord must remain unplugged whenever you are working on the saw.
Your miter saw is shipped complete in one box.
WARNING: Although sm all, this saw is heavy. To reduce the risk of back injury, get help whenever youhavetoliftthesawmorethan10inches.
1.Remove the miter saw from the carton by lifting the saw by the carry handle.
WARNING: If any part is missing or damaged, do not plug the saw in until the missing or damaged part is correctly replaced. To reduce the risk of electric shock, u se only identical replacement parts when servicing double insulated tools.
2.Place the saw on a secure stationary wor k surface and look the saw over c arefully.
List of Loose Parts
NOTE: Before beginning assembly, check that all parts
are inclu ded. If you are missing any part, do not assem­ble the saw. Cal l 1-800-4-RIDGID or E-mail us at info@ridgidwoodworking.com if any parts are damaged or missing. Sometimes small parts can get lost in pack­aging materi al. Do not throw away any packaging until saw is put toge ther. Check packaging for missing parts before contacting RIDGID.
The following parts are included:
Item Description Qty
A Basic Saw Assembly............................................1
B Owners Manual ....................................................1
C Accessory Pack.................................................... 1
Extension
Cord Length
Gauge
(A.W.G.)
0-25Ft.
26-50 Ft.
14 12
Combination Square
Combination Sq uare Must be True Draw Light Line on Board Along this Edge
Straight Edge of Board 3/4” Thick This Edge Must be Perfectly Straight
ShouldbenoGaporOverlapwhenSquare is Flipped Over in Dotted Position
Socket Wrench
& 1/2" Socket
Combination Wrench 1/4” Hex “L”
Wrench with #2 Phillips tip
(supplied)
Medium Phillips Screwdriver
BC
Carry Handle
A
9
Assembly
WARNING: For your own safety, never connect plug to power source outlet until all assembly steps are complete, and you have read and under­stood the safety and operational instructions.
Removing or Installing the Blade
WARNING: To reduce the risk of injury from a thrown workpiece or thrown pieces of blade, do not use a blade larger or smaller than 10" diameter.
WARNING : To reduce th e risk of injury from unex­pected starting, unplug the saw whenever you are removing or installing the blade.
1.Unplug the saw from the outlet.
2.Loosen the cover plate stop screw with phillips end of the supplied combination w rench.
3.Lift the lower gu ard up and rotate the cover plate back so the arbor screw is exposed.
4.Find the arbor lock between t he upper guard and the miter saw handle. Press the arbor lock and hold it in firmly while turning the arbor screw. The arbor lock will engage within one half revolution of the blade.
NOTE: For an alternate locking means, you may lower the blade down onto a scrap piece of wood positione d against the fence.
5.Place the 1/4” hex end of combination wrench supplied into the arbor sc rew. Turn t he “L” wrench clockwise to loosen the arbor screw. Remove the arbor scr ew, outer blade collar, a nd the blade.
NOTE: Pay attention t o pieces removed, noting their position and direction they face (see illustration). Wipe the blade collars clean of any sawdust before installing a new blade.
6.Install the new 10" blade (see “Basic Blade Require­ments” and “Using Carbide Tipped B lades” section). Make sure the rotation arrow on the blade matches the clockwise rotation arrow on the upper guard.
7.Install the outer blade collar and arbor screw. Turn the allen wrench counter clockwise to secure the blade. Tighten arbor screw securely.
8.Lower the lower blade guard until the slot in cover plate rests all the way down on the coverplate stop screw. Tighten the screw.
DANGER: Never use saw without cover plate securely in place. It keeps the arbor screw from falling out if it accidentally loosens, and prevents the spinning blade from coming off the machine.
9. Be sure the arbor lock is released so the blade turns freely .
NOTE: T he arbor lock can be damaged by improper use.
WARNING: Make sure the collars are clean and properly arranged. After installing a new blade, make sure the blade clears the table slot at the 0° and 45° bevel positions. Lower the blade into the lower table a nd check for any contact with the base or turn table structure.
10. After changing the blade place the 1/4" hex wrench in
the handle/storage area.
Blade
Collars
Cover
Arbor
Screw
Cover Plate Stop Screw
Upper Blade
Guard
Plate
Miter Saw
Handle
Arbor Lock
Storage for 1/4" Hex Wrench
Blade
Blade
Collar
Recesses
Arbor Screw
Left Hand Thread
Blade Collars
10
Assembly (continued)
Assembling Extensions and Stop Block
Find the following parts:
Item
No. Description Qty.
A Extension Arm..........................................................2
B Clamp Bracke t.......................................................... 2
C Dust Bag...................................................................1
D Thumb Screw 1/4 x 20 x 1/2.....................................1
E Adjustable Stop Block...............................................1
F Phillips Screw 5/16-18x1-1/4....................................2
G Washer 21/64 x 5/8 x 1/16........................................2
1. Place saw in the 0° miter position.
2. Lock the miter saw power head in the lowered posi­tion.
3. Tilt saw back on its rear legs to expose underneat h of base. Secure saw so it does not tip or fall off bench.
4. Slide adjustable stop block over the back of side extension arm. Thread the 1/4-20 thumb screw into the backof stop block.
5. Find the second pair of grooves underneath miter saw base. Place clamp bracket over extension arm.
NOTE: Each extension arm must pass completely through both grooves in the saw base before the clamp bracket is secured.
6. Secure extension ar m in place with a 5/16-18 x 1-1/4 Phillips screw and a flat washer as shown. Do not overtighten. Overtightening may damage the saw.
7. Repeat steps 1-8 for the other side of the miter saw, omitting step 4 if already performed.
8. Set the saw back down.
9. Set the stop block at the desired locat ion and tighten thumb screw.
Assembling Dust Elbow and Dust Bag
1. Locat e the dus t elbow.
2. Unplug power cord.
3. With the miter arm locked in the down position, start the dust elbow onto the dust nozzle at an angle to retaining lip.
4. Firmly press the dust elbow the rest of the way onto the second retaining lip.
NOTE: At first time installation, or if as s embled in a cool or c old climate, the rubber is n ot as flexible and will be more difficult to assemble.
A
B
D
C
E
F
G
Stop
Block
1/4-20
Thumb Screw
Extension
Arm
Clamp Bracket
Flat
Washer
1-1/4" Phillips
Clamp
Bracket
Top View
Pull bars up into base grooves with
clamp using screw
Screw
Dust Elbow
Dust Nozzle
Second
Retaining Lip
Dust Bag
11
Getting to Know Your Miter Saw
1. Warning label (Also on Cord) - Do not removelabel.
2. On -Off Trigger Switch - To prevent the trigger from
being accidentally engaged, a lock-off button i s pro­vided. To start the tool, push the lock-off button downward and squeeze the trigger. Release the trig­ger to stop the miter saw.
3. Miter Saw Switch Handle - The saw handle con­tains the switch trigge r with a lock-off button. The blade is lowered into the workpiece by pushing down on the handle. The saw will return to its upright posi­tion when the handle is released.
4. Miter S aw Carry Handle - After locking the power head in the lowered position with t he stop shaft, the saw is conveniently carried using this handle.
5. Combination Wrench - Used for 1/4” hex and phil­lips he ad screw adjustments. Storage is provided as shown.
6. Cover Plate Stop Screw - When this screw is loos­ened, the cover plate can be rotated to the rear, allowing for blade removal/replacement.
7. Padlock Hole - A hole in the switch trigger and han­dle has been provided so that a padlock (not sup­plied) can be attached to prevent unauthorized use.
8. Arbor Lock - Allows the user to keep the blade from rotating while tightening or loosening the arbor screw during blade replacement or removal.
9. Lower Blade Guard - The blade guard helps protect
your hands from the blade in the raised position. To avoid binding on the workpiece, it retracts as the blade is lowered.
10. Throat Plate - Supports workpieces during cutting.
11. Miter Lock Knob - The miter lock knob securely locks
the miter saw at a desired miter angle. Index points have been provided at 0, 15°, 22.5° R/L, crown mold­ing (CM) and 45° R/L.
12. Miter Index Spring - Loosen Miter Lock Knob and depress the index spring to move o ut of 0, 15°, 22.5°, crown molding (CM) and 45° indexes.
13. Extensions - Supports long stock during cut.
14. Stop Block - Provide a quick adjustment s to p for
repeated cut off work.
15. Fence - Supports workpiece. The Repeat-A-Cut sur­face allows pencil marks to be made and easily erased.
16. Bevel Index Pin - This pin allows for quick0° and 45° bevel settings. The pin may also be pulled out far enough to overridethe stops.
17. Bevel Lock Knob - The bevel lock knob locks the miter saw at a desired bevel angle.
18. Base - Supports table, holds accessories and allows for workbench or legset mounting.
19. Stop Shaft -Themitersawcanbelockedinthelow­ered position forcompact storage. Torelease miter saw , push down lightly on handle and pull stop shaft out.
3 Miter Saw
Switch Handle
1 Warning
2 Trigger
4 Miter Saw
Carry Handle
5 Combination
Wrench
Power Cord
Dust Elbow
Upper Blade
Guard
Lock-Off
Button
15 Fence with
9 Lower Blade
Guard
6 Cover Plate
Stop Screw
Base
19 Stop Shaft
18
8 Arbor
Lock
11 Miter
Lock Knob
1 Warning Label
Repeat-A-Cut
16 Bevel
Label
Switch
Index Pin
14 Stop
Block
13 Extension
7 Padlock
Hole
12 Miter
Index Spring
17 Bevel
Lock Knob
10 Throat Plate
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