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2
Table of Contents
Section Page
Table of Contents .......................................................... 2
Safety Instructions For Drill Press .................................2
Safety Signal Words ...................................................2
Before Using The Drill Press .......................................2
When Installing Or Moving The Drill Press ................. 3
Before Each Use .........................................................3
Use Only Accessories Designed For This Drill Press
To Reduce The Risk of Serious Injury From Thrown
Broken Parts Or Work Pieces. ...................................3
Plan Ahead To Protect Your Eyes, Hands, Face
and Ears .................................................................... 4
Glossary of Terms .........................................................5
Motor Specifications and Electrical Requirements ........5
Power Supply and Motor Specifications ..................... 5
General Electrical Connections ................................... 5
110-120 Volt, 60 Hz. Tool Information ........................5
Motor Safety Protection ..............................................6
Wire Sizes ...................................................................6
Unpacking and Checking Contents ............................... 7
Tools Needed .................. ...... ....... ...... ....... ...... ....... ..... 7
Unpacking ....................... ............................................7
List of Loose Parts ...................................................... 7
Loose Parts in Box and Bag ....................................... 8
Location and Function of Controls .................................9
Assembly .............. .......................................................10
Assembly of Base/Column ........................................10
Installing The Table ............... ....... ...... ....... ...... ....... ... 11
Installing the Head .................................................... 11
Pulley Alignment and Speed Adsjustment ................12
Tensioning Belt .........................................................12
Installing Feed Handles ............... ...... ....... ...... ..........13
Section Page
Installing the Chuck .................................................. 13
Installing Light Bulb ................................................... 15
Adjusting the Table Square To Head ........................ 15
Bevel Scale ................................................................. 15
Getting To Know Your Drill Press ................................ 16
Drilling to a Specific Depth ........................................ 19
Another Way - Depth Scale ...................................... 19
Locking Chuck at Desired Depth .............................. 19
Removing Chuck and Arbor ...................................... 20
Re-installing the chuck and arbor ............................. 21
Safety Instructions for Basic Drill Press Operation ...... 22
Plan Ahead To Protect Your Eyes, Hands, Face
and Ears ................................................................. 22
Use Only Accessories Des ign ed Fo r This Dri ll Pres s
To Reduce the Risk of Serious Injury From Thrown
Broken Parts Or Work Pieces. ................................. 22
Basic Drill Press Operation ......................................... 23
Installing Drills ........................................................... 23
Positioning Table and Workpiece ............................. 23
Tilting Table .............................................................. 24
Hole Location ............................................................ 24
Feeding .................... .............................................. ...24
Adjustments ................ ............. ............. ....... ............. ... 24
Quill Return Spring ............... ....... ...... ....... ...... ....... ... 2 4
Maintenance ......... ....................................... ................ 25
Maintenance ............................................................. 25
Lubrication ................................................................ 25
Wiring Diagram ............................................................ 25
Troubleshooting ................. ............. ............. ...... .......... 26
Repair Parts ................................................................ 27
Safety Instructions For Drill Press
Safety is a combinati on of comm on sense, staying alert and k nowin g how your dr ill pre ss works. Read this m anual to understand this drill press.
Safety Signal Words
DANGER: means if the safety information is not followed
someone will be seriously injured or killed.
WARNING: means if the safety information is not followed
someone could be seriously injured or killed.
CAUTION: means if the safety informat ion is not followed
someone may be injured.
Before Using The Drill Press
WARNING: To reduce the risk of mistakes that could cause serious, permanent injury, do not plug the drill press in until the following steps have been satisfactorily completed.
• Completely assemble and align drill press (See “Assembly” section).
• Learn the use and function of the ON-OFF switch. (See “Getting to Know Your Drill Press” section).
• Review and understand all safety instructions and operating procedures in this manual.
• Review the maintenance methods for this drill press (See “Maintenance” section).
• Find and read all the war ning labels found on the dr ill press (shown at right).
3
When Installing Or Moving The Drill Press
Reduce the Risk of Dangerous Environment.
• Use the drill press in a dry, indoor place protected from rain.
• Keep work area well lighted.
• Use recommended acce ssories. The use of improper accessories may cause risk of injury to persons.
To reduce the risk of injury from unexpected drill press movement.
If there is any tendency of the drill press to tilt or
move during any use, bolt it to the floor. If the work­piece is too large to easily support with one hand, provide an auxiliary support.
• To reduce the r is k of inj ury from electr ic al shock, make sure your fingers do not touch th e plug’s metal prongs when plugging in or unplugging the drill press.
Never Stand On Tool. Serious injury could occur if the tool tips or you acciden tally hit the cutting to ol. Do not store anything above or near the tool where anyone might stand on the tool to reach them.
Before Each Use
Inspect your drill press.
• To reduce the risk of injury from accidental starting, turn the switch off, unplug the dr ill press, and remove the switch key before raising the guard, changing the cutting tool, ch anging the setup, or adju sting anyth ing. Make sure switch is in OFF position before plugging in.
• Check for alignment of moving parts, binding of moving parts, breakage of parts, drill press stabi lity, and any other conditions that may affect the way the drill press works.
• If any part is missing, ben t or br oken in any wa y, or any electrical part does not work properly, turn the drill press off and unplug the drill press.
• Replace damaged or missing parts before using the drill press again.
• Remove adjusting keys and wrenches. Form a hab it o f checking for and removing keys and adjusting wrenches from table top before turning drill press on.
• Make sure all clamps and locks are tight and n o par ts have excessive play.
Use Only Accessories Designed For This Drill Press To Reduce The Risk of Serious Injury From Thrown Broken Parts Or Work Pieces
• When cutting large diameter holes:
- Cla mp the workpiece firmly to th e table. Otherwise the cutting may grab and spin it at high speed.
- Use only one piece, cup-type, hole cutters.
- Do not use fly cutters or multi-pa rt hole cutters as they can come apart or become unbalanced in use.
- Keep speed below 1500 R.P.M.
• Drum sanders must never be operated on this drill press at a speed greater than 1800 R.P.M.
• Do not install or use any drill tha t exceeds 7” in length or extends 6” below the chuck jaws. They can sud­denly bend outward or break.
• Do not use wire wheels, router bits, shaper cutters, cir­cle (fly) cutters or rotary planers on this drill press.
Kickback
• Kickback is the grabbing of the workpiece by the rot at­ing tool. The workpiece can be thrown at very high speed in the direction of rotation. This Can Cause Serious Injury. To reduce the possibi lity o f inj ur y fr om kickback:
• Clamp the workpiece fir mly to the table whenever pos­sible.
• Buffing or sanding wheels or drums should be con­tacted on the side moving away from you, not the side moving toward you.
• Use only recommended accessories and follow the instructions supplied with the accessory.
This drill press has 12 speeds as listed below:
250 RPM 990 RPM 340 RPM 1550 RPM 390 RPM 1620 RPM 510 RPM 1900 RPM 600 RPM 2620 RPM
650 RPM 3100 RPM See inside of guard for specific placement of belt on pulleys.
Think Safety
Safety is a combination of operator commo n sense and alertness at all times when the drill press is being used.
WARNING: Do not allow familiarity (gained from frequent use of your drill press) to become com­monplace. Always remember that a careless frac­tion of a second is sufficient to inflict severe injury.
Plan Your Work
• Don’t force the tool. It will do the job better and safer at the rate for which it was designed.
• Use the right tool. Don’t force tool or attachment to do a job it was not designed to do.
• If any part of your drill press is missing, malfunctioning, has been damaged or broken...such as the motor switch, or other operating control, a safety device or the power cord, turn the drill press off and unplug it until the particular part is properly repaired or replaced.
• Never place your fingers in a position where they could contact the drill or other cutting tool if the workpiece should unexpectedly shift or your hand should slip.
4
Safety Instructions For Drill Press (continued)
• To reduce the risk of injury from parts thrown by the spring, follow instr uctions exactly as g iven and shown in adjusting spring tension of quill.
• To prevent the workpiece from being torn from your hands, spinning of the tool, shattering the tool or being thrown, always properly suppor t your work so it won’t shift or bind on the tool:
- Always position backup material (use beneath the
workpiece) to contact the left side of the column.
- Whenever possible, position the workpiece to con-
tact the left side of the column - If it is too short or the table is tilted, clamp solidly to the table. Use table slots or clamping ledge aroun d the outside edge of the table.
- When using a drill press vise, always fasten it to a
table.
- Never do any work “Freehand” (hand holding work-
piece rather than suppor ting it on the table), except when polishing.
- Securely lock head to column, table suppor t to col-
umn and table to table support before operating drill press.
- Never move the head or table whil e the tool is run-
ning.
- Before starting the operation, jog the motor switch to make sure the drill or other cutting tool does not wobble or cause vibration.
- If a workpiece overhangs the table such that it will fall or tip if not held, clamp it to the table or provide auxiliary support.
- Use fixtures for unusual operations to adequately hold, guide and position workpiec e.
- Use the spindle speed recommended for the specific operation and workpiec e material - c heck the inside of the belt guard for dril ling i nformat ion; for acce sso­ries, refer to the instructions provided with the acces­sories.
• Never climb on the drill pres s table, it could break or pull the entire drill press down on you.
• Turn the moto r switch off and put away the switch key when leaving the drill press.
• To reduce the risk of injur y from thrown work or tool contact, do not perform layout, assembly or setup work on the table while the cutting tool is rotating.
• Don’t overreach. Keep proper footing and balance at all times.
• Maintain tools with care. Keep tools shar p and clean for best and safest performance. Follow instructions for lubricating and changing accessories.
Plan Ahead To Protect Your Eyes, Hands, Face and Ears
Dress for safety
• Do not wear loose clothing, gloves, neckties or jewelry (rings, wrist watch es). They can get caught and draw you into moving parts.
• Wear nonslip footwear.
• Tie back long hair.
• Roll long sleeves above the elbow.
• Noise levels vary widely. To red uce the r i sk of poss ible hearing damage, wear ea r plugs or muffs when using drill press for hours at a time.
• Any power tool can throw foreign objects into the eyes. This can result in permanent eye damage. Always wear safety goggles, not glasses complyi ng with ANS I Z87.1 (or in Canada CSA Z94-3-M88) shown on pack­age. Everyday eyeglasses have only impact resist ant lenses. They are not safety glasses. Safety goggles are available at many local retail stores. Glasses or goggles not in compliance with ANSI or CSA could seriously hurt you when they break.
• For dusty operations, wear a dust mask along with safety goggles.
Reduce the Risk of Accidental Starting.
• Make sure switch is “OFF” before plugging drill press into a power outlet.
WARNING: Don’t allow familiarity (gained from fre­quent use of your drill press) to cause a careless mistake. Always remember that a carel ess fr action of a second is enough to cause a severe injury.
Keep Children Away
• Keep all visitors a safe distance from the drill press.
• Make sure bystanders are clear o f the drill press and workpiece.
Before Leaving The Drill Press
• Turn the drill press off.
• Wait for tool bit to stop spinning.
• Unplug the drill press.
• Make workshop child-proof. Lock the shop. Disconnect master switches. Remove the yellow switch key. St ore it away from children and others not qualified to use the tool.
5
Glossary of Terms
Workpiece
The item on which the cutting operation is being per­formed.
Drill Bit or Drill
The cutting tool used in th e dri ll pres s to make holes in a workpiece.
Backup Material
A piece of wood placed between the workpiece and table...it prevents wood in the workpiece from splinter ing when the drill passes thro ugh the backside of the work­pice...also prevents drilling into the table top.
Revolutions Per Minute (R.P.M.)
The number of turns comp leted by a spinning object in one minute.
Spindle Speed
The R.P.M. of the spindle.
Backlash
The amount of handle movement or play between adja­cent moving parts.
Motor Specifications and Electrical Requirements
Power Supply and Motor Specifications
WARNING: To reduce the risk of electrical hazards, fire hazards or damage to the tool, use proper cir­cuit protection. Your tool is wired at the factory for operation using the voltage shown. Connect tool to a power line with the appropriate voltage and a 15-amp branch circuit. Use a 15-amp time delay type fuse or circuit breaker. To reduce the risk of shock or fire, if power cord is worn or cut, or dam­aged in any way, have it replaced immediately.
The A-C motor used on this tool is an induction nonrevers­ible type, ha vin g the f ollo win g specifica tions:
General Electrical Connections
DANGER: To reduce the risk of electrocution:
1. Use only identical replacement parts wh en ser­vicing. Servicing should be performed by a qualified service technician.
2. Do not use in rain or where floor is wet. This tool is intended for indoor residential use only.
WARNING: Do not permit fingers to touch the ter­minals of plug when installing or removing the plug to or from the outlet.
110-120 Volt, 60 Hz. Tool Information
NOTE: The plug supplied on your tool may not fit into the
outlet you are plannin g to use. Your local electr ical code may require slightly different power cord plug connec­tions. If these differences exist refer to and make the proper adjustments per your local code before your tool is plugged in and turned on.
In the event of a malfunction or breakdown, grounding provides a path of le ast resistance for electric curre nt to reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment grounding con­ductor and a grounding plug, as shown. The plug must be plugged into a mat ching outlet that is properly installed and grounded in accordance with all local codes and ordinances.
Do not modify the plug pr ovide d. I f i t wi ll not fi t the ou tle t, have the proper outlet installed by a qualified electrician.
A temporary ad apte r m ay be used t o co nne ct this plug to a 2-prong outlet, as shown, if a prope rly grounded three prong outlet is not available. This temporary adapter should be used only until a properly grounded three prong outlet can be installed by a qualified electrician. The green colored rigid e ar, lug and the like, extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box.
NOTE: In Canada the use of a temporar y adapter is not permitted by the Canadian electrical code.
Improper connection of the equipment grounding con­ductor can result in a r isk of electri c shock. The conduc­tor with insulation having an outer surface that is green with or without yellow stripe s is the equipmen t grounding conductor. If repair or replacemen t of the electr ic cord or plug is necessary, do not connect the equipme nt- ground­ing conductor to a live terminal.
Rated H.P
1/2 Voltage 110-120 Amperes 8.2 Hertz (Cycles) 60 Phase Single RPM 1725 Rotation of Shaft
Clockwise
6
Motor Specifications and Electrical Requirements (continued)
If the grounding instructions are not completely under­stood, or if you are in doubt as to whether the tool is prop­erly grounded check with a qualified electrician or service personnel.
WARNING: If not properly grounded, this tool can cause an electrical shock, particularly when used in damp locations, in proximity to plumbing, or out of doors. If an electrical shock occurs there is the potential of a secondary hazard, such as your hands to hit the cutting tool.
NOTE: The adapter illustrated is for use only if you already
have a p r ope rly gr o und ed 2- p rong ou tl et. NOTE: In Canada the use of a temporary adapter is not
permitted by t he Canad ian Ele c trical C ode.
Motor Safety Protection
IMPORTANT: To avoid motor damage, this moto r should
be blown out or vacuumed frequently to keep sawdust from interfering with normal motor ventilation.
1. Connect this tool to a power source with the approp ri­ate voltage for your model and a 15-amp branch circuit with a 15-amp time de lay fuse or ci rcu it breaker. Using the wrong size fuse can damage the motor.
2. If the motor won’t start, turn th e switch off immediately and unplug the tool. Check the quill to make sure it turns freely. If the quill is free, try to start the motor again. If the motor still does not start, refer to the "Motor Troubleshooting Chart."
3. Fuses may "blow" or circuit breakers may trip fre­quently if:
a. Motor Is Ove rloaded-Overloading c an occur if you
feed too rapidly or make too many star t/stops in a short time.
b. Line voltages should not be more than 1 0% above
or below the nameplate voltage. For heavy loads, however, the voltage at motor term inals must equal the voltage specified for your model.
c. Improper or dull drill bit is used.
4. Most motor troubles may be traced to loose or incor­rect connections, overload, low voltage (such as small size wire in the supp ly circuit) or to overly long supply circuit wire. Always check the connections, the load and the supply circuit whenever motor doesn’t work well. Check wire sizes and l ength with the Wire Size Chart shown.
Wire Sizes
NOTE: Make sure the proper extension cord is used and
is in good condition. The use of any extension cord will cause some loss of
power. To keep this to a minimum and to prevent over­heating and motor burnout, use the table at right to deter­mine the minimum wire size (A.W .G.) extension cord.
Use only 3-wire extension cords which have 3-prong grounding type plugs and 3-pole receptacles which accept the tools plug.
Properly
Grounded
Outlet
3-Prong Plug
Grounding
Prong
Grounding Lug
3-Prong
Adapter
2-Prong
Outlet
Make sure this
Is Connected
Ground
Plug
Green
to a Known
Extension Cord
Length
Gauge
(A.W.G.)
0-25
25-50
16 14
7
Unpacking and Checking Contents
Tools Needed
Unpacking
WARNING: To reduce the risk of injury from unex­pected starting or electrical shock, do not plug the power cord into a source of power. This cord must remain unplugged whenever you are working on the drill press.
The Drill Press is shipped complete in one box.
1. Separate all “loos e parts” from packing ma terials and
check each item with illustration and “Table of Lo ose Par t s.”
WARNING: To reduce the risk of injury, if any parts are missing, do not attempt to assemble the drill press, plug in the power cord, or turn the switch on until the missing parts are obtained and installed correctly.
2. Remove the protective oil that is applied to the table and column. Use any o rdinary h ousehold type grease and spot remover.
WARNING: To reduce the risk of fire or toxic reac­tion, never use gasoline, naptha or similar highly volatile solvents to remove protective oil
3. Apply a coat of pa ste wax to the table and column to prevent rust. Wipe all parts thoroughly with a clean dry cloth.
NOTE: Make cer tain all items are accounted for, before discarding any packing material.
List of Loose Parts
Item Description Qty.
A Head Asm. .........................................................1
B Table...................................................................1
C Column Support Assembly.................................1
D Base...................................................................1
E Bag Chuck/Arbor Assembly ...............................1
F Bag of Loose Parts.............................................1
G Owners Manual..................................................1
Combination Square
Combination Square Must be True
Draw Light Line on Board Along this Edge
Straight Edge of
Board 3/4” Thick This Edge Must be Perfectly Straight
Should be no Gap or Overlap when Square is Flipped Over in Dotted Position
Medium Screwdriver
Adjustable Wrench
A
B
D
E
G
F
C
8
Unpacking and Checking Contents (continued)
Loose Parts in Box and Bag
M10 x 1.5-40 Long Hex Head Bolt (4)
(With Set Screw) (1)
Crank
M10 x 1.5-12 Long Hex Socket Set Screw (2)
Chuck Key (1)
Chuck/Arbor (1)
M5 Hex “L” Wrench (1)
M24 Hex Box
Wrench (1)
Key Drift (1)
Key-Switch (1)
M3 Hex “L” Wrench (1)
Feed Handle (3)
Support Lock Handle (1)
Assembly
9
Location and Function of Controls
1. Belt Tension Lock Handles...Tightening handles
locks motor bracket support to maintain correct bel t distance and tension.
2. Belt Tension Handle...T urn handle counterclockwise to apply tension to belt, turn handle clockwise to release belt tension.
3. Head Lock Set Screws...Locks the head t o the col­umn. Always have them locked in place while operat­ing the drill press.
4. Feed Handle...For moving the chuck up or down. One or two of the handl es may be removed if ne ces­sary whenever the workpiece is of such unusual shape that it interferes with the handles.
5. Table Crank...Tur n clockwise to elevate table. Sup­port lock must be released before operating crank.
6. Chuck Key...Used to tighten drill in the chuck and also to loosen the chuck for drill removal.
7. Chuck...Holds dr ill bit or oth er recomme nded acces ­sory to perform desired operations.
8. Depth Scale ...A llows operator to ad just dr ill pres s to drill to a desired depth.
9. Drill “On-Off” Switch...Has locking feature to pre- vent unauthorized and possible hazardous use by children and others.
10. Light “On-Off” Switch...Turns the light on and off.
11. Depth Scale Lock...Locks the depth scale at
selected depth.
12. Spring Cap...Provides means to adjust quill spring tension.
13. Table Lock...Allows table to be rotated in various positions and locked.
14. Table Bevel Lock...Locks the table in any position
from 0°- 45°.
15. Bevel Scale...Shows degree table is tilted for bevel operations. Scale is mounted on side of arm.
16. Suppor t Lock H andle...Tightening locks table sup­port to column. Always have it locked in place while operating the drill press.
Note and follow the safety warnings and instructions that appear on the panel on the right side of the head.
1
12
13
14
15
16
Ta ble Remo ved for Clarity
2
3
4
5
6
7
8
9
10
11
1
10
Assembly
WARNING: To reduce the risk of injury from unex­pected starting or electrical shock, never connect plug to outlet until all assembly steps are com­pleted and you read and understand all instruc­tions.
Assembly of Base/Column
1. Locate four (4) 10mm di a. x 40mm long bolts among loose parts bag.
2. Po siti on b ase on f loo r. Remove prot ect iv e co v eri ng and discard.
3. Remove protective sleeve from column tube and dis­card. Place column as sem bly on bas e, and align hol es in column support with holes in base.
4. Install a bolt in each hole throug h column suppor t and base and tighten with adjustable wrench.
5. Locate table crank and support lock in loose parts box.
6. Install support lock from left side into table support and tighten by hand.
7. Install table crank asse mbly and tighten set screw with
a 3mm hex “L” wrench. Do no t overtighten. Se t screw should be tightened against the flat section of the shaft.
NOTE: To minimi ze crank backla sh, tig hten s upport lock, rotate elevation worm shaft clockwise, then assemble crank tight against table support and tighten set screw.
8. Check column collar for proper adjustment. Collar should not be angle d on the column and it shoul d be positioned so rack will slide freely in collar when table is rotated 360° ar oun d col um n tube. If readjusted, only tighten set screw enough to keep collar in place.
NOTE: To reduce the risk of column or collar damage, do not overtighten set screw.
Column Support
Base
Column
Support
Lock
Table
Support
Table
Support
Elevation
Worm Shaft
Handle
Table
Crank
10mm Dia. x 40mm Hex Head Bolt (4)
Column
Collar
Rack
Column
Do Not
Overtighten
Set Screw
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