RIDGID DMG9015 Operator's Manual

OPER
0.0°
A
TOR’S MANUAL
UNIVERSAL DIGITAL MITER GAUGE DMG9015
W
To reduce the risk of injury, the user must read and understand the operator’s manual before using this product.
Thank you for buying a RIDGID product.
SAVE THIS MANUAL FOR FUTURE REFERENCE
TABLE OF CONTENTS
n General Safety Instructions ........................................................................3
Safety Symbols ...................................................................................3
Damage Prevention and Information Messages .........................................................3
Safety Precautions for Operations .................................................................... 3
Service Safety .................................................................................... 3
n Unpacking and Checking Contents .................................................................4
Unpacking .......................................................................................4
List of Contents ..................................................................................4
n Getting to Know Your Digital Miter Gauge ...........................................................5-6
Main Parts ....................................................................................... 5
Technical Specications ............................................................................ 6
n Operation ......................................................................................7-9
To Install Batteries ................................................................................ 7
Attach the Fence to the Miter Gauge Head .............................................................7
Choose the Proper Gauge Bar Attachment ............................................................. 8
Adjust the T-slot Washer to the Correct Position .........................................................8
Turn the Digital Miter Gauge On and Off ............................................................... 9
Flip the Display ................................................................................... 9
Calibrate the Digital Miter Gauge to the Table-Saw-Blade Assembly .........................................9
Audio Feedback .................................................................................. 9
n Application ...................................................................................10-12
Cut Wood at Any Angle with ±0.1º Accuracy ...........................................................10
Use the Precision Fence Accessories ................................................................ 10
Set the Table-Saw-Blade Tilt Angle .................................................................. 11
n Maintaining Your Digital Miter Gauge ............................................................... 13
n Troubleshooting ................................................................................ 13
n Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2
GENERAL SAFETY INSTRUCTIONS
The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols and the explanations with them deserve your careful attention and understanding. The symbol warnings DO NOT, by themselves, eliminate any danger. The instructions and warnings they give are no substitutes for proper accident prevention measures.
Safety Symbols
SAFETY ALERT SYMBOL: Indicates DANGER, WARNING, OR CAUTION; may be used in conjunction with other symbols or pictographs.
DANGER: Failure to obey this safety warning WILL result in death or serious injury to yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock, and personal injury.
WARNING: Failure to obey this safety warning CAN result in death or serious injury to you or to others. Always follow the safety precautions to reduce the risk of fire, electric shock, and personal injury.
CAUTION: Failure to obey this safety warning MAY result in per­sonal injury to yourself or to others or property damage. Always follow the safety precautions to reduce the risk of fire, electric shock, and personal injury.
Damage Prevention and Information Messages
WARNING: Always keep the miter fence away from the blade when guiding the workpiece with this digital miter gauge. Serious personal injury may result if the metal fence comes in contact with the blade.
WARINING: Before setting blade-tilt angle, make sure that the table saw switch is in the OFF position and the plug is not connected to a power source. Serious personal injury may result if the saw is started by accident.
Safety Precautions for operations
•Do not use this tool for any purpose other than those out-
lined in this manual. This could result in serious injury.
•Keep the tool dry, and do not use it in the rain.
•Avoid dropping the tool and other causes of impact on the
tool.
•Remove the batteries if the device will not be used for
several days.
•Always dispose of the used batteries according to your
local ordinance; do not incinerate the batteries.
•Thedigitalmitergauge must be calibrated before using it
to set up cuts or set the saw blade angle.
Service Safety
Do not attempt to repair or disassemble the Digital Miter
Gauge. If unqualied persons attempt to repair this product, serious injury may occur. Any repair required should be per­formed only by authorized service personnel.
These inform the user of important information and/or in­structions that could lead to equipment or other property damage if they are not followed. Each message is preceded by the word “NOTE,” as in the example below:
NOTE: Equipment and/or property damage may result if these instructions are not followed.
WARNING: Be sure to read and understand all safety instructions in this manual and the manual for your power tool, in­cluding all safety alert symbols, such as “DANGER,” “WARNING,” and “CAUTION,” before using this Digital Miter gauge. Failure to follow all instructions listed be­low and in the instructions for your power tool may re­sult in electric shock, fire, and/or serious personal injury.
3
UNPACKING AND CHECKING CONTENTS
The Digital Miter Gauge comes in one box. Do not discard any packing materials until all of the contents are accounted for.
Separate all the parts from the packing materials. Refer to the”List of Contents” and Fig. 1 to make certain that all the items are accounted for before discarding any packing ma­terial. Call the RIDGID Service Center if any parts are dam­aged or missing.
List of Loose Parts
Part Name QuaNtity
Digital Miter Gauge 1 Miter Fence 1 Micro-adjust Gauge 1 Flip Stop Gauge 1 Precision Stop Gauge 1 1/4” Gauge bar attachment (installed on the
gauge bar) 1/8” Gauge bar attachment 1 Magnetic blade attachment 1 Hex wrench 1 T-slot washer for 3/8” depth slot (installed
on the gauge bar) T-slot washer for 1/2” depth slot 1 Screw for Deep T-slot washer 1 AAA Batteries 2
1
1
4
GETTING TO KNOW YOUR DIGITAL MITER GAUGE
The digital miter gauge is a smart tool that increases efciency in woodworking projects. It was designed by a professional woodworker for woodworkers. It sets crosscut angles and table saw blade angles from -50° to +50° with ±0.1° accuracy in a matter of seconds. For use with all bench, portable, and stationary table saws with 1/2", 5/8", and 3/4" slots and 5/8", 3/4", and 7/8" T-Slots with the slot depth of 3/8" or 1/2".
Main parts
10
9
5
2
3
8
1
7
6
21
4
16
14
12
20
19
18
11
5
13
15
17
Fig. 1
5
GETTING TO KNOW YOUR DIGITAL MITER GAUGE
1. Machined Miter Gauge head
2. Power button: press to turn on the digital miter gauge;
press again to ip the display;
3. ZERO Button: calibrates the current angle as 0.0 de-
gree.
4. LCD Screen: large LCD display with blue back lighting
for easy reading.
5. Fence-Lock Knobs: secures the miter fence to the mi-
ter gauge head; secures the stop gauges to the miter fence.
6. Battery Compartment: for two AAA batteries.
7. Soft Grip Locking Handle: locks and unlocks the miter
gauge head.
8. Hex Wrench: used to loosen or tighten the screws on
gauge bar attachments, magnetic blade attachment and T-slot washer.
9. Micro-adjust Gauge: designed to be used in any of the
fence grooves, it can be used as a micro adjust for the ip stop or a positive stop gauge.
10. Flip-Stop Gauge: a multi-use gauge that can be used in
any fence groove and as a solid stop gauge.
11. Precision Stop Gauge: For accurate repetitive cuts.
12. Miter Fence: guides the workpiece for cutting at the se-
lected angle.
13. Magnetic Blade Attachment: attaches to the 1/2” miter
gauge bar for blade -tilt adjustment.
14. 1/2” Miter Gauge Bar: ts all bench, portable, and sta-
tionary tools with a standard 1/2” miter gauge slot.
15. T-slot Washer for 3/8” depth slot: ts in T-slot tables of
bench, portable, and stationary tools with a slot depth of 3/8”.
16. 1/4” Gauge Bar Attachment: attaches to the 1/2” miter
gauge bar to t all bench, portable, and stationary table saws with 3/4” slot.
17. 1/8” Gauge Bar Attachment: attaches to the 1/2” miter
gauge bar to t all bench, portable and stationary table saws with 5/8” slot.
18. Batteries
19. T-slot Washer for 1/2” depth slot: ts in T-slot tables of
bench, portable, and stationary tools with a slot depth of 1/2”.
20. Screw for Deep T-slot Washer
21. Mitered end: permits precise miter cuts close to the
end of the miter fence.
Technical Specifications
Battery 2 “AAA” 1.5V batteries Miter angle range -50° to +50° Blade tilt angle range -50° to +50° Accuracy ±0.1° Optimum Operating
Temperature Range Weight 3.67 lbs ( 1.67 kg)
32°F to 104°F (0°C to 40°C)
6
OPERATION
TO INSTALL BATTERIES
This digital miter gauge uses two ”AAA” batteries.
Fig. 2
ATTACH THE FENCE TO THE MITER GAUGE HEAD
The fence has a mitered end to permit precise miter cuts close to the end of the miter fence. Always position this end to right side of the miter head. Refer to location 21 in Fig. 1.
1. Loosen the fence-lock knobs (5 in Fig. 1) to release both lock blocks so they may be inserted into the slot in the fence.
fence-lock knob
fence-lock knob
Fig. 4
Fig. 3
1. Open the battery cover as indicated by the arrow on the cover (Fig. 2).
2. Insert two new “AAA”alkaline batteries according to the polarity indicators in the battery compartment(Fig. 3). Be sure the polarity (+/-) is correct!
3. Close the cover and lock it securely in place.
NOTE:
•Replacethebatterieswhenthebatteryindicatoronthe
display indicates that the batteries are fully depleted: " ".
•Removethebatteriesfromthedigitalmitergaugewhenit
is not used for extended periods.
•The2AAAbatteriesshouldmatcheachotherinbrand
and type.
•Donotmixoldandnewbatteries.
•Removedepletedbatteriesimmediately,anddisposeof
them according to your local ordinance.
•Neverdisposeofbatteriesinre.
2. Align the rst lock block with the slot in the fence and slide it into place (Fig. 4).
Fig. 5
3. Continue to slide the second lock block into place (Fig.5).
4. Move the fence to the desired position.
5. Turn the fence-lock knobs clockwise to lock the fence.
7
OPERATION
1/2” gauge bar
1/8” gauge bar attachment
1/4” gauge bar attachment
1/2” slot 5/8” slot 3/4” slot
CHOOSE THE PROPER GAUGE BAR ATTACH­MENT
Fig. 6
The gauge bar attachments adapt the universal gauge bar to t in standard 1/2”, 5/8” or 3/4” miter gauge slots. The universal gauge bar ts a 1/2” slot. Using the hex wrench and the screws provided, attach a 1/8” gauge bar attach­ment on the side to t in a 5/8” slot; attach a 1/4” gauge bar attachment on the side to t in a 3/4” slot. Please refer to Fig. 6.
ADJUST THE T-SLOT WASHER TO THE COR­RECT POSITION
Adjust the T-slot washer to allow the gauge bar to t in the slots of T-slot tables and non T-slot tables on bench, por­table, and stationary tools.
The 3/8” T-slot washer (Fig. 7a) is attached to the front side of the gauge bar (Fig. 8). Use this washer for T-slots that are 3/8” deep. For T-slots that are ½” deep, remove the 3/8” washer and attach the ½” T-slot washer (Fig. 7b & Fig. 7c).
There are three indicating lines on each washer (Fig. 7a); use these lines to guide you as you turn the washer to a specied position to it t a standard 5/8”, 3/4” or 7/8” T­slot table.
Fig. 8
To t non T- slot tables, keep the two sides of the T-washer aligned with the gauge bar, as shown in Fig. 8.
Indicating line for 5/8" T-slot
Indicating line for 3/4" T-slot
Indicating line for 7/8" T-slot
Long screw for deep T-slot washer
Fig. 7a
Fig. 7b
Fig. 9
To t a T-slot table:
1. Loosen the screw on the T-slot washer with the hex
wrench (Fig. 9).
Fig. 7c
8
OPERATION
°
0‘0
7/8” T-slot3/4” T-slot5/8” T-slot
a b c
Fig.10
2. Turn the T-slot washer counter-clockwise and align the indicating line with the edge of the gauge bar (Fig. 10 and Fig. 11).
Fig. 11(a) shows the position of the T-slot washer to t a standard 5/8” T-slot table.
Fig. 11(b) shows the position of the T-slot washer to t a standard 3/4” T-slot table.
Fig. 11(c) shows the position of the T-slot washer to t a standard 7/8” T-slot table.
CALIBRATE THE DIGITAL MITER GAUGE TO THE TABLE-SAW BLADE ASSEMBLY
(Carpenter’s square, available separately, required)
NOTE:
•Alwayscalibratethedigitalmitergaugetoyourtablesaw
before using this miter gauge to guide a cut. Failure to perform the calibration may result in an inaccurate cut­ting.
•Oncethedigitalmitergaugehasbeencalibratedtoyour
table saw, no additional calibration is needed with subse­quent use on the same table saw, unless the miter gauge was calibrated to other table saws or carpenter’s square after the rst calibration.
1. Slide the gauge bar into the groove on the T-slot in the table or place the bar in the groove on a non T-slot table.
2. Fully raise the table-saw blade.
3. Loosen the locking handle.
4. Turn the miter gauge on.
3. Tighten the screw again with the hex wrench.
TURN THE DIGITAL MITER GAUGE ON AND OFF
1. Press the Power button to turn on the tool.
2. Press the Power button for about 3 seconds to turn off the tool.
3. The digital miter gauge will automatically turn itself off 5 minutes after the user stops moving the miter gauge head.
FLIP THE DISPLAY
After the digital miter gauge is turned on, briey press the Power key to ip the display.
Fig.11
Fig.12
5. Place a carpenter’s square rmly against the blade and the miter fence (Fig. 12).
6. Press the Zero button for 2 seconds; the LCD will display
0.0º. The miter gauge is now calibrated to your table saw. You may proceed to use the digital miter gauge for angle cutting.
AUDIO FEEDBACK
During operation, the digital miter gauge produces an audi­ble “click” as it swivels to the left or to the right. This feature alerts the operator that the digital miter gauge is working properly.
9
APPLICATION
°
0’52
CUT WOOD AT ANY ANGLE WITH ±0.1º AC­CURACY
WARNING: Always keep the miter fence away from the blade when guiding the cut with this digital miter gauge. Serious personal injury may result if the metal fence is cut.
NOTE:
Before making any cuts, the digital miter gauge must rst be calibrated.
1. Fit and calibrate the digital miter gauge to the table as
described in the preceding section, "CALIBRATE THE DIGITAL MITER GAUGE TO THE TABLE-SAW-BLADE ASSEMBLY.”
2. With the miter gauge bar securely in the table groove, turn
the digital miter gauge on.
3. Unlock the locking handle.
4. Swivel the miter gauge head to the desired angle, as indi-
cated in the display, and then tighten the locking handle.
USE THE PRECISION FENCE ACCESSORIES
This digital miter gauge offers a variety of precision fence accessories which will allow the user to fully utilize the miter gauge capabilities.
Fig.14
The precision stop gauge is designed for vertical precision; it allows the user to cut multiple pieces with one pass, as shown in Fig. 14.
5. Securely place the workpiece against the miter fence and
begin crosscutting, following the operating instructions for the table saw (Fig. 13).
Fig.15
Fig.13
Fig.16
The Flip Stop Gauge is a multiuse gauge, which can be used in the top fence groove and as a solid stop gauge. To cut a long workpiece, just ip it back, there is no need to detach it from the fence (Fig. 15 and 16).
10
APPLICATION
45,0°
0.0°
0.0°
Orient the magnets to the correct side
Fig.18
Micro-adjust screw
Fig.17
The Micro-adjust Gauge is designed to be used in any of the fence grooves; it can be used as a micro-adjust for the ip stop or as a positive stop gauge. To adjust the ip stop gauge, rst lock the micro-adjust gauge on the fence with the lock knob, then turn the micro-adjust screw to move the ip stop gauge left or right (Fig. 17).
SET THE TABLE-SAW BLADE TILT ANGLE
WARNING: Before setting blade-tilt angle, make sure that the ta­ble-saw switch is in the OFF position and the plug is not connected to a power source. Serious personal in­jury may result if the saw is accidentally started.
WARNING: Remove the hex wrench from the locking handle and
put it in a safe place. Serious personal injury may result if the hex wrench falls
into the table saw.
The magnetic blade attachment properly ts only the 1/2” gauge bar, so detach any gauge bar attachment that is on the gauge bar.
Use the magnetic blade attachment for table saw blades that bevel to either the the left or the right.
1. Use the 1/8-in. hex wrench (included) to loosen the set­screw in the magnetic blade attachment in the counter­clockwise direction.
2. For table saw blades that tilt "left," the magnets on the attachment need to be oriented to the right side of the gauge bar, as in Fig. 18. For table saw blades that tilt "right," the magnets need to be oriented to the left side of the gauge bar.
3. Tighten the setscrew.
4. Loosen the locking handle clockwise.
Fig.19
5. Place a carpenter’s square rmly against the magnetic attachment and the miter fence. Press the Power button to turn the digital miter gauge on. Press the Zero button for 2 seconds to calibrate the gauge: the LCD will display
0.0º (Fig. 19).
6. Remove the table-saw insert.
7. Lower the table-saw blade to its lowest setting.
8. Loosen the fence-lock knobs and slide the miter gauge head to the middle of the miter fence. Retighten the fence­lock knobs.
11
APPLICATION
0.0°
Fig.20
9. Lower the gauge bar into the table-saw-blade assembly opening and allow the magnets to attach to the blade. Always position the magnetic blade attachment close to the center of the blade to keep the gauge bar from con­tacting the lower guard. Do not tighten the locking handle (Fig. 20 and 21).
NOTE:
Be careful not to place the magnets near or on the saw blade teeth.
10. Set the blade tilt angle by using your table saw controls
to adjust the blade to the desired angle, as indicated in the miter-gauge display. If desired, ip the display by briey pressing the Power button again.
NOTE:
In the process of moving the blade, ensure that the magnets are always attached to the blade. If the magnets separate from the blade, an inaccurate setting will result.
11. Remove the miter gauge and replace the table-saw in-
sert according to the table saw’s instruction manual be­fore beginning to cut.
Fig.21
12
MAINTENANCE
This tool has been designed to be a low-maintenance tool. However, in order to maintain its performance, you must al­ways follow these simple directions.
•Avoidexposingthetooltoshock,continuousvibration,orextremehotorcoldtemperature.
•Storethetoolindoorsandinasafeplace.
•Alwayscleanthetoolwithaclean,softcloth.Ifnecessary,slightlymoistentheclothwithpurealcoholoralittlewater.
•Checkthebatteriesregularlytoavoiddeterioration.Alwaysremovethebatteriesfromthetoolifitisnotgoingtobeused
for an extended period of time.
•Replacethebatterieswhenthebatteryicondisplayedonthescreenindicatesthattheyarefullydepleted:" ".
•Donotattempttochangeanypartoftheunit.
•ToolservicemustbeperformedonlybyqualiedRepairCenter.Serviceormaintenanceperformedbyunqualiedper-
sonnel could result a risk of injury.
TROUBLESHOOTING
TROUBLE PROBABLE CAUSE SOLUTION
Batteries are installed incorrectly. Reinstall batteries with correct polarity.
The LCD screen will not turn on.
The LCD display does not operate correctly.
Inaccurate cutting angle or tilt setting.
Battery voltage is low.
The LCD screen is damaged Take tool to the Service Center.
Batteries are depleted. Replace with new batteries.
The digital miter gauge was not calibrat­ed to your table saw.
Replace with new batteries when the empty battery icon appears on LCD.
Ensure that your miter gauge has been cali­brated to the table saw prior to use
13
NOTES
14
Loading...
+ 30 hidden pages