RIDGID Compact 100-B User Manual

Pressing Tool
Français – 13
Castellano – pág. 27
WARNING!
Read this Operator’s Manual carefully before using this tool. Failure to understand and follow the contents of this manual may result in electrical shock, fire and/or serious personal injury.
Compact 100-B Manual
Ridge Tool Companyii
Compact 100-B Pressing Tool
Table of Contents
Recording Form for Machine Serial Number..............................................................................................................1
General Safety Information
Work Area Safety........................................................................................................................................................2
Electrical Safety ..........................................................................................................................................................2
Personal Safety ..........................................................................................................................................................2
Tool Use and Care......................................................................................................................................................2
Service ........................................................................................................................................................................3
Specific Safety Information
Pressing Tool Safety ..................................................................................................................................................3
Battery Safety ............................................................................................................................................................3
Description and Specifications
Description ..................................................................................................................................................................3
Specifications..............................................................................................................................................................4
Inspecting the Pressing Tool and Jaw Sets
Compact 100-B Battery Charger ................................................................................................................................4
Attaching Pressing Jaws ............................................................................................................................................4
Tool and Work Area Set-Up
Battery Charging Procedure ......................................................................................................................................5
Important Charging Notes ..........................................................................................................................................6
Battery Disposal..........................................................................................................................................................6
Nickel-Cadmium Batteries ..........................................................................................................................................6
Nickel-Metal Hydride Batteries....................................................................................................................................6
Operating Instructions
Preparing The Joint ....................................................................................................................................................7
Pressing A Fitting With Typical Scissor Jaw Set ........................................................................................................7
Inspecting The Pressed Connection ..........................................................................................................................8
Maintenance Instructions
Daily Cleaning and Lubrication ..................................................................................................................................8
Jaws............................................................................................................................................................................8
Required Maintenance at RIDGID Authorized Service Center ..................................................................................8
Accessories ..................................................................................................................................................................9
Storage ..........................................................................................................................................................................9
Service and Repair........................................................................................................................................................9
Troubleshooting..........................................................................................................................................................10
Compact 100-B Diagnostic Codes ............................................................................................................................11
Lifetime Warranty ........................................................................................................................................Back Cover
Compact 100-B Pressing Tool
Record Serial Number below and retain product serial number which is located on nameplate.
Serial No.
Pressing Tool
Compact 100-B
Ridge Tool Company2
Compact 100-B Pressing Tool
General Safety Information
WARNING! Read and understand all instructions. Failure
to follow all instructions listed below may result in electric shock, fire, and/or serious personal injury.
SAVE THESE INSTRUCTIONS!
Work Area Safety
Keep your work area clean and well lit. Cluttered
benches and dark areas invite accidents.
Do not operate tools in explosive atmospheres,
such as in the presence of flammable liquids, gases, or dust. Power tools create sparks which
may ignite the dust or fumes.
Keep by-standers, children, and visitors away while operating a tool. Distractions can cause you to lose control.
Electrical Safety
Double Insulated tools are equipped with a polar­ized plug (one blade is wider than the other). This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified elec­trician to install a polarized outlet. Do not change the plug in any way. Double Insulation eliminates
the need for the three wire grounded power cord and grounded power supply system.
Avoid body contact with grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electrical shock if your body is grounded.
Do not expose power tools to rain or wet condi- tions. Water entering a tool will increase the risk of electrical shock.
Do not abuse cord. Never use the cord to carry the
tools or pull the plug from an outlet. Keep cord away from heat, oil, sharp edges or moving parts. Replace damaged cords immediately. Damaged
cords increase the risk of electrical shock.
When operating a tool outside, use an outdoor extension cord marked “W-A” or “W”. These cords are rated for outdoor use and reduce the risk of elec­trical shock.
Use proper extension cords.
(See Chart)
Insufficient conductor size will cause excessive voltage drop, loss of power and overheating.
Personal Safety
Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use tool while tired or under the influence of drugs, alcohol, or medications. A moment of inat-
tention while operating power tools may result in seri­ous personal injury.
Dress properly. Do not wear loose clothing or
jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts. Loose clothes,
jewelry, or long hair can be caught in moving parts.
Avoid accidental starting. Carrying tools with your finger on the switch invites accidents.
Do not overreach. Keep proper footing and bal- ance at all times. Proper footing and balance enables better control of the tool in unexpected situations.
Use safety equipment. Always wear eye protec- tion. Dust mask, non-skid safety shoes, hard hat, or hearing protection must be used for appropriate con­ditions.
Tool Use and Care
Do not force tool. Use the correct tool for your application. The correct tool will do the job better
and safer at the rate for which it is designed.
Do not use tool if switch does not turn it ON or OFF. Any tool that cannot be controlled with the switch is dangerous and must be repaired.
Remove battery before making any adjustments, changing accessories or storing the tool. Such preventive safety measures reduce the risk of starting the tool accidentally.
Store idle tools out of the reach of children and other untrained persons. Tools are dangerous in the hands of untrained users.
Check for misalignment or binding of moving
parts, breakage of parts, and any other condition that may affect the tool’s operation. If damaged, have the tool serviced before using. Many acci-
dents are caused by poorly maintained tools.
Minimum Wire Gauge for Extension Cord
Nameplate
Amps
Total Length (in feet)
0 – 25 26 – 50 51 – 100 0 – 6 18 AWG 16 AWG 16 AWG 6 – 10 18 AWG 16 AWG 14 AWG
10 – 12 16 AWG 16 AWG 14 AWG 12 – 16 14 AWG 12 AWG
NOT RECOMMENDED
Ridge Tool Company 3
Use only accessories that are recommended by the manufacturer for your model. Accessories that
may be suitable for one tool may become hazardous when used on another tool.
Keep handles dry and clean; free from oil and grease. Allows for better control of the tool.
Service
Tool service must be performed only by qualified repair personnel. Service or maintenance performed
by unqualified repair personnel could result in injury.
When servicing a tool, use only identical replace-
ment parts. Follow instructions in the Maintenance Section of this manual. Use of unauthorized parts or
failure to follow Maintenance Instructions may create a risk of electrical shock or injury.
Specific Safety Information
WARNING
Read this operator’s manual, the Jaw Set operator’s manual and the fitting manufacturer’s installation instructions carefully before using the RIDGID Compact 100-B Pressing Tool. Failure to under­stand and follow the contents of these manuals and instructions may result in extensive property damage, severe personal injury, or death.
Call the Ridge Tool Company, Technical Service De­partment at (800) 519-3456 if you have any questions.
Pressing Tool Safety
Only use the Compact 100-B Pressing Tool with RIDGID Compact jaws. Other uses or modifying the
Compact 100-B Pressing Tool for other applications may damage the pressing tool, damage the jaws and/or cause personal injury.
Keep your fingers and hands away from jaws dur- ing pressing cycle. Your fingers or hands can be crushed, fractured or amputated if they become caught between the jaws or between these components and any other object.
Never attempt to repair a damaged jaw set. A jaw that has been welded, ground, drilled or modified in any manner can shatter during pressing resulting in serious injury. Discard the entire damaged jaw set. Replace with a new jaw set. Never replace individual components except for damaged jaw return springs. Please call Ridge Tool Company, Technical Services for availability.
Compact 100-B Pressing Tool
Never use tool with a switch or motor housing that is damaged. Using a tool with a cracked motor
housing or broken switch can result in electric shock and severe injury.
Selection of appropriate materials and joining methods is the responsibility of the system designer and/or installer. Before any installation is attempted, care­ful evaluation of the specific service environment, includ­ing chemical environment and service temperature, should be completed. Consult Press Fitting System manufacturer for selection information.
Battery Charger Safety
Charge only Makita®Ni-MH and Ni-Cd rechargeable batteries in the Makita®battery charger. Other types
of batteries may burst causing personal injury and damage.
Do not probe battery charger with conductive ob- jects. Shorting of battery terminals may cause sparks, burns or electrical shock.
Do not insert battery with cracked case into charg-
er. Do not operate charger if it has been dropped or damaged in any way. Damaged charger increases
the risk of electrical shock.
Do not burn batteries for any reason. Batteries explode in fire.
Charge battery cartridge in temperatures above
50°F (10°C) and below +104°F (40°C). Store tool and battery pack in locations where temperatures will not exceed +120°F (49°C). Proper care will prevent
serious damage to batteries. Improper care of batteries may result in battery leakage, electrical shock or burns.
Do not attempt to use a step-up transformer, an engine generator or DC power receptacle. May cause damage to charger resulting in electrical shock, fire or burns.
Do not allow anything to cover the charger while in use. May result in fire.
Unplug the charger when not in use. Reduces risk of injury to children and untrained persons.
Always cover the battery terminals with the battery
cover when the battery cartridge is not used.
Reduces risk of electrical shock.
Do not charge battery pack in damp or wet envi- ronment. Do not expose to rain or snow. Increases the risk of electrical shock.
CAUTION
NOTE! The Compact 100-B Pressing Tool and Compact
Jaw Sets are protected under various U.S. and international patents and patent applications.
NOTE! RIDGID jaw sets are offered in two “series”
• Standard Series
• Compact Series These jaw sets are not interchangeable. That is,
only compact series jaw sets will work with the Compact 100-B Pressing Tool. Similarly, only standard series jaw sets will work with standard series tools. Please refer to the standard series tools' (320-E, CT-400) operator's manuals for further information on these tools and jaws.
Inspecting The Compact Pressing Tool and Jaw Sets
WARNING
To prevent serious injury, inspect the Compact 100-B Pressing Tool, battery charger and Compact Jaw Sets. Never use the Compact 100-B Jaw Set with damaged or missing parts. The following inspection procedures should be performed on a daily basis:
1. Make sure the Compact 100-B Pressing Tool battery is removed.
2. Inspect the tool housing and switch for damage. Check for damage such as cracks in the tool housing and exposed wires.
3. Inspect the jaw sets. If dirty, clean jaw sets. Refer to Maintenance Section for cleaning instructions. Failure to properly maintain jaws can result in an improper connection that can lead to extensive property dam­age. If any cracks are found, discard the damaged assemblies and obtain replacement.
Always discard the entire assembly. Never replace individual components except for jaw return springs. Failure to replace the entire assembly may result in component failure and serious injury.
4. Clean any oil, grease or dirt from the tool handles. This reduces the risk of the tool slipping from your grip.
Compact 100-B Battery Charger
Inspect the power cord and plug for damage. If the cord or plug is damaged, do not use the charger until the cord is
Description, Specifications and Standard Equipment
Description
The Compact 100-B Pressing Tool, when used with appro­priate jaw sets, is designed to mechanically press fittings onto tubing to create a water-tight and permanent seal. When the switch on the Compact 100-B is depressed, an internal electric motor powers a hydraulic pump which forces fluid into the cylinder of the tool, forcing the ram for­ward and applying thousands of pounds of pressing force onto specially designed fittings.
The entire cycle duration is approximately seven (7) sec­onds. Once the cycle begins to deform a fitting, it will auto­matically continue until completion, even if the trigger switch is released. LED displays on the top of the tool indi­cate problems such as improper temperature, open jaw mounting pin or maintenance required.
Figure 1 – Compact 100-B Pressing Tool and Compact
Series Jaw Set
Specifications
Compact 100-B Pressing Tool:
Motor
Voltage ...................14.4 VDC
Amperage ...............25.6Amp
Power .....................325 Watts
Weight ........................7.5 lbs. (3.4 Kg) with Battery
5.7 lbs. (2.6 Kg) without Battery
Ram Force.....................5,400 Lbs. (24kN)
Operating Temperature
Range...............................32° F to 122° F (0° C to 50° C)
Ridge Tool Company4
Compact 100-B Pressing Tool
LED Display
Panel (Top)
Compact
Scissor Style
Jaw Set
Compact Jaw Arm
Jaw
Mounting
Pin
Battery
Tool Housing
Switch
Handle
Jaw
Sideplate
WARNING
drilled or modified in any manner can shatter during pressing, resulting in sharp flying objects, severe injury or death. Discard and replace damaged jaw sets.
5. Slide the jaw set into the pressing tool
(Figure 3)
.
6. Push the jaw set mounting pin until it clicks.
NOTE! The Compact 100-B will not work unless the pin
is fully engaged.
Tool and Work Area Set-Up
WARNING
To prevent serious injury, proper set-up of the pressing tool and work area is required. The following procedures should be followed:
1. Check work area for:
• Adequate lighting
• Flammable liquids, vapors or dust that may ignite.
Battery Charging Procedure:
WARNING
Before using the battery charger, read all the bat­tery and charger instructions.
1. Locate the charger so the cord and charger will not be stepped on, tripped over or be subjected to dam­age. Do not expose charger to wet environment such as rain or snow.
2. Charge battery cartridge in temperatures above 50°F (10°C) and below 104°F (40°C). Store tool and battery cartridge in location where temperatures do not exceed 120°F (49°C).
3. Plug the battery charger into the proper A/C voltage source. The charging light will flash in green color
(Figure 4)
.
To avoid electric shock and electrical fires, never use an extension cord that is damaged or does not meet the following requirements:
• The cord has pins on line plug that are similar in size and shape to those of the plug on the charger.
• The cord is rated as “W” or “W-A” if being used outdoors.
replaced. Inspect charger for damage. Do not use charg­er if it has received a sharp blow, been dropped or oth­erwise damaged.
Attaching Pressing Jaws
Only use RIDGID Jaw Sets. Use with the RIDGID jaw set intended for the specific fitting system and tubing material you are installing. Use of other jaw sets will result in an improper seal that could result in extensive property damage.
1. Make sure the battery is removed.
2. Pull the jaw set mounting pin to its most open position
(Figure 2).
Figure 2 – Pulling The Jaw Set Mounting Pin Out
3. If pressing tool contains a jaw set, slide it out of the pressing tool.
Figure 3 – Sliding Jaw Set Into Compact 100-B
4. Select the jaw set that corresponds to the tubing size and fitting system. Inspect the jaw set. If dirty, clean jaw sets. Refer to Maintenance section of Jaw Set Operator’s Manual for cleaning instructions.
Failure to clean jaws can result in an im­proper connection that can lead to extensive property damage. If any cracks are found, discard the damaged jaw set and obtain replacement.
A jaw that has been welded, grounded,
Ridge Tool Company 5
Compact 100-B Pressing Tool
WARNING
WARNING
WARNING
CAUTION
• The cord has sufficient wire thickness (16 AWG
below 100). If the wire thickness is too small, the cord may overheat, melting the cord’s insulation or causing nearby objects to ignite.
Do not attempt to use a step-up trans-
former, an engine generator or DC power receptacle.
Figure 4 – Battery Charger
NOTE! New batteries are not charged and must be
charged before use.
4. Insert the battery cartridge so that the plus and minus terminals on the battery cartridge are on the same sides as their respective markings on the battery charger. Insert the cartridge fully into the port so that it rests on the charger port floor.
5. When the battery cartridge is inserted, the charging light color will change from green to red and charging will begin. The charging light will remain lit steadily during charging. When charging is completed, the charging light color will change from red to green.
NOTE! Charging time will be approximately 11/4hours
for 2.6 AH Ni-MH standard equipment battery or one hour for 2.0 AH NiCd optional battery.
WARNING
Charge only Makita®batteries. Other types of bat­teries may burst causing personal injury.
6. After charging, unplug the charger from the power source. Always cover the battery terminals with the battery cover when the battery cartridge is not being used.
Important Charging Notes
1. When you charge a new battery cartridge or a battery cartridge which has not been used for a long period of time, it may not accept a full charge. This is a normal condition and does not indicate a problem. You can recharge the battery cartridge fully after discharging it completely and recharging a couple of times.
2. If you charge a battery cartridge from a just-operated
tool or a battery cartridge which has been left in a location exposed to direct sunlight or heat for a long time, the charging light may flash in red color. If this occurs, wait for a while. Charging will begin after the battery cartridge cools. The battery cartridge will cool faster if you remove the battery cartridge from the bat­tery charger.
3. If the charging light flashes alternately in green and red color, a problem exists and charging is not pos­sible. The terminals on the charger or battery cartridge are clogged with dust or the battery cartridge is worn out or damaged.
4. Batteries should be removed from the Compact 100­B Pressing Tool when the tool is being stored, espe­cially when stored for lengthy periods of time. The tool electronics represent a very slight drain on the battery when the battery is installed. Leaving a battery plugged in the tool for long periods of time may result in over­discharging a battery and can cause permanent bat­tery damage.
NOTE! Battery performance is severely reduced
when batteries are stored below 32°F (0°C). For optimal tool performance and battery life per charge in cold climates, take care to keep batteries as warm as possible. When battery temperatures are kept above 32°F (0°C), the number of press cycles is dramatically im­proved, especially on larger diameter fittings.
Other suggestions for improving battery perfor­mance:
• Use the tool to make pressed connections as soon as possible after transferring the battery from a warm storage environment to a freezing or subfreezing operating environment. Planning ahead in this manner will significantly improve the number of connections achieved before battery requires recharging.
• Be sure to fully discharge the battery before recharging.
• Follow proper recharging procedures as spelled out on pages 5-6 of this manual.
Battery Disposal
Do not attempt to disassemble the bat­tery or remove any component projecting from the battery terminals. Fire or injury may result. Prior to dis-
posal, protect exposed terminals with heavy insulating tape to prevent shorting.
Nickel-Cadmium Batteries
If equipped with nickel-cadmium battery, the battery must be collected, recycled or disposed of in an environmentally sound manner.
Ridge Tool Company6
Compact 100-B Pressing Tool
WARNING
WARNING
Ridge Tool Company 7
Figure 5 – Opening The Scissor-Style Jaw Set
6. Place open jaws around the fitting. Make sure the contour of the jaw set is properly aligned with the con­tour of the fitting as specified in Fitting Systems oper­ator's manual
(Figure 6).
Figure 6 – Placing Scissor-Style Jaw Set Around Fitting
7. Make sure the tool is square to the tubing and depress the switch
(Figure 7)
. The pressing cycle takes about seven (7) seconds. Once a press cycle begins and the rollers contact the jaw arms, the tool will lock-on and automatically complete the press cycle. Releasing the trigger will not stop the tool once the pressing process has begun. This assures consistent, repeat­able press joint integrity. Releasing the trigger before the pressing process begins will cause the rollers to automatically retract to the starting position.
To avoid pinch point injuries, keep fingers
away from jaws.
Figure 7 – Compact 100-B Tool Square To Tubing
Please call 1-800-8-BATTERY for information on Ni-Cd bat­tery recycling and disposal bans/restrictions in your area.
Nickel-Metal Hydride Batteries
If equipped with a nickel-metal hydride battery, the battery can be disposed of in a municipal solid waste stream.
Contact your local government for disposal or recycling practices in your area.
Operating Instructions
WARNING
The Compact 100-B is designed for use only with RIDGID Compact Jaw Sets. Use the RIDGID Compact Jaw intended for the specific fitting sys­tem and tubing material you are installing.
Keep fingers and hands away from jaws during pressing cycle. Always wear eye protection to pro­tect your eyes from dirt and other foreign objects.
Preparing the Joint
1. See appropriate Fitting Systems operator's manual for proper joint preparations, prior to pressing.
Pressing A Fitting With Typical Scissor Jaw Set
1. Make sure the Compact 100-B Pressing Tool has the correct jaw set installed.
2. Insert fully charged battery into the base of the handle.
3. Depress ON/OFF button on display panel one time to turn tool ON. All three light emitting diodes (LED’s) will blink once. Then, the green LED should be solid illu­minated indicating the tool is ready to press.
NOTE! Tool will automatically turn off if left unused for ten
(10) minutes. To restart tool, it is necessary to once again depress the ON/OFF button on the top display panel.
4. Make sure the tubing is inserted to the proper depth in fitting, as specified in Fitting Systems operator's manual.
5. Squeeze jaw arms to open the jaw set
(Figure 5).
Compact 100-B Pressing Tool
WARNING
NOTE! If yellow LED service indicator blinks, the tool
should be sent to a RIDGID Authorized Service Center for required maintenance. The tool will not run if it is not maintained within 2,000 cycles after the first blinking yellow LED.
8. Press jaw arms to open the jaw set.
9. Remove the Compact 100-B Tool from tube.
Avoid sharp edges that may have formed on
the fitting during the pressing operation.
Inspecting The Pressed Connection
CAUTION
The Compact 100-B Pressing Tool will turn off auto­matically if the battery is too low to successfully complete a pressed connection. This will be indi­cated by five blinks of red and green LED’s. After the blinking red and green LED’s, the tool will auto­matically shut off. A fully charged battery should be inserted in the tool and the pressed connection should be repeated as indicated above. To retract the rollers and remove the tool from the fitting if battery dies or tool malfunctions during pressed connection, it is necessary to press the pressure re­lease black button on the right hand side of the tool.
1. Inspect the pressed fitting. Look for the following:
• misaligned tubes
• not fully inserted tubes, double check depth marks
• incorrect jaw alignment with the fitting
• any other issues per the fitting manufacturer.
If one or more of these problems are found then a new section of tubing and a new fitting will have to be prepared, inserted and pressed.
2. Test system in accordance with normal practice and local codes.
Maintenance Instructions
WARNING
Make sure battery is removed from tool before per­forming maintenance or making any adjustment.
Compact 100-B Pressing Tools
Daily Cleaning and Lubrication
1. Wipe the tool with a clean dry cloth.
2. Inspect the jaw mounting pin and lubricate the pin with silicone lubricant as needed.
Jaws
1. Inspect the jaws inside diameter daily. If rusty, dirty or
if there is evidence of copper or bronze fitting materi­al building up on the jaw or ring inside diameter, (build-up is most likely to occur near the tips of scissor style jaws as shown in
Figure 8
) clean with fine grade ScotchBrite®(ScotchBrite®is a registered trademark of 3M Company) metal polishing pads (or equivalent), steel wool or a steel bristle wire brush. Emery cloth,
sandpaper or other similar abrasive materials should not be used since they may damage criti­cal press jaw dimensions.
Figure 8 – Copper Material Build-Up Requiring Jaw
Cleaning
2. Pivot pins on jaws should be cleaned and lubricated at least once a year with a general purpose “wheel bearing” type grease. A light coating on the pins and bores is sufficient.
3. Jaws and sideplates should be visually inspected daily for obvious cracks or other signs of wear or damage. If cracks are visible in any parts, they should be discarded and replaced.
WARNING
A jaw component that has been welded, ground, drilled or modified in any manner can shatter during pressing, resulting in sharp flying objects, severe injury or death. Discard and replace damaged jaws, press rings or ring actuators.
4. Check return springs in press jaws with each use. Jaws should open and close freely with only moder­ate finger effort required.
Required Maintenance at RIDGID Authorized Service Center
After 20,000 cycles, the tool will show a blinking yellow LED on the display panel as long as the tool is turned on to indicate that it is time for maintenance and recalibration. The tool will not run if it is not maintained within 2,000 more cycles after the yellow blinking LED begins. The dis­play panel will show a solid yellow LED. This mandatory maintenance is necessary to assure that the tool remains in good working condition and provides consistent press joints.
Ridge Tool Company8
Compact 100-B Pressing Tool
CAUTION
Other suggestions for improving battery perfor­mance:
• Use the tool to make pressed connections as soon as possible after transferring the battery from a warm storage environment to a freezing or subfreezing operating environment. Planning ahead in this manner will significantly improve the number of connections achieved before battery requires recharging.
• Be sure to fully discharge the battery before recharging.
• Follow proper recharging procedures as spelled out on pages 5-6 of this manual.
Service and Repair
Service and repair on this Compact 100-B Pressing Tool must be performed by a RIDGID Authorized Service Center. The tool fasteners have been marked to indicate if service has been performed by unauthorized individuals. Improper service or repair may lead to exten­sive property damage, serious injury or death.
For any repairs or maintenance, contact the Ridge Tool Company, Technical Service Department at (800) 519­3456 or www.ridgid.com for nearest authorized service outlet.
If you have any questions regarding the service or repair of this machine, call or write to:
Ridge Tool Company Technical Service Department 400 Clark Street Elyria, Ohio 44035-6001 Tel: (800) 519-3456 E-mail: TechServices@ridgid.com
For name and address of your nearest Independent Authorized Service Center, contact the Ridge Tool Com­pany at (800) 519-3456 or http://www.ridgid.com
Accessories
Only the following products have been designed to function with the Compact 100-B Pressing Tool. Other accessories suitable for use with other tools may become hazardous and/or produce bad presses when used with the Compact 100-B. Use only accessories listed below.
Fittings:
Refer to Fitting Systems Operator’s Manual for a list of available fittings for specific fitting systems.
Storage
Place the tool and jaws in carrying case. 100-B should be stored above 32°F (0°C) and below 122°F (50°C). The tool temperature sensor will not allow the tool to turn on if oil temperature is not within this temperature range. This will be indicated by a red blinking LED on the display panel.
Store the carrying case in a dry, secured, locked area that is out of reach of children and people unfamiliar with the Compact 100-B Pressing Tool. The tool is dangerous in the hands of untrained users.
NOTE! Battery performance is severely reduced
when batteries are stored below 32°F (0°C). For optimal tool performance and battery life per charge in cold climates, take care to keep batteries as warm as possible. When battery temperatures are kept above 32°F (0°C), the number of press cycles is dramatically im­proved, especially on larger diameter fittings.
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Compact 100-B Pressing Tool
Catalog
No. Description
12683 14.4V Battery Pack (Original Equipment
Replacement Battery 2.6 Ah Ni-MH)
83407 14.4V Battery Pack (Optional 2.0 Ah Ni-Cd
Battery) 83417 115V Charger 84112 230V Charger 16818 Carrying Case (Plastic)
RIDGID Compact Series Jaw Sets
Compact 100-B Press Tool Accessories
WARNING
WARNING
Ridge Tool Company10
Compact 100-B Pressing Tool
SYMPTOM POSSIBLE REASONS SOLUTION
Tool will not turn ON when ON/OFF button on display panel is pressed.
Tool turns OFF either when trigger is de­pressed or in the middle of a press cycle. Red LED alarm blinks 5 times then the tool shuts off automatically.
Yellow LED blinks repeatedly as long as tool is turned ON and tool functions properly.
Yellow LED glows con­tinuously and tool will not begin press cycle when trigger switch is depressed.
Red LED blinks repeated­ly and tool will not begin press cycle when trigger switch is depressed.
Red LED and yellow LED both glow continuously when tool is turned ON.
Troubleshooting
Battery is completely discharged or battery has failed.
Battery not properly inserted into handle of tool.
Battery is too low.
Battery is too cold.
Scheduled maintenance/recalibration is required after 20,000 presses.
Scheduled maintenance/recalibration is manda­tory after 22,000 presses. Tool is “locked” and will not function until tool is serviced.
Jaw mounting pin not fully closed.
Temperature out of range.
Tool malfunction detected.
Insert fully charged battery/recharge dead battery.
Check to assure battery is fully inserted.
Insert fully charged battery/recharge dead battery.
Warm battery to range of 32°F (0°C) to 122°F (50°C).
NOTE! Fitting must be repressed if tool stops
in the middle of a press cycle. Failure to do so may result in a leaking fitting.
Contact Ridge Tool Company, Technical Service Department at (800) 519-3456 for nearest Authorized Service outlet.
Contact Ridge Tool Company, Technical Service Department at (800) 519-3456 for nearest Authorized Service outlet.
Insert jaw mounting pin to the fully closed position.
Bring tool and battery to the range of 32°F (0°C) to 122°F (50°C).
Remove and reinsert fully charged battery. If LED’s continue to glow, contact Ridge Tool Company, Technical Service Department at (800) 519-3456 for nearest Authorized Service outlet.
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Compact 100-B Pressing Tool
Compact 100-B Diagnostic Codes
SERVICE
YELLOW SERVICE MAINTENANCE REQUIRED
SOLID LIGHT BLINKING
LIGHT
TEMPERATURE
RED JAW PIN OPEN
LOW BATTERY
GREEN
LED DISPLAY
GREEN RED YELLOW MEANING ACTION
Blink 1x Blink 1x Blink 1x Power-up light check.
Solid Operate mode. Tool is ready to press. Solid Blinking Jaw pin open. Check jaw mounting pin to assure fully inserted.
Temperature out of range. Bring tool battery to range >32°F or <122°F
Blink 5x Blink 5x Low Battery. Replace or recharge battery. NOTE! Repeat Press.
Solid Blinking Maintenance due (>20,000 presses). Contact Ridge Tool Company, Technical Service
Department at (800) 519-3456 for nearest Authorized Service outlet.
Solid Solid Maintenance required (>22,000 presses). Contact Ridge Tool Company, Technical Service
Department at (800) 519-3456 for nearest Authorized Service outlet.
Solid Solid Tool locked due to malfunctions. Remove and replace battery. If still locked, contact Ridge
Tool Company, Technical Service Department at (800) 519-3456 for nearest Authorized Service outlet.
Blink Blink Tool overheated/excessive current draw due to Allow tool to cool for 20 seconds. If condition occurs
20 Sec 20 Sec. tool malfunction. repeatedly, contact Ridge Tool Company, Technical Service
Department at (800) 519-3456 for nearest Authorized Service outlet.
SOLID LIGHT BLINKING
LIGHT
ON/OFF
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