RIDGID Combo Roll Groover User Manual [en, ru, de, es, fr, it, cs, pl]

Combo
Roll
Groover
GB p.1
FR p.23 ES p.47
DE p.70
NL p.92
IT p.114 PT p.136 SV p.158
DA p.180
NO p.224 RU p.246 HR p.268 RO p.290
CZ p.312
HU p.334
EL p.356 PL p.378 TU p.400 SL p.422
SK p.444 SB p.466
RIDGE TOOL COMPANY
975
Combo Roll Groover
975 Combo Roll Groover
Table of Contents
Safety Symbols..............................................................................................................................................................2
General Safety Rules
Work Area Safety........................................................................................................................................................2
Electrical Safety..........................................................................................................................................................2
Personal Safety ..........................................................................................................................................................3
Tool Use and Care......................................................................................................................................................3
Service........................................................................................................................................................................3
Specific Safety Information
Roll Groover Safety ....................................................................................................................................................4
Roll Groover Safety When Used With A Power Drive/Threading Machine ................................................................4
Roll Groover Safety When Used In Place ..................................................................................................................4
Description, Specifications and Standard Equipment
Description..................................................................................................................................................................4
Specifications..............................................................................................................................................................5
Standard Equipment ..................................................................................................................................................5
Roll Groover Inspection................................................................................................................................................5
Machine and Work Area Set-Up For Power Driven Applications
Mounting The 975 Combo Groover Onto A RIDGID 300 Power Drive ......................................................................7
Mounting The 975 Combo Groover Onto A RIDGID 300 Compact Threading Machine ............................................7
Completing Set Up......................................................................................................................................................8
Pipe Preparation ........................................................................................................................................................9
Pipe Set Up In Roll Groover......................................................................................................................................10
Operating The 975 Combo Roll Groover With A Power Drive/Threading Machine
Setting/Measuring The Groove Diameter ................................................................................................................10
Forming The Roll Groove..........................................................................................................................................11
Setting The Groove Diameter For Copper Tubing....................................................................................................12
975 Combo Roll Groover Tracking Tips....................................................................................................................12
Machine and Work Area Set Up For In Place Applications
Pipe Preparation ......................................................................................................................................................14
Mounting The Roll Groover To The Pipe..................................................................................................................14
Operating The 975 Combo Roll Groover In Place
Setting/Measuring The Groove Diameter ................................................................................................................15
Forming The Roll Groove..........................................................................................................................................16
Maintenance Instructions
Lubrication ................................................................................................................................................................16
Cleaning....................................................................................................................................................................17
Changing Roll Sets ..................................................................................................................................................17
Accessories ................................................................................................................................................................18
Machine Storage..........................................................................................................................................................18
Service and Repair......................................................................................................................................................18
Table I. Standard Roll Groove Specifications ..........................................................................................................19
Table II. Pipe Maximum and Minimum Wall Thickness............................................................................................19
Table III. Copper Roll Groove Specifications............................................................................................................20
Troubleshooting ....................................................................................................................................................20-21
Lifetime Warranty ........................................................................................................................................Back Cover
1
Ridge Tool Company
975 Combo Roll Groover
Safety Symbols
In this operator’s manual and on the product, safety symbols and signal words are used to communicate important safe­ty information. This section is provided to improve understanding of these signal words and symbols.
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
DANGER
WARNING
CAUTION
NOTICE
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury. WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE indicates information that relates to the protection of property.
This symbol means read the operator’s manual carefully before using the equipment. The operator’s manual contains important information on the safe and proper operation of the equipment.
This symbol means always wear safety glasses with side shields or goggles when handling or using this equipment to reduce the risk of eye injury.
This symbol indicates the risk of fingers and hands being crushed between the groove rolls.
This symbol indicates the risk of hands, fingers, legs, clothes and other objects catching and/or wrapping on rotating shafts causing crushing or striking injuries.
This symbol indicates that a drill, impact tool, or other power tool should not be used to drive this device when used in place.
This symbol indicates the risk of machine tipping, causing striking or crushing injuries.
This symbol means always use a foot switch when using a threading machine/power drive.
This symbol means wear a hard hat when working overhead to reduce the risk of head injury.
General Safety Rules
WARNING
Read and understand all instructions. Failure to follow all instructions listed below may result in electric shock, fire, and/or serious personal injury.
SAVE THESE INSTRUCTIONS!
The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
Work Area Safety
Keep your work area clean and well lit. Cluttered or dark areas invite accidents.
Do not operate power tools in explosive atmo-
spheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks
which may ignite the dust or fumes.
Keep children and by-standers away while oper- ating a power tool. Distractions can cause you to lose control.
Keep floors dry and free of slippery materials such as oil. Slippery floors invite accidents.
Guard or barricade the area when work piece ex- tends beyond machine. A guard or barricade that provides a minimum of three (3) feet clearance around the work piece will reduce the risk of entanglement.
Electrical Safety
Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adap­ter plugs with earthed (grounded) power tools.
Unmodified plugs and matching outlets will reduce risk of electric shock.
Avoid body contact with earthed or grounded sur-
faces such as pipes, radiators, ranges and refrig­erators. There is an increased risk of electrical shock
if your body is earthed or grounded.
Do not expose power tools to rain or wet condi- tions. Water entering a power tool will increase the risk of electrical shock.
2 Ridge Tool Company
975 Combo Roll Groover
Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or enta ngled cords i ncrease
the risk of electric shock.
When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of elec­tric shock.
If operating a power tool in a damp location is
unavoidable, use a ground fault circuit interrupter (GFCI) protected supply. Use of an GFCI reduces the
risk of electric shock.
Personal Safety
Stay alert, watch what you are doing and use com­mon sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol, or medication. A
moment of inattention while operating power tools may result in serious personal injury.
Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
Prevent unintentional starting. Ensure the switch
is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the
switch or energizing power tools that have the switch on invites accidents.
Remove any adjusting key or wrench before turn- ing the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in per­sonal injury.
Tool Use and Care
Do not force tool. Use the correct tool for your application. The correct tool will do the job better
and safer at the rate for which it is designed.
Do not use tool if the switch does not turn it ON and OFF. Any tool that cannot be controlled with the switch is dangerous and must be repaired.
Disconnect the plug from the power source and/or
the battery pack from the tool before making any adjustments, changing accessories, or storing tools. Such preventive safety measures reduce the risk
of starting the tool accidentally.
Store idle tools out of the reach of children and
do not allow persons unfamiliar with the tool or these instructions to operate the tool. Tools are
dangerous in the hands of untrained users.
Maintain tools. Check for misalignment or binding
of moving parts, breakage of parts and any other condition that may affect the tool’s operation. If damaged, have the tool repaired before use. Many
accidents are caused by poorly maintained tools.
Use only accessories that are recommended for your tool. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
Keep handles dry and clean; free from oil and grease. Allows for better control of the tool.
Service
Have your tool serviced by a qualified repair per­son using only identical replacement parts. This will
ensure that the safety of the tool is maintained.
Specific Safety Information
Do not overreach. Keep proper footing and bal­ance at all times. This enables better control of the
power tool in unexpected situations.
Dress properly. Do not wear loose clothing or
jewelry. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long
hair can be caught in moving parts.
If devices are provided for the connection of dust
extraction and collection facilities, ensure these are connected and properly used. Use of dust collection
can reduce dust-related hazards.
Ridge Tool Company 3
WARNING
This section contains important safety information that is specific to this tool.
Read these precautions carefully before using the 975 Combo Roll Groover to reduce the risk of seri­ous personal injury.
SAVE THESE INSTRUCTIONS!
Contact Ridge Tool Technical Service Department at (800) 519-3456 or techservices@ridgid.com if you have any questions.
975 Combo Roll Groover
Roll Groover Safety
Do not wear loose clothing. Keep sleeves and
jackets buttoned. Do not reach across the machine or pipe. Clothing can be caught by the pipe or other
rotating parts, resulting in entanglement and serious injury.
Keep hands away from grooving rolls. Do not
groove pipe shorter than specified. Do not wear loose fitting gloves. Fingers can be crushed between
groove rolls or between groove roll and pipe.
Keep hands away from ends of pipe. Do not reach inside pipe. Burrs and sharp edges can catch and cut. Fingers can be crushed between groove rolls or between groove roll and pipe.
Properly prepare and handle pipe. Burrs and sharp edges can catch and cut.
Properly support the pipe. This will help to prevent the tipping of the pipe and equipment.
Read and understand this operator’s manual, the
appropriate power drive or threading machine operator’s manual, the fitting manufacturer’s instal­lation instructions and the instructions for any other equipment used with this tool before oper­ating the RIDGID®975 Combo Roll Groover. Failure
to follow all instructions may result in property damage and/or serious personal injury.
Always wear appropriate personal protective equip-
ment while setting up and using the RIDGID 975 Combo Roll Groover. Appropriate personal protective
equipment always includes eye protection and may include equipment such as tight fitting leather gloves, steel toed footwear, and a hardhat.
Only use roll groover to groove pipe of recom-
mended sizes and types according to these in­structions. Other uses or modifying the roll groover for
other applications may increase the risk of injury.
Roll Groover Safety When Used With A Power Drive/Threading Machine
Only use the RIDGID 300 Power Drive or the 300 Compact Threading Machine with this 975 Combo Roll Groover. Use of other power sources will result in
improper set up and could cause tipping or other issues.
Do not use this roll groover with a power drive or
threading machine that does not have a foot switch. Never block a foot switch so that it does not control the power drive. A foot switch provides
better control by letting you shut off the power drive motor by removing your foot. If clothing should become
caught in the machine and power is maintained to the motor, the clothing will be pulled into the machine. This machine has high torque and can cause the clothing to bind around your arm or other body parts with enough force to crush or break bones or cause striking or other injuries.
One person must control both the grooving pro-
cess and the foot switch. Do not operate with more than one person. In case of entanglement, the oper-
ator must be in control of the foot switch.
Only use power drives and threading machines with a rotational speed of 57 rpm or less. Higher speed machines increase the risk of injury.
Be sure the roll groover is properly set up and
secured to the power drive/threading machine. Be sure the machine, stand, groover and pipe are stable. This will help prevent tipping of the equip-
ment and pipe.
Roll Groover Safety When Used In Place
Only drive manually when used for in place appli­cations. Do not use powered devices (such as drills or impact tools) to drive the roll groover when used in place. Use of powered devices can
damage the Groove and increase the risk of injury.
When working overhead, all personnel should
wear hard hats and be clear of the area below.
Prevents serious injuries if roll groover, pipe or other objects fall.
Description, Specifications and Standard Equipment
Description
The RIDGID®975 Combo Roll Groover forms rolled grooves in steel, aluminum and PVC pipe and will groove 11/4" to 6" diameter pipe, schedule 10 and schedule 40. It is also designed to groove 11/4" to 6" schedule 10 and 11/4" to 2" schedule 40 stainless steel pipe. It can also be adapted for 2" - 8" Type K, L,M and DWV copper tube with a roll set change. The grooves are formed by mechanically advancing a grooving roll into the pipe which is supported by a drive roll. The only adjustment necessary is for the depth of the groove.
The unit is specifically designed to be used either in place or with the RIDGID Model 300 Power Drive (38 and 57 RPM Models). With the appropriate adapter (cat. #67662), the unit can work with the RIDGID Model 300 Compact Threading Machine. The 975 Combo Roll Groover includes a patented groove depth gauge to aid in groove set up and patented features to improve tracking during use.
Ridge Tool Company4
975 Combo Roll Groover
The 975 Combo Roll Groover is a portable unit intended for occasional use on the job site and should not be used for high volume work or for production work in a pipe fab­rication shop.
NOTICE
When properly used, the Model 975 Combo Roll Groover makes grooves 2" - 6" that are dimensionally within the specifications of AWWA C606-06. Selection of appropriate materials and joining methods is the respon­sibility of the system designer and/or installer. Before any installation is attempted, careful evaluation of the specific service environment, including chemical environment and service temperature, should be completed.
Specifications
Capacity ........................11/4" – 6" Schedule 10 and
Schedule 40 Steel Pipe With Roll Change: 2"- 8" Cop­per Tube, Type K, L ,M & DWV
Groove Diameter
Adjustment ....................Adjusting Screw And Groove
Depth Gauge
Actuation .......................Feed Screw with 1/2" Ratchet
Wrench
Power Drive Mounting...RIDGID 300 Power Drive (38
and 57 RPM Model Only) RIDGID 300 Compact Thread-
ing Machine (with adapter)
Weight............................27.6 lbs.
The 975 Combo Roll Groover is protected under U.S. and International patents, including patents 6,272,895 and 6,591,652.
Standard Equipment
11/4" – 6" Schedule 10 & 40 Groove and Drive Rolls Ratchet Wrench (1/2" Drive) with Button Release Locking Extension Drive Support Arms Integral Index Depth Gauge
Roll Groover Inspection
WARNING
Before each use, inspect your roll groover and correct any problems to reduce the risk of serious injury from crushing injuries and other causes and prevent roll groover damage.
Do not use this roll groover with a power drive/­threading machine that does not have a foot switch.
1. If the roll groover is installed on a power drive or threading machine, make sure that the machine is unplugged and that the REV/OFF/FOR switch is in the OFF position. Inspect and maintain the power drive/­threading machine as directed in the machine’s oper­ator’s manual. Failure to properly inspect and maintain equipment can result in serious injury and property damage. Make sure that that a foot switch is present and properly operating. Do not use this roll groover without a foot switch.
Slide Block
Groove Roll Shaft
Groove Roll
Drive Shaft Cover Plate
Ratchet
Figure 1 – 975 Combo Roll Groover
Feedscrew
Adjusting Screw
Groove Depth
Gauge
Support Arm
Base
Extension
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2. Clean any oil, grease or dirt from the roll groover, including the carry handle, and the ratchet used to activate the roll groover. This reduces the risk of injury due to the groover or ratchet slipping from your grip during use and allows easier inspection.
3. Make sure that the support arms are tight in the body of the roll groover.
4. Inspect the roll groover for any broken, missing, mis­arranged or binding parts or any other condition that may prevent the safe and normal operation. Make sure that the groove roll and drive shaft turn freely.
5. Check that the warning label is present and firmly attached.
See Figure 2
for the location of the warning
label.
6. If the drive shaft knurls are dirty, clean with a wire brush. Dirty knurls can cause pipe slippage and track­ing issues during grooving.
975 Combo Roll Groover
7. Inspect the groove roll and drive shaft for cracks, wear or other signs of damage. Damaged groove rolls and drive shafts can cause pipe slippage, poor quality grooves, or cause failure during use.
8. Inspect the ratchet and extension for proper operation. Make sure that the ratchet operates smoothly and consistently in both directions. Press the release but­ton in the center of the ratchet head and install on the feedscrew. The ratchet should firmly lock into position. The ratchet should also lock securely into the exten­sion and the extension should securely lock into the manual drive square at the back of the roll groover. This helps to prevent the ratchet and extension from coming loose from the roll groover in use. If using a different ratchet, wrench or extension that does not lock to the roll groover, be aware that it could come loose during use.
If any problems are found, do not use the machine until the problems have been corrected.
9. Lubricate the roll groover per the maintenance instruc­tions in this manual. Wipe any excess grease from the roll groover.
10. If any other equipment is being used, inspect and maintain to make sure it is functioning properly.
Machine and Work Area Set-Up For Power Driven Applications
WARNING
Always wear eye protection to protect your eyes against dirt and foreign objects. Wear steel toe footwear to protect feet from tipping tools and falling pipe.
Do not use this roll groover with a power drive or threading machine that does not have a foot switch. Never block a foot switch so that it does not control the power drive. A foot switch provides better con­trol by letting you shut off the power drive motor by removing your foot. If clothing should become caught in the machine and power is maintained to the power drive motor, the clothing will be pulled into the machine. This machine has high torque and can cause the clothing to bind around your arm or other body parts with enough force to crush or break bones or cause striking or other injuries.
Set up the roll groover and the work area according to these procedures to reduce the risk of injury from electric shock, fire, machine tipping, entan­glement, crushing and other causes, and prevent roll groover damage.
Warning Label
Figure 2 – 975 Combo Roll Groover Warning Label
Grease
Fittings
1. Locate a work area that has the following:
• Adequate lighting.
• No flammable liquids, vapors or dust that may ignite. If present, do not work in area until sources have been identified and corrected. Power Drives and threading machines are not explosion proof, and can cause sparks.
• Clear, level, stable and dry location for all of the equipment and the operator. Do not use the equip­ment while standing in water.
• Properly grounded electrical outlet. A three prong or GFCI outlet may not be properly grounded. If in doubt, have outlet inspected by a licensed elec­trician.
• Clear path to the electrical outlet that does not contain any potential sources of damage to the power cord.
2. Clean up the work area prior to setting up any equip­ment. Always wipe up any oil that may be present.
3. Inspect the pipe to be grooved and confirm that the 975 Combo Roll Groover is the correct tool for the job. The 975 Combo Roll Groover is designed to groove schedule 10 and 40 steel, aluminum, and PVC pipe in 11/4" to 6" sizes. It is also designed to groove 11/4" to 6"
Ridge Tool Company6
1
schedule 10 and 1
/4" to 2" schedule 40 stainless steel pipe. With a roll set change, it can be used to groove 2" - 8" Type K, L, M and DWV copper tube.
The 975 Combo Roll Groover can be used for in place applications (pipe that is in place or mounted in a vise) or with a RIDGID 300 Power Drive or 300 Compact Threading Machine for powered applications on the job site. The 975 Combo Roll Groover is not intended for production type applications.
Roll groovers for other applications can be found by consulting the Ridge Tool catalog, on line at www.RIDGID.com, or by calling Ridge Tool Technical Services at 800-519-3456.
NOTICE
Use of roll sets (groove roll and driveshaft) on both carbon and stainless steel pipe can lead to con­tamination of the stainless steel material. This contamina­tion could cause corrosion and premature pipe failure. To prevent ferrous contamination of stainless steel pipe, use roll sets dedicated for stainless steel roll grooving. Alternately, a stainless steel wire brush may be used to thoroughly clean the roll set when switching between materials.
4. Make sure the power drive/threading machine has been inspected per it’s manual. Confirm the presence of a foot switch and make sure that the FOR/OFF/­REV switch is in the OFF position. Set up the power drive/threading machine as directed in it’s manual. Make sure that the machine and stand are stable and do not wobble.
5. Fully open the chuck of the power drive/threading machine.
6. Confirm that the 975 Combo Roll Groover has been inspected and has the appropriate roll set installed.
975 Combo Roll Groover
Figure 3 – Mounting 975 Combo Roll Groover Into 300
Power Drive Chuck
Mounting The 975 Combo Groover Onto A RIDGID 300 Compact Threading Machine
When using the 975 Combo Roll Groover with a 300 Compact Threading Machine, an adapter kit (Catalog Number 67662) must be used. This adapter kit properly positions the 975 Combo Roll Groover relative to the threading machine and stand and to allow the complete range of sizes to be grooved. Do not try to use the 975 Combo Groover with any other threading machine, as tip­ping or other issues may result.
1. Install the drive bar adapter onto the roll groover drive shaft flats on the roll groover drive shaft and firmly tighten.
(See Figure 4)
. Align set screws with the
Mounting The 975 Combo Groover Onto A RIDGID 300 Power Drive
1. If the power drive to be used is equipped with a car­riage or other attachments, remove them from the power drive. Make sure the power drive support arms are fully forward and fixed in position.
2. Place the support arms of the roll groover onto the support arms of the power drive and the end of the roll groover driveshaft in the chuck of the machine. Close and tighten the power drive chuck onto the flats of the driveshaft. Make sure that the driveshaft is centered in the chuck. Use repeated and forceful counter­clockwise spins of the speed chuck hammerwheel to securely grip the driveshaft
(Figure 3)
.
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Figure 4 – Installing Drive Bar Adapter
2. Move carriage on the 300 Compact Threading Ma­chine as close to the machine chuck as possible. Move the cutter, reamer and die head in to the posi­tion away from the operator, so they are out of the way. Position reamer cone inside of die head.
975 Combo Roll Groover
3. Place the adapter bracket over the end of rails of the 300 Compact
(as shown in Figure 5)
and lock into
place with the attached pin
Figure 5 – Installing Adapter Bracket
4. Place the 975 support arms on the arms of the adapter bracket with the drive bar adapter in the chuck of the machine. Close and tighten the threading machine chuck onto the drive bar adapter. Make sure that the drive bar is centered in the chuck. Use repeated and forceful counterclockwise spins of the speed chuck hammerwheel to securely grip the drive bar.
• Control the ON/OFF action of the foot switch and quickly release the foot switch if needed.
• Have convenient access to the roll groover, pipe and ratchet wrench without reaching over the roll groover.
Figure 6 – 975 Combo Roll Groover Properly Mounted
On 300 Compact Threading Machine
Completing Set Up
1. Position the foot switch so that the operator can con­trol the power drive/threading machine, the roll groover and the pipe to be grooved. As shown in
Figure 6
• Stand facing the roll groover with access to (on the
, the position should allow the operator to:
same side as) the FOR/OFF/REV switch.
Figure 7 – Operator Position
2. Run the power cord along the previously identified clear path. With dry hands plug the power drive into the properly grounded outlet. Keep all connections dry and off the ground. If the power cord is not long enough use an extension cord that :
• Is in good condition
• Has a three prong plug similar to that on the power
drive
• Is rated for outdoor use and contains a W or W-A in
the cord designation (i.e. SOW)
• Has sufficient wire size (14 AWG for 25' or less, 12
AWG for 25' – 50' long). Undersized wires can overheat, melting the insulation or causing a fire or other damage.
3. Check the power drive/threading machine to make sure that it is operating correctly:
• Move the switch to the FOR (Forward) position.
Press and release the foot switch. Confirm that the driveshaft rotates in a counter-clockwise direc­tion as you face the front chuck. If the unit does not
Ridge Tool Company8
975 Combo Roll Groover
rotate in the correct direction or the foot switch does not control the machine operation, do not use the machine until it has been repaired.
• Depress and hold the foot switch. Check the rota­tional speed of the unit. Inspect the moving parts for misalignment, binding, odd noises or any other unusual conditions. Release foot switch. If the rota­tional speed exceeds 57 rpm, do not use the unit for roll grooving. Higher speeds may increase the risk of injury. If unusual conditions are found, do not use the equipment until it has been repaired.
• Move the switch to the REV (reverse) position. Press and release the foot switch. Confirm that the driveshaft rotates in a clockwise direction as you face the front of the chuck. If the unit does not rotate in the correct direction, do not use the machine until it has been repaired.
• Move the switch to the OFF position. With dry hands unplug the machine.
Pipe Preparation
NOTICE
follow grooved coupling manufacturer’s specific recom­mendations for pipe end preparation. Failure to follow the grooved coupling manufacturer’s recommendations may lead to an improper connection and cause leaks.
1. Cut pipe to proper length. Be aware of the minimum lengths of pipe that can be grooved for each size of pipe imum length increases the risk of injury from crushed fingers and entanglement.
Make sure pipe end is cut square and free of burrs. Burrs can catch or cut gloves or fingers during groov­ing. Cut off method and large burrs can effect the quality of the groove made and the tracking of the Groove. Do not attempt to groove pipe that has been cut with a torch.
These are generalized instructions. Always
(See Chart A)
. Grooving pipe shorter than min-
2. Make sure to have appropriate support available for the pipe you are going to be grooving.
Chart A
lists the maximum length of pipe to be grooved using a single pipe stand. Longer lengths of pipe should be supported with at least two pipe stands. Failure to properly support the pipe may allow the pipe or the pipe and machine to tip and fall. Do not groove pipe shorter than the minimum length.
Nom. Min. Max. Nom. Min. Max.
Size Length Length Size Length Length
1 8 36 4 8 36
1
4
/
1
1
2
1
/
2 8 36 6 O.D. 10 30
1
2
2
/
3 8 36
1
2
3
/
Chart A – Minimum/Maximum Pipe Length To Be Grooved
8 36 41/ 8 36 5 8 32
8 36 6 10 28 8 36
With One Stand (All Dimensions In Inches)
2
8 32
3. Place the required pipe stands in front of the roll groover. For lengths supported by a single stand, the stand should be placed slightly more than half the length of the pipe from the roll groover cover plate. For lengths of pipe requiring more than one stand, the stands should be placed 1/4of the pipe length from the ends of the pipe. It may be appropriate to use more stands in some situations. Stand height should be adjusted so that the pipe can fit over the drive roll.
4. Make sure that the groove roll has been retracted enough to allow the pipe to be placed over the drive shaft. If needed, turn the feedscrew counter-clockwise to raise the groove roll.
5. Place the pipe end over the driveshaft and set the pipe down onto the pipe stand(s). Make sure the pipe is stable.
2. All internal/external weld beads, flash, or seams must be ground flush at least 2" back from the end of the pipe. Do not cut flats into gasket seat area, this could cause leaks.
3. Remove all scale, dirt, rust and other contaminants at least 2" back from the end of the pipe. Contaminants can clog the drive knurls and prevent proper driving and tracking of the pipe while grooving.
Pipe Set Up In Roll Groover
1. Confirm that the power drive switch/threading ma­chine is in the OFF position.
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Cover Plate
Figure 8 – Placing Pipe Over Driveshaft and Flush To
Cover Plate
6. Adjust pipe and pipe stands so that the end of the pipe is flush to the roll groover cover plate and that the inside of the pipe contacts the top of the driveshaft
975 Combo Roll Groover
(Figure 7)
. The centerline of the pipe and the cen­terline of the drive shaft should be parallel to one another. One way to do this is to level both the pipe and the power drive/threading machine.
7. Slightly offset the pipe and pipe stands approximately
1
/2degree (about 1" over at 10 feet from the roll groo­ver) towards the operator. Proper alignment of the pipe and roll groover helps to insure proper tracking of the pipe while grooving.
Pipe
Center
Line
(See Figure 9.)
Drive Shaft Center Line
away from the equipment and pipe. Guards or barri­cades should be used to create a minimum of three (3) feet of clearance around the power drive and pipe. This “safety zone” prevents others from acci­dentally contacting the machine or pipe and causing tipping or becoming entangled in the rotating parts.
10. With dry hands, plug the machine into the properly grounded outlet.
Operating The 975 Combo Roll Groover With A Power Drive/Threading Machine
WARNING
Do not wear loose clothing when operating the roll groover. Keep sleeves and jackets buttoned. Do not reach across the machine or pipe. Loose cloth­ing can become entangled in rotating parts and cause crushing injuries.
Keep hands away from grooving rolls. Do not groove pipes shorter than specified. Do not wear loose fitting gloves. Fingers can be crushed between groove rolls or between groove roll and pipe.
Keep hands away from ends of pipe. Do not reach inside pipe. Burrs and sharp edges can catch and cut. Fingers can be crushed between groove rolls or between groove roll and pipe.
Always wear eye protection to protect your eyes against dirt and foreign objects. Wear steel toe footwear to protect feet from tipping tools and falling pipe.
Follow operating instructions to reduce the risk of injury from crushing, tipping, striking and other causes.
1
/2°
Figure 9 – Offsetting The Pipe 1/2° Towards Operator
(Exaggerated)
8. Turn the feedscrew clockwise to bring the groove roll down in contact with the pipe outside diameter, then turn the feedscrew one quarter additional turn. The adjusting screw may need to be loosened (turned counter-clockwise) to allow the groove roll to contact pipe. The pipe and roll groover should be secure to each other at this point.
9. Evaluate the work area and determine if any barriers are required to keep people other than the operator
Setting/Measuring The Groove Diameter
NOTICE
groove should always be performed before the first groove of the day or when changing pipe size, schedule or material. Groove diameter setting gauges are approx­imate only and the groove diameter must be measured to confirm proper size.
1. Confirm that the equipment and pipe is properly set up. Improper pipe preparation can effect the accurate set up of the groove depth gauge. The groove roll should be touching the pipe.
2. Adjust the groove depth gauge so that the correct step of the gauge is under the head of the adjusting screw
Ridge Tool Company10
Due to differing pipe characteristics, a test
(Figure 10A).
The groove depth gauge is
975 Combo Roll Groover
designed for use with pipe.
See “Setting The Groove
Diameter For Copper Tube” for use with copper tube.
3. Turn the adjusting screw clockwise until the head touches the step of the depth gauge. Turn the groove depth gauge to the grooving position
(Figure 10B).
the gauge is not in the grooving position it will prevent grooving and may be damaged.
Figure 10A – Place Correct Step of Gauge Under Adjusting Screw Head
4. Prepare a test groove
Figure 10B – Gauge In Grooving Position
(follow the steps for “Forming
the Roll Groove).
5. Measure the groove diameter. The best method for measuring groove diameter is the use of a diameter tape
(see Accessories Section)
. Snugly wrap the diameter tape around the pipe in the groove. Make sure that the tape sits flat in the bottom of the groove, and read the groove diameter.
(See Figure 11.)
diameter, the adjusting screw must be repositioned to give the correct groove diameter.
• To increase groove diameter, turn the adjusting screw clockwise.
If
• To decrease groove diameter, turn the adjusting screw counter-clockwise.
• Each 1/4turn of the adjusting screw changes the groove diameter approximately 0.02".
7. Repeat steps 4-6 until the groove diameter is within specifications. If the groove is too large, the groover can be adjusted and the groove made smaller. If the groove is too small, another groove will need to be made. Proper groove diameter is important to insure connection performance. Out of specification grooves could cause joint failure.
Forming The Roll Groove
1. Confirm that the equipment and pipe are properly set up.
Figure 11 – Checking Groove Diameter With A Diameter
Tape
6. Compare the measured groove diameter to the re­quired groove diameter as shown in
Table I or III
or as specified by the groove fitting manufacturer. If the measured groove is outside of the required groove
Ridge Tool Company 11
Figure 12 – Roll Groover Operating Position
2. Assume a proper operating position. Position the power drive foot switch so that the operator can con­trol the power drive, the roll groover and the pipe to be grooved. As shown in
Figure 12
, the position should
allow the operator to:
975 Combo Roll Groover
• Stand facing the roll groover with access to (on the same side as) the FOR/OFF/REV switch.
• Control the ON/OFF action of the foot switch and quickly release the foot switch if needed.
• Have convenient access to the groover and ratch­et wrench without reaching over the roll groover.
• Place right hand on pipe being grooved if needed.
• Have good footing and proper balance.
3. Move the FOR/OFF/REV switch to the REV (reverse position). Do not run the 975 Combo Roll Groover
in the FOR (forward). Because of the design of the 975 Combo Roll Groover, this will cause the pipe to “spiral” out of the roll groove rolls and may allow the pipe to fall.
4. Place one hand on the on the head of the ratchet/top of the feedscrew and the other hand on the end of the ratchet.
5. Press the foot switch to start the power drive. Watch the pipe rotate and be sure that the face of the pipe stays in contact with the cover plate of the roll groover. If the pipe starts to move away from the roll groover cover plate, release the foot switch to prevent the pipe from spiraling off and falling. If needed, re-set up the
(see Pipe Set Up Section)
pipe
. If the pipe end is de­formed, it will need to be cut off and a new groove prepared.
6. As the pipe completes a full rotation, tighten the feed­screw another 1/4turn. Continue to monitor the pipe end to make sure that it is in contact with the cover plate. Do not tighten the feedscrew more than 1/ turn per pipe rotation. Aggressive tightening of the feedscrew can cause excessive groove flare or cause the pipe to spiral off the drive shaft.
7. Continue tightening the feedscrew
1
/4turn per pipe rev­olution until the head of the adjusting screw stops against the top of the roll groover. Do not continue tightening the feedscrew after the adjusting screw reaches the top of the roll groover, this can damage the adjusting screw. Allow the pipe to rotate at least two more full rotations in this position to insure uniform groove depth.
8. Release the foot switch and move the FOR/OFF/REV switch to the OFF position.
9. Turn the feedscrew counter-clockwise and raise the groove roll so that the pipe can be removed from the machine.
10. Inspect the groove.
• Make sure that the groove is fully formed.
• Check the groove diameter and make sure it is within specification.
• Check any other items required by the fitting man­ufacturer.
If any problems are found, the groove cannot be used.
Setting The Groove Diameter For Copper Tubing
When using the 975 Combo Roll Groover for copper tube, the groove depth gauge on the groover cannot be used. It will give incorrect groove diameters.
1. Turn the feedscrew clockwise to bring the groove roll down in contact with the pipe outside diameter, then turn the feedscrew one quarter additional turn. The adjusting screw may need to be loosened (turned counter-clockwise) to allow the groove roll to contact pipe. The pipe and roll groover should be secure to each other at this point.
2. Make sure the groove depth gauge is in the grooving position.
(Figure 10B)
3. Turn the adjusting screw until it is flush with the top plate of the groover.
4. Find the diameter and type of pipe to be grooved on Table B and back the adjusting screw off the top plate the corresponding number of turns. For exam­ple, for 4" Sch. L copper, back the adjustment screw 11/4turns.
Depth Adjustment for Roll Grooving Copper Tubing
4
(Adjusting Screw Turns)
Dia. K L M DWV
7
2-2.5"
3" 11/ 4" 11/ 5" 11/ 6" 113/ 8" 21/
8
/
16
4
2
16
2
Chart B – Depth Adjustment for Roll Grooving Copper
Tubing
5.
Go to step 4 of “Setting/Measuring The Groove
11/
11/ 11/ 13/ 23/
7
8
/
16
4
2
4
8
11/
11/ 11/ 13/ 21/
5
8
/
16
4
2
4
8
11/
11/ 11/ 13/ 21/
5
8
/
16
8
2
4
8
Diameter”.
975 Combo Roll Groover Tracking Tips
The main issue users encounter when roll grooving is the pipe “spiraling” or “walking off” the driveshaft or not “track­ing” properly. For good tracking, it is important that all of the instructions are followed. If, even after following all instructions, the pipe will not properly track, there are several other options to improve tracking.
Ridge Tool Company12
975 Combo Roll Groover
• Slightly increase the offset of the pipe towards the operator (increase from 1/2degree to 1 degree)
(See
Figure 9).
• The operator may need to apply slight force on the pipe while grooving to maintain tracking. This is usu­ally only needed on shorter sections of pipe. To do this, the operator should wear a leather glove in good condition and cup their hand around the middle of the pipe as shown in
Figure 13
. This may require that the stand to which the power drive/threading machine is mounted be fixed to the floor to prevent movement during grooving. To prevent crushing injuries, keep hand away from the groove roll and the ends of the pipe, and do not groove pipe shorter that recommended.
Machine and Work Area Set-Up For In Place Applications
WARNING
Always wear eye protection to protect your eyes against dirt and foreign objects. Wear steel toe footwear to protect feet from tipping and falling pipe and tools. When working in place, wear a hard hat.
Set up roll groover and work area according to these procedures to reduce the risk of injury from machine tipping, crushing and other causes, and prevent roll groover damage.
1. Locate a work area that has the following:
• Adequate lighting.
• No flammable liquids, vapors or dust that may ignite. If present, do not work in area until sources have been identified and corrected.
• Clear, level, stable and dry location with adequate space for all of the equipment and the operator.
2. Clean up the work area prior to setting up any equip­ment. Always wipe up any oil that may be present.
Figure 13 – Applying Force To Pipe While Grooving To
• Additionally, see the
Maintain Tracking
Troubleshooting Section
for a complete list of reasons for and solutions to tracking issues.
3. Inspect the pipe to be grooved and confirm that the 975 Combo Roll Groover is the correct tool for the job. The 975 Combo Roll Groover is designed to groove schedule 10 and 40 steel, aluminum, and PVC pipe in 11/4" to 6" sizes. It is also designed to groove 11/4" to 6" schedule 10 and 11/4" to 2" schedule 40 stainless steel pipe. With a roll set change, it can be used to groove 2" - 8" Type K, L, M and DWV copper tube.
The 975 Combo Roll Groover can be used for in place applications (pipe that is in place or mounted in a vise) or with a RIDGID 300 Power Drive or 300 Compact Threading Machine for powered applications on the job site. The 975 Combo Roll Groover is not intended for production type applications.
4. When grooving in place, make sure that there will be enough space for the 975 Combo Roll Groover to fit and be operated. The roll groover will orbit around the solidly mounted pipe and requires:
• A minimum of 61/2" clear space around the pipe to
the be grooved
• A minimum of 21/2" pipe extending past an obstruc-
tion such as a wall
Ridge Tool Company 13
975 Combo Roll Groover
• A minimum opening of 91/2" to fit the roll groover onto the pipe
Roll groovers for other applications can be found by consulting the Ridge Tool catalog, on line at www.RIDGID.com, or by calling Ridge Tool Tech­nical Services at 800-519-3456.
NOTICE
Use of roll sets (groove roll and driveshaft) on both carbon and stainless steel pipe can lead to con­tamination of the stainless steel material. This contami­nation could cause corrosion and premature pipe failure. To prevent ferrous contamination of stainless steel pipe, use roll sets dedicated for stainless steel roll grooving. Alternately, a stainless steel wire brush may be used to thoroughly clean the roll set when switching between materials.
Pipe Preparation
NOTICE
follow grooved coupling manufacturer’s specific recom­mendations for pipe end preparation. Failure to follow the grooved coupling manufacturer’s recommendations may lead to an improper connection and cause leaks.
1. If grooving in place on an existing piping, make sure that the system has been depressurized and emptied of contents. Know what the contents are and any hazards associated with them.
2. Cut pipe to proper length. Make sure pipe end is cut square and free of burrs.
Burrs can catch or cut gloves or fingers during groov­ing. Cut off method and large burrs can effect the quality of the groove made and the tracking of the Groove. Do not attempt to groove pipe that has been cut with a torch.
These are generalized instructions. Always
Mounting The Roll Groover To The Pipe
1. Confirm that the 975 Combo Roll Groover has been inspected and has the appropriate roll set installed. Make sure that the support arms are tight in the body of the roll groover or remove them completely for better access in tight spaces. Next, install the ratchet into the feedscrew and install the extension into the manual drive square at the back of the roll groover. Make sure both the ratchet and extension are secure­ly installed.
2. Make sure that there is enough space between the groove roll and drive shaft for the pipe wall. If needed, turn the feedscrew counter-clockwise to retract the groove roll.
3. Securely grasp the roll groover. Do not lift with the ratchet. Place the driveshaft into the pipe and make sure that the cover plate is tight to the end of the pipe
(Figure 14)
roll into contact with the outside of the pipe. Once the feedscrew is hand tight, use the ratchet to tighten the feedscrew an additional 1/4turn. Confirm that the roll groover is securely attached to the pipe and the cover plate is flush to the end of the pipe. If not, repeat procedure. Always make sure groover is secure when used in place to prevent it from falling.
. Tighten the feedscrew to bring the groove
3. All internal/external weld beads, flash, or seams must be ground flush at least 2" back from the end of the pipe. Do not cut flats into gasket seat area, this could cause leaks.
4. Remove all scale, dirt, rust and other contaminants at least 2" back from the end of the pipe. Contaminants can clog the drive knurls and prevent proper driving and tracking of the pipe while grooving.
5. Make sure that the pipe to be grooved is solidly mounted. The pipe must be able to withstand the weight of the roll groover (28 pounds), and the force and torque required for grooving without moving. For pipe that is in place, it may make sense to remove the pipe and groove at a pipe vise. In other cases, it may be necessary to add other temporary or perma­nent pipe supports. When using a pipe vise, make sure that it is secure and will not tip during use. For longer lengths of pipe, use appropriate pipe stands to support the extra length.
Ridge Tool Company14
Cover Plate
Figure 14 – Holding the Roll Groover In Place While
Tightening the Feedscrew
975 Combo Roll Groover
Operating The 975 Combo Roll Groover In Place
WARNING
Only drive manually when used for in place appli­cations. Do not use powered devices (such as drills or impact tools) to drive the roll groover when used in place. Use of powered devices can damage the groover and increase the risk of injury.
Do not wear loose clothing when operating the roll groover. Keep sleeves and jackets buttoned. Do not reach across the machine or pipe. Loose cloth­ing can become entangled in rotating parts and cause crushing injuries.
Keep hands away from grooving rolls. Do not groove pipes shorter than specified. Do not wear loose fit­ting gloves. Fingers can be crushed between groove rolls or between groove roll and pipe.
Keep hands away from ends of pipe. Do not reach inside pipe. Burrs and sharp edges can catch and cut. Fingers can be crushed between groove rolls or between groove roll and pipe.
Always wear eye protection to protect your eyes against dirt and foreign objects. Wear steel toe foot­wear to protect feet from tipping tools and falling pipe. When working in place, wear a hard hat.
Follow operating instructions to reduce the risk of injury from crushing, tipping, striking and other causes.
touches the step of the depth gauge. Turn the groove depth gauge to the grooving position
(Figure 15B)
gauge is not in the grooving position it will prevent grooving and may be damaged.
Figure 15A – Place Correct Step of Gauge Under Adjusting Screw Head
4. Prepare a test groove (
the Roll Groove)
.
Figure 15B – Gauge In Grooving Position
follow the steps for “Forming
5. Measure the groove diameter. The best method for measuring groove diameter is the use of a diameter tape
(See Accessories Section)
. Snugly wrap the diameter tape around the pipe in the groove. Make sure that the tape sits flat in the bottom of the groove, and read the groove diameter
(See Figure 16)
.
. If
Setting/Measuring The Groove Diameter
NOTICE
groove should always be performed before the first groove of the day or when changing pipe size, schedule or material. Groove diameter setting gauges are approx­imate only and the groove diameter must be measured to confirm proper size.
1. Confirm that the equipment and pipe are properly set up. Improper pipe preparation can effect the accurate set up of the groove depth gauge. The groove roll should be touching the pipe.
2. Adjust the groove depth gauge so that the correct step of the gauge is under the head of the adjusting screw
(Figure 15A).
use with pipe.
Copper Tube” for use with copper tube
3. Turn the adjusting screw clockwise until the head
Due to differing pipe characteristics, a test
The groove depth gauge is designed for
See “Setting The Groove Diameter For
.
Ridge Tool Company 15
Figure 16 – Measuring The Groove Diameter With A
Diameter Tape
6. Compare the measured groove diameter to the re­quired groove diameter as shown in
Table I or III
or as specified by the groove fitting manufacturer. If the measured groove is outside of the required groove diameter, the adjusting screw must be repositioned to give the correct groove diameter.
• To increase groove diameter, turn the adjusting
screw clockwise.
975 Combo Roll Groover
• To decrease groove diameter, turn the adjusting screw counter-clockwise.
• Each 1/4turn of the adjusting screw changes the groove diameter approximately 0.02".
7. Repeat steps 4-6 until the groove diameter is within specifications. If the first groove is too large, the Groove can be adjusted and the groove made small­er. If the groove is too small, another groove will need to be made. Proper groove diameter is important to insure connection performance. Out of specification grooves could cause joint failure.
Forming The Roll Groove
1. Confirm that the equipment and pipe are properly set up.
2. Assume a proper operating position. Make sure that your footing is good and you are well balanced.
3. Make sure that the feedscrew has been tightened 1/ turn.
4. Remove the ratchet from the feedscrew and secure­ly install in the extension. (In close quarters applica­tions, the extension does not need to be used.)
5. Turn the ratchet clockwise as viewed from the back of the roll groover (this will match the arrows cast into the back of the roll groover, groover rotate and be sure that the cover plate of the roll groover stays in contact with the end of the pipe. If the roll groover starts to move away from the pipe end, stop rotating the ratchet to prevent the roll groover from spiraling off the pipe end and falling. The roll groover support arms can be pushed on to help bring the cover plate back in contact with the pipe end. If needed, re-mount the roll groover to the pipe.
(see “Mounting Roll Groover to Pipe” section)
pipe end is deformed, it will need to be cut off and a new groove prepared.
see Figure 17
). Watch the
. If the
6. Continue rotating the ratchet until the roll groover completes at least a full rotation around the pipe. Remove the ratchet from the extension and attach to the feedscrew. Tighten the feedscrew another 1/
4
turn. Remove the ratchet from the feedscrew and securely attach to the extension. Do not tighten the feedscrew more than 1/4turn per pipe rotation. Ag­gressive tightening of the feedscrew can cause exces­sive groove flare and can cause the roll groover to walk off the pipe. Continue rotating the ratchet to drive the roll groover around the pipe while monitoring the position of the cover plate to the end of the pipe.
7. Continue tightening the feedscrew 1/4turn per groove revolution around pipe until the head of the adjusting screw stops against the top of the roll groover. Do not continue tightening the feedscrew after the adjusting screw reaches the top of the roll groover, this can damage the adjusting screw. Rotate the roll groover
4
at least two more full rotations around the pipe after the adjusting screw reaches the top of the roll groover to insure uniform groove depth.
8. Move the ratchet to the feedscrew. Securely grasp the roll groover. Turn the feedscrew counter-clockwise and retract the groove roll so that the roll groover can be removed from the pipe. Do not drop the roll groover.
9. Inspect the groove.
• Make sure that the groove is fully formed.
• Check the groove diameter and make sure it is
within specification.
• Check any other items required by the fitting man-
ufacturer.
If any problems are found, the groove cannot be used.
Maintenance Instructions
Turn
Figure 17 – Turning the Ratchet in the Direction of the
Arrows
WARNING
Make sure the power drive switch is in the OFF position and the unplugged before performing any maintenance or making any adjustments.
Lubrication
Lubricate the 975 Combo Roll Groover with a good gen­eral purpose grease once a month.
• Grease fittings are located on the side of the oper-
ator’s side of the base, the front of the slide block, and the end of the groove roll shaft Add grease until a small amount is pushed out.
• Apply a light coat of grease to the feedscrew.
Ridge Tool Company16
(See Figure 2).
975 Combo Roll Groover
• The gear box of the 975 Combo Roll Groover is greased for life and does not require the addition of any grease unless the gear box is opened.
See Inspection Section for other information on mainte­nance.
Cleaning
Clean the driveshaft knurls with a wire brush on a daily basis or more often if needed.
Changing Roll Sets
NOTICE
sure drive and groove roll markings match. Mismatched parts can make improper grooves and cause leaks.
Remove the roll groover from the power drive or thread­ing machine and place on a stable work bench.
Required Tools:
•3/32" Hex Wrench
• .070" External Retaining Ring Pliers
Removing and Installing Drive Roll
1. Remove 6 screws that hold rear cover to the hous­ing.
2. Remove the rear cover
When changing roll set parts, always make
3
/8" Hex Wrench
(See Figure 18)
.
Gear
Retaining Ring
Thrust
Washer
Figure 19 – Removing Retaining Ring
6. Remove key and then thrust washer.
7. Slide thrust washer onto new driveshaft.
8. Insert key and install gear.
9. Install retaining ring into driveshaft groove.
10. Place driveshaft assembly into main housing.
11. Grease from the gearbox may have been lost during the driveshaft change. Make sure the bearings and gear teeth are coated sufficiently with a good gener­al purpose grease.
12. Insert pinion and reinstall rear cover. Tighten screws to 12-16 ft*lbs of torque.
Main Housing
Rear Cover
Figure 18 – Removing Rear Cover
3. Remove pinion.
4. Remove the driveshaft assembly out of the back of the 975 Roll Groover.
5. Remove retaining ring from driveshaft and slide gear off.
(See Figure 19.)
Driveshaft
Pinion
Thrust
Washer
Figure 20 – 975 Combo Roll Groover Parts Diagram
Key
Retaining
Ring
Gear
Screws
Rear Cover
Removing and Installing Groove Roll
1. Remove the setscrew that holds the groove roll shaft in place.
2. Pull the groove roll shaft out of the slide block and remove the groove roll and thrust washer.
3. Insert the thrust washer and new groove roll into the slide block. Ensure that the internal retaining ring in the groove roll is closest to the main housing, and that the groove roll is between the thrust washer and main housing.
Ridge Tool Company 17
975 Combo Roll Groover
Main Housing
Slide
Block
Figure 21
Set Screw
Thrust
Washer
Groove
Roll
4. Replace the groove roll shaft and the set screw.
5. Visually inspect the alignment between the groove roll and the drive roll. If they are not aligned, check ori­entation of groove roll and thrust washer.
6. Grease as directed in Lubrication Section of manual.
Accessories
WARNING
The following RIDGID products have been designed to function with the 975 Combo Roll Groover. Other accessories suitable for use with other tools may be hazardous when used on the 975 Combo Roll Groover. To reduce the risk of serious injury, only use accessories specifically designed and recom­mended for use with the 975 Combo Roll Groover, such as those listed in the chart.
Machine Storage
WARNING
out of reach of children and people unfamiliar with roll groover equipment. This tool can cause serious injury in the hands of untrained users.
Store the tool in a locked area that is
Service and Repair
WARNING
Improper service or repair can make machine unsafe to operate.
The “Maintenance Instructions” will take care of most of the service needs of this machine. Any problems not addressed by this section should only be handled by an authorized RIDGID service technician.
Tool should be taken to a RIDGID Independent Author­ized Service Center or returned to the factory.
When servicing this machine, only identical replacement parts should be used. Use of other parts may create a risk of serious injury.
If you have any questions regarding the service or repair of this machine, call or write to:
Ridge Tool Company Technical Service Department 400 Clark Street Elyria, Ohio 44035-6001 Tel: (800) 519-3456 E-mail: TechServices@ridgid.com
For name and address of your nearest Independent Authorized Service Center, contact the Ridge Tool Com­pany at (800) 519-3456 or www.RIDGID.com
Cat. Number Description
41855 300 Power Drive, 115V 25-60Hz 38RPM 75075 300 Power Drive, 115V 23-60Hz 57RPM 42360 1206 Stand for 300 Power Drive 66947 300 Compact, 115V 50/60Hz 38RPM 73447 300 Compact, 115V 50/60Hz 52RPM 67662 Adapter Bracket for 300 Compact 67657 250 Folding Wheel Stand for 300 Compact 72037 460 Portable TRISTAND Chain Vise 56662 VJ-99 VHead High Pipe Stand 76822 Inch Diameter Tape 76827 Metric Diameter Tape 30708 Extension, 30703 Ratchet, 32833 Groove and Drive Rolls for 2" - 8" Copper
Tube Type K, L, M and DWV
1
/2" Drive, Locking
1
/2" Drive With 90° bend
Ridge Tool Company18
975 Combo Roll Groover
Table I. Standard Roll Groove Specifications For Pipe of IPS Dimensions
NOTE! All Dimensions are in Inches.
NOM. PIPE MIN. GASKET GROOVE GROOVE NOM.
PIPE DIAMETER WALL SEAT WIDTH DIAMETER GROOVE SIZE O.D. TOL. THK. +.015/-.030 +.030/-.015 O.D. TOL. DEPTH (Ref.) (2)
1
4
1
/
1.660 +.016 .065 .625 .344 1.535 +.000 .063
-.016 -.015
1
2
1
/
1.900 +.016 .065 .625 .344 1.775 +.000 .063
-.016 -.015
(1)
2
2.375
+
.024 .065 .625 .344 2.250 +.000 .063
-.016 -.015
1
(1)
2
2
/
2.875
+
.029 .083 .625 .344 2.720 +.000 .078
-.016 -.015
(1)
3
3.50
+
.030 .083 .625 .344 3.344 +.000 .078
-.018 -.015
1
(1)
2
3
/
4.00
+
030 .083 .625 .344 3.834 +.000 .083
-.018 -.015
(1)
4
4.50
+
.035 .083 .625 .344 4.334 +.000 .083
-.020 -.015
(1)
5
5.563
+
.056 .109 .625 .344 5.395 +.000 .084
-.022 -.015
(1)
6
6.625
+
.050 .109 .625 .344 6.455 +.000 .085
-.024 -.015
(1)As per AWWA C606-06 (2)Nominal Groove Depth is provided as a reference dimension only. Do not use groove depth to determine acceptability of a groove.
TA B C D
Table II. Pipe Maximum and Minimum Wall Thickness
NOTE! All Dimensions are in Inches.
CARBON STEEL OR STAINLESS STEEL
ALUMINUM PIPE OR TUBE PIPE OR TUBE PVC PIPE
Pipe Size
1
1
/4" .065 .140 .065 .140 .140 .140
1
1
/2" .065 .145 .065 .145 .145 .200
2" .065 .154 .065 .154 .154 .154
1
2
/2" .083 .203 .083 .188 .203 .276
3" .083 .216 .083 .188 .216 .300
1
3
/2" .083 .226 .083 .188 .226 .300 4" .083 .237 .083 .188 .237 .300 5" .109 .258 .109 .188 .258 .300 6" .109 .280 .109 .188 .280 .300
Wall Thickness Wall Thickness Wall Thickness
Min. Max. Min.
Max. Min. Max.
Ridge Tool Company 19
975 Combo Roll Groover
Table III. Copper Roll Groove Specifications
1 2 345678
AB CDT
Nom. Tubing Outside Gasket Groove Groove Groove Min. Max.
Size Diameter O.D. Seat Width Dia. Depth Allow. Allow.
Inches A +.03 +.00 Ref.
Basic Tolerance ±0.03 –.000 –.02 Thick. Dia.
2" 2.125 ±0.002 0.610 0.300 2.029 0.048 DWV 2.220
21/2" 2.625 ±0.002 0.610 0.300 2.525 0.050 0.065 2.720
3" 3.125 ±0.002 0.610 0.300 3.025 0.050 DWV 3.220 4" 4.125 ±0.002 0.610 0.300 4.019 0.053 DWV 4.220 5" 5.125 ±0.002 0.610 0.300 5.019 0.053 DWV 5.220 6" 6.125 ±0.002 0.610 0.300 5.999 0.063 DWV 6.220 8" 8.125 +0.002/-0.004 0.610 0.300 7.959 0.083 DWV 8.220
1. Nominal Groove Depth is provided as a reference dimension. Do not use groove depth to determine groove acceptability.
1
Wall Flare
Troubleshooting
SYMPTOM POSSIBLE REASONS SOLUTION
Roll groove too narrow or too wide.
Rolled groove not per­pendicular to pipe axis.
Pipe will not track while grooving/Groover will not track on pipe while groov­ing.
Pipe flared at grooved end.
Grooving roll and/or driving shaft worn.
Pipe length not straight. Pipe end not square with pipe axis.
Pipe and drive shaft not parallel. Pipe axis not offset 1/2degree from driving roll axis. Driving roll knurl plugged or worn flat. Feedscrew not tight.
Turning ratchet wrong direction. Inside of pipe has too much scale. Excessive weld seam. Not applying pressure to pipe. Pipe end not square/deburr. Feedscrew too tight.
Pipe and drive shaft not parallel. Feedscrew too tight.
Replace grooving roll and/or drive shaft.
Use straight pipe. Cut pipe end square.
Adjust stand to make pipe parallel. Offset pipe 1/2degree. Clean or replace drive roll. Tighten feedscrew with ratchet for every
revolution as per directions. Turn ratchet in proper direction. Clean inside of pipe. Grind weld seam flush 2" from end of pipe. Apply pressure to pipe. Properly prep end of pipe. Only advance feedscrew in 1/4turn increments.
Adjust stand to make pipe parallel. Only advance feedscrew 1/4 turn.
(See Figure 10.)
Ridge Tool Company20
975 Combo Roll Groover
Troubleshooting
(continued)
SYMPTOM POSSIBLE REASONS SOLUTION
Pipe drifts back and forth on driving roll axis while grooving.
Pipe rocks from side to side on driving roll while grooving.
Groover will not roll groove in pipe.
Groover will not roll groove to required diameter.
Pipe length not straight. Pipe end not square with pipe axis.
Pipe stand is too close to end of pipe. Pipe end flattened or damaged. Hard spots in pipe material or weld seams harder
than pipe. Grooving roll feed rate too slow. Power drive speed exceeds 57 RPM. Pipe supports stand not in correct location.
Maximum pipe wall thickness exceeded. Pipe material too hard. Adjustment screw not set. Power drive does not supply required minimum
torque. Maximum pipe diameter tolerance exceeded.
Depth adjustment screw not set correctly. Pipe too hard.
Use straight pipe. Cut pipe end square.
Move pipe stand in to match set-up Instructions. Cut off damaged pipe end. Use different pipe.
Feed grooving roll into pipe faster. Reduce speed to 57 RPM. Position pipe stand rollers correctly.
Check pipe capacity chart. Replace pipe. Set depth. Use RIDGID No. 300, 38-RPM Power Drive.
Use correct diameter pipe. Adjust depth setting.
Use different pipe.
Pipe slips on driving roll.
Groover will not rotate pipe while grooving.
Pipe rises or tends to tip Groover over backwards.
Grooving roll feed rate too slow. Driving roll knurls plugged with metal or worn flat.
Power drive does not supply minimum required torque.
Chuck not closed on drive shaft flats. Pipe support stand not properly set up.
Feed grooving roll into pipe faster. Clean or replace driving roll.
Use RIDGID No. 300, 38 RPM Power Drive.
Close chuck. Properly set up stands.
Ridge Tool Company 21
975 Combo Roll Groover
Ridge Tool Company22
Rainureuse à galets mixte
975
AVERTISSEMENT
Lisez soigneusement ce manuel avant d’utiliser l’appareil. Le manque d’assimilation ou le non­respect des consignes ci-devant augmenteraient les risques de choc électrique, d’incendie et/ou de blessure corporelle grave.
Rainureuse à galets mixte modèle 975
Table des matières
Symboles de sécurité ................................................................................................................................................25
Consignes générales de sécurité
Sécurité des lieux......................................................................................................................................................25
Sécurité électrique....................................................................................................................................................25
Sécurité individuelle..................................................................................................................................................26
Utilisation et entretien de l’appareil ..........................................................................................................................26
Service après-vente..................................................................................................................................................27
Consignes de sécurité spécifiques
Sécurité de la rainureuse..........................................................................................................................................27
Sécurité de la rainureuse sur système d’entraînement ou fileteuse ........................................................................27
Sécurité de la rainureuse sur chantier......................................................................................................................28
Description, caractéristiques techniques et équipements de base
Description................................................................................................................................................................28
Caractéristiques techniques......................................................................................................................................28
Équipements de base ..............................................................................................................................................28
Inspection de la rainureuse........................................................................................................................................29
Préparation de l’appareil et des locaux lors de l’utilisation d’un système d’entraînement
Montage de la rainureuse mixte nº 975 sur système d’entraînement RIDGID 300 ..................................................31
Montage de la rainureuse mixte nº 975 sur fileteuse RIDGID Compact ..................................................................31
Derniers préparatifs ..................................................................................................................................................32
Préparation des tuyaux ............................................................................................................................................33
Présentation des tuyaux ..........................................................................................................................................33
Utilisation de la rainureuse 975 sur système d’entraînement ou fileteuse
Réglage et vérification du diamètre de rainurage ....................................................................................................34
Façonnage des rainures ..........................................................................................................................................35
Réglage du diamètre de rainurage sur tuyaux cuivre ..............................................................................................36
Pour mieux assurer des rainures concentriques avec la rainureuse mixte nº 975 ..................................................37
Préparation de l’appareil et des lieux lors d’une utilisation sur chantier
Préparation des tuyaux ............................................................................................................................................38
Montage de la rainureuse sur tuyau existant............................................................................................................38
Utilisation de la rainureuse à galets sur chantier
Réglage et vérification du diamètre de rainurage ....................................................................................................39
Façonnage des rainures ..........................................................................................................................................40
Consignes d’entretien
Lubrification ..............................................................................................................................................................41
Nettoyage..................................................................................................................................................................41
Remplacement des galets ........................................................................................................................................41
Accessoires ................................................................................................................................................................42
Stockage de l’appareil ................................................................................................................................................43
Révisions et réparations ............................................................................................................................................43
Tableau I : Spécifications de rainurage standard ..................................................................................................44
Tableau II : Limites d’épaisseur des parois de tuyau ............................................................................................44
Tableau III : Spécifications de rainurage pour cuivre ............................................................................................45
Dépannage..............................................................................................................................................................45-46
Garantie à vie ..........................................................................................................................................Page de garde
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Rainureuse à galets mixte modèle 975
Symboles de sécurité
Des symboles et mots clés spécifiques, utilisés à la fois dans ce mode d’emploi e t sur l’appar eil lui-même , servent à si gnaler d’importants risques de sécurité. Ce qui suit permettra de mieux comprendre la signification de ces mots clés et symboles.
Ce symbole sert à vous avertir aux dangers physiques potentiels. Le respect des consignes qui le suivent vous permettra d’éviter les risques de blessures graves ou mortelles.
DANGER
AVERTISSEMENT
CAUTION
AVIS IMPORTANT
Ce symbole indique la nécessité de lire le manuel soigneusement avant d’utiliser le matériel. Le mode d’emploi renferme d’importantes informations concernant la sécurité d’utilisation du matériel.
Ce symbole indique le port obligatoire de lunettes de sécurité intégrales lors de la manipulation ou utilisation du matériel.
Ce symbole indique un risque d’écrasement des doigts ou des mains par les galets de rainurage.
Le terme DANGER signifie une situation dangereuse potentielle qui, faute d’être évitée, provoquerait la mort ou de graves blessures corporelles.
Le terme AVERTISSEMENT signifie une situation dangereuse potentielle qui, faute d’être évitée, sera it sus­ceptible d’entraîner la mort ou de graves blessures corporelles.
Le terme CAUTION signifie une situation dangereuse potentielle qui, faute d’être évitée, serait susceptible d’entraîner des blessures corporelles légères ou modérées.
Le terme AVIS signifie des informations concernant la protection des biens.
Ce symbole indique un risque d’écrasement et/ou de lésion des mains, doigts, jambes vêtements ou autres objets en cas d’entraînement par les arbres rotatifs de l’appareil.
Ce symbole met en garde contre l’utilisation d’une perceuse, clé choc ou autre appareil électrique comme moyen d’entraîne­ment lorsque l’appareil est utilisé sur chantier.
Ce symbole indique un risque de lésion ou d’écrasement en cas de renversement de l’appareil.
Ce symbole impose l’emploi systématique d’une pédale de commande lors de l’utilisation d’une fileteuse ou d’un système d’entraînement.
Ce symbole impose le port du casque lors des travaux en surélévation.
Consignes générales de sécurité
AVERTISSEMENT
Familiarisez-vous avec l’ensemble du mode d’emploi. Le non-respect des consignes ci-après augmenterait les risques de choc électrique, d’incendie et/ou de grave blessure corporelle.
CONSERVEZ CES INSTRUCTIONS !
Le terme «appareil électrique» utilisé dans les consignes de sécurité s’applique à la fois aux appareils sur secteur et aux appareils à piles (sans fils).
Éloignez les enfants et les curieux lors de l’utili- sation d’un appareil électrique. Les distractions risquent de vous faire perdre le contrôle de l’appareil.
Assurez la propreté des sols et l’absence de toutes matières visqueuses (huile, etc.). Les sols glissants sont une invitation aux accidents.
Signalez ou barricadez les lieux lorsque les pièces façonnées saillissent de l’appareil. Des panneaux ou des barricades assurant un dégagement d’au moins un mètre sur le pourtour de l’ouvrage permettront de lim­iter les risques d’enchevêtrement.
Sécurité des lieux
Assurez-vous de la propreté et du bon éclairage des lieux. Les zones encombrées ou mal éclairées
sont une invitation aux accidents.
N’utilisez pas d’appareils électriques en présence
de matières explosives telles que liquides, gaz ou poussières combustibles. Les appareils élec-
triques produisent des étincelles susceptibles d’enflam­mer les poussières et émanations combustibles.
Ridge Tool Company 25
Sécurité électrique
La fiche électrique de l’appareil doit correspon-
dre à la prise de courant utilisée. Ne tentez jamais de modifier la fiche. N’utilisez jamais d’adaptateur sur une fiche électrique avec terre. Les fiches
intactes et adaptées aux prises de courant utilisées lim­itent les risques de choc électrique.
Évitez tout contact avec les objets reliés à la terre
tels que canalisations, radiateurs, cuisinières et
Rainureuse à galets mixte modèle 975
réfrigérateurs. Tout contact avec la terre augmenterait les risques de choc électrique.
N’exposez pas l’appareil à la pluie ou aux intem- péries. Toute pénétration d’eau à l’intérieur d’un appareil électrique augmenterait les risques de choc électrique.
Ne maltraitez pas le cordon d’alimentation de
l’appareil. Ne jamais utiliser le cordon d’alimenta­tion pour porter, tirer ou débrancher l’appareil. Éloignez le cordon d’alimentation des sources de chaleur, de l’huile, des objets tranchants et des mécanismes. Les cordons d’alimentation endom-
magés ou enchevêtrés augmentent les risques de choc électrique.
Lors de l’utilisation d’un appareil électrique à
l’extérieur, prévoyez une rallonge électrique adap­tée. L’utilisation d’une rallonge électrique homologuée
pour usage extérieur limitera les risques de choc élec­trique.
S’il est nécessaire d’utiliser un appareil électrique
dans des lieux mouillés, prévoyez une source d’alimentation protégée par disjoncteur différentiel.
L’utilisation d’un disjoncteur différentiel réduit les risques de choc électrique.
Sécurité individuelle
Soyez attentif, faites attention à ce que vous faites et faites preuve de bon sens lors de l’utilisation d’un appareil électrique. N’utilisez pas d’appareil électrique lorsque vous êtes sous l’influence de drogues, de l’alcool ou de médicaments. Lors de
l’utilisation d’un appareil électrique, un instant d’inat­tention risque d’entraîner de graves lésions corporelles.
Prévoyez les équipements de protection indi-
viduelle nécessaires. Portez systématiquement une protection oculaire. Le port d’équipements de
protection tels que masque à poussière, chaussures antidérapantes, casque de chantier et protecteurs d’oreilles limite les risques de lésions corporelles.
Évitez les démarrages accidentels en vous assur-
ant que l’interrupteur marche/arrêt de l’appareil se trouve en position «arrêt» avant de le brancher, d’y introduire le bloc-piles ou de prendre l’appareil en main. Le fait de porter un appareil électrique avec
son doigt sur la gâchette, voire de le brancher lorsque son interrupteur se trouve en position «marche» serait une invitation aux accidents.
Retirez toutes clés de réglage éventuelles avant de mettre l’appareil en marche. Une clé laissée sur un élément rotatif quelconque de l’appareil risque de provoquer des accidents.
Ne vous mettez pas en porte-à-faux. Maintenez
une bonne position de travail et un bon équilibre à tout moment. Cela vous permettra de mieux con-
trôler l’appareil en cas d’imprévu.
Habillez-vous de manière appropriée. Ne portez ni
vêtements amples ou bijoux. Éloignez vos che­veux, vos vêtements et vos gants des mécan­ismes. Les vêtements flottants, les bijoux et les
cheveux longs risquent d’être entraînés par les élé­ments rotatifs de l’appareil.
En présence d’un système de récupération et
d’évacuation de poussière, assurez-vous que celui­ci est correctement raccordé et utilisé. L’emploi
de récupérateurs de poussière sert à limiter les risques sanitaires liés à la présence de poussières.
Utilisation et entretien de l’appareil
Ne forcez pas l’appareil. Prévoyez l’appareil appro­prié en fonction des travaux envisagés. L’appareil
approprié fera le travail plus efficacement et avec un plus grand niveau de sécurité lorsqu’il tourne au régime prévu.
N’utilisez pas d’appareil électrique dont l’inter-
rupteur ne contrôle pas la mise en marche ou l’arrêt. Tout appareil électrique qui ne peut pas être
contrôlé par son interrupteur est dangereux et doit être réparé.
Débranchez l’appareil et/ou retirez son bloc-piles
avant tout réglage, stockage ou changement d’ac­cessoires. De telles mesures préventives limiteront les
risques de démarrage accidentel de l’appareil.
Rangez tout appareil non utilisé hors de la portée
des enfants et des individus qui n’ont pas été familiarisés avec ce type de matériel ou son mode d’emploi. Les appareils électriques sont dan-
gereux entre les mains d’utilisateurs non initiés.
Veillez à l’entretien de l’appareil. Examinez-le pour
signes de grippage, de bris et de toute autre anomalie qui risquerait de nuire à son bon fonc­tionnement. Le cas échéant, faire réparer l’appareil avant de l’utiliser. De nombreux accidents sont
provoqués par des appareils mal entretenus.
N’utilisez que les accessoires spécifiquement prévus pour l’appareil en question. Des outils de coupe bien entretenus et bien affûtés sont moins sus­ceptibles de se gripper et sont plus faciles à manipuler.
Veillez à la propreté des poignées de l’appareil, notamment à l’absence d’huile et de graisse. Cela permettra de mieux contrôler l’appareil.
Ridge Tool Company26
Rainureuse à galets mixte modèle 975
Révisions
Lors de sa révision, confiez l’appareil à un répara-
teur qualifié se servant exclusivement de pièces de rechange d’origine. Cela sera garant de la sécurité
opérationnelle de l’appareil.
Consignes de sécurité particulières
AVERTISSEMENT
Cette section contient d’importantes consignes de sécurité applicables à cet appareil en partic­ulier.
Lisez ces précautions soigneusement avant de vous servir de la rainureuse à galets mixte type 975 afin de limiter les risques de choc électrique et d’accident grave.
CONSERVEZ CES INSTRUCTIONS !
Veuillez adresser toutes questions éventuelles aux ser­vices techniques de la Ridge Tool Company en com­posant le (800) 519-3456 ou par mail adressé à : techservice@ridgid.com.
Sécurité de la rainureuse à galets
Ne portez pas de vêtements amples. Boutonnez
vos manches et vos blousons. Ne vous penchez pas sur l’appareil ou les tuyaux. Les vêtements
risquent d’être entraînés par un tuyau ou par le mécan­isme de l’appareil, s’y embobiner, et provoquer de graves blessures.
Éloignez vos mains des galets de rainurage. Ne ten-
tez pas de rainurer de tuyau plus court que spéci­fié. Ne portez pas de gants trop grands. Vos doigts
risqueraient d’être écrasés entre les galets de rain­urage ou entre l’un d’entre eux et le tuyau.
Éloignez vos mains des extrémités du tuyau. Ne les mettez pas à l’intérieur du tuyau. D’éventuelles bavures ou coupes tranchantes risquent de les accrocher et vous couper. Vos doigts risquent d’être écrasés entre les galets de rainurage ou entre l’un d’entre eux et le tuyau.
Préparez et manipulez les tuyaux de manière appropriée. D’éventuelles bavures ou coupes tran­chantes risquent de les accrocher et vous couper.
Soutenez le tuyau de manière appropriée. Cela aidera à éviter son renversement éventuel, ainsi que celui du matériel.
Avant d’utiliser la rainureuse à galets mixte RIDGID
975, familiarisez-vous avec son mode d’emploi,
celui du fabricant des raccords, et ceux de tout matériel accessoire utilisé. Le non-respect des con-
signes correspondantes augmenterait les risques de dégâts matériels et/ou de graves blessures corporelles.
Prévoyez les équipements de protection individu-
elle préconisés lors de l’installation et de l’utilisa­tion de la rainureuse à galets mixte RIDGID 975. Les
équipements prévus comprennent une protection ocu­laire, et éventuellement des gants de cuir, des chaus­sures de sécurité à coquille d’acier, un casque de chantier, etc.
N’utilisez cette rainureuse à galets que pour le
rainurage des sections et types de tuyaux pré­conisés dans le mode d’emploi. Toute autre utili-
sation ou modification de la rainureuse en vue d’applications non prévues augmenterait les risques d’accident.
Sécurité d’une rainureuse montée sur système d’entraînement
La rainureuse à galets mixte RIDGID 975 ne peut
utiliser que le système d’entraînement RIDGID 300 ou la fileteuse 300 Compact. Toute tentative
d’adaptation à un autre type de système d’entraîne­ment augmenterait, entre autres, les risques de ren­versement.
N’utilisez pas la rainureuse sur un système d’en-
traînement démuni de sa pédale de commande. Ne jamais bloquer la pédale de commande afin de la neutraliser. La pédale de commande permet de
mieux contrôler l’appareil en vous permettant d’arrêter le système d’entraînement en levant le pied. Les vête­ments qui se prennent dans une rainureuse en marche seront entraînés dans le système. L’appareil dispose d’un couple suffisant pour entortiller les vêtements autour d’un bras ou autre partie du corps avec suff­isamment de force pour briser les os et créer d’autres types de lésions.
Un seul individu doit commander à la fois le pro-
cessus de rainurage et la pédale de commande du système d’entraînement. Ne pas se mettre à plusieurs pour utiliser cet appareil. En cas d’en-
chevêtrement, l’utilisateur doit aussi pouvoir contrôler la pédale de commande.
N’utilisez que des systèmes d’entraînement ou
fileteuses disposant d’un régime de rotation max­imum de 57 t/min. Une vitesse de rotation supérieure
augmenterait les risques d’accident.
Assurez-vous de la bonne installation de la rain-
ureuse et de son bon raccordement au système d’entraînement/fileteuse. Assurez-vous également
Ridge Tool Company 27
Rainureuse à galets mixte modèle 975
de la stabilité de l’ensemble du système de rain­urage et des tuyaux à rainurer. Cela limitera les
risques de renversement du matériel et du tuyau.
Sécurité de la rainureuse à galets sur chantier
Sur chantier, la rainureuse doit être utilisée man-
uellement. Ne tentez pas d’utiliser de perceuses, clés chocs, etc. pour la mouvoir. Ce type d’appareil
risquerait d’endommager les rainures et augmenter les risques d’accident.
Lors des travaux en élévation, l’ensemble du per-
sonnel environnant doit porter le casque et s’éloig­ner de la zone de chute potentielle de l’appareil.
Cela évitera de graves blessures corporelles en cas de chute de la rainureuse, des tuyaux ou autres élé­ments environnants.
Description, caractéristiques techniques et équipements de base
Description
La rainureuse à galets mixte RIDGID 975, prévue pour le rainurage des tuyaux acier, aluminium et PVC, permet notamment le rainurage de tuyaux acier Série 10 et 40 de 11/4" à 6" de diamètre, ainsi que celui des tuyaux en acier inoxydable Série 10 de 11/4" à 6" et Série 40 de 11/4" à 2" de diamètre. Les rainures sont formées par la pres­sion mécanique d’un galet de rainurage appliqué contre un tuyau soutenu par un galet de roulement. La pro­fondeur de rainure est le seul réglage nécessaire.
Cet appareil a été spécifiquement conçu pour une utilisa­tion sur chantier ou sur système d’entraînement RIDGID 300 à 38 ou 57 t/min. Équipé de l’adaptateur approprié (réf.
67662), l’appareil peut également utiliser une fileteuse RIDGID 300 Compact. La rainureuse à galets mixte type 975 incorpore une jauge de profondeur de rainurage brevetée qui permet d’améliorer le contrôle du rainurage en cours d’opération.
La rainureuse à galets mixte type 975, appareil portatif destiné aux interventions ponctuelles sur chantier, n’est pas prévue pour les travaux grand volume ou les travaux en atelier.
AVIS IMPORTANT
rainureuse à galets mixte modèle 975 assure un rainurage sur tuyaux de 2" à 6" de diamètre conforme à la norme AWWA C606-06. Cela dit, le concepteur et/ou installateur du réseau reste responsable de la sélection des matériaux et moyens de raccordement appropriés. Il convient donc, avant toute installation, d’étudier soigneusement le réseau concerné (composition chimique, température, etc.).
Utilisée de manière appropriée, la
Caractéristiques techniques
Capacité :......................Tuyaux acier Ø 11/4" à 6",
séries 10 et 40 Avec change­ment de galets : tuyaux cuivre Ø 2" à 4" types K, L, M et DWV
Réglage de
diamètre de rainure ......Vis de réglage et jauge de
profondeur
Mécanisme....................Vis d’avancement avec clé à
cliquet de 1/2"
Systèmes
d’entraînement : ...........Système RIDGID 300 (en 38
et 57 t/min uniquement) Fileteuse RIDGID 300
Compact (avec adaptateur)
Poids..............................27,6 livres
La rainureuse à galets mixte nº 975 est protégée par plusieurs brevets américains et internationaux, notamment les brevets nº 6,272,895 et nº 6,591,652.
Vis d’avancement
Vis de réglage
Bloc coulissant
Axe de galet de
rainurage
Galet de
rainurage
Arbre
d’entraînement
Platine
Clé à cliquet
Figure 1 – Rainureuse à galets mixte nº 975
Jauge de
profondeur de
rainure
Support tubulaire
Embase
Rallonge
Équipements de base
Galets de rainurage et d’entraînement pour séries 10 et 40 de 11/4" à 6" Clé à cliquet avec bouton de verrouillage (carré de 1/2") Rallonge d’entraînement à verrouillage Supports tubulaires Jauge de profondeur graduée incorporée
Ridge Tool Company28
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