RIDGID Color SeeSnake KD-200 Color, Color SeeSnake KD-325 Color Operator's Manual

Color SeeSnake
Diagnostic Equipment
Patent Pending
Camera and Line Location Products for Pipe Inspection
Kollmann
• Pour français voire page 19
• Para el castellano vea la página 39
KD-200 Color KD-325 Color
WARNING!
For your own safety, read this Operator’s Manual carefully before assembling or operating this unit.
SeeSnake™Diagnostic Equipment
Kollmann
Ridge Tool Company • Elyria, Ohio • U.S.A.ii
Table of Contents
Recording Form for Machine Model and Serial Number...........................................................................................1
General Safety Information
Work Area Safety.......................................................................................................................................................2
Electrical Safety..........................................................................................................................................................2
Personal Safety..........................................................................................................................................................2
Tool Use and Care.....................................................................................................................................................3
Service .......................................................................................................................................................................3
Specific Safety Information
Tool Safety.................................................................................................................................................................3
Description, Specifications and Standard Equipment
Description .................................................................................................................................................................3
Specifications.............................................................................................................................................................4
Standard Equipment...................................................................................................................................................5
Terms.............................................................................................................................................................................5
Set-Up, and Operation
SeeSnake Cable CountIR Standard Key Pad Usage.................................................................................................8
Key Pad Usage in Edit Mode .....................................................................................................................................8
Edit Menu Fields for Display and System Settings.....................................................................................................8
Battery Removal/Installation.......................................................................................................................................8
Possible Display Messages........................................................................................................................................9
To Install the Wheels Onto the Dolly..........................................................................................................................9
Models with Power Packs ..........................................................................................................................................9
Models with RIDGID/Kollmann SeeSnake Provided Monitor+VCRs...........................................................................9
Pre-Checks...............................................................................................................................................................10
At the Job Site..........................................................................................................................................................10
Maintenance
Preventative Maintenance........................................................................................................................................11
Corrective Maintenance ...........................................................................................................................................12
Removing the Camera Head.................................................................................................................................12
Locating Faulted Components ..............................................................................................................................13
Re-Installing Camera Head...................................................................................................................................13
Transportation and Storage......................................................................................................................................14
Options
Centering Guides .....................................................................................................................................................14
Pipe Location Transmitter ........................................................................................................................................15
Installing the Pipe Location Transmitter................................................................................................................15
Service and Repair .....................................................................................................................................................16
Troubleshooting Chart...............................................................................................................................................17
Lifetime Warranty.........................................................................................................................................Back Cover
Pipe Inspection Equipment
Record Serial Number below and retain product serial number which is located on nameplate.
Serial No.
Kollmann
SeeSnake
Diagnostic Equipment
KD-200 Color KD-325 Color
General Safety Information
WARNING! Read and understand all Instructions.
Failure to follow all instructions listed below may result in electric shock, fire, and/or seri­ous personal injury.
SAVE THESE INSTRUCTIONS!
Work Area Safety
1. Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents.
2. Do not operate power tools in explosive atmo-
spheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks
which may ignite the dust or fumes.
3. Keep by-standers, children, and visitors away while operating a power tool. Distractions can cause you to lose control.
4. Do not let visitors contact the tool or extension cord. Such preventative measures reduce the risk of injury.
Electrical Safety
1. Grounded tools must be plugged into an outlet, properly installed and grounded in accordance with all codes and ordinances. Never remove the grounding prong or modify the plug in any way. Do not use any adapter plugs. Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded. If the
tools should electrically malfunction or break down, grounding provides a low resistance path to carry electricity away from the user.
2. Avoid body contact with grounded surfaces
such as pipes, radiators, ranges and refrigera­tors. There is an increased risk of electrical shock
if your body is grounded.
3. Don’t expose power tools to rain or wet condi- tions. Water entering a power tool will increase the risk of electrical shock.
4. Do not abuse cord. Never use the cord to carry
the tools or pull the plug from an outlet. Keep
cord away from heat, oil, sharp edges, or mov­ing parts. Replace damaged cords immediately.
Damaged cords increase the risk of electrical shock.
5. When operating a power tool outside, use an
outdoor extension cord marked “W-A” or “W”.
These cords are rated for outdoor use and reduce the risk of electrical shock.
6. Connect the tool to an AC power supply that matches the name plate specification. Incorrect voltage supply can cause electrical shock or burns.
7. Use only three-wire extension cords which
have three-prong grounding plugs, and three­pole receptacles which accept the tools plug.
Use of other extension cords will not ground the tool and increase the risk of electrical shock.
8. Use proper extension cords. (See chart.) Insuf­ficient conductor size will cause excessive voltage drop and loss of power.
9. Keep all electrical connections dry and off the ground. Do not touch plug with wet hands. Reduces the risk of electrical shock.
Personal Safety
1. Stay alert, watch what you are doing, and use common sense when operating a power tool. Do not use tool while tired or under the influ­ence of drugs, alcohol, or medications. A
moment of inattention while operating power tools may result in serious personal injury.
2. Dress properly. Do not wear loose clothing or
jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts.
Loose clothes, jewelry, or long hair can be caught in moving parts.
3. Avoid accidental starting. Be sure switch is OFF before plugging in. Carrying tools with your finger on the switch or plugging in tools that have the switch ON invites accidents.
4. Do not overreach. Keep proper footing and bal- ance at all times. Proper footing and balance
SeeSnake™Diagnostic Equipment
Kollmann
Ridge Tool Company • Elyria, Ohio • U.S.A.2
Minimum Wire Gauge for Cord Set
Nameplate
Amps
Total Length (in feet)
0 – 25 26 – 50 51 – 100
0 – 6 18 AWG 16 AWG 16 AWG
6 – 10 18 AWG 16 AWG 14 AWG 10 – 12 16 AWG 16 AWG 14 AWG 12 – 16 14 AWG 12 AWG
NOT RECOMMENDED
Grounding pin
Cover of grounded outlet box
Grounding pin
enables better control of the tool in unexpected sit­uations.
5. Use safety equipment. Always wear eye protec- tion. Dust mask, non-skid safety shoes, hard hat, or hearing protection must be used for appropriate conditions.
Tool Use and Care
1. Do not use tool if switch does not turn it ON or OFF. Any tool that cannot be controlled with the
switch is dangerous and must be repaired.
2. Store idle tools out of the reach of children and other untrained persons. Tools are dangerous in the hands of untrained users.
3. Maintain tools with care. Properly maintained tools are less likely to cause injury.
4. Check for breakage of parts, and any other con-
dition that may affect the tools operation. If dam­aged, have the tool serviced before using. Many
accidents are caused by poorly maintained tools.
5. Use only accessories that are recommended by the manufacturer for your model. Accessories that may be suitable for one tool may become haz­ardous when used on another tool.
6. Inspect tool and extension cords periodically and replace if damaged. Damaged cords increase the risk of electrical shock.
7. Keep handles dry and clean; free from oil and grease. Allows for better control of the tool.
8. Store tools in dry place. Such measures reduce the risk of electrical shock.
Service
1. Tool service must be performed only by quali­fied repair personnel. Service or maintenance
performed by unqualified repair personnel could result in injury.
2. When servicing a tool, use only identical
replacement parts. Follow instructions in the Maintenance Section of this manual. Use of
unauthorized parts or failure to follow maintenance instructions may create a risk of electrical shock or injury.
3. Follow instructions for lubricating and chang- ing accessories. Accidents are caused by poorly maintained tools.
Specific Safety Information
The Operator’s Manual contains specific safety infor­mation and instructions for your protection against serious injuries including:
• Electrical shock or burns from contact with wires or other electrical parts.
Read and follow the safety labels on machine!
Know the location and functions
of all controls before using system.
Tool Safety
1. Before using, test the Ground Fault Circuit
Interrupter (GFCI) provided with the power cord to ensure it is operating correctly. GFCI reduces
the risk of electrical shock.
2. Extension cords are not recommended unless
they are plugged into a ground fault circuit interrupter (GFCI) found in circuit boxes or receptacles. The GFCI on the monitor power cord
will not prevent electrical shock from the extension cords.
3. Do not operate the system with electrical enclo- sures removed. Exposure to internal parts increases the risk of injury.
4. Do not place the monitor and power pack in water or on a wet surface. Water entering the housings will increase the risk of electrical shock.
5. Do not use the monitor as a chair or table. Do not drop or shock the monitor. Can result in damage to the unit which increases the risk of elec­trical shock.
SAVE THESE INSTRUCTIONS!
Description, Specifications, and Standard Equipment
Description
The RIDGID/Kollmann patent pending Color SeeSnake Pipe Inspection Tool is ideal for inspecting 2to 8drain lines. Its flexible camera head can negotiate multiple hard 90° bends, and the fiberglass rod is flexible enough to easily travel bends, yet stiff enough to push the cam­era head over 300. The hardened stainless steel cam­era housing, sapphire crystal lens port (a material which doesn’t scratch), waterproof connectors, and push rod are built for long lasting use.
SeeSnake™Diagnostic Equipment
Kollmann
Ridge Tool Company • Elyria, Ohio • U.S.A. 3
SeeSnake™Diagnostic Equipment
Kollmann
Ridge Tool Company • Elyria, Ohio • U.S.A.4
Figure 1 – Connectors
There are several pairs of these connectors in the system: camera - push cable, push cable - hub, hub ­interconnect cord, interconnect cord - Monitor+VCR/ power pack. The above designations are always true for these connectors. Guide pins are always a differ­ent color than circuit pins, and guide sockets are a dif­ferent size than the other sockets. Align guide pins to guide sockets, ensuring the remaining pins and sock­ets are aligned, and push straight together. To unplug, pull straight out. Wiggle the connector a little, if neces­sary, but DO NOT bend or twist it!
Specifications
Line Capacity:..............2to 8
Maximum Run:.............325
Reel & Frame Weight:...43 lbs. Reel & Frame Width:...15
Reel Length:................30
Power Source:.............120V/60 Hz or 230V/50 Hz
depending on model ordered, (Converted to approximately 12V DC current to camera head)
Camera Type:...............Color
Camera Size:................1.75x 2.12
Camera Weight:...........4 oz.
Depth Rating:...............Waterproof to 330
Camera Resolution: ....330 tvl
The system can be broken down into four sub-assem­blies: camera head, reel/dolly, interconnect cord, and Monitor
+
VCR/power pack. The Monitor+VCR/power pack is powered by any 120 or 230 volt AC source. In turn, they convert this power to ~12 volt DC to power the camera head and LED lighting, as well as any options in the system. Other than the controls found on the Monitor+VCR/power pack for such things as brightness, contrast, and LED lighting, the system has no external buttons or dials.
The 12 volts DC for the camera (and options) is fed to the reel through the interconnect cord that is stored on the dolly. There are three conductors within this cable that terminate to pins (male) and sockets (female) in the connectors. See Figure 1 for a detailed description. Pins/sockets #1 and #2 are the supply and return for the 12 volts DC. Pins/sockets #3 are the return path for the video signal generated by the camera back to the monitor/ power pack. The connectors on this cable are the same type that are found at the camera head, push cable, and any options.
The interconnect cord plugs into the back side of the reel into an area called the hub. Inside the hub, there is a device called a slip ring, a kind of rotating electri­cal joint. The slip ring allows the reel to spin without twisting the cables that enter/exit the reel, while allow­ing power and video signals to pass.
The push cable is connected to the slip ring by anoth­er connector inside the reel, on the cone-shaped por­tion. This is the “dry end” of the push cable. The power and video signals travel within the push cable to and from the camera head. At the “wet end” of the push cable, a transition occurs from the stiff rod to a flexible coil cord within the spring. This cord has another connector that is held into the back of the camera with a locking sleeve. There are also two stainless steel safety cables within the spring which prevent the spring from overstretching when pulling the camera from pipe.
Once the 12 volt DC power enters the camera, it passes through a circuit board that directs it to either the actual video module, or the lights. There is also some protective circuitry to minimize electronic failure. The camera circuitry processes images it receives through the sapphire window and converts it to a standard video signal that returns to your monitor for display. If you have a separate power pack, this signal exits the pack through a video out jack to the monitor you have chosen to use.
Pin/Socket Function
1 ..........................Neutral
2 ..........................+12 VDC
3 ..........................Video Signal
Male Connector
Female Connector
Guide
#1
#3
#2
Guide
#1
#3
#2
Standard Equipment
KD-200 – Unit with Monitor+VCR, 200of push rod, color camera head, reel, wheel and frame assem­bly, and standard accessories which include:
• Operator’s Manual
• Cable CountIR
• 3and 6Centering Guides
• 6 Snap Rings (for Centering Guides)
• 1-Interconnect Cable
• 1 Spanner Wrench (for Camera Head removal)
• 1 Pair of Plastic Coated Gloves
KD-200P – Unit with power pack, 200of push rod, color camera head, reel, wheel and frame assem­bly, and standard accessories.
KD-325 – Unit with Monitor+VCR, 325of push rod, color camera head, reel, wheel and frame assem­bly, and standard accessories.
KD-325P – Unit with power pack, 325of push rod, color camera head, reel, wheel and frame assem­bly, and standard accessories.
Terms
(Refer to Figures 2-11)
Brake Large black knob on dolly that controls the spinning action of reel. The purpose of the brake is to provide a slight drag on the reel to prevent freewheel­ing, resulting in excessive cable exiting the reel. The brake is not intended to lock the reel.
Cable CountIR Device used to measure the distance traveled by the SeeSnake.
Cable Guide The U-shaped metal bar above the brake that the camera and push cable passes through as it exits the reel.
Color Camera Head Contains a video camera mod­ule, LED board, and control and protective compo­nents for the video system. The camera is rated to a water depth of 330 feet.
Centering Guides Small, plastic, star-shaped devices that mount onto the spring assembly using snap rings. 3and 6in diameter, they center the camera and help keep it off of the bottom (out of the sludge).
Connectors All the “plugs” in the system that con­nect the camera; push cable; hub; interconnect cable; monitor/power pack. These are the connectors that have guide pins (male) and guide sockets (female).
These connectors ARE NOT to be confused with 120 volt (or 230V) AC outlet plugs, or any video/audio jacks. Refer to Figure 1.
Dimmer A small knob found on the front of Moni­tor+VCRs, and power packs. This allows control of power to the LEDs to dim or brighten them as condi­tions vary in pipe. For example, white PVC pipe may reflect too much light to the camera, making the picture over-exposed (too bright). Similarly, black ABS pipe will reflect much less light, making the picture underex­posed (too dark). Adjustment of the dimmer allows fine control of the LED lighting for an optimum picture.
Dolly Metal frame that the reel is mounted to. The dolly has a second set of feet on the back side of the reel, allowing the system to rest on its side (open-end­up) for greater stability.
Hub The center, cone-shaped portion of the reel. Within the hub is the slip ring and axle.
Interconnect Cable Thirty-three foot cord that plugs between the output of the hub and the Monitor+VCR/ power pack. It is kept stored on the dolly, and left plugged into the hub.
LED Light Emitting Diode. Solid-state light that, unlike an incandescent lamp (a regular light bulb), does not have a fragile filament.
LED Ring The polycarbonate (plastic), donut shaped ring that protects the LEDs from abrasion.
Locking Sleeve This device is found at the rear of the camera, within the spring. It holds the connector in place and serves as an anchor for the safety cables. This device is unscrewed from the back of the camera to detach the connector from it.
Monitor
+
VCR RIDGID/Kollmann Monitor+VCRs
include a high resolution monitor, power pack and VCR within them and have a dimmer knob to adjust the LED brightness for varying pipe conditions. They also include a sunshade, tilt stand, handle, AC cord storage hooks, and hands-free microphone.
Power Pack This component is supplied with sys­tems where a Monitor+VCR is not ordered. The power pack converts 120 or 230 volt AC power from a wall outlet to ~12 volts DC power to run the camera head (video and lights), as well as any options. Its features include a power switch, connector (female to intercon­nect cable), a dimmer, and a video out jack providing a signal to your monitor.
Reel The gray plastic portion of the system that holds the push cable and camera.
SeeSnake™Diagnostic Equipment
Kollmann
Ridge Tool Company • Elyria, Ohio • U.S.A. 5
SeeSnake™Diagnostic Equipment
Kollmann
Ridge Tool Company • Elyria, Ohio • U.S.A.6
Figure 3 – Reel, Front
Figure 4 – Reel, Back
Safety Cables Stainless steel cables (two) within the
spring assembly that connect between the push cable termination and the locking sleeve holding the con­nector at the back of the camera head. These prevent the spring from over-extending when pulling the cam­era out of a pipe. Together, they provide over 800 pounds of breaking strength.
Sapphire Window The small, round port that the camera “looks” through. This component is virtually scratch-proof providing excellent video throughout the life of the system.
Spanner Wrench One-piece wrench used to engage the end of the spring when removing the camera head. To remove the camera from the spring, you must use a spanner wrench.
Spring Assembly Flexible stainless steel spring and associated components that hold the camera to the push cable, provides a flexible transition from camera to push cable, and protects the terminations within the spring.
Sunshade This metal device is included on Monitor+VCRs to protect the screen when system is not in use (closed) and to optimize the picture in bright sunlight (opened).
Tilt Stand Small kick stand on bottom of Monitor+VCR helps raise the angle of the screen when the monitor is sitting on the ground for easier viewing.
(Figures 2-11):
Figure 2 – Tilt Stand
Brake
Reel
Dolly
Interconnect Cable
Axle
Figure 5 – Wheel Set
Figure 6 – Camera/Spring
Figure 7 – Camera Head
Figure 8 – Power Pack – Front
Figure 9 – Power Pack – Rear
Figure 10 – Color Monitor
+
VCR Back
All RIDGID/Kollmann Color Monitor+VCRs include an integrated power supply with connector to reel, dimmer sunshade, tilt stand, AC cord storage hooks, handle, and hands-free microphone.
SeeSnake™Diagnostic Equipment
Kollmann
Ridge Tool Company • Elyria, Ohio • U.S.A. 7
Spring Assembly
Camera head
Centering Guide
LED Ring
Sapphire Window
Figure 11 – Color Monitor+VCR Front
The sunshade on this Color Monitor+VCR has been locked open, and the tilt stand is engaged. Close the sun shade whenever the Monitor+VCR is not in use. Always adjust the settings below for each inspection to ensure the optimum picture.
Set Up and Operation
SeeSnake Cable CountIR Standard Key Pad Usage
Distance: Displays distance reading in lower right
hand corner of screen. To remove distance reading press once, press again to show distance reading.
Zero: Resets distance reading to zero.
Clock: Displays date and time. Press to choose
both, one, or none displayed. Press and hold to display optional title field (see description of title field below).
Key Pad Usage in Edit Mode
Press Distance and Clock simultaneously to get into edit mode.
Distance: Functions as edit button. Press to cycle
through available options.
Zero: Functions as next button. Press to move to
next field.
Clock: Functions as exit button. Press to exit from
edit mode, saving any changes made.
Edit Menu Fields for Display and System Settings
Time: Display choice...12 hr (AM/PM) or 24 hr Date: Display choice...mm/dd/yy or dd/mm/yy Units: Display choice...feet (ft) or meters (m) Title: The title field is factory set to read
RIDGID/Kollmann, but can be changed to display your company name or any desired message of up to 18 characters. (The edit button will scroll through optional letters and symbols while the next button will take you to the next title space until you are through the 18 character field.)
Press Distance and Clock at same time to edit SeeSnake type and cable length.
Cable Select the actual push cable length for Length: your SeeSnake. The selection for length in
feet is from 50 to 325 in 5 foot increments. The selection for length in meters is from 15 to 100 in 1 meter increments.
SeeSnake Select type of SeeSnake System, either System: Mini or Standard.
Battery Removal/Installation
1. The CountIR uses a single Lithium CR-2032, 3 Volt battery to maintain the memory of the Edit Con­figuration and also to power the clock module dur­ing system power down.
2. The battery is located inside the CountIR just below the cabling connector. It is easily removed by using a thumbnail or a small pair of needle nose pliers.
3. When the battery is removed all of the Edit Menu Fields and System Settings are lost and will need
SeeSnake™Diagnostic Equipment
Kollmann
Ridge Tool Company • Elyria, Ohio • U.S.A.8
Distance
Clock
Zero
to be individually reentered. The battery should last for approximately 5 years.
4. Before inserting a new CR-2032 battery, make sure the polarity is correct. Insert the battery such that the +(plus) side of the battery is towards the top of the battery holder (this is also towards the center of the CountIR).
Possible Display Messages
Error 1: Displayed when the CountIR reads a dis-
tance which is out of bounds. These boundaries could be less than zero or a length that is 40 feet greater than what the system is configured for.
Error 2: Displayed when the system memory is not
set up. This can occur when the battery needs to be replaced.
No Video: Displayed when the camera is disconnect-
ed. Once the camera is reconnected, the screen is restored.
To Install the Wheels Onto the Dolly
NOTE! The rims of the wheels are flat on one side, con-
vex on the other. To make the wheel stance as wide as possible (more stable), the flat edge should face outward when the wheels are mounted.
1. Position the axle so that the side with the rubber foot is on the same side as the other two rubber feet on the dolly frame. Slide one wheel onto the axle with the flat edge facing outward.
2. Slide the axle and wheel through one frame mount (on the side with the rubber feet), then through the plastic spacer. Slide the axle through the other frame mount.
3. Slide the second wheel onto the axle with the flat edge facing outward. Slide the washer onto the axle (outboard of the wheel); then insert the cotter pin at the far end of the axle.
Models with Power Packs
1. Find the power button at the front of the power pack, and make sure it is switched OFF. Plug the power pack’s power cord into an approved outlet, and press GFCI reset switch.
2. Unwrap the interconnect cable from its storage hooks on the dolly. Plug the loose end of this cord into the mating connector on the power pack, refer­ring to Figures 1 and 8.
NOTE! Figure 1 demonstrates the proper way to plug
connectors together. This is true in all cases. For example, the camera head will plug directly into the back of the monitor/power pack, using these guidelines.
3. Locate the small video cable that came with the power pack. Plug either end of it into the small jack on the power pack labeled video out. (These types of connectors are called RCA jacks.) Most likely, your monitor will have the same type of connector for video in. (If not, it has a connector called a BNC jack.)
4. Plug the remaining end of the video cable into the monitor at the video in jack.
5. Turn the monitor ON, then the power pack. You should now have a picture on the screen. If the pic­ture doesn’t look perfect, you can adjust the con­trast, brightness, and horizontal/vertical hold on your monitor, as well as the brightness of the cam­era head LED lighting using the dimmer knob locat­ed on the front of the power pack.
NOTE! If you do not have a picture, make sure you have
followed the above steps correctly, checking to see that the video cable is plugged in and the 120V source is actually working.
Models with RIDGID/Kollmann SeeSnake Provided Monitor
+
VCRs
NOTE! Please refer to Monitor+VCR manual for com-
plete details.
1. Gather the reel/dolly and Monitor+VCR in a conve­nient area near a 120V or 230V AC power source.
2. Lift and open the black sunshade that covers the screen of the Monitor+VCR.
NOTE! Figure 1 demonstrates the proper way to plug
connectors together. This is true in all cases. For example, the camera head will plug directly into the back of the monitor/power pack, using these guidelines.
3. Unwrap the interconnect cord from its hooks located on the back side of the dolly. Plug this cord into the connector at the front of the monitor, referring to Figure 1 for the proper way to make the connection.
4. Plug the power cord for the monitor into a standard 120 or 230 volt outlet.
5. Locate the power button at the lower-left, front of the Monitor+VCR and depress it. In a few moments you should have a picture. You may need to adjust the brightness and contrast of the monitor. This can be accomplished by adjusting the dials to the right of the power button. The one represented by a sun above it is the brightness, and the one with the par-
SeeSnake™Diagnostic Equipment
Kollmann
Ridge Tool Company • Elyria, Ohio • U.S.A. 9
tially-shaded circle above it is the contrast. You can also dim or brighten the cameras lighting with the dimmer knob, located on the lower-right, front of the monitor.
NOTE! These adjustments will be more accurately made
when the camera is positioned in a section of pipe. If the picture still does not look right, or there just isnt one, carefully review the above steps to ensure they were properly followed.
Pre-Checks
Mechanical Checks
1. Check the cotter pin that holds the axle in place to ensure it is fully engaged. The wheels should both spin freely.
2. Rotate the reel brake to a position that allows you to easily pull cable from the reel, yet stops immedi­ately when you aren’t retrieving cable. For trans­port, add more friction to the brake.
3. Grasp the spring assembly in one hand, and the camera head in the other. Ensure the spring is tight­ened ONLY to the point where the cut end of it is as far as it can go in the camera head’s threads. If it is undertightened, you should be able to physically screw the spring a little farther onto the camera’s threads. If it is overtightened, the cut end of the spring will “crawl” up and over the threads. If this occurs, follow the procedures in the “Maintenance – Removing the Camera Head” section to properly seat the spring using the spanner wrench provided.
4. Check to see that the connector at the end of the push cable is fully seated into the connector attached to the cone-shaped portion of the hub (inside the reel). Likewise, check that the Interconnect cable is completely plugged into the hub. Periodically inspect these connectors for good connections as the system is used.
Electrical Checks
The system should always produce a crisp picture that is free of noise and lines. Sometimes, especially dur­ing cold-weather conditions, it can take a moment for the system to heat up before it will produce the opti­mum picture. Otherwise, check that connectors are fully engaged and follow these guidelines:
1. With the system energized, look to see that an even amount of light is coming from the LEDs. Place the camera in the reel, and give it a good spin while watching your monitor.
2. Find a section of pipe that is 2-6 inches in diameter. Roll a page of newspaper or business stationary
into the pipe and watch the monitor. The picture should be clear and the lighting should be even on the pipe walls. Try adjusting the contrast and brightness, as well as the lighting (using the dim­mer knob on the monitor/power pack) to obtain the best picture. Remember, as the materials of pipe vary, it will be necessary to adjust these settings to maximize picture quality on different jobs. For example, white PVC pipe requires less lighting than Black ABS. As experience is gained with the sys­tem, operators will learn that slight adjustments in these settings can highlight problems within a pipe.
At the Job Site
1. The camera can almost always be pushed far­ther when grip-style rubber gloves are worn. It
is much easier to get a grip on dirty push cable, and the gloves also keep sludge off the hands.
2. Properly positioning the equipment before you
begin an inspection will save time, be more comfortable, and minimize the potential for equipment damage. Set the monitor in an area where it is unlikely to fall, and where it can be viewed while you are pushing the camera. A
good location is right next to the cleanout or entry point. Be sure to keep it from getting wet.
3. Set the reel about 6 to 8 feet from the entry. This will provide ample cable to grasp and develop momentum without having a lot of slack dragging on the ground. Slack can be alleviated by putting fric­tion on the reel using the brake. If it is set correctly, push cable will only come off the reel when you pull on it.
4. Always try to run water down the pipe undergo- ing inspection. This will keep the system much cleaner, and allow you to push noticeably farther with less friction. This can be accomplished by feeding a hose with a small amount of flow into the entry or occasionally flushing a toilet that drains to the pipe. If the water is preventing you from seeing an area of importance, temporarily turn it OFF.
5. When pushing, the end of your stroke should be as close to the entry as possible. Standing too far back, with an excess of cable between your hands and the entry may cause the cable to fold on itself outside the entry.
6. Folding the push cable on the sharp edge of an
entry can cause it to snap. Extreme caution must be used to minimize the chance of bend­ing the push cable on sharp corners. This is a
common cause of push cable failure, and all opera-
SeeSnake™Diagnostic Equipment
Kollmann
Ridge Tool Company • Elyria, Ohio • U.S.A.10
tors should be aware of this. If the camera just doesn’t seem to want to go any farther, DONT FORCE IT! If another entry is available, try it.
7. When inspecting a pipe, it is usually necessary to give a little extra push in the bends. Back up, if necessary, and “pop” the camera through a turn using the least amount of force required. Try to be as gentle as possible, and don’t hammer or snap the camera head through corners. After some prac­tice, you may learn that the best way to inspect a section of pipe is to push the camera through quickly, then draw the camera back home slowly and evenly. It is always easier to control the cam­era when pulling than when pushing.
8. Make sure the sapphire window is clean prior to entry. Some users claim that a slight film of deter­gent on the lens minimizes the possibility of grease sticking to the port. In any case, take advantage of any standing water in the pipe to wash the front of the camera by jiggling it in the water. Flushing the pipe with water supplied by a hose or periodically flushing a toilet can help keep the port clean and improve performance by reducing cable friction.
9. Take advantage of the lighting to keep track of where the camera is headed. If the particular pipe you are inspecting is easier to evaluate with other than the maximum lighting, periodically maximize the lighting (using the dimmer knob on the moni­tor/power pack) to get a look at what lies ahead. Be aware of any obstructions, such as a crushed sec­tion of pipe or excessive hard build-up, that may prevent retrieval of the camera. Do not clear clogged lines with the camera head!
10. Pipe materials and conditions vary. Adjustment of the contrast and brightness settings, as well as the light dimmer after the camera is within the pipe, can greatly increase picture quality. This is particu­larly important when your customer is supervising, and when making recordings.
11. Whenever possible, lay the system on its side feet for even greater stability. This is also preferred when on a rooftop (entry through a roof vent) or hillside.
12. The system can travel through multiple 45 and 90 degree bends and wyes. Do not, however, try to force it through a P-trap or T if there is a large amount of resistance.
13. Do not attempt to remove or store push cable on the reel solely by turning the reel itself. Release the brake enough so that you can manually push or pull cable from the reel and wind or unwind it.
14. Be careful in T-entries not to fold the camera back on itself, this could cause camera to stick.
NOTE! Some customers have reported success in con-
trolling camera entry into hard Ts using a shoe horn made from a length of 1-inch copper pipe of the necessary length to reach the T that has been flattened and curved at the end. With this device, you can position the curved portion into the side of the T where entry is preferred and guide the camera in the proper direction.
Maintenance
Preventative Maintenance
Camera Head
1. The camera head requires little maintenance, other than keeping the LED ring and sapphire window clean. Use a soft nylon brush, mild detergent, and rags and sponges from the camera head up to (but not including) the Monitor+VCR/power pack.
2. When cleaning the camera, do not use scraping tools as they may permanently scratch these areas. NEVER USE SOLVENTS to clean any part of the system. Substances like acetone and other harsh chemicals can cause cracking and crazing of the LED ring, which could affect waterproofing.
3. As you use the system more and more, you may be surprised to find that scratches on the LED ring will have a minimal effect on the performance of the lighting. Don’t sand the LED ring to remove scratches, as it is part of the watertight housing.
4. Another good way to extend the life of the camera is to avoid removing obstructions from pipe with the camera head.
Spring Assembly
1. The spring assembly is the area where foreign mat­ter is most likely to accumulate. Within the spring is the splice between the push cable and a connector (and maybe a sonde unit for a pipe location sys­tem). Should sharp objects or harsh chemicals be allowed to remain in this area for long periods, they may wear on these components. Stretch the spring end-to-end as far as the internal safety cables allow to check this area. Stretch again and stir in a bucket of warm water and mild detergent to flush this area.
Push Cable, Reel/Dolly
1. The push cable and reel/dolly require almost no maintenance. (Of course, a clean system will last longer and be more impressive to your customers.)
SeeSnake™Diagnostic Equipment
Kollmann
Ridge Tool Company • Elyria, Ohio • U.S.A. 11
It is important, however, to keep the push cable clean to spot any excessive cuts or abrasions, while making it much easier to grasp and push.
NOTE! Whenever you are retrieving push cable into the
reel, an excellent way to cut down on cable grime is to run it through a rag in the last hand that touches the cable as it enters the reel. For an overhaul cleaning, lay the system on its side feet and fill the reel with lukewarm water and a mild detergent. Leave it overnight and spin it occasionally. Remove the water prior to use and run a rag over the cable.
Monitor+VCR/Power Pack
1. The Monitor+VCR and power pack requires a little more care. The same is true for any monitor in the field. Unlike the rest of the system, the monitor/power pack aren’t waterproof. Clean them with a damp cloth, and ensure foreign matter does not get into any cooling vents. Always avoid drop­ping or shocking these components.
Corrective Maintenance
Removing Camera Head
The system has been designed so that the camera head can be removed for troubleshooting, installing the transmitter, or to use in a different application on a separate cable. If you need additional assistance,
please call Ridge Tools Technical Service Group at 800-519-3456.
1. Pay out enough cable to place the camera and
spring assembly on a work bench or other conve­nient work area. Set the brake to prevent the reel from spinning.
2. Remove taper ring. (Figures 12 and 13)
Figure 12
Figure 13
3. Locate the metal spanner wrench that was provid­ed with the system and hook the cut end of the spring (directly behind the camera head) with the business end of the spanner and turn the camera off the spring (Figure 14). The camera should now be hanging by its locking sleeve and safety cables (Figure 15).
4. Grasp the ribbed portion of the sleeve with one hand and the camera and cables with the other. Rotate the ribbed portion of the sleeve (counter­clockwise when camera is viewed from the rear) to unscrew it from the camera. If it is difficult to turn, get it started with a pair of pliers (Figure 16).
5. When the sleeve is completely unscrewed, slide it down the black cord so that the actual connector is exposed. Grasp the connector in one hand and pull it straight out of the back of the camera. Wiggling the connector slightly, side-to-side, may help break it free (Figure 17).
Figure 14
The spanner wrench is hooked into the end of the spring. The camera is then rotated (counter-clockwise when viewed from front) with the other hand.
SeeSnake™Diagnostic Equipment
Kollmann
Ridge Tool Company • Elyria, Ohio • U.S.A.12
Figure 15
Once the camera head is removed from the spring, the locking sleeve can be seen holding the connector to the back of the camera. The safety cables are mounted to a rotating portion of the sleeve, which helps prevent their twisting.
Figure 16
The locking sleeve has been removed by the camera back by rotating it counter-clockwise (when viewing the camera from the back). The connector is now all that holds the camera on.
Figure 17
The camera head is now removed. Note that these connectors are the same style as those found through­out the system.
Locating Faulted Components
The basic idea in troubleshooting the system is to use the camera head to eliminate suspected components. Here are the areas we will try to isolate the fault to: cam­era head, reel/dolly, interconnect cord, Monitor+VCR power pack. As a scenario, we will assume that the symptom is no video, no lights.
1. Remove the camera from the spring assembly.
2. With the Monitor
+
VCR power pack set up for opera­tion, plug the camera head directly into the back of the Monitor+VCR/power pack where the intercon­nect cable is usually connected. Turn on the sys­tem and check the Monitor+VCR for a picture. If there is a good picture with proper lighting, the problem is somewhere between the interconnect cable and the spring assembly. Proceed to step 4. If there is no picture, the problem is probably in the camera head or Monitor+VCR power pack.
3. To virtually eliminate the Monitor+VCR, play a tape on your Monitor+VCR with a VCR through the video in jack at the rear (VCR – video out; Monitor+VCR – video in). If you get a good picture, it is almost cer­tain the problem is in the camera head. The power pack is a little more complicated to troubleshoot, so contact Ridge Tool Company if you suspect it is faulted.
4. Plug the interconnect cable into the Monitor+VCR and power pack. Unplug the other end of the inter­connect cable from where it plugs into the reel-hub, and plug the camera head into this end. Turn on the system and check the monitor. If you get the video and lights back, the problem is likely in the push cable or hub. If there is no picture, the inter­connect cable is the likely fault.
5. Once you suspect a component, contact Ridge Tool Company Technical Services. We will establish a plan of action to get your system back on line.
6. For additional troubleshooting suggestions, please refer to Chart 1.
Re-Installing Camera Head
1. Lay out enough cable to lay the spring assembly on a convenient work area and set the brake.
2. Plug the connector at the spring assembly into the camera head, making sure that the guide pins/sock­ets are aligned.
3. Grasp the camera head and safety cables with one hand and turn the ribbed portion of the locking sleeve to screw it into the back of the camera.
IMPORTANT: Try not to tw ist the co rd or the c amera,
only the locking sleeve. If this is done properly, the cord and safety cables will not be twisted around each other when you view them from between the windings of the spring.
4. Once the locking sleeve is tight into the back of the camera, thread the spring onto the camera and,
SeeSnake™Diagnostic Equipment
Kollmann
Ridge Tool Company • Elyria, Ohio • U.S.A. 13
using only your hands, screw the camera onto the spring.
NOTE! The camera head will be properly mounted when
the end of the spring is snug between the cam­era and the thread (not so far that it begins to raise off the threads and you cannot manually unscrew the camera.)
If further assistance is needed, please
call Ridge Tool’s Technical Service
at 800-519-3456
Transportation & Storage
1. Slip the camera into the reel with the rest of the push cable. Turn the brake clockwise enough so that the reel does not rotate unless you manually turn it.
2. Unplug the interconnect cable from the Mon­itor+VCR/power pack and wrap it loosely onto its storage hooks located on the dolly.
3. If space allows, the reel/dolly should be laid on its side during transportation and use. You will notice that there is a second set of feet (three) on the side of the reel where the interconnect cable is stored. If there is not enough space to lay the system on its side, stand it up and run a strap or cord through the dolly and secure it to the vehicle.
4. Close the sunshade over the screen of the Monitor+VCR and wrap its outlet cord onto the hooks provided at the rear.
5. Keep spare parts, tools, and the manual secure in a work bag to protect them when not in use.
6. When possible, keep the system stored in a cool, safe place. Leaving the camera pointed into the sun or a high powered light source (when operat­ing) can damage the imaging chip.
Options
Centering Guides: 3and 6
The centering guides are designed to help center the camera in various sized pipes, and also help keep the camera out of the bottom sludge. Picture quality is improved as they help position the camera towards the middle of the pipe. This allows the camera to see an equal amount of the pipe wall in all directions.
Do not assume that the guides are only helpful in 3 and 6pipe! They also help in larger pipe by bringing the camera closer to center and raising the camera out of the sludge that is often found below the water line. Keeping the camera off the bottom of the pipe keeps the front of the camera cleaner, longer.
It is recommended that guides be used whenever pos­sible (3and up) as they protect the system from wear and tear. However, if you are having trouble going fur­ther in a particular pipe, try it without the guides. The best advice is to experiment with local conditions and decide what is best for the given job. One way to increase their flexibility is to pre-strain them by bend­ing the spikes back and forth a few times before use.
To install the guides, wind two metal snap rings per guide into the push cable just like you would slip a key onto a key ring (Figure 18). You should usually use 3 guides. Position each guide where you want it on the spring, with one of snap rings on either side. Look for grooves on either side of the spikes on the guide and wind a snap ring into each groove to lock it onto the spring (Figure 19). When it is time to remove them, lift the edge of the snap rings out of the grooves with the tip of a small screwdriver and unwind them from the grooves (Figure 20). Slip the snap rings off the spring/push cable and store them with the guides for later use.
Figure 18
Figure 19
SeeSnake™Diagnostic Equipment
Kollmann
Ridge Tool Company • Elyria, Ohio • U.S.A.14
Figure 20
Pipe Location Transmitter
The pipe location transmitter allows the user to pin­point the location and depth of the camera head greater than 10 feet underground in cast iron pipe. The transmitter emits a 512Hz signal that is sensed by the receiver. The transmitter is designed to work with manufacturer’s receivers who use 512Hz.
One of the great features of our transmitter is that it is powered by the same power supplied to the camera head. Once installed, it is always ready for use, whether or not you choose to bring the receiver along on the job. There are no batteries or extra cables required, and the system still travels the hard 90 degree bends.
Installing the Pipe Location Transmitter
1. Remove the camera head from the spring assem­bly. (See Corrective Maintenance – Removing Camera Head section.)
2. With the camera head removed, you can see that the connector passes through the locking sleeve, and that there is a rounded ridge on the connector that prevents it from slipping out the rear of the lock­ing sleeve. You want to carefully push the connec­tor out the back of the locking sleeve (Figure 21). Use a blunt object, such as the eraser-end of a pen­cil or a finger to push on it, while pulling on it from the back. Don’t grasp the coil cord when pulling, grasp the connector! You can lube the connector to make it easier, if necessary. BE CAREFUL not to damage the sockets of the connector by pushing on it with a sharp object, like a screwdriver.
CAUTION
Be sure to use non-conductive lubricant. a sili­cone lubricant is suggested.
Figure 21
After removing the camera head, slip the coil connec­tor out of its locking sleeve. Some silicone lubricant makes removal much easier. Keep the stainless cables untwisted by holding the sleeve and rotating the ring on it that the cables are attached to.
Figure 22
On the transmitter, unscrew the plastic locking sleeve. Place the plastic locking sleeve (leading with the tapered end) over the coil connector. Again, some sil­icone lubricant makes this easier.
Figure 23
Push the coil connector onto the leads making sure that it is fully seated. Screw the plastic locking sleeve back onto the transmitter.
SeeSnake™Diagnostic Equipment
Kollmann
Ridge Tool Company • Elyria, Ohio • U.S.A. 15
Figure 24
When completed, grasp both ends of the spring assembly and stretch it to draw the transmitter inside. Check that the coil cord and stainless cables are situ­ated properly. Push the camera-end of the transmitter back through the locking sleeve using some silicone lubricant, if necessary. Re-install the camera head.
3. On the transmitter, unscrew the plastic locking sleeve. Place the plastic locking sleeve (leading with the tapered end) over the coil connector (Figure 22). Again lubricant makes this easier.
4. Plug the coil cord connector into the rear of the transmitter, making sure that it is fully seated. Screw the plastic locking sleeve back onto the transmitter (Figure 23).
5. Carefully insert the transmitter into the spring
assembly ensuring that no cabling gets bent or wedged between the transmitter and the spring assembly. You can stretch the spring assembly, end-to-end, to help draw the transmitter into it.
6. Push the female connector of the transmitter
through the metal locking sleeve (Figure 24). Use
some silicone lubricant on the exterior of the con­nector, if necessary.
7. The system should now look like it did when you first removed the camera head, except the trans­mitter is within the spring assembly. Re-install the camera head. (See Re-Installing Camera Head section.)
8. Refer to the manual provided along with your receiver for operation of the location equipment.
Service and Repair
If any maintenance is required other than that outlined, the tool should be sent to a RIDGID Independent Authorized Center or returned to the factory. All repairs made by Ridge service facilities are warranted against defects in material and workmanship.
If you have any questions regarding the operation or function of this tool, call or write to:
Ridge Tool Company Technical Service Department 400 Clark Street Elyria, Ohio 44036-2023 800-519-3456
If any correspondence, please give all information shown on the nameplate of your tool including model number, voltage, and serial number.
SeeSnake™Diagnostic Equipment
Kollmann
Ridge Tool Company • Elyria, Ohio • U.S.A.16
SeeSnake™Diagnostic Equipment
Kollmann
Ridge Tool Company • Elyria, Ohio • U.S.A. 17
PROBLEM PROBABLE FAULT LOCATION
Garbled or jumbled video
Lights, but no video
No video, no lights
Video, but no lights
White screen
Noisy picture – vertical stripes on monitor screen
Chart 1 Troubleshooting
Horizontal or Vertical hold need adjustment 75 Ohm-High Z switch in opposite position Fault within camera, cables , or monitor/power supply Try to plug back from VCR into monitor with Interconnect cord plugged into monitor
Brightness turned down Contrast or Brightness improperly set Break in video carrying conductor (pin/socket #3) between monitor and camera Fault within camera or monitor/power pack
Monitor/power pack not turned on Interconnect cable not fully plugged in, or loose connection in system Fault in any sub-assembly
Dimmer turned down Fault within camera head, LED section
Camera exposed to excessive light Contrast/Brightness improperly set
Camera head overheated
Loading...
+ 42 hidden pages