Ridgid C-888-X Operating Instructions

Page 1
Ridge T ool Co., Elyria, Ohio, U.S.A.
Set Up and Threading Instructions
To Thread with a No. 141 Threader and 200, 300, 400 or 400A RIDGID Power Drive, equipment (A, B or D, C) must be used. For operation set-up see Figure 1, below, with a 300 Power Drive.
2. RIDGID Close Coupled Method
This operation will require a RIDGID No. 318 Oiler in addition to the items shown at top of page.
IMPORTANT: Do not plug Power Drive into electrical
A. Adjust Threader to size as previously explained. With
Threader on floor or workbench with Drive Shaft up, place No. 844 Drive Bar on Threader Drive Shaft and tighten the two Set Screws in Drive Bar Head.
NOTE: Step B is a two man operation.
B. With No. 844 Drive Bar securely fastened to Threader
Drive Shaft, lift Threader up carefully and insert shaft of Drive Bar into front chuck of Power Drive. While one man holds Threader up, the other man tightens the jaws of Power Drive with other hand. Jaws should tighten into “V” shaped notches of No. 844 Drive Bar to be correctly mounted. Close rear centering device onto shaft of Drive Bar.
C. Correct location for No. 318 Oiler is directly under
Threader. The No. 46 Pipe Support should be no clos­er than approximately two and one-half feet from Threader and in line so it will support pipe being thread­ed. At this time, depending upon which Threader is being used, attach either No. 758 Loop or E-3675
Adapter Bracket to Threader. Slide support bar of Power Drive through hole in either No. 758 Loop or E­3675 Adapter Bracket.
D. Insert pipe in Threader and center end in throat of
Dies. Tighten W orkholder . Clamp Screw must be tight­ened SECURELY. You are now ready to thread.
IMPORTANT: Plug Power Drive into internally ground-
ed electrical system.
E. Move Switch of power drive to forward. During thread-
ing operation, flood Dies with RIDGID Thread Cutting Oil to assure perfect threads and long die life.
F. When red “STOP” line appears on Pinion Sleeve,
thread is completed. Stop Threading! Reverse Threader about one-quarter revolution by power, then pull knobs and turn Cam Plate to “CD” mark on top of Die Head. Unplug Power Drive cord from electrical system. Pipe may be removed at this time by loosen­ing Clamp Screw and turning Workholder Scroll to “OPEN” position.
G. RIDGID Geared Threaders are designed so Pinion
Shaft will automatically disengage if Threader is acci­dentally run on pipe past a full thread length. This pre­vents jamming.
IMPORTANT . . .
If, by accident, a RIDGID Geared Threader is backed off too far and threaded barrel becomes disengaged from Workholder, the Threader must be put on a bench and the threads re-engaged carefully by HAND, NOT BY POWER.
B
No. 758 Loop for 141 & 4PJ Threaders with loop hole on gear case.
A
No. 844 Drive Bar
D
No. E-3675 Adapter Bracket for all 4P and 4PJ Series Threaders without loop hole on gear case.
C
No. 46 Pipe Support
Figure 1
A
B D
C
or
Operating Instructions For Jam Proof Geared Threaders for Pipe and Conduit
Page 2
Ridge T ool Co., Elyria, Ohio, U.S.A.
Universal Drive Shaft Method
Do not plug Power Drive into electrical system until steps A through E are completed.
A. This operation will require a RIDGID No. 840 Universal
Drive Shaft, Foot Switch, Geared Threader, Vise Stand capable of holding size pipe being threader and a Power Drive. When threading pipe larger than 2″, Power Drive and Vise Stand must be securely anchored, or provisions made to make sure Power Drive and Vise Stand cannot tip over as a result of threading torque built up. The Vise Stand must be in line with, and on the same level as the front chuck of Power Drive. The extended length of the No. 840 Universal Drive Shaft should be maximum distance between Power Drive and Vise Stand.
B. Slide long hexagon end of Universal Drive Shaft into
front chuck of Power Drive. Tighten front chuck and rear centering device.
C. Fasten pipe securely onto Vise Stand. Long pieces of
pipe should be supported by a RIDGID No. 92 Pipe Support to prevent Vise Stand and Threader from tip­ping up.
D. After Threader is adjusted to size per instructions on
first page, slide Threader onto pipe. Carefully center end of pipe in throats of Dies. Workholder clamp screw must be tightened securely.
E. Slip square socket of No. 840 Universal Drive Shaft
over end of Threader Drive Shaft and tighten set screws. When properly positioned, sliding shank of Universal Drive Shaft should neither be fully extended nor fully closed. At this time, take any other steps to to insure stability of Vise Stand and Power Drive.
F. Locate Foot Switch as shown above and plug Foot
Switch cord into an internally grounder electrical sys­tem. Plug Power Drive cord into Foot Switch cord. Put Power Drive switch into forward (FOR) position. Operator should now locate Foot Switch and himself as shown with Oiler in position. To operate this setup safely, use Foot Switch at all times to start and stop Power Drive.
NOTE: During Threading, use RIDGID Thread Cutting
Oil freely.
IMPORTANT: When changing any part of this setup
always unplug Foot Switch cord from electrical system.
G. Threading is completed when red STOP line
appears on Pinion Sleeve. Stop Threading! Put Power Drive switch in reverse (REV) and reverse Threader about one-half turn by means of Foot Switch. Unplug Foot Switch. Pull knobs on Threader and turn Cam Plate to CD mark on top of Die Head. Loosen Clamp Screw, turn W orkholder Scroll to OPEN position and remove Threader from pipe.
50Extended
41Closed
Operating Instructions For Jam Proof Geared Threaders for Pipe and Conduit
Page 3
C-888-X PINION SHAFT
ASSEMBLY INCLUDES: E-1075 Pinion Shaft with Gear E-1937 Retaining Collar E-1939 Pressure Ring E-1940 Pressure Pin (3) E-1941 Pinion Shaft Ring E-2016 Split Ring E-1074 Drive Shaft E-3838 Wear Plug E-4669 Spring E-6027-X Pinion Sleeve
E-1075 Pinion Shaft with Gear
E-4669 Spring
E-3838 Wear Plug
E-620 Name Plate W/E-913-1 Drive Screws (4)
Gear Case B-935
B-934 (NPT) B-934-B (BSPT) Workholder
Wrench E-1731
E-3583-X Clamp Screw with Clip
B-1319 Workholder Scroll
Retaining Plate D-990 (6) Screw E-1028
C-853-X Workholder Jaws (3 per set)
E-1996 Screw for Guide Post
C-782 (NPT) C-782-B (BSPT) Guide Post
E-258 Gear Case Spring Ring
C-659 (NPT) C-659-B (BSPT) Threaded Barrel
E-611 Screw for Guide Block E-1997 Guide Block E-1994 Locating Pin (2)
E-2009 Spring (2) E-1995 Knob (2)
B-933 (NPT) B-933-B (BSPT) Selector Plate
E-2784 Pin (2) B-932 Cam Plate E-2922 Die Pin & Clip (5)
Head B-931
E-1028 Head
Screw (10)
Drive Shaft
E-1074
E-1937 Retaining Collar
E-2016 Split Ring
Pinion Sleeve E-6027-X
Pressure Ring E-1939
(3) Pressure Pin E-1940
E-1941 Pinion Shaft Ring
E-3384 Stop
Screw
E-2378
Set Screw
Nylon Plug
E-504
GUIDE BLOCK must be mounted with Stamped side (E-1997) AGAINST
Selector Plate
ALL ORDERS FOR PARTS MUST HAVE MODEL AND
SERIAL NUMBER
D-745-X Dies (5 per set)
One set threads
21/2″, 3″, 31/2″, 4″
Pipe or Conduit
For British Threader – specify
BSPT Dies. For American
Threaders specify NPT Dies
No. 141 Jam Proof Geared Threader
Threads 21/2″, 3, 31/2″ and 4pipe and conduit.
Complete with 1 set of high-speed dies.
Ridge T ool Co., Elyria, Ohio, U.S.A.
Operating Instructions For Jam Proof Geared Threaders for Pipe and Conduit
Page 4
Ridge T ool Co., Elyria, Ohio, U.S.A.
9/03
Printed in U.S.A.
999-998-270.10
Adjusting Threaders for Size
1. No. 141 21/2″ to 4″ and No. 161 4″ to 6″ RIDGID Jam­Proof Threaders.
A. Place Threader on floor or workbench with Drive Shaft
up. Pull Knobs out and rotate Cam Plate to desired pipe size marking on top of Die Head – release Knobs.
B. To set Threader for standard thread, there are two ref-
erence points – either may be used. Set bottom surface of Pinion Sleeve housing of Die Head at red Start line of Pinion Sleeve; or set upper surface of Die Head which houses Guide Post even with center line at top end of Guide Post. Unit is now set for standard thread. To adjust, grasp Workholder and turn square end of Drive Shaft or turn Gear Case by hand. For undersize (deep throat) set head at top line on Guide Post. This line is marked (2T UNDER). For oversize (shallow thread) set Head at bottom line on Guide Post. This line is marked (2T OVER).
C. To cut straight threads (NPSM or BSPP) – with same
Dies, set Head in position to cut standard threads. Remove Screw from Gear Case at base of Guide Post.
No. 141 – 21/2″ to 4″ Jam Proof Geared Threader
Pull Guide Post up until Guide Block attached to Selector Plate is disengaged from angle slot in Guide Post. Turn Guide Post until straight slot faces inward. Engage Guide Block in straight slot and push Guide Post down into position. Replace Guide Post Screw. Unit is now set to cut straight threads (NPSM or BSPP). Operation will be the same as cutting taper threads (NPT or BSPT).
D. To Change Dies, remove Stop Screw from Selector
Plate, pull Knobs out and rotate Cam Plate to CD mark on top of Die Head. Remove worn Dies and insert new Dies. Be sure Die numbers correspond with slot numbers. Replace Stop Screw.
NOTE: If it becomes necessary to remove or replace the
Guide Block, the stamped number E-1997 on Guide Block must be AGAINST Selector Plate. If stamped number is visible you will cut an UNDER­SIZED thread.
Operating Instructions For Jam Proof Geared Threaders for Pipe and Conduit
Page 5
Ridge T ool Co., Elyria, Ohio, U.S.A.
Set Up and Threading Instructions
To Thread with a No. 161 Threader and 200, 300, 400 or 400A RIDGID Power Drive, equipment (A, B, C) must be used. For operation set-up see Figure 1, below, with a 300 Power Drive.
2. RIDGID Close Coupled Method
This operation will require a RIDGID No. 318 Oiler in addition to the items shown at top of page.
IMPORTANT: Do not plug Power Drive into electrical
outlet until steps 2-A through 2-D are completed. When ready, make sure Power Drive is plugged into an internal­ly grounded electrical system.If system is not internally grounded, then ground Power Drive in accordance with Article 250 of the National Electrical Code.
A. Adjust Threader to size as previously explained. With
Threader on floor or workbench with Drive Shaft up, place No. 844 Drive Bar on Threader Drive Shaft and tighten the two Set Screws in Drive Bar Head.
NOTE: Step B is a two man operation.
B. With No. 844 Drive Bar securely fastened to Threader
Drive Shaft, lift Threader up carefully and insert shaft of Drive Bar into front chuck of Power Drive. While one man holds Threader up, the other man tightens the jaws of Power Drive with other hand. Jaws should tighten into “V” shaped notches of No. 844 Drive Bar to be correctly mounted. Close rear centering device onto shaft of Drive Bar.
C. Correct location for No. 318 Oiler is directly under
Threader. The No. 46 Pipe Support should be no clos­er than approximately two and one-half feet from Threader and in line so it will support pipe being thread­ed. At this time attach No. 346 Support Arms to Threader and Power Drive.
D. Insert pipe in Threader and center end in throat of
Dies. Tighten W orkholder . Clamp Screw must be tight­ened SECURELY. You are now ready to thread.
IMPORTANT: Plug Power Drive into internally ground-
ed electrical system.
E. Move Switch of power drive to FORWARD. During
threading operation, flood Dies with RIDGID Thread Cutting Oil to assure perfect threads and long die life.
F. When red “STOP” line appears on Pinion Sleeve,
thread is completed. Stop Threading! Reverse Threader about one-quarter revolution by power, then pull knobs and turn Cam Plate to “CD” mark on top of Die Head. Unplug Power Drive cord from electrical system. Pipe may be removed at this time by loosen­ing Clamp Screw and turning Workholder Scroll to “OPEN” position.
G. RIDGID Geared Threaders are designed so Pinion
Shaft will automatically disengage if Threader is acci­dentally run on pipe past a full thread length. This pre­vents jamming.
IMPORTANT . . .
If, by accident, a RIDGID Geared Threader is backed off too far and threaded barrel becomes disengaged from Workholder, the Threader must be put on a bench and the threads re-engaged carefully by HAND, NOT BY POWER.
B
No. 346 Support Arms
A
No. 844 Drive Bar
C
No. 46 Pipe Support
Figure 1
A
B
C
Operating Instructions For Jam Proof Geared Threaders for Pipe and Conduit
Page 6
Ridge T ool Co., Elyria, Ohio, U.S.A.
Universal Drive Shaft Method
Do not plug Power Drive into electrical system until steps A through E are completed.
A. This operation will require a RIDGID No. 840 Universal
Drive Shaft, Foot Switch, Geared Threader, Vise Stand capable of holding size pipe being threader and a Power Drive. When threading pipe larger than 2″, Power Drive and Vise Stand must be securely anchored, or provisions made to make sure Power Drive and Vise Stand cannot tip over as a result of threading torque built up. The Vise Stand must be in line with, and on the same level as the front chuck of Power Drive. The extended length of the No. 840 Universal Drive Shaft should be maximum distance between Power Drive and Vise Stand.
B. Slide long hexagon end of Universal Drive Shaft into
front chuck of Power Drive. Tighten front chuck and rear centering device.
C. Fasten pipe securely onto Vise Stand. Long pieces of
pipe should be supported by a RIDGID No. 92 Pipe Support to prevent Vise Stand and Threader from tip­ping up.
D. After Threader is adjusted to size per instructions on
first page, slide Threader onto pipe. Carefully center end of pipe in throats of Dies. Workholder clamp screw must be tightened securely.
E. Slip square socket of No. 840 Universal Drive Shaft
over end of Threader Drive Shaft and tighten set screws. When properly positioned, sliding shank of Universal Drive Shaft should neither be fully extended nor fully closed. At this time, take any other steps to to insure stability of Vise Stand and Power Drive.
F. Locate Foot Switch as shown above and plug Foot
Switch cord into an internally grounder electrical sys­tem. Plug Power Drive cord into Foot Switch cord. Put Power Drive switch into forward (FOR) position. Operator should now locate Foot Switch and himself as shown with Oiler in position. To operate this setup safely, use Foot Switch at all times to start and stop Power Drive.
NOTE: During Threading, use RIDGID Thread Cutting
Oil freely.
IMPORTANT: When changing any part of this setup
always unplug Foot Switch cord from electrical system.
G. Threading is completed when red STOP line
appears on Pinion Sleeve. Stop Threading! Put Power Drive switch in reverse (REV) and reverse Threader about one-half turn by means of Foot Switch. Unplug Foot Switch. Pull knobs on Threader and turn Cam Plate to CD mark on top of Die Head. Loosen Clamp Screw, turn W orkholder Scroll to OPEN position and remove Threader from pipe.
50Extended
41Closed
Operating Instructions For Jam Proof Geared Threaders for Pipe and Conduit
Page 7
C-778-X PINION SHAFT
ASSEMBLY INCLUDES: D-578 Pinion Shaft with Gear E-579-X Pinion Sleeve E-1945-1 Center Pin E-2000 Spring E-2001 Pinion Shaft Ring E-2002 Pressure Ring E-2003 Split Ring E-2004 Drive Shaft E-2005 Retaining Collar E-2200 Pressure Pin (3) E-3838 Wear Plug
D-578 Pinion Shaft with Gear
E-2000 Spring
E-3838 Wear Plug
E-621 Name Plate W/E-913-1 Drive Screws (4)
Gear Case A-21
A-33 (NPT) A-33-B (BSPT) Workholder
Wrench E-1731
E-3583-X Clamp Screw with Clip
B-1333 Workholder Scroll
Retaining Plate C-854 (6) Screw E-1027
C-855-X Workholder Jaws (3 per set)
E-1996 Screw for Guide Post
D-576 Gear Case Spring Ring
B-679 (NPT) B-679-B (BSPT) Threaded Barrel
E-611 Screw for Guide Block E-1997 Guide Block E-1994 Locating Pin (2)
E-2009 Spring (2) E-1995 Knob (2)
B-680 (NPT) B-680-B (BSPT) Selector Plate
E-2784 Pin (2) C-561 Cam Plate E-2258 Die Pin & Clip (5)
Head A-20
E-1027 Head
Screw (10)
Drive Shaft
E-2004
E-2005 Retaining Collar
E-2003 Split Ring
Pinion Sleeve D-579-X
Pressure Ring E-2002
(3) Pressure Pin E-2200
E-2001 Pinion Shaft Ring
E-3384 Stop
Screw
E-2378
Set Screw
Nylon Plug
E-504
GUIDE BLOCK must be mounted with Stamped side (E-1997) AGAINST
Selector Plate
ALL ORDERS FOR PARTS MUST HAVE MODEL AND
SERIAL NUMBER
D-605-X Dies (5 per set)
One set threads
4, 41/2″, 5″, 6″
Pipe or Conduit
For British Threader – specify
BSPT Dies. For American
Threaders specify NPT Dies
No. 161 Jam Proof Geared Threader
Threads 4, 41/2″, 5and 6pipe and conduit.
Complete with 1 set of high-speed dies.
Ridge T ool Co., Elyria, Ohio, U.S.A.
Operating Instructions For Jam Proof Geared Threaders for Pipe and Conduit
E-3303 Set Screw for Guide Post
C-571 (NPT) C-571-B (BSPT) Guide Post
E-1945-1 Center Pin
Page 8
Ridge T ool Co., Elyria, Ohio, U.S.A.
2/05
Printed in U.S.A.
999-998-275.10
Adjusting Threaders for Size
1. No. 141 21/2″ to 4″ and No. 161 4″ to 6″ RIDGID Jam­Proof Threaders.
A. Place Threader on floor or workbench with Drive Shaft
up. Pull Knobs out and rotate Cam Plate to desired pipe size marking on top of Die Head – release Knobs.
B. To set Threader for standard thread, there are two ref-
erence points – either may be used. Set bottom surface of Pinion Sleeve housing of Die Head at red “START line of Pinion Sleeve; or set upper surface of Die Head which houses Guide Post even with center line at top end of Guide Post. Unit is now set for standard thread. To adjust, grasp Workholder and turn square end of Drive Shaft or turn Gear Case by hand. For undersize (deep throat) set head at top line on Guide Post. This line is marked (2T UNDER). For oversize (shallow thread) set Head at bottom line on Guide Post. This line is marked (2T OVER).
C. To cut straight threads (NPSM or BSPP) – with same
Dies, set Head in position to cut standard threads. Remove Screw from Gear Case at base of Guide Post.
No. 161 – 4to 6Jam Proof Geared Threader
Pull Guide Post up until Guide Block attached to Selector Plate is disengaged from angle slot in Guide Post. Turn Guide Post until straight slot faces inward. Engage Guide Block in straight slot and push Guide Post down into position. Replace Guide Post Screw. Unit is now set to cut straight threads (NPSM or BSPP). Operation will be the same as cutting taper threads (NPT or BSPT).
D. To Change Dies, remove Stop Screw from Selector
Plate, pull Knobs out and rotate Cam Plate to CD mark on top of Die Head. Remove worn Dies and insert new Dies. Be sure Die numbers correspond with slot numbers. Replace Stop Screw.
NOTE: If it becomes necessary to remove or replace the
Guide Block, the stamped number E-1997 on Guide Block must be AGAINST Selector Plate. If stamped number is visible you will cut an UNDER­SIZED thread.
Operating Instructions For Jam Proof Geared Threaders for Pipe and Conduit
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