RIDGID BS14002 User Manual

0°

P U S H

P U L L

OPERATOR’S MANUAL

14 in. BAND SAW

BS14002

Your new band saw has been engineered and manufactured to our high standards for dependability, ease of operation, and operator safety. When properly cared for, it will give you years of rugged, trouble-free performance.

WARNING:

To reduce the risk of injury, the user must read and understand the operator’s manual before using this product.

Thank you for buying a RIDGID product.

SAVE THIS MANUAL FOR FUTURE REFERENCE

TABLE OF CONTENTS

n Introduction ......................................................................................................................................................................2

n General Safety Rules ........................................................................................................................................................ 3

n Specific Safety Rules........................................................................................................................................................ 4

n Symbols.........................................................................................................................................................................5-6

n Glossary of Terms ............................................................................................................................................................. 7

n Electrical ........................................................................................................................................................................8-9

n Features.....................................................................................................................................................................10-11

n Tools Needed.................................................................................................................................................................. 12

n Loose Parts................................................................................................................................................................13-14

n Assembly ...................................................................................................................................................................15-24

n Operation...................................................................................................................................................................25-27

n Adjustments...............................................................................................................................................................28-29

n Maintenance ..............................................................................................................................................................30-31

n Accessories .................................................................................................................................................................... 32

n Troubleshooting .........................................................................................................................................................32-33

n Warranty ......................................................................................................................................................................... 35

n Parts Ordering/Service ................................................................................................................................................... 36

INTRODUCTION

This tool has many features for making its use more pleasant and enjoyable. Safety, performance, and dependability have been given top priority in the design of this product making it easy to maintain and operate.

GENERAL SAFETY RULES

WARNING:

Read and understand all instructions. Failure

to follow all instructions listed below, may result in electric shock, fire and/or serious personal injury.

READ ALL INSTRUCTIONS

n KNOW YOUR POWER TOOL. Safe operation of this

power tool requires that you read and understand this operator’s manual and all labels affixed to the tool. Learn its applications and limitations as well as the potential hazards.

n GUARD AGAINST ELECTRICAL SHOCK by preventing

body contact with grounded surfaces such as pipes, radiators, ranges, refrigerator enclosures.

n KEEP GUARDS IN PLACE and in good working order. Never

operate the tool with any guard or cover removed. Make sure all guards are operating properly before each use.

n REMOVE ADJUSTING KEYS AND WRENCHES. Get

in the habit - before turning on tool - that hex keys and adjusting wrenches are removed from tool.

n KEEP THE WORK AREA CLEAN. Cluttered work areas

and work benches invite accidents.

n DO NOT USE IN DANGEROUS ENVIRONMENTS. Do

not use power tools near gasoline or other flammable liquids, in damp or wet locations, or expose them to rain. Keep the work area well lighted.

n KEEP CHILDREN AND VISITORS AWAY. All visitors

should wear safety glasses and be kept a safe distance from work area. Do not let visitors contact tool or extension cord while operating.

n MAKE WORKSHOP CHILDPROOF with padlocks and

master switches or by removing starter keys.

n DO NOT FORCE THE TOOL it will do the job better and

safer at the rate for which it was designed.

n USE THE RIGHT TOOL FOR THE JOB. Do not force

the tool or attachment to do a job for which it was not designed for. Use it only the way it was intended.

n USE THE PROPER EXTENSION CORD. Make sure

your extension cord is in good condition. Use only a cord heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. A wire gage size (A.W.G.) of at least 16 is recommended for an extension cord 25 feet or less in length. If in doubt, use the next heavier gage. The smaller the gage number, the heavier the cord.

n WEAR PROPER APPAREL.

gloves, neckties, rings, bracelets, or other jewelry that could get caught and draw you into moving parts. Nonslip footwear is recommended. Wear protective covering over long hair.

n ALWAYS WEAR SAFETY GLASSES WITH SIDE

SHIELDS. Everyday eyeglasses have only impact resistant lenses; they are NOT safety glasses.

n PROTECT YOUR LUNGS. Wear a face or dust mask if

the operation is dusty.

Do not wear loose clothing,

n PROTECT YOUR HEARING. Wear hearing protection

during extended periods of operation.

n SECURE WORK. Use clamps or a vise to hold the work

when practical. It’s safer than using your hand and frees both hands to operate the tool.

n DO NOT OVERREACH. Keep proper footing and balance

at all times.

n MAINTAIN TOOLS WITH CARE. Keep tools sharp and

clean for better and safer performance. Follow instructions for lubricating and changing accessories.

n DISCONNECT ALL TOOLS. When not in use, before

servicing, or when changing attachments, all tools should be disconnected.

n AVOID ACCIDENTAL STARTING. Be sure switch is off

when plugging in any tool.

n USE RECOMMENDED ACCESSORIES. Consult this

operator’s manual for recommended accessories. The use of improper accessories may cause risk of injury.

n NEVER STAND ON TOOL. Serious injury could occur if the

tool is tipped or if the bit is unintentionally contacted.

n CHECK DAMAGED PARTS. Before using the tool, a guard

or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions that may affect operation. A guard or other part that is damaged must be properly repaired or replaced by an authorized service center to avoid risk of personal injury.

n NEVER LEAVE TOOL RUNNING UNATTENDED, TURN

THE POWER OFF. Do not leave tool until it comes to a

complete stop.

n DO NOT ABUSE CORD. Never carry the tool by cord

or yank to disconnect from receptacle. Keep cord from heat, oil, and sharp edges.

n KEEP TOOL DRY, CLEAN, AND FREE FROM OIL AND

GREASE. Always use a clean cloth when cleaning. Never

use brake fluids, gasoline, petroleum-based products, or any solvents to clean tool.

n STAY ALERT AND EXERCISE CONTROL. Watch what

you are doing and use common sense. Do not operate tool when you are tired. Do not rush.

n INSPECT TOOL CORDS AND EXTENSION CORDS

PERIODICALLY and, if damaged, have repaired by a

qualified service technician. Stay constantly aware of cord location and keep it well away from the rotating wheel.

n NEVER USE IN AN EXPLOSIVE ATMOSPHERE. Normal

sparking of the motor could ignite fumes.

n USE ONLY OUTDOOR EXTENSION CORDS with

approved ground connection that are intended for use outdoors and so marked.

n DO NOT USE TOOL IF SWITCH DOES NOT TURN IT

ON AND OFF. Have defective switches replaced by an

authorized service center.

n ALWAYS TURN SWITCH OFF before disconnecting it

to avoid accidental starting.

SPECIFIC SAFETY RULES

n AVOID AWKWAR D OPE R AT I O NS AN D HA N D

POSITIONS where a sudden slip could cause your hand

to move into the blade. ALWAYS make sure you have good balance.

n ALLOW THE MOTOR TO COME UP TO FULL SPEED

before starting a cut to avoid binding or stalling.

n REPLACEMENT PARTS. All repairs, whether electrical

or mechanical, should be made by a qualified service technician at an authorized service center.

n WHEN SERVICING use only identical Ridgid replacement

parts. Use of any other parts may create a hazard or cause product damage.

n DIRECTION OF FEED. Feed work into a blade or cutter

against the direction or rotation of the blade or cutter only.

n BLADE COASTS AFTER TURN OFF.

n BE SURE THE BLADE PATH IS FREE OF NAILS. Inspect

for and remove nails from lumber before cutting.

n KEEP HANDS AWAY FROM CUTTING AREA. Do not

hand hold pieces so small that your fingers go under the blade guard. Do not reach underneath work or in blade cutting path with your hands and fingers for any reason.

n NEVER CUT MORE THAN ONE PIECE AT A TIME or

stack more than one workpiece on the saw table at a time.

n FIRMLY CLAMP OR BOLT your saw to a stable, level

workbench or table. The most comfortable table height is approximately waist height.

n DO NOT FEED THE MATERIAL TOO QUICKLY. Do not

force the workpiece against the blade.

n USE ONLY CORRECT BLADES. Use the right blade size,

style and cutting speed for the material and the type of cut. Blade teeth should point down toward the table.

n BEFORE MAKING A CUT, BE SURE ALL ADJUSTMENTS

ARE SECURE.

n ALWAYS SUPPORT LARGE WORKPIECES while cutting

to minimize risk of blade pinching and kickback. Saw may slip, walk or slide while cutting large or heavy boards.

n DO NOT REMOVE JAMMED CUTOFF PIECES until

blade has stopped.

n NEVER START THE TOOL when the blade is in contact

with the workpiece.

n NEVER TOUCH BLADE or other moving parts during

use.

n BEF O R E C HANGING THE SETUP, REMOV I N G

COVERS, GUARDS OR BLADES, unplug the saw

and remove the switch key.

n HOLD THE WORKPIECE firmly against the saw table. n TO AVOID ACCIDENTAL BLADE CONTACT, minimize

blade breakage, and provide maximum blade support, always adjust the blade guide assembly to just clear the workpiece.

n KEEP BLADES CLEAN, SHARP, AND WITH SUFFICIENT

SET. Sharp blades minimize stalling and kickbacks.

n ALWAYS TURN OFF SAW before disconnecting it to

avoid accidental starting when reconnecting to a power source.

n DO NOT OPERATE THIS TOOL WHILE UNDER

THE INFLUENCE OF DRUGS, ALCOHOL OR ANY MEDICATION.

n STAY ALERT AND EXERCISE CONTROL. Watch what

you are doing and use common sense. Do not operate tool when you are tired. Do not rush.

n MAKE SURE WORK AREA HAS AMPLE LIGHTING to

see the work and that no obstructions will interfere with safe operation BEFORE performing any work using your saw.

n THE BLADE GUIDES HAVE BEEN PRESET AT THE

FACTORY. These settings are functional for some

applications. We recommend that you check and adjust blade guide settings before first use of your saw. Refer to

“Adjusting thrust bearings, blade guide support, and blade guides” procedures explained in the adjustments

section of this operator’s manual.

n SAVE THESE INSTRUCTIONS. Refer to them frequently

and use them to instruct other users. If you loan someone this tool, loan them these instructions also.

WARNING:

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• lead from lead-based paints,

• crystalline silica from bricks and cement and other masonry products, and

• arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

SYMBOLS

Some of the following symbols may be used on this tool. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer.

SYMBOL NAME DESIGNATION/EXPLANATION

V Volts

A Amperes

Hz Hertz

W Watt

min Minutes

Alternating Current

Direct Current

.../min

No Load Speed

Class II Construction

Per Minute

Wet Conditions Alert

Voltage

Current

Frequency (cycles per second)

Power

Time

Type of current

Type or a characteristic of current

Rotational speed, at no load

Double-insulated construction

Revolutions, strokes, surface speed, orbits etc., per minute

Do not expose to rain or use in damp locations.

Read The Operator’s Manual

Eye Protection

Safety Alert

No Hands Symbol

Hot Surface

To reduce the risk of injury, user must read and understand operator’s manual before using this product.

Always wear safety goggles or safety glasses with side shields and a full face shield when operating this product.

Precautions that involve your safety.

Failure to keep your hands away from the blade will result in serious personal injury.

To reduce the risk of injury or damage, avoid contact with any hot surface.

SYMBOLS

The following signal words and meanings are intended to explain the levels of risk associated with this product.

SYMBOL SIGNAL MEANING

DANGER:

WARNING:

CAUTION:

Indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury.

Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury.

Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury.

(Without Safety Alert Symbol) Indicates a situation that may result in property damage.

SERVICE

Servicing requires extreme care and knowledge and should be performed only by a qualified service technician. For service we suggest you return the product to your nearest AUTHORIZED SERVICE CENTER for repair. When servicing, use only identical replacement parts.

WARNING:

To avoid serious personal injury, do not attempt to use this product until you read thoroughly and understand completely the operator’s manual. Save this operator’s manual and review frequently for continuing safe operation and instructing others who may use this product.

The operation of any power tool can result in foreign objects being thrown into your eyes, which can result in severe eye damage. Before beginning power tool operation, always wear safety goggles or safety glasses with side shields and a full face shield when needed. We recommend Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields. Always use eye protection which is marked to comply with ANSI Z87.1.

SAVE THESE INSTRUCTIONS

GLOSSARY OF TERMS

Bevel Cut

A cutting operation made with the saw table at any angle other than 90° to the blade.

Compound Cut

A compound cut is a cut made using a miter angle and a bevel angle at the same time.

Crosscut

A cutting or shaping operation made across the grain or the width of the workpiece.

Freehand (for band saw)

Performing a cut without the workpiece properly supported on the saw table.

Gum

A sticky, sap-based residue from wood products.

Kerf

The material removed by the blade in a through cut or the slot produced by the blade in a non-through cut or partial cut.

Kickback

A hazard that can occur when the blade binds or stalls, throwing the workpiece back toward operator.

Leading End

The end of the workpiece pushed into the cutting tool first.

Miter Cut

A cutting operation made with the workpiece at any angle to the blade other than 90°.

Push Stick

A device used to feed the workpiece through the saw blade during narrow cutting operations. It helps keep the operator's hands well away from the blade.

Resaw

A cutting operation to reduce the thickness of the workpiece to make thinner pieces.

Resin

A sticky, sap-based substance that has hardened.

Ripping

A cutting operation along the length of the workpiece.

Saw Blade Path

The area directly in line — over, under, behind or in front of the blade. As it applies to the workpiece, that area which will be or has been cut by the blade.

Set

The distance that the tip of the saw blade tooth is bent (or set) outward from the face of the blade.

FPM

2,700 surface feet per minute, used in reference to surface speed of blade.

Throw-Back

Saw throwing back a workpiece in a manner similar to a kickback. Usually associated with a cause other than the kerf closing, such as a workpiece being dropped into the blade or being placed inadvertently in contact with the blade.

Through Sawing

Any cutting operation where the blade extends completely through the thickness of the workpiece.

Workpiece

The item on which the cutting operation is being done. The surfaces of a workpiece are commonly referred to as faces, ends, and edges.

Worktable

The surface on which the workpiece rests while performing a cutting or sanding operation.

ELECTRICAL

EXTENSION CORDS

Use only 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles that accept the tool's plug. When using a power tool at a considerable distance from the power source, use an extension cord heavy enough to carry the current that the tool will draw. An undersized extension cord will cause a drop in line voltage, resulting in a loss of power and causing the motor to overheat. Use the chart provided below to determine the minimum wire size required in an extension cord. Only round jacketed cords listed by Underwriter's Laboratories (UL) should be used.

**Ampere rating (on tool faceplate)

0-2.0 2.1-3.4 3.5-5.0 5.1-7.0 7.1-12.0 12.1-16.0

Cord Length Wire Size (A.W.G.)

25' 16 16 16 16 14 14

50' 16 16 16 14 14 12

100' 16 16 14 12 10 —

**Used on 12 gauge - 20 amp circuit.

NOTE: AWG = American Wire Gauge

When working with the tool outdoors, use an extension cord that is designed for outside use. This is indicated by the letters "WA" on the cord's jacket. Before using an extension cord, inspect it for loose or exposed wires and cut or worn insulation.

WARNING:

Keep the extension cord clear of the working area. Position the cord so that it will not get caught on lumber, tools or other obstructions while you are working with a power tool. Failure to do so can result in serious personal injury.

SPEED AND WIRING

The no-load speed of this tool is approximately 3000 fpm. This speed is not constant and decreases under a load or with lower voltage. For voltage, the wiring in a shop is as important as the motor’s horsepower rating. A line intended only for lights cannot properly carry a power tool motor. Wire that is heavy enough for a short distance will be too light for a greater distance. A line that can support one power tool may not be able to support two or three tools.

GROUNDING INSTRUCTIONS

In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances. Do not modify the plug provided. If it will not fit the outlet, have the proper outlet installed by a qualified electrician. Improper connection of the equipment-grounding conductor can result in a risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal. Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the tool is properly grounded. Repair or replace a damaged or worn cord immediately. This tool is intended for use on a circuit that has an outlet like the one shown in figure 1. It also has a grounding pin like the one shown.

WARNING:

Check extension cords before each use. If damaged replace immediately. Never use tool with a damaged cord since touching the damaged area could cause electrical shock resulting in serious injury.

ELECTRICAL CONNECTION

This tool is powered by a precision built electric motor. It should be connected to a power supply that is 120 volts, 60 Hz, AC only (normal household current). Do not operate this tool on direct current (DC). A substantial voltage drop will cause a loss of power and the motor will overheat. If the saw does not operate when plugged into an outlet, double check the power supply.

GROUNDING

COVER OF GROUNDED

OUTLET BOX

Fig. 1

ELECTRICAL

CHANGING MOTOR VOLTAGE

See Figures 2 - 5.

WARNING:

Electric shock can kill. To reduce the risk of serious personal injury, never connect plug to power source until all assembly steps are completed.

NOTE: The band saw is prewired at the factory for 120 volts, 60 Hz. Use the following procedures to change motor voltage from 120 volts to 240 volts.

n Unplug the saw.

n Located on the side of the motor is the junction box.

Remove the Phillips screw at the back of the junction box then lift off the cover.

n Remove and discard the electrical tape from the wire

connectors. Remove wire connectors.

n Reconnect the leads.

n Reinstall the wire connectors and wrap each wire with

two layers of new UL listed electrical tape.

n Recheck your wiring with the wiring diagrams.

n Reinstall the junction box cover using the Phillips

screw.

n Cut off the 120 volt power cord plug and replace it with

a 3-prong 240 volt, 15 amp. UL listed plug.

n Connect the power cord white and black leads,

respectively, to the "hot" plug blade terminals. Connect the power cord green grounding wire to the plug ground prong terminal.

n Plug your table saw into a 220-240 volt, 15 amp., 3-prong

receptacle. Make certain the receptacle is connected to a 240 volt, AC power supply through a 240 volt branch circuit having at least a 15 amp capacity and protected by a 15 amp time-delay fuse or circuit breaker.

MOTOR

JUNCTION BOX

POWER CORD

GREEN GROUND

WHITE NO. 2

WIRE NUT

GROUNDING PIN

COVER OF GROUNDED

FOR USE WITH 220-240 VOLT

POWER CORD

BLACK

WHITE NO. 1

WHITE NO. 4

WHITE NO. 3

FOR USE WITH 220-240 VOLT

OUTLET BOX

Fig. 3

POWER CORD

BLACK

WIRE

NUT

POWER CORD

WHITE

WIRE NUT

Fig. 4

MOTOR

JUNCTION BOX

POWER CORD

GREEN GROUND

WHITE NO. 4

POWER CORD

BLACK

WHITE NO. 1

POWER CORD

WHITE NO. 2

FOR USE WITH 110-120 VOLT

POWER CORD

WHITE NO. 3

WHITE

BLACK

WIRE

NUT

WIRE NUT

Fig. 2

MOTOR

JUNCTION BOX

MOTOR JUNCTION

BOX COVER

POWER CORD

MOTOR JUNCTION

BOX SCREW

Fig. 5

FEATURES

0°

O FF

P U S H

P U L L

3 4

3 8

1 8

1 2

1 4

ADJUST

TENSION OF BLADE TO SCALE

SPECIFICATIONS

n Blade Width ...................................................................................................................1/8 in. to 3/4 in. (3 mm to 19 mm)

n Blade Length .....................................................................................................................................93-1/2 in. (237.5 cm)

n Table Size......................................................................................................................14 in. x 14 in. (355 mm x 355 mm)

n Input.............................................................................................................................................120 Volt, 60Hz, 10 amps

n No Load Speed...................................................................................................................................................2700 FPM

n Dust Port.............................................................................................................................................2-1/4 in. (57.15 mm)

n Net Weight ..................................................................................................................................................187 lbs. (85 kg)

UPPER

COVER

SWITCH AND SWITCH KEY

BEVEL SCALE

SCALE

INDICATOR

THRUST

BEARINGS

BLADE GUARD

ADJUSTMENT KNOB

BLADE GUARD

BLADE GUIDES

SAW TABLE

BLADE

TENSION KNOB

TRACKING KNOB

MOTOR

PULLEY COVER

LOCK KNOBS

DUST

EXHAUST PORT

BLADE

HANGERS

LEG STAND

Fig. 6

FEATURES

KNOW YOUR BAND SAW

See Figure 6.

Before attempting to use this product, familiarize yourself with all operating Features and Safety Rules.

BLADE TENSION KNOB

Rotation of this knob will increase or decrease the tension on the blade.

TRACKING KNOB

Adjusts tracking to keep blade centered on the wheels.

BLADE GUIDES

Blade guides provide full support of the adjustable blade.

THRUST BEARINGS

Thrust bearings support the back of the blade and are adjustable for the various blade widths.

BLADE GUARD ADJUSTMENT KNOBS

Use the blade guide adjustment knobs to adjust the blade guide assembly. This keeps the blade from twisting or breaking.

SAW TABLE WITH 90° STOPS

Saw table tilts for angular cuts. Ensures saw table is perpendicular to blade. Use the bevel scale under saw table to measure angular settings.

TABLE LOCK KNOBS

Loosening the table lock knobs allows the saw table to be tilted at different angles. Tightening the table lock knobs locks the saw table in place.

HOUSING COVERS

Pull knob to expose wheels during blade changes or to clean out sawdust build-up.

DUST EXHAUST PORT

A 2-1/4 in. (57.15 mm) dust exhaust port makes dustless cutting possible by blowing the dust away from the user. Attach to the dust exhaust port when using a dust collection system or wet/dry vac.

BLADE GUARD

Protects the operator from coming in contact with the blade.

BLADE HANGERS

Extra blades may be stored here.

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