This manual contains detailed instructions on the operation and care of
this machine. To get maximum versatility from this machine, all operators should read and fo llow the instructions in this manual. Please keep
this manual in a han dy place near th e machine.
SAFETY INFORMATION
When using your machine, the following safety precautions should always be followed:
Safety During Operation
In this manual, all s afety messages are identifie d by the words “WARNING” and “Caution”. The se words mean the fo llowing:
WARNING:
Important information to alert you to a situation that might cause
serious injury and damage to your property if instructions are not
followed.
Caution:
Important information on how to prevent damage to your equipment, or
how to avoid a situation th at might cause m inor injury.
– WARNING –
❐
Do not modify or replace any parts other than the ones specified in this
manual.
❐
Since some parts of the machine are supplied with high voltage, touch
only the parts specified in this manual.
❐
Do not operate the machine without covers. You might get your fingers
caught in the machine, or the machine might be damaged because for
example dust or the like might get inside it.
❐
Since some parts of the machine are sharp and might cause injury,
touch only the parts specified in this manual.
i
SAFETY INFORMATION
– Caution –
While printing, do not turn off the main switch.
❐
While printing, do not open the door or covers.
❐
While printing, do not unplug the power cord.
❐
While printing, do not move the machine.
❐
Keep corrosive liquids, such as acid, off the machine.
❐
Do not allow paper clips, staples, or other small objects to fall inside the
❐
machine.
Open and close the door and covers softly.
❐
Do not put anything except originals on the machine.
❐
Do not spill liquid on the machine.
❐
When you open or close the door or covers, don’t let go of them.
❐
If you clean rubber parts with benzine, wipe them with a dry cloth afterwards.
❐
General Safety Information
Always turn the machine off when you have finished printing for the day.
❐
When the machine will not be used for long periods, disconnect the power
❐
cord.
If the machine must be transported by vehicle, please contact your service
❐
representative.
ii
Machine Exterior
GUIDE TO COM PONENT S
GUIDE TO COMPONENTS
12
11
2
1
10
9
8
4
7
5
6
3
1
GUIDE TO COMPONENTS
1.Platen Cover
2.Front Door
3.Side Plate Fine
Adjusting Dial
4.Paper Feed Table
Down key
or
Change Paper key
5.Paper Feed Side
Plates
6.Paper Feed Table
7.Separation Roller
Pressure Levers
8.Feed Roller
Pressure Lever
9.Original Table
Release Lever
10. Original Holder
Lower this cover over an original before printing.
Open for access to the inside of the machine.
Use to shift the paper feed table sideways.
Press to lower the paper feed table.
When you have an optional large capacity tray,
this key is used to remove paper.
Use to prevent paper skew.
Set paper on this table for printing.
Use to adjust the separation roller pressure to
prevent double feed.
Use to adjust the contact pressure of the paper feed roller according to paper thick ness.
Use to open the original table unit when installing the master.
Convenient place for holding originals while operating the machine.
11. Operation Panel
12. Behind Cover
2
Operator controls and indicators are located
here. ☛ See page 6.
Open to access the
☛
See page 6.
CS Mode
key and so on.
Machine Interior
GUIDE TO COM PONENT S
1
2
3
4
5
6
13
12
11
10
9
8
7
3
GUIDE TO COMPONENTS
1.Main Switch
2.Master Eject
Container Cover
3.Paper Delivery Side
Plates
4.Paper Delivery End
Plate
5.Small Size Paper
Delivery End Plate
6.Paper Delivery Table
7.Ink Holder
8.Drum Unit
9.Drum Unit Lock
Lever
10. Drum Rotation
Button
11. Pressure Release
Lever
12. Master Cut Button
Use to turn the power on or off.
Open when removing the master eject box.
Use to align the prints on the paper delivery table.
Use to align the leading edge of prints larger
than A4, 8
Use to align the leading edge of prints that ar e
A4, 8
1/2" x 11" or smaller.
Completed prints are delivered here.
Set the ink cartridge in this holder.
The master is wrapped around this unit.
Lift to unlock and pull out the drum unit.
Press to rotate the drum unit.
Use to install the master roll.
Press this button to cut the master leading
edge after installing a new master roll.
" x 11".
1/2
13. Master Eject Unit
Open Button
4
Press to remove misfed paper or a misfed master.
GUIDE TO COM PONENT S
Options
This machine can be provided with the follow ing options:
20-Bin Sorter
Staplers
50 Originals Do cument
Feeder
LCT Cabinet
Large Capacity
Tray
*Other options:20 Originals Docu ment Feede r
Color Drums (red, blue, g reen, brown, ye llow,
purple, navy, and maroon)
Tape Dispenser
Key Counter
Cabinet
❐
If you have sorter staplers and you want to have a document feeder, the 50
originals document feeder should be equipped with your machine.
❐
Sorter staplers and a tape dispenser cannot be equipped together.
5
GUIDE TO COMPONENTS
Operation Panel
Keys
3
2
1.
2.
3.
4.
1
567
12345
4
1. CS Mode key
☛
See pages 56 and 104.
2. Screen key
Press to select the screen image.
☛
See page 36.
3. Contrast key
Press to select the contrast.
☛
See page 36.
4. Image Density key
Press to make prints darker or
lighter. ☛ See page 23.
5. Economy Mode key
Press to save ink. ☛ See page 37.
6. Speed keys
Press to adjust the printing speed.
* See pages 23 and 24.
7. Memory/Class key
Press to select Memory or Class
mode. ☛ See pages 40 and 63.
10
8
11
A3 B4
B4 A4
A3 A4
9
12
8. Skip Feed key
Press to select skip feed printing.
☛
See page 51.
9. Up/Down keys
Press to select the size of margin
erase or SP menu.
10. Margin Erase key
Press to print book originals that
have a solid image on the edges.
☛ See page 31.
11. Sort key (for the optional
sorter stapler)
Press to select Sort, Staple Sort,
or Class Sort mode. ☛ See
page 65.
12. Reduce key
Press to reduce the image.
☛ See page 26.
13. Full Size key
Press to make full size prints.
A4 B5
B5 A5
B4 B5
100
100
13
+2 +1 0
6
GUIDE TO COM PONENT S
A3 B4
B4 A4
A3 A4
A4 B5
B5 A5
B4 B5
100
100
M
+2 +1 0 -1 -2
14
A3
B4
ABC
A4
AAA
B5
123
15
14. Image Position keys
Press to shift the image forwards
or backwards. ☛ See page 21.
15. Combine 2 Originals key
Press to combine 2 originals onto
1 print. ☛ See pages 47 and 61.
16. Image Mode key
Press to select Line, P hoto, or
Line/Photo mode. ☛ See page 35.
17
aa
aa
aa
16
21
1
4
7
C
18
19
22
2
3
5
6
8
9
0
#
20
23
24
26
C
25
20. Enter key
Press to input data into memory.
21. Auto Cycle key
Use to process the master and
make prints automatically.
☛ See page 38.
22. Program key
Press to input or recall user
programs. ☛ See page 53.
17. Reset key
Press to reset error indicators.
☛ See page 140.
18. Clear key
Press to change the number set
in the counter.
19. Number keys
Press to enter the number of
prints and data.
23. Stop key
Press to stop the machine
operation.
24. Proof key
Press to make proof prints.
25. Print Start key
Press to start printing.
26. Master Making key
Press to make a master .
7
GUIDE TO COMPONENTS
Indicators
A3 B4
A4 B5
B4 A4
B5 A5
A3 A4
B4 B5
100
100
1
1. Special Feature indicator
This indicator is lit when you press
keys under the cover on the
operation panel.
2. Monitors
The monitors light up or blink
when a non-standard condition
occurs within the machine. ☛ See
page 135.
23
M
+2 +1 0-1 -2
4. Counter
Displays the number of prints
entered. While printing, it shows
the number of prints remaining.
Also, displays the machine’s
condition.
5. Memory/Class indicator
Shows the number entered in
Memory mode or Class mode.
4
A3
B4
ABC
A4
AAA
B5
123
aa
aa
aa
1
4
7
C
5
3. Paper Size and Direction
indicators
Indicates print paper size and
direction.
8
INSTALLATION REQUIREMENTS
INSTALLATION REQUIREMENTS
The machine’s location should be carefully chosen because environmental conditions c an affect its performan ce.
Optimum Environmental Conditions
❐
Temperature: 10 – 30°C, 50 - 86°F
❐
Humidity: 20 – 90% RH
❐
A strong and level base (a sturdy desk and cabinet etc.).
❐
The machine must be level within 5 mm (13/64") both front to rear and left to
right.
❐
Make sure to locate this machine in a large well ventilated room that has an
air turnover of more than 30 m
Environments To Avoid
❐
Direct sunlight or strong light (more than 1500 lux).
3
/hr/person.
❐
Locations directly exposed to cool air from an air conditioner or heated air
from a heater. (Sudden temperature changes from low to high or vice versa
may cause condensation within the machine.)
❐
Dusty areas.
Access To The Machine
❐
Place the machine near a power source, providing clearance as shown.
Main Frame
9
INSTALLATION REQUIREMENTS
Main Frame With Optional Sorter Stapler
Power Connection
Main Frame
❐
Securely connect the power cord to an dedicated 220/240V, 50/60Hz power
source which supplies less than 2.0A.
❐
Make sure the plug is firmly inserted in the outlet.
❐
Avoid multiwiring.
❐
Do not pinch the power cord.
❐
Make sure that the wall-outlet is near the machine and easily accessible.
Optional Sorter Stapler
❐
Securely connect the power cord to an dedicated 220 ~ 240V, 50/60Hz
power source which supplies more than 2.0A.
❐
The socket out-let must be near this equipment and easily accessible.
10
OPERATION
OPERATION
Printing Paper
❐
The following types of print paper are not recommended for this machine.
• Paper smaller than 90 mm x 148 mm, 3.6" x 5.9"
• Paper larger than 297 mm x 432 mm, 11.6" x 17.0"
• Paper heavier than 209.3 g/m
• Paper lighter than 47.1 g/m
• Roughly-cut paper
• Paper of different thickness in the same stack
• Buckled or curled paper
• Short grain paper
• Low stiffness paper
❐
A3 (297 x 420 mm), 11" x 17", originals or printing paper can be used but
the maximum print area is 250 x 355 mm, 9.8" x 13.9". Select Reduce mode
when you want to print the entire image of an A3, 11" x 17" original.
❐
Correct curls in the paper before setting it in the machine. When you cannot
correct the paper curl, stack the paper with the curl face down. Otherwise
the paper might wrap around the drum or stains might appear.
❐
Store paper where it will not curl or absorb moisture. Use paper soon after it
is unpacked.
❐
Only use paper where the leading edge has two right angle corners, as
shown below.
2
, 55.6 lb
2
, 12.6 lb
11
OPERATION
Originals
❐
Under the following conditions, the machine might not detect the original on
the exposure glass. If you press the
will start making a master anyway.
• When you set a dark original on the exposure glass.
• When the original is not centered according to the size marks on the left
scale.
• If you do not open the platen cover at an angle of more than 25 degrees
with the exposure glass when you replace originals.
❐
The maximum original size you can set on the exposure glass is 307 x 432
mm, 12" x 17".
❐
If you use paste-up originals, make sure the pasted parts hold firmly to the
base sheet. If the thickness of the paste-up original is more than 0.2 mm,
2/250" and the space between the pasted parts is less than 2 mm, 2/25", a
shadow might appear on the prints.
❐
If you use originals that have bold letters or solid images at the leading
edges, you might get prints with dirty edges. In this case, insert the widest
margin first, or raise the printing speed.
❐
The first 5 mm, 0.2" of the leading edge and the last 3 mm, 0.12" of the
trailing edge cannot be printed. Make sure the leading edge margin is at
least 5 mm, 0.2" and the trailing edge margin is at least 3 mm, 0.12".
Master Making
key again, the machine
12
Original
5 mm, 0.2"
Print
3 mm, 0.12"
OPERATION
Preparation For Printing
☛
❐
See page 83 when you load paper in the optional large capacity tray.
☛
❐
See page 89 when you load paper in the optional paper cassette for LCT.
Loading paper
Carefully open the paper feed
1
table.
Adjust the side plates to match
2
the paper size.
Place the paper on the paper
3
feed table.
❐
Correct the paper curl before setting the paper. If you cannot do so,
stack the paper with the curl face
down as shown.
13
OPERATION
Make sure that the paper feed
4
side plates contact the paper
lightly.
14
Setting up the paper delivery table
Open the paper de livery table.
5
Lift the paper delivery end pla te
6
and move it to match the print
paper size.
Lift the paper delivery side
7
plates and adjust them to the
paper size.
OPERATION
If you want to use A4, 8
8
11" or smaller paper, lift the
small size paper delivery end
plate and move it to match the
print paper size.
❐
When you use B4, 8
larger size paper, you do not need
to lift the small size paper delivery
end plate.
1/2
" x
1/2
" x 14" or
1
15
OPERATION
If necessary, lift the left and
9
right guides.
❐
If you find paper is not delivered
properly when printing on thin paper, make sure the guides are up.
❐
When printing on paper thicker
than 81.4 g/m
up the guides.
❐
When the guides are up, you may
not load the unit to full capacity
(1,000 sheets) depends on the paper you are using.
❐
If you have the optional tape dispenser installed, the paper capacity
is 500 sheets.
2
, 21.6 lb, do not lift
Turn on the main switch.
A
16
Standard Printing
Open the platen co ver.
1
Place the original fa ce down on
2
the exposure glass. Th e original
should be centere d according to
the size marks on the left scale.
OPERATION
Lower the platen cover.
3
Enter the number of prints re-
4
quired using the
❐
Up to 9999 prints can be entered
at one time.
❐
To change the number entered,
press the
the new number.
Clear
Number
key and then enter
keys.
1
2
3
4
5
6
7
8
9
0
C
#
17
OPERATION
Press the
5
❐
A trial print is delivered to the paper delivery table.
Press the
6
the image density and the im-
Master Making
Proof
key and check
age position of the proo f print.
❐
If the image position is not correct,
adjust it using the
keys or the fine adjustment dial.
(☛ See pages 21 and 22.)
❐
If the image density is slightly dark
or light, adjust the image density
by pressing the
See page 24.)
Press the
7
❐
After printing is completed, the
same number of prints is automatically set for the next job.
❐
If you want to stop the machine
during a print run, press the
key.
Print Start
Image Position
Speed
key.
key.
keys. (
Stop
☛
9
#
2
3
5
6
8
9
0
#
Remove the prints from the pa-
8
per delivery table.
❐
To clear all the modes you have
selected, press the
key.
18
Clear Modes
OPERATION
Restoring Paper Feed And Paper Delivery
Tables
Remove the pa per from the pa-
1
per feed table.
❐
The paper feed table will lower.
Turn off the main switc h.
2
Close the paper feed table.
3
Push the small size paper deliv-
4
ery plate to the left, then lower
it, if necessary.
Return the left and right guides
to their original positions , if nec-
essary.
19
OPERATION
Move the side plates to the
5
sides, then lower them.
❐
Make sure that the side plates do
not touch the small size paper delivery end plate.
Move the end plate until the
6
plate handle is flush with the
end of the table.
Lower the end plate.
7
Close the table.
8
20
6
OPERATION
Adjusting The Image Position
Shifting the image position forward or backward
Press the right or left
1
Position
❐
When you shift the image forwards,
leave a margin (more than 5 mm,
0.2") at the leading edge. If there is
no margin, paper might wrap
around the drum and cause a misfeed.
❐
The right or left
keys shift the image about 0.5 mm,
1/50" each time they are pressed.
When the indicator changes, the
image position shifts about 5 mm,
1/5".
Press the
2
image position ag ain.
key.
Proof
Image Position
key. Check the
Image
12 3
+2+10-1-2
9
#
21
6
OPERATION
Shifting the image to the right or left
❐
When your machine is equipped with the optional large capacity tray, ☛ see
page 88.
Turn the side plate fine adjust-
1
ing dial as shown in th e illustrations.
❐
The image position can be shifted
up to about 10 mm, 2/5" each way.
Each division on the scale is 2
mm, 0.08".
❐
If your machine is equipped with
the optional sorter stapler, the image position is shifted to 3 mm,
0.12" for each division on the
scale.
Adjust the paper delivery side
2
plates to the print paper position.
Press the
3
image position.
Proof
key. Check the
Shifting the image to the rig ht
Shifting the image to the left
9
#
22
Adjusting The Image Density
5
Before making a master
OPERATION
Use the
1
fore pressing the
ing
Image Density
key.
key be-
Master Mak-
After making a master
Press the
1
crease the speed, press the
“” key. To reduce the sp eed,
press the “” key.
❐
The faster the printing speed becomes, the lighter the printing density is. If you want darker prints,
decrease the printing speed.
❐
If you use the Sort, Staple Sort, or
Class Sort function, the setting
should be Setting 1.
Speed
keys. To in-
1234
12345
23
OPERATION
Changing The Printing Speed
Use the
Speed
keys to adjust the sp eed of the machine with the im age
density and printing p aper.
Press the
Speed
keys. To increase the speed, press the
“” key. To reduce the speed,
press the “” key. The printing speed will be changed as
follows:
Setting 1: 60 sheets/minu te
Setting 2: 75 sheets/minu te
Setting 3: 90 sheets/minu te
Setting 4: 105 sheets/min ute
Setting 5: 120 sheets/min ute
❐
When the main switch is turned on,
Setting 3 is selected.
❐
The faster the printing speed becomes, the lighter the printing density is, and vice versa.
❐
If you use the Sort, Staple Sort, or
Class Sort function, the setting
should be Setting 1.
12345
24
OPERATION
Stopping The Machine During A Print Run
When you want to stop the machine during a print
run and print the next original
Press the
Stop
key.
C
1
Set the new original.
2
Enter the number of prints and
3
press the
When you want to change the number of prints entered or check the completed prints
Press the
1
Change the nu mber of prints or
2
check the completed prints.
❐
When you change the number of
prints, you can re-enter the number
using the
pressing the
Master Making
Stop
key.
Number
Stop
keys after
key.
key.
2
3
5
6
8
9
0
#
Press the
3
Print Start
key.
25
OPERATION
Reduce Printing
❐
The center and the leading edge of the print image do not shift when a print
image is made with this function.
Prints can be reduc ed in size by using the
Metric version
—
Reproduction
Ratio
Original
Size
—
Print
Size
Reproduction
93 %*
87 %
A3B4
A4B5
82 %
B4A4
B5A5
Reduce
key.
— Inch version —
Original
Ratio
93 %*
77 %8
74 %11" x 15" 8
65 %
Size
1/2" x 14" 81/2" x 11"
11" x 17" 8
1/2" x 11" 51/2" x 81/2"
8
Print Size
A3A4
71 %
A4A5
B4B5
* Select this ratio when you make prints with a lot of edge margins.
26
1/2" x 11"
" x 11"
1/2
A3 B4
A4 B5
OPERATION
Select the desired reduction ra-
1
tio using the
Make sure that the original and
2
the print paper are the correct
size.
Set your originals on the expo-
3
sure glass or in the optional
document feeder.
Press the
4
Check the ima ge position of the
trial or proof print.
❐
If the image position is not correct,
adjust it using the
keys (☛ see page 21) or the side
plate fine adjusting dial (☛ see
page 22).
Reduce
Master Making
key.
Image Position
key.
B4 A4
A3 A4
B5 A5
B4 B5
100
100
+2
Make your prints.
5
27
OPERATION
Erasing Center And Edge Margins
When printing from thick books, or similar originals, the binding margin
at the center and the edges might appear on prints. To prevent this,
follow the steps on th e next page.
❐
The 1 mm, 0.02" margins on all four sides of the original will be erased. The
width of the margins will change depending on the reduction ratios.
❐
Shadows near the book edge might not be erased completely.
❐
If the shape of the originals are as below, shadows might appear on the
prints. In this case, make a master with the platen cover closed.
❐
If there is a line or solid image on the margin and you erase the center and
the edges, the image might be erased as shown below. In this case, use
the function described on page 31.
28
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