This manual contains detailed instructions on the operation and maintenance of this machine. To get maximum versatility from this machine, all
operators should carefully read and follow the instructions in this manual.
Please keep this manual in a handy place near the machine.
Please read the next section before using this machine. It contains important information related to USER SAFETY and PREV ENTING EQUIPMENT
PROBLEMS.
SAFETY INFORMATION
When using your machine, the following safety precautions should always
be followed.
Safety During Operation
In this manual, the following important symbols are used:
R
WARNING:
Ignoring this warning could cause serious injury or
even death.
R
Caution:
Ignoring this caution could cause injury or damage to
property.
Example Symbols
••The R Symbol means a situation that requires you take
R
q
care.
••Do NOT carry out the operation represented by the
symbol. This example means "Do not take apart".
••The
●
Symbol means you MUST perform this operation.
This example means "You must remove the wall plug".
r
m
i
SAFETY INFORMATION
R
WARNINGS:
••Only connect the machine to the power source de-
m
q
scribed on page 217 of this manual. Avoid multi-wiring
as it could cause an electric shock or a fire.
••Avoid using an extension cord.
••Do not damage, break or make any modifications to the
power cord. Do not place heavy objects on it, pull it
hard or bend it more than necessary. These actions
could cause an electric shock or fire.
••Do not plug or unplug the power cord wi th wet hands or
an electric shock might occur.
••Do not remove any covers or screws other than those
specified in this manual. Some parts of the machine are
at a high voltage and could give you an electric shock.
Also, if the machine has laser systems, direct (or indirect) reflected eye contact with the laser beam may
cause serious eyes damage. When the machine needs
to be checked, adjusted or repaired, contact your service representative.
r
ii
••Do not take apart or attempt any modifications to this
machine. There is a risk of fire, electric shock, explosion
or loss of sight.
••If the machine looks damaged or breaks down, smoke is
coming out, there is a strange smell or anything looks
unusual, immediately turn off the main power switch
then unplug the power cord from the wall. Do not continue using the machine in this condition. Contact your
service representative.
••If any metal, liquid or foreign matter falls into the ma-
chine, turn off the main switch and unplug the main
power cord. Contact your service representative. Do not
keep using the machine with a fault or defect.
••Do not put any metal objects or containers holding
m
••Make sure the wall outlet is near the machine and freely
o
R
Cautions:
••When you move the machine, unplug the power cord
r
••When the machine will not be used for a long time,
t
SAFETY INFORMATION
water (e.g. vases, flowerpots, glasses) on the machine. If
the contents fall inside the machine, a fire or electric
shock could occur.
accessible so that in event of an emergency it can be
unplugged eas ily.
from the wall outlet to avoid fire or electric shock.
unplug the powe r cord.
••When you pull out the plug from the socket, grip
the plug to avoid damaging the cord and causing
fire or electric shock.
m
••Keep the machine away from humidity and dust. A fire
or an electric shock might occur.
••Do not place the machine on an unstable or tilted sur-
face. If it topples over it could cause injury.
••Do not reuse stapled paper. Do not use aluminum foil,
carbon-containing paper or other conductive paper. Otherwise, a fire might occur.
iii
SAFETY INFORMATION
••This machine has been tested for safety using this sup-
R
o
plier’s parts and consumable. We recommend you only
use these specified supplies.
••This equipment is only to be installed by a qualified
service personnel.
••Deliver to collection point for waste products. Do not be
disposed of via domestic refuse collection.
••After you move the machine, fix it with the caster fix-
ture. Otherwise, the machine might move or come down
to cause a personal injury.
••If you use this machine in a confined space, make sure
there is a continuous air turnover.
••If ink comes into contact with your eyes, rinse immedi-
ately in running water. In the case of any abnormal
symptoms, consult a doctor.
••Keep the ink or ink container out of reach of children.
••If ink is ingested, force vomiting by drinking a strong
saline solution and consult a doctor immediately.
n
iv
••Be careful not to cut yourself on any sharp edges when
you reach inside the machine to remove misfed sheets
of paper or masters.
••When the master cut button is pressed, the master roll
will rotate. Do not touch the master roll. You may be
injured.
••Do not touch the belt at the end of the paper delivery
table. Do not insert your hands under the paper feed
table or the paper delivery table. You may be injured.
••Do not insert your hand between sorter bins during
printing or stapling using the optional sorter stapler.
You may be injured.
••Do not put your hands under the master eject unit
during printing or stapling using the optional sorter
stapler.
Section 1
v
Machine Exterior
GUIDE TO COM PONENT S
GUIDE TO COMPONENTS
12
2
11
1
10
9
8
4
7
5
6
GUIDE TO COMPONEN TS
3
1
GUIDE TO COMPONENTS
1. Platen Cover
2. Front Do or
3. Side Plate Fine
Adjusting Dial
4. Paper Feed Table
Down key
or
Change Paper key
5. Paper Feed Side
Plates
6. Paper Feed Table
7. Separation Roller
Pressure Levers
8. Feed Roller
Pressure Lever
9. Original Table
Release Lever
10.Original Holder
11.Operation Panel
Lower this cover over an original before printing.
Open for access to the inside of the machine.
Use to shift the paper feed table sideways.
Press to lower the paper feed table.
When you have an optional large capacity tray,
this key is used to remove paper.
Use to prevent paper skew.
Set paper on this table for printing.
Use to adjust the separation roller pressure to
prevent double feed.
Use to adjust the contact pressure of the paper
feed roller according to paper thickness.
Use to open the original table unit when installing
the master.
Convenient place for holding originals while oper-
ating the machine.
Operator controls and indicators are located
here. ☛ See page 6.
12.Behind Cover
2
Open to access the
See page 6.
CS Mode
key and so on. ☛
Machine Interior
GUIDE TO COM PONENT S
1
2
3
4
5
6
7
15
8
14
GUIDE TO COMPONEN TS
13
12
11
10
9
3
GUIDE TO COMPONENTS
1. Main Switch
2. Master Eject
Container Cover
3. Paper Delivery Side
Plates
4. Paper Delivery End
Plate
5. Small Size Paper
Delivery End Plate
6. Paper Delivery Table
7. Small Size End Plate
Prop
8. Wing Guide Release
Lever
9. Ink Holder
10.Drum Unit
11.Drum Unit Lock
Lever
12.Drum Rotation
Button
13.Pressure Release
Lever
14.Master Cut Button
Use to turn the power on or off.
Open when removing the master eject box.
Use to align the prints on the paper delivery table.
Use to align the leading edge of prints larger
than A4, 8
Use to align the leading edge of prints that are
A4, 8
1/2
Completed prints are delivered here.
When the prints A4, 8
delivered properly, set this prop.
Push it up when you print on A3, 11" x 17" or
larger paper.
Set the ink cartridge in this holder.
The master is wrapped around this unit.
Lift to unlock and pull out the drum unit.
Press to rotate the drum unit.
Use to install the master roll.
Press this button to cut the master leading edge
after installing a new master roll.
" x 11".
1/2
" x 11" or smaller.
1/2
" x 11" or smaller are not
15.Master Eject Unit
Open Button
4
Press to remove misfed paper or a misfed master.
GUIDE TO COM PONENT S
Options
This machine can be provided with the following options:
20-Bin Sorter
Staplers
LCT Cabinet
50 Originals Document
Feeder
GUIDE TO COMPONEN TS
Large Capacity
Tray
*Other options:20 Originals Document Feeder
Color Drums
A3 drum (red, blue, green, brown, yellow,
purple, navy, and maroon)
A4 drum (black, red, blue, green, brown, yellow,
purple, navy, and maroon)
Tape Dispenser
Key Counter
Cabinet
❐
If you have sorter staplers and you want to have a document feeder, the 50
originals docu ment feeder should be equip ped with your ma chine.
❐
Sorter staple rs and a tape dis penser ca nnot be equi pped togethe r.
5
GUIDE TO COMPONENTS
Operation Panel
Keys
2
3
1.
2.
3.
4.
14
1
4
1. CS Mode key
☛
See pages 69 and 1 18.
2. Screen key
Press to selec t the scree n image.
☛
See page 44.
3. Contrast key
Press to select the contrast. ☛ See
page 44.
4. Image Density key
Press to make prints darker or lighter.
☛
See page 25.
5. Economy Mode key
Press to save ink. ☛ See page 45.
6. Speed keys
Press to adjus t the printin g speed.
☛
See pages 25 and 2 6.
7. Memory/Class key
Press to select Memory or Class
mode. ☛ See pages 48 and 5 1.
8. Skip Feed key
Press to select skip feed printing.
☛
See page 60.
5
8
12345
6
10
13
7
11
A4 A3 B5 B4
A4 B4
B4 A3
A3 B4
B4 A4
A3 A4
9
12
9. Zoom up/down keys
Press to alter the reprod uction
ratio in 1% i ncrem ents f rom 5 0% to
200%. ☛ See page 32.
10.Margin Erase key
Press to p rint bo ok or iginal s that
have a solid image on the edges.
☛
See page 39.
11.Sort key (for the optional
sorter stapler)
Press to select Sort, Staple Sort, or
Class Sort mode. ☛ See page 81.
12.Reduce/Enlarge key
Press to reduce or enlarge the
image. ☛ See page 28.
13.Directional Magnification key
Press to specify a different
reproducti on ra tio fo r eac h
direction. ☛ See page 33.
14.Make Up key
Press to use the Make-up function.
☛
See section 2.
A5 B5
B5 A4
A4 B5
B5 A5
B4 B5
100
A4 A3
100
+1 0
6
GUIDE TO COM PONENT S
4 A3 B5 B4
A5 B5
4 B4
4 A3
3 B4
4 A4
3 A4
B5 A4
A4 B5
B5 A5
B4 B5
100
15
A4 A3
100
M
+1 0 -1 -2
16
A3
B4
ABC
A4
AAA
B5
112233
4
2
17
15.Full Size key
Press to ma ke full size p rints.
16.Image Position keys
Press to shift th e image for wards or
backwards. ☛ See page 23.
17.Multi Copy key
Press to combin e originals onto 1
print. ☛ See pages 55 and 74.
18.Image Mode key
Press to se lect Lin e, Phot o, or
Line/Photo mode. ☛ See page 43.
19.Reset key
Press to reset error indicators.
☛
See page 172.
20.Clear key
Press to change the number set in the
counter.
21.Number keys
Press to enter the number of prints
and data.
22.Enter key
Press to input da ta into memo ry.
19
aa
aa
aa
18
21
2324
1
2
4
5
7
8
0
C
20
3
6
9
#
22
25
26
29
28
C
GUIDE TO COMPONEN TS
27
23.Auto Cycle key
Use to proces s the master an d
make prints au tomatica lly.
☛
See page 46.
24.Program key
Press to input or recall us er
programs. ☛ See page 62.
25.Stop key
Press to st op the m achine
operation.
26.Proof key
Press to ma ke proo f print s.
27.Print Start key
Press to st art pr inting .
28.Master Making key
Press to make a mas ter.
29.Clear Modes key
Press to ca ncel a ll pr evious ly
entered settin gs.
7
GUIDE TO COMPONENTS
Indicators
A4 A3 B5 B4
A5 B5
A4 B4
B4 A3
B5 A4
A3 B4
A4 B5
B4 A4
B5 A5
A3 A4
B4 B5
100
100
1
1. Special Feature indicator
This indicato r is lit when yo u press
keys under the c over on the o perat ion
panel.
2. Guidance Display
Displays the machine’s condition.
3. Monitors
The monitors light up or blink when a
non-standard co ndition oc curs within
the machine. ☛ See page 165 .
A4 A3
2
34
M
+1 0-1 -2
A3
B4
A4
B5
1122 33
2
5
ABC
AAA
aa
aa
4
aa
6
4. Paper Size And Direction
indicators
Indicates print paper size and
direction.
5. Counter
Displays the number of prints
entered. W hile p rinti ng, it s hows the
number of prints remaining.
6. Memory/Class indicator
Shows the number entered in
Memory mode or Class mode.
1
4
7
C
8
INSTALLATION REQUIREMENTS
INSTALLATION REQUIREMENTS
The machine’s location should be carefully chosen because environmental
conditions can affect its performance.
R
WARNING:
Make sure the wall outlet is near the machine and freely
accessible so that in event of an emergency it can be
unplugged eas ily.
R
WARNING:
Do not put any metal objects or containers holding water
(e.g. vases, flowerpots, glasses) on the machine, a fire
or electric shock could occur.
R
Caution:
Keep the machine away from humidity and dust. A fire or an
electric shock might occur.
R
Caution:
Do not place the machine on an unstable or tilted surface. If it
topples over it could cause injury.
Optimum Environmental Conditions
❐
Temperature: 10 – 30°C, 50 – 86°F
❐
Humidity: 20 – 90% RH
❐
A strong and level base (a sturdy desk and cabinet etc.).
❐
The machine must be level withi n 5 mm, 13/64" both front to r ear and left to right.
❐
Make sure to locate this machine in a large well ventilated room that has an air
turnover of more than 30 m
3
/hr/person.
INSTALLATION
REQUIREMENTS
Environments To Avoid
❐
Direct sunlight or strong light (more than 1500 lux).
❐
Locations dir ectly expose d to cool air fr om an air conditio ner or heated air from a
heater. (Sudden temperature changes from low to high or vice versa may cause
condensation within the machine.)
❐
Dusty areas.
❐
Places where the machine might be subjected to frequent strong vibration.
9
INSTALLATION REQUIREMENTS
Access To The Machine
❐
Place the mach ine near a pow er source, providin g clearance as shown.
Main Frame
More than 20 cm, 8.0"
More than
60 cm, 23.7"
More than
60 cm, 23.7"
More than
60 cm, 23.7"
Main Frame With Optional Sorter Stapler
More than 20 cm, 8.0"
More than
More than
60 cm, 23.7"
More than
60 cm, 23.7"
60 cm, 23.7"
Power Connection
Main Frame
R
WARNING:
Only connect the machine to the power source described on page 217 of this manual. Avoid multi-wiring
as it could cause an electric shock or a fire.
R
WARNING:
10
Avoid using an extension cord.
INSTALLATION REQUIREMENTS
R
WARNING:
Do not damage, break or make any modifications to the
power cord. Do not place heavy objects on it, pull it hard
or bend it more than necessary. These actions could
cause and electric shock or fire.
R
WARNING:
Do not plug or unplu g the power cord with wet hand s or
an electric shock might occur.
R
Caution:
When you pull out the plug from the socket, grip the plug to
avoid damaging the cord and causing fire or electric shock.
R
Caution:
When the machine will not be used for a long time, unplug the
power cord.
❐
Make sure t he plug is fir mly i nsert ed in the outl et.
Optional Sorter Stapler
R
WARNING:
❐
The socket out-let must be near this equipment and easily accessible.
Only connect the machine to the power source described on page 221 of this manual. Avoid multi-wiring
as it could cause an electric shock or a fire.
INSTALLATION
REQUIREMENTS
11
OPERATION
OPERATION
Printing Paper
The following typ es of print paper are not recommen ded for this ma chine.
❐
• Paper smaller than 90 mm x 148 mm, 3.6" x 5.9"
• Paper larger th an 297 mm x 432 mm , 11.6" x 17.0 "
2
• Paper heavier than 209.3 g/m
• Paper lighter than 47.1 g/m
• Roughly-cut paper
• Paper of differ ent thi ckness in th e same stack
• Buckled or cur led paper
• Short gr ain pa per
A3 (297 x 420 mm), 11" x 17", originals or printing paper can be used but the
❐
maximum p rint area is 290 x 412 mm, 11.4" x 16.2 ". Select Reduce mo de when
you want to print the entire image of an A3, 11" x 17" original.
Correct curls in the paper before setting it in the machine. When you cannot
❐
correct the paper curl, stack the paper with the curl face down. Otherwise the
paper migh t wrap around the d rum or stain s migh t appe ar.
Use low stiffnes s paper under the follow ing condi tions:
❐
• Temperat ure:Less than 30 °C, 86°F
• Humidity:Less than 80 %
• Load less than 500 sh eets of pape r at a time on the pa per feed ta ble.
, 55.6 lb
2
, 12.5 lb
Store paper where it will not curl or absorb moisture. Use paper soon after it is
❐
unpacked.
Only use paper where the leading edge has two right angle corners, as shown
❐
below.
Not OKOK
12
OPERATION
Originals
Under the follo wing condit ions, the ma chine migh t not detect the original on the
❐
exposure glass. If you press the
start making a mast er anyway.
When you s et a d ark o riginal on th e expo sure gl ass.
•
When the original is not center ed accor ding to the size marks on the left
•
scale.
If you do not open the platen cover at an angle of more than 25 degrees
•
with the ex posure gl ass when you r eplace orig inals.
If the machine is installed under a stron g light.
•
The maximum original size you can set on the e xposure glass i s 307 x 432 mm,
❐
12" x 17".
If you use paste-up originals, make sure the pasted parts hold firmly to the base
❐
sheet. If the thi ckness of the paste-up original is more than 0.2 mm, 2/250" and
the space between the pasted parts is less than 2 mm, 2/25", a shadow might
appear on the prin ts.
If you use originals that have bold letters or solid images at the leading edges,
❐
you might get prints with di rty edges. In th is case, set th e original fa ce down with
the widest margi n toward the paper deli very table.
The first 5 m m, 0.2" of the leading edge and the last 3 mm, 0.12" of the trailing
❐
edge cannot be printed. Make sure the leading edge margin is at least 5 mm,
0.2" and the traili ng edge mar gin is at leas t 3 mm, 0.12".
Master Making
key again, the machine will
Original
5 mm, 0.2"3 mm, 0.12"
Print
13
OPERATION
OPERATION
Preparation For Printing
☛ See page 96 when you l oad pa per in the op tional large capaci ty tr ay.
❐
☛ See page 102 when you load paper in the optional paper cassette for LCT.
❐
Loading paper
Carefully open the paper feed ta-
1
ble.
Adjust the side plates to match
2
the paper size.
14
Place the paper on the paper
3
feed table.
Correct the paper curl before setting
❐
the paper. If you cannot do so, stack
the paper with the curl face down as
shown.
Make sure that the paper feed
4
side plates contact the paper
lightly.
Make sure that the Paper Size And
❐
Direction indicator of the actual paper
size set on the pape r feed table is lit.
Setting up the paper delivery table
Open the paper delivery table.
5
OPERATION
Lift the paper delivery end plate
6
and move it to match the print
paper size.
When you use A3, 11" x 17" paper,
❐
pull out the end plate until it stops.
OPERATION
15
OPERATION
If printing on A3, 11" x 17", or
7
larger paper, push up the wing
guide release lever. If you want
to print on paper smaller than A3
or 11" x 17", push down the release lever.
Lift the paper delivery side plates
8
and adjust them to the paper
size.
1
16
If you want to use A4, 8
9
or smaller paper, lift the small
size paper delivery end plate and
move it to match the print paper
size.
When you use B4, 8
❐
larger size paper, you do not need to
lift the small size paper delivery end
plate.
1/2
" x 11"
1/2
" x 14" or
If necessary, lift the left and right
A
guides.
If you find paper is not delivered
❐
properly whe n printing on thin paper,
make sure the guides are up.
When prints are not delivered prop-
❐
erly even If t he guides are up, s et the
paper delivery side plates 5 mm inside of the proper paper size.
When printing on paper thicker than
❐
81.4 g/m2, 21.6 lb, do not lift up the
guides.
When printing on paper smaller than
❐
A4, 8
end plate prop.
When the guides are up, you may
❐
not load the unit to full capacity
(1,000 sheets) depending on the paper you are using.
If you have the optional tape dis-
❐
penser installed, the paper capacity
is 500 sheets.
" x 11", set the small paper
1/2
OPERATION
Turn on the main switch.
B
OPERATION
17
OPERATION
Setting the small size end plate prop
If A4, 8
properly, set the small size end plate prop to the small size paper delivery
end plate.
1
2
" x 11" or smaller paper is not delivered to the paper delivery table
1/2
Set the small size end plate prop
to the small size paper delivery
end plate as shown in the illustration.
Slide the prop until it locks in position.
18
Adjust the main frame side of the
3
prop to match the paper size.
Standard Printing
Open the platen cover.
1
Place the original face down on
2
the exposure glass. The original
should be centered according to
the size marks on the left scale.
Lower the platen cover.
3
OPERATION
Enter the number of prints re-
4
quired using the
Up to 9999 prints can be entered at
❐
one time.
To change the number entered,
❐
press the
the new number .
Clear
Number
key and then enter
keys.
OPERATION
1
2
3
4
5
6
7
8
9
0
C
#
19
OPERATION
Press the
5
A trial print is delivered to the paper
❐
delivery table.
Press the
6
the image density and the image
Master Making
Proof
key and check
position of the proof print.
If the image position is not correct,
❐
adjust it using the
keys or the fine adjustment dial. (
See pages 23 and 2 4.)
If the image density is slightly dark or
❐
light, adjust the image density by
pressing the
page 26.)
Press the
7
After printi ng is completed, the same
❐
number of prints is automatically set
for the next job.
If you want to stop the machine dur-
❐
ing a print run, press the
Print Start
Image Position
keys. (☛ See
Speed
key.
Stop
Remove the prints from the paper
8
delivery table.
To clear all the modes you have se-
❐
lected, press the
If A4, 8
❐
not delivered to the paper delivery table properly, set the small size end
plate prop to the small size paper delivery end plate. ☛ See page 18.
When the prints are thrown over the
❐
paper delivery table, ☛ see page
203.
1/2
Clear Modes
" x 11" or smaller paper is
key.
key.
key.
☛
9
#
2
3
5
6
8
9
0
#
20
Restoring Paper Feed And Paper Delivery
Tables
Remove the paper from the pa-
1
per feed table.
The paper feed table will lower.
❐
Turn off the main switch.
2
OPERATION
Push the paper feed plate down
3
and close the paper feed table.
Push the small size paper deliv-
4
ery plate to the left, then lower it,
if necessary.
Return the left and right guides to
their original positions, if necessary.
If the small s ize end pl ate prop is set,
❐
remove it.
OPERATION
21
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