Configuration:Desktop
Master processing:Digital
Printing process:Full automatic one drum stencil system
Original type:Sheet
Original size:Maximum 307 mm x 432 mm (12.0" x 17.0")
Minimum 90 mm x 140 mm (3.6" x 5.5")
Reproduction ratios:3 Enlargement and 3 Reduction
LT Version A4 Version
Enlargement 141%141%
127%122%
115%115%
Full Size100%100%
Reduction 93% 93%
75% 82%
64% 71%
Image mode:Line/Photo
Color Printing:Drum Unit replacement system
Master feed/eject:Roll master automatic feed/eject
Printing area:Maximum: 250 mm x 350 mm (9.8" x 13.7") at
20°C/ 65 % RH.
Leading edge margin:
± 3 mm at "0" position
10
Print paper size:Minimum: 90 mm x 148 mm (3.6" x 5.8")
220/240 V version: 107 kg (235.8 lb)
Optional Table: 26 kg (57.3 lb)
Dimensions:
(W x D x H)
Stored: 735 mm x 607 mm x 577 mm
(29.0" x 23.9" x 22.8")
Set up: 1279 mm x 607 mm x 656 mm
(50.4" x 23.9" x 25.9")
Table: 640 mm x 570 mm x 455 mm
(25.2" x 22.4" x 17.9")
2
ADF original capacity:20 sheets (66 g/m
Original guide width
98 mm to 316 mm (38.6" to 12.44")
) or 1.8 mm height
settings:
Original scanning time:3 ms/1 line
Original thickness:0.05 mm to 0.8 mm
Original feed speed:20.8 mm/second (When master processing)
Priport Thermal master 280 mm width
Master VT-M:
(16 dots/mm)
Master roll 250 masters/1 roll
Roll diameter 130 mm
Master length 480 mm/1 master
Max run length 2000 prints
Ink Colors: Black, Red, Blue, Green, Brown
(500 cc/pack)
1-3
28 February ’91
VT2100 Series (VT2100, VT2130, VT2150)
Configuration:Desk top
Master processing:Digital
Printing process:Full automatic one drum stencil system
Original type:Sheet
Original size:Maximum 307 mm x 432 mm (12.0" x 17.0")
Reproduction ratios:LT version: 100 %, 93 %, 75 %, 64 %
A4 version: 100 %, 93 %, 82 %, 71 %
Image mode:Line/Photo
Color printing:Drum unit replacement system
Master feed/eject:Roll master automatic feed/eject
Master processing area:VT2100: Maximum 256 mm x 354 mm
(10.1" x 13.9")
VT2130: Maximum 216 mm x 354 mm
(8.5" x 13.9")
VT2150: Maximum 216 mm x 287 mm
(8.5" x 11.3")
Printing area:VT2100: Maximum 250 mm x 350 mm
(9.8" x 13.7") at 20°C/65 % RH
VT2130: Maximum 210 mm x 350 mm
(8.3" x 13.7") at 20°C/65% RH
VT2150: Maximum 210 mm x 283 mm
(8.3" x 11.1") at 20°C/65% RH
Leading edge margin:10 mm
Print paper size:Minimum 90 mm x 148 mm (3.6" x 5.8")
Maximum 297 mm x 442 mm (11.6" X 17.4")
Print paper weight:50 g/m
Priport Master VT-M for VT2100:
(16 dots/mm)Thermal master280 mm width
Master roll250 masters/1 roll
Master length480 mm/1 master
Max run length2000 prints
Priport Master VT-S for VT2130/VT2150:
Thermal master240 mm width
Max run length2000 prints
VT2130:Master roll250 masters/1 roll
Master length480 mm/1 master
VT2150:Master roll300 masters/1 roll
Master length413 mm/1 master
Ink:500 cc ink pack
Colors:Black, Red, Blue, Green, Brown
1-6
---- MEMO ----
28 February ’91
1-7
28 February ’91
2. GUIDE TO COMPONENTS AND THEIR
FUNCTIONS
(Paper Feed Side)
15
14
13
12
11
123
4
5
6
7
8
9
1-8
10
No.NameFunction
28 February ’91
1. ADF Unit
(VT2300/2500)
2. ADF Unit Open
Feeds the original to the printing position
automatically.
Use to open the ADF unit.
Button
(VT2300/2500)
3. Original GuidesAdjust these guides to position the originals
correctly.
4. Original TablePlace the originals on this table.
5. Original Table
Release Lever
6. Feed Roller
Pressure Lever
7. Separation Roller
Pressure Lever
8. Paper Feed Side
Use to open the original table unit to the left for
master installation.
Use to adjust the contact pressure of the paper
feed roller according to paper thickness.
Use to adjust the separation roller pressure to
prevent double feed.
Use to prevent paper skew.
Plate
9. Paper Feed TableSet the paper on this table.
10. Side Plate Fine
Use to shift the paper feed table sideways.
Adjusting Dial
11. Front DoorOpen for access to the inside of the machine.
12. Paper Delivery Table Completed prints are delivered here.
13. Operation PanelOperator controls and indicators are located here.
14. ADF On/Off Select
Switch
When setting originals one sheet at a time, set this
switch to the Off position.
(VT2300/2500)
15. Original TrayOriginals used to make a master are delivered to
this tray.
1-9
28 February ’91
(Paper Delivery Side)
25
24
23
26
27
28
161718
19
22
20
21
1-10
28 February ’91
No.NameFunction
16. Master Cut ButtonPress this button to cut the master paper leading
edge after installing a new master roll.
17. Pressure Release
Lever
18. Drum Rotating
Button
Use to install the master roll, or to clean the
thermal head.
Press to replace the drum or to remove misfed
paper.
19. Drum Unit The master paper is wrapped around this unit.
20. Ink HolderSet the ink cartridge in this holder.
21. Main SwitchUse to turn the power on or off.
22. Small Size Paper
Delivery End Plate
Use to align the leading edge of small-sized (less
than A4/LT) prints.
(for smaller than
A4/LT)
23. Paper Delivery End
Plate (for larger
Use to align the leading edge of prints larger than
A4/LT.
than A4/LT)
24. Paper Delivery
Use to align the prints on the paper delivery table.
Side Plate
25. Master Eject
Open when removing the master eject container.
Container Cover
26. Memory/Class switch
Use to select memory or class mode.
(VT2300/2500)
27. Skip Paper Feed
Switch (VT2300/2500)
Printing Density
Select Switch
Use to adjust paper feed interval or a misted
master.
Use to select the printing density according to the
type and quality of the original.
(VT2100/2130/2150)
28. Master Eject Unit
Press to remove misfed paper or a misfed master.
Open Button
1-11
28 February ’91
3. OPERATION PANEL
VT2300/VT2500
1
20
1. Reset KeyPress to reset error indicators.
2. Make-up KeyPress to use the make-up function (VT2500 only).
3. Number KeysPress to enter the number of prints.
4. Stop KeyPress to stop the machine operation. The machine
5. Clear Modes KeyPress to cancel all previously entered settings and
6. Master Making
Key
7. Print Start KeyPress to start printing.
8. Proof KeyPress to make trial prints or extra prints.
9. Clear KeyPress to change the number set in the counter.
10. Memory/Class KeyUse to select group printing in Memory mode or
11. Lower Paper Feed
Table Key
12. Image Position
Keys
2
16
1918
will continue operation when the Print Start key or
Master Making key is pressed.
modes.
Press to make a master.
Also use to change the make-up mode (VT2500
only). This key can be used only after the machine
stops operation.
Class mode.
Press to lower the paper feed table.
Press to shift the image forwards or backwards on
the print paper.
15
1417
1-12
28 February ’91
3
111213
910
4
5
876
13. Speed KeysPress to adjust the rotation speed of the machine
according to the type of image and printing paper.
14. Auto Cycle KeyUse to automatically process masters and make
prints.
15. Full Size KeyPress to make prints the same size as the original.
16. Reduce/Enlarge
Press to reduce or enlarge the image.
Key
17. Printing Density
Press to make prints darker or lighter.
Key
18. Image Mode KeyPress to select line mode or photo mode according
to the type and quality of the original.
19. Combine 2
Originals Key
Press to combine two originals onto one print
image.
20. MonitorsLight or blink when a non-standard condition
occurs within the machine.
1-13
28 February ’91
VT2100/VT2130/VT2150
1234
1817
16
1. Reset KeyPress to reset error indicators.
2. IndicatorsLight or blink when a non-standard condition
occurs within the machine.
3. Auto Cycle KeyUse to automatically process masters and make
prints.
4. Reduction KeyPress to reduce the image.
5. Image Position
Keys
Press to shift the image forwards or backwards on
the print paper.
6. Number KeysPress to enter the number of prints.
7. CounterDisplays the number of prints entered. While
printing, it shows the number of uncompleted
prints.
8. Memory DisplayDisplays the number of the memory location that
will be used to store the number of copies. The
print number for up to 10 jobs can be stored at
once.
9. Print Start KeyPress to start printing.
10. Master Making
Press to make a master.
Key
11. Proof KeyPress to make trial prints or extra prints.
12. Stop KeyPress to stop the machine operation. The machine
will continue operation when the Print Start key or
Master Making key is pressed.
1-14
28 February ’91
56
15
141312
78
1110
9
13. Memory KeyUse to select memory location number.
14. Clear KeyPress to change the number set in the counter.
This key can be used only after the machine stops
operation.
15. Speed KeysPress to adjust the rotation speed of the machine
according to the type of image and printing paper.
16. Image Mode KeyPress to select line mode or photo mode according
to the type and quality of the original.
17. Combine 2
Originals Key
18. Lower Paper Feed
Press to combine two originals onto one print
image.
Press to lower the paper feed table.
Table Key
1-15
28 February ’91
4. PRINTING PROCESS
2
1
6
4
5
1. Master Ejecting:Eject the used master wrapped around the drum
into the master eject box.
2. Scanning:Scan the original image by CCD through the mirror
and the lens while feeding the original.
3. Master Feeding:Convert the image signal read by CCD into the
digital signal and send it to the thermal head to
make holes on the surface of the master and then,
set the master around the drum.
4. Paper Feeding:Send paper to the drum section by using center
separation system consisting of the separation
plate and separation roller.
5. Printing:Press the paper fed from the paper feed section to
the drum to transfer the ink through drum screen
and the master.
6. Paper Delivering:Peel the printed paper with the Exit Pawl and Air
knife and eject the paper onto the paper delivery
table.
3
1-16
5. ELECTRICAL COMPONENT LAYOUT
28 February ’91
25
24
23
1
22
21
5
3
2
20
4
19
18
6
17
7
8
9
10
11
12
13
14
16
15
1. Original Registration Sensor
2. 2nd Original Sensor
3. Original Pressure Solenoid
(VT2300/VT2500)
4. Original Transport Motor
5. Fluorescent Lamp Stabilizer
6. Right Cutter Switch
7. Power Supply PCB
8. Thermal Head Drive Control PCB
9.Thermal Head
10. Master End Sensor
11. Master Feed Motor
12. Paper Size Detection Sensor 3
(VT2300/VT2500)
13. Paper Size Detection Sensor 2
(VT2300/VT2500)
14. Paper Size Detection Sensor 1
(VT2300/VT2500)
15. Paper Size Detection Board
(VT2300/VT2500)
16. Cutter Motor
17. Left Cutter Switch
18. Master Buckle Sensor
19. Master Eject Motor
20. Master Eject Solenoid
21. Master Box Switch
22. Master Eject Sensor
23. ADF Drive Motor (VT2300/VT2500)
24. 1st Original Sensor
(VT2300/VT2500)
25. Fluorescent Lamp
1-17
28 February ’91
27
26
28
29
30
31
32
33
34
42
41
35
36
40
37
39
26. Master Eject Clamper Solenoid
27. Ink Detection PCB
28. Master Feed Clamper Solenoid
29. Master Eject Unit Safety Switch
30. Image Shift Motor
31. Reverse Roller Solenoid
32. Encoder
33. 1st Drum Position Sensor
34. 2nd Drum Position Sensor
38
35. Paper Feed Solenoid
36. Paper Table Drive Motor
37. Drum Rotation Sensor
38. Main Motor
39. Printing Pressure Solenoid
40. AC Drive PCB
41. 1st Paper Exit Sensor
42. 2nd Paper Exit Sensor
1-18
28 February ’91
71
70
69
68
72
67
66
43
65
64
44
63
62
45
61
46
47
48
49
50
51
52
53
54
55
56
57
58
5960
43. CCD PCB
44. A/D Conversion PCB
45. Master Cutter Switch
46. Scanner Safety Switch
47. Drum Master Detection Sensor
(VT2300/VT2500)
48. Operation Panel
49. Drum Rotation Switch
50. Front Door Safety Switch
51. Drum Safety Switch
52. Ink Supply Solenoid
53. Main Control Board
54. Paper Table Height Sensor
55. Image Processing PCB
56. Drum Lock Solenoid
57. Paper End Sensor
58. Paper Table Safety Switch
59. Paper Table Lower Limit Sensor
60. Printing Pressure Sensor
61. Copy Counter
62. Master Counter
63. Interlock Switch
64. Circuit Breaker
65. Main Switch
66. Air Knife Motor
67. Vacuum Motor
68. Full Master Detecting Switch
69. Pressure Plate Position Switch
70. Memory/Class Switch
(VT2300/VT2500)
71. Skip Paper Feed Switch
(VT2300/VT2500)
Printing Density Switch
(VT2100 /VT2130/VT2150)
72. A.D.F. Safety Switch
(VT2300/VT2500)
1-19
28 February ’91
6. ELECTRICAL COMPONENT DESCRIPTIONS
INDEX
No.
Motors
4Original Transport MotorTransports the original to the scanner
11Master Feed MotorFeeds the master to the drum.E-3
16Cutter MotorCut the master.F-6
19Master Eject MotorSends used master into the master
23ADF Drive MotorFeeds the original to the scanner
30Image shift MotorChanges the timing between the paper
36Paper Table Drive MotorRaises and lowers the paper table.F-5
38Main MotorDrives paper feed, drum, printing and
66Air Knife MotorRotates the fan to separate the paper
67Vacuum MotorProvides suction so paper is held firmly
Solenoids
3Original Pressure Solenoid Presses the original pressure plate
20Master Eject SolenoidMoves the master eject roller to contact
26Master Eject Clamper
Solenoid
28Master Feed Clamper
Solenoid
31Reverse Roller SolenoidReleases the clutch to rotate the
35Paper Feed SolenoidReleases the paper feed sector gear to
39Printing Pressure Solenoid Moves the press roller against the drum.F-8
52Ink Supply SolenoidReleases the spring clutch to activate
56Drum Lock SolenoidPrevents removal of the drum unit
NAMEFUNCTIONP to P
LOCATION
section.
eject box.
section.
feed roller and the drum to adjust
vertical image position.
paper delivery unit components.
leading edge from the drum.
on the transport belt.
down on the originals.
the drum surface.
Opens the master clamp to eject the
master.
Opens the master clamp to clamp the
master.
reverse roller.
rotate the paper feed roller.
the ink supply pump.
unless the drum is at the original stop
position
(This solenoid can be used on the
VT2300/VT2500).
(VT2300/2500
(VT2300/2500
A-4
F-7
A-4
only)
F-8
F-4
F-7
F-5
A-4
only)
F-6
F-8
F-8
F-6
F-8
F-7
F-7
1-20
28 February ’91
INDEX
No.
NAMEFUNCTIONP to P
LOCATION
Switches
6Right Cutter SwitchDetects when the cutter position is far
right.
17Left Cutter SwitchDetects when the cutter position is far
left.
21Master Box SwitchChecks whether the master eject box is
installed correctly or not.
(VT2300/2500)
(VT2100/2130
29Master Eject Unit Safety
Switch
Checks whether the Master Eject Unit
is closed correctly or not.
45Master Cut SwitchInforms the CPU to cut the master
paper leading edge.
(VT2300/2500)
(VT2100/2130
46Scanner Safety SwitchChecks whether the scanner unit is
closed correctly or not.
49Drum Rotation SwitchInforms the CPU to rotate the main
motor at 10 rpm.
50Front Door Safety SwitchChecks whether the Front Door is set
correctly or not.
51Drum Safety SwitchChecks whether the drum unit is set
correctly or not.
58Paper Table Safety Switch Checks whether the paper table is
opened correctly or not.
63Interlock SwitchReleases the cover safety functions.F-4
65Main SwitchTurns the power on or off.B-1
68Full Master Detecting
Switch
Informs the CPU when the master eject
box is full of masters.
(VT2300/2500)
(VT2100/2130
69Pressure Plate Position
Switch
Informs the CPU when the pressure
plate has reached the home position.
(VT2300/2500)
(VT2100/2130
70Memory/Class SwitchSelects Memory or Class mode.C-4
(VT2300/2500
F-6
F-6
F-7
F-6
/2150)
F-4
F-8
F-7
/2150)
F-4
A-6
F-4
B-6
F-4
F-7
F-6
/2150)
F-7
F-6
/2150)
only)
1-21
28 February ’91
INDEX
No.
71Skip Paper Feed Switch
(VT2300/VT2500)
Printing Density Switch
(VT2100 series)
72ADF Safety SwitchCheck whether the ADF unit is set
Sensors
1Original Registration
Sensor
22nd Original SensorDetects when the original is set.A-3
10Master End SensorInforms the CPU when the plotter unit
12Paper Size Detection
Sensor 3
13Paper Size Detection
Sensor 2
NAMEFUNCTIONP to P
LOCATION
Adjusts paper feed interval to allow
time for user to remove prints.
Use to select the printing density
according to the type and quality of the
original.
correctly or not.
Informs the CPU when the original
leading edge reaches the exposure
glass.
runs out of master roll.
Detects the size of the paper set on the
paper table.
Detects the size of the paper set on the
paper table.
(VT2300/2500)
(VT2100/2130
(VT2300/2500
(VT2300/2500
(VT2300/2500
C-4
C-3
/2150)
B-4
only)
A-3
F-6
E-5
only)
E-5
only)
14Paper Size Detection
Sensor 1
18Master Buckle SensorDetects the master buckle existence.F-6
22Master Eject SensorDetects when the used master is sent
241st Original SensorDetects when the original is set in the
331st Drum Position SensorChecks the position of the drum.F-8
342nd Drum Position Sensor Checks the position of the drum.F-8
37Drum Rotation SensorSupplies timing pulses to the main
411st Paper Exit SensorMisfeed detector.A-5
422nd Paper Exit SensorMisfeed detector. A-5
47Drum Master Detection
Sensor
54Paper Table Height
Sensor
Detects the size of the paper set on the
paper table.
into the master eject box.
ADF mode.
board.
Checks whether the master is on the
drum.
Detects when the paper table reaches
the paper feed position.
E-5
(VT2300/2500
only)
F-7
(VT2300/2500)
F-6
(VT2100/2130
/2150)
A-4
(VT2300/2500
only)
F-8
F-6
(VT2300/2500
only)
A-6
1-22
28 February ’91
INDEX
No.
57Paper End SensorInforms the CPU when the paper table
59Paper Table Lower Limit
Sensor
69Printing Pressure SensorInforms the CPU when the printing
Printed Circuit Board
7Power Supply PCBRectifies 100V AC input and supplies
8Thermal Head Drive
Control PCB
27Ink Detection PCBControl the ink supply.F-7
40AC Drive PCBControls the AC component by relays.E-5
43CCD PCBConverts the light intensity into the
44A/D Conversion PCBConverts the analogue signal into the
48Operation PanelControls the LED performance and
53Main Control PCBControls all machine functions both
55Image Processing PCBControls the master processing
Printed Circuit Board
15Paper Size Detection
Board
Counters
61Copy CounterKeeps track of the total number of
62Master CounterKeeps track of the total number of
Others
5Fluorescent Lamp
Stabilizer
9Thermal HeadPlots the master with heat.F-2
25Fluorescent LampApplies light to the original for exposure.A-3
32EncoderConverts 16 image positions to 4 bit
64Circuit BreakerCuts the ac line off.B-1
NAMEFUNCTIONP to P
LOCATION
runs out of paper.
Detects when the paper table reaches
the lowest position.
pressure is applied.
DC voltage.
Supplies the power to the Thermal
Head according to the signal from the
scanner section.
electrical signal.
digital signal.
monitors the key operation.
directly and through other boards.
performance.
Detects the size of the paper set on the
table.
copies made.
masters made.
Stabilizes the power supplement to the
Fluorescent Lamp.
data.
(VT2300/2500)
(VT2100/2130
(VT2300/2500
F-5
B-6
/2150)
A-6
A-6
D-1
E-2
A-2
B-3
A-8
C-6
C-3
E-5
only)
A-7
A-7
B-3
F-7
1-23
28 February ’91
7. MECHANICAL COMPONENT LAYOUT
17 16 15 1413109 8 7 654
18
19
20
21
22
23
24
1. Thermal Head
2. Platen Roller
3. Master Feed Roller
4. CCD
5. Lens
6. Reverse Roller
7. Ink Roller
8. Drum Unit
9. 1st Eject Roller
10. 2nd Eject Roller
1211
333231302928272625
21. Mirror
22. Master Eject Box
23. Exit Pawl
24. Air Knife
25. Delivery Table
26. Delivery Guide Plate
27. Vacuum Unit
28. Press Roller
29. Doctor Roller
30. 2nd Feed Roller
3
2
1
38
37
36
35
34
11. Original Pressure Plate
(2300/2500)
12. Pull-out Roller (2300/2500)
13. Separation Blade (2300/2500)
14. Original Feed Roller (2300/2500)
15. 1st Original Transport Roller
16. Exposure Grass
17. 2nd Original Transport Roller
18. Fluorescent Lamp
19. Original Exit Tray
20. Feed Sub Mirror
31. Lower Separation Roller
32. Separation Plate
33. Paper Feed Side Plate
34. Paper Feed Table
35. Paper Feed Roller
36. Upper Separation Roller
37. Ink Holder
38. Master Spool
1-24
SECTION 2
SECTIONAL DESCRIPTION
1. ORIGINAL FEED SECTION
1.1 OVERALL: VT2300/VT2500
[I][G][E][B][A]
28 February ’91
[J][K][L][D] [C]
[J]: 2nd Original Transport Rollers
[K]: Exposure Glass
[L]: Fluorescent Lamp
There are two original feed modes in this model.
ADF Mode:The originals [I] set on the original table are detected by the
1st original sensor [A]. When the Master Making key is
pressed, the original pressure plate [B] presses the originals
down. The pull-out roller [C] starts moving the lowest original
forward at the same time. The lowest original is separated
from the other originals by the original feed roller [D] and the
separation blade [E]. When the 2nd original sensor [F] detects the original, the 1st original transport rollers [G] start
rotating. The rollers stop after the original activates the original registration sensor [H]. The 1st original transport rollers
start rotating again after the drum section completes the
preparation for the master making.
[F][H]
SADF Mode:The separation blade [E] is released in the SADF mode. The
original on the original table is fed to the starting position
when the 2nd original sensor [F] detects the original.
2-1
28 February ’91
1.2 OVERALL: VT2100/VT2130/VT2150
[I][G]
[J][K][L][H][F]
[J]: 2nd Original Transport Rollers
[K]: Exposure Glass
[L]: Fluorescent Lamp
[H]: Original Registration Sensor
The original [I] set on the original table is detected by the 2nd original
sensor [F]. At the same time, the 1st original transport rollers [G] and 2nd
original transport rollers [J] start rotating and feed the original to the original
start position where is 12 mm far from the guide plate. The original
transport rollers start rotating again after the drum section completes the
preparation for the master making.
2-2
28 February ’91
1.3 ORIGINAL FEED DRIVE MECHANISM: VT2300/VT2500
[J]
[A]
[B]
(f)
(e)
[C]
(c)(d)
(b)
[D]
[E]
(a)
[I]
[H]
[G]
[F]
[J][D]
The original transport rollers [A] are driven by the original transport motor
[B], which is a stepper motor. The original feed rollers [J] are driven by the
ADF drive motor [C] through a series of gears [(a) to (f)]. The ADF drive
motor is a dc motor. The pull-out rollers [D] are driven by the ADF motor
through a drive belt [E].
The original pressure plate [F] is pressed down on the originals by the
original pressure solenoid [G]. The separation blade [H] is moved up and
down by the ADF ON/OFF select switch [I].
2-3
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