Open this cover to
access the inside of
the machine.
AI-=x\\
/
TAPE DISPENSER
(option)
This feeds out strips
of paper which
separate the printing
groups on the paper
delive~ table.
ADF UNIT
The Automatic Document
Feeder (ADF) feeds the
original to the printing
\
positiyn automati=lly.
this
15.
PAPER DELIVERY
TABLE
Completed prints
are delivered here.
See page 17.
OPERATION PANEL
Operator controls
and indicators are
located here. See
page 2.
MAJOR COMPONENTS
OperationPanel
= Keys -
Operation Panel
IMAGE MODE KEY
Press to select the Line
mode or Photo mode in
aocordanoe with the type
and quality of the original.
See page 35.\
SPEED KEY
Press to adjust the rotation
speed of the machine in
accordance with the type of
image and printing paper.
See page 27 and 28.
--
El
1
c
+
0(
4
0(
7
0(
/
IMAGE DENSITY
KEY
Press to make
prints darker or
lighter. See page 27.
/\
/
AUTO CYCLE KEY
Use to automatically
process masters and
make prints. See
page 30.
\
RESET KEY
Press to resetPress to shift the
error indicators.
IMAGE POSITION
KEY
image forwards or
backwards on the
print paper. See
page 24.
Operation Panel
MAJOR COMPONENTS
MEMORY/CLASS KEY
Press to select group
printing. See page 31
and 33.\
NUMBER KEYS
Press to enter the
numb~r of prints.
\
STOP KEY
Press to stop the machine. The
machine will continue printing when
the Print Startkey is pressed. If you
stop making a master, the “~+A“
indicators will blink and the machine
will not continue making the master
when the Master Making key is
\I
MASTER
~MAKINGKEY
Press to make a
master.
m
/
ENTER KEY
Press to input
information into
the memory.
CLEAR KEY
Press to changePress to start printing.
the number that
is set in the
munter.
\
PROOF KEY
Press to make trial
prints or extra prints.
PRINT START KEY
INSTALLATION REQUIREMENTSMachine Environment Environments To Avoid
INSTALLATIONREQUIREMENTS
MachineEnvironment
The installation location should be carefully chosen because environmental conditions greatly
affect the performance of the machine.
Optimumenvironmentalconditions
ClTemperature: 10-30‘C, 50 -86‘F
ClHumidity: 20-90% RH
IJ On a strong and level base (for example, a sturdy desk).
ClThe machine must be level within 5 mm, 1/5” both front to rear and left to right.
EnvironmentsTo Avoid
D Locations exposed to direct sunlight or strong light (more than 1,500 Iux).
D Locations directly exposed to cool air from an air conditioner or to heat from a heater.
(Sudden temperature changes from low to high or vice versa may cause condensation
within the machine.)
~ Dusty areas.
ClAreas with corrosive gases.
Power ConnationAccess To The Machine
INSTALLATION REQUIREMENTS
PowerConnection
0 Securely connect the power cord to a dedimted120V,60HZpower source which
supplies more than 2.4A.
IJ Make
sure the plug is firmly inserted into the outlet.
~ Avoid multiwiring.
ClDo not pinch the
power cord.
D Make sure that the wall outlet is near the machine and easily accessible.
~ Voltage must not fluctuate more than 10
?40.
AccessTo The Machine
Place the machine near a power source, providing clearan=as shown below.
Paper
Delivery
More than
60 cm, 23.7”
Table
—
‘Morethan
60 cm, 23.7”
&
A
>
More than
70 CM, 27.6”
I
5
.
SUPPLYING THE MASTER ROLL, INK, AND TAPE
.
SupplyingThe Master Roll
SUPPLYINGTHEMASTERROLL,INK,
ANDTAPE
SupplyingTheMasterRoll
Caution:
Caution:
1.Insert both spools into a new master
2.
Caution: When you open or close the top
When you open the top cover, make sure that there are no originals on the top
cover.
If you drop something, such as a clip, inside the machine, remove it before
continuing. If you cannot find what yOLJhave dropped or if you are unable to
remove it from the machine, contact your service representative.
roll.
Open the top cover.
cover, be careful not to pinch your
fingers between the top cover and
the back cover.
Caution: When you open or close the top
cover,
or hands against the switch actuator
of the top cover.
3.Position the new master roll as shown
in the illustration.
6
be careful not to hit yourhead
. .
Lift the pressure release Ieverinthe
.,
4.
direction of the arrow to release the
feed roller pressure.
Insert the leading edge of the master
5.
roll under the feed roller.
Return the pressure release lever to its
6.
original position.
Turn on the main switch.
7.
O The main switch is located at the left side
of the operation panel.
Press the master cut button to cut the
8.
leading edge of the master roll.
Caution: When the master cut button is
pressed, the master roll will rotate.
Do not touch the master roll.
SUPPLYING THE MASTER ROLL, INK, AND TAPE
9.
Removethe cut-offportion of the
master roll.
~Removethecut-offmasterpaper
completelyto preventmastermisfeed.
If the masterisslackafterrotating,move
CJ
the pressurereleaseleverseveraltimes
to take upthe slack.
10.Close the top cover,
Supplying The Master Roll
SupplyingInk
1,Open the ink cover.
2.Press down the release lever (green
tab [A]). The ink pack holder slides out
part way.
r=
3.Pull out the ink pack holder as shown.
Caution: Take your finger off the release lever
while puliing out the ink pack holder.
You may be injured by the edge of
the ho/der.
Remove the cap of the new ink pack.
ODonotremove the seal from the spout of
the ink pack.
I
5.Install a ink pack as shown in the
figure.
5.Slide in the ink pack holder.
6.
Press the
setting lever (green tab [B])
until it clicks.
IJ Ifthe setting lever is not pressed properly,
ink will not be supplied from the ink pack
to the machine.
7.Close the ink cover.
r
,
“ngTape For The Tape Dispenser (O@ion)
.,
Suppiyl
SUPPLYING THE MASTER ROLL, INK, AND TAPE
SupplyingTapeForThe TapeDispenser
(Option)
~ Make sure that the main switch is turned on
Open the cover of the tape dispenser.
1.
Put the roll in the dispenser.
2.
Feed the leading edge of the roll into
3*
the dispensing slot until it stops.
and the tape power switch is off.
Turn on the power switch of the tape
4.
dispenser.
11
SUPPLYING THE MASTER ROLL, INK, AND TAPE
5.Press the manual cut button to trim off
the leading edge of the tape.
Supplying Tape For The Tape D~penser (Option)
12
Cautions For Printing Paper
OPERATION
CautionsFor PrintingPaper
Only use printing paper that meets the following specifications:
Size:Max.: 216 mm x 356 mm, 8.5” x 14.0”
Min.: 90 mm x 140 mm, 3.5” x 5.5”
Weight:70 g/rep -200g/rep, 18.6 lb -53.2lb
Print Area: 210 mm x 349.6 mm, 8.3” x 13.8” or less
Cautions:
IJ Avoid using the following kinds of paper:
OPERATION
Roughly-cutpaper
=
= paper of dmerent thicknesses in the same stack
= Buckledor curled paper
- Shortgrained paper
paperof low stiffness
e
= Dusty paper
IJ Correct curls in the paper before setting it in the machine. Whenou cannot correct
the paper
around the drum or stares may appear.
D Store paper where it will not curl or absorb moisture. Use paper smn after it is
unpacked.
ClAvoid using the top and bottom sheets of a new paper pack to prevent paper misfeeds
(multiple feeding).
ClWhen thick paper is used, the paper tends not to be delivered properly if it is curled
or if the printing speed is at the lowest setting.
~ Only use paper where the leading edge has two right angle comers, as shown below.
curl, stack the paper with the curl face down. Othemise t e paper may wrap
x
t
n
13
OPERATION
Cautions When UsingThe Document Feeder
CautionsWhenUsingThe DocumentFeeder
Only use originals that meet the following specifications:
Size:
Max.: 216 mm x 356 mm, 8.5” x 14.0”
Min.: 90 mm x 140 mm, 3.5” x 5.5”
Weight:64 g/mz -104.7g/mz, 17.0 lb -27.9
lb
Cautions:
IJ Remove paper clips or staples from the originals.
IJ If you use paste-up originals, make sure the pasted parts are adhered firml to the
base sheet. If the thickness of the paste-up original is more than 0.1 mm, 1250”, a
shadow may be printed on the paper.
fJ Correct curled or bent originals to prevent misfeeds.
~ If you use curled orfolded originals, the image on the prints will be distorted, especially
for straight lines. The machine oannot correct curls or folds in originals.
IJ If there is a large solid fill ima e on the leading edge of the ori inal, paper misfeeds
8\tend to occur. In that case, shi the image position backward wit the Image Position
key (See page 24).
~ For the following types of originals, make a copy and use the copy as an original.
C3carbon mated originals
= Bent or damaged originals
Y
= Originals with glue on them
= Originals with binding holes
~ The first 5 mm, 1/5” of the leading ed e and the last 1 mm, 1/25” of the trailing ed e
3!cannot be printed. Make sure the lea in edge margin is at least 5 mm, 1/5” and t e
trailing edge margin is at least 1 mm, 1/ 5“.
Original
*
8
5 mm
1/5”
1 mm,
1/25”
14
Preparation For Printing
.,
PreparationFor Printing
ClWhen you load thick and small paper, see page 16.
Loadingpaper
Open the paper feed table carefully.
1.
Adjust the paper feed side plates to
2.
match the paper size.
OPERATION
Press down the feed roller pressure
3.
lever.
15
OPERATION
.. ..
4.Place the paper on the paper feed
table.
Make sure every sheet in the stack is set
~
evenly. This helpsprevent paperskewing.
CJ Make sure the leading edge of the staok
is infull contact with the front board.
0500 sheets of paper can be loaded at a
time. If you load more than 500 sheets,
paper may not be fed properly.
~Do not stack paper over the paper feed
side plates.
5.Lift the feed roller pressure lever.
Caution: Be careful not to catch your finger
between the /ever and the side
paneL
Preparation For Printing
6.Make sure that the paper feed side
plates contact the paper gently.
OThe paper feed side plates should be
parallel to the sides of the paper stack,
othenvise the paper might not be fed
correctly.
Printing on thick and small paper
Set the side pads before adjusting the
paper feed side plates to match the
paper size.
Thick and small paper:
Heavier than150 g/mz, 39.9 lb
Smaller than210 x 150 mm,
X 5.9”
8.3”
rI
l-m-11LI
J
-
,L3II
III
16
Preparation For Printing
Setting up the paper delivery table
Open the paper delivery table.
1.
Move the paper delivery end plate to
2.
match the print paper size.
OPERATION
3.Move the paper delivery side plates to
match the print paper size.
17
OPERATION
Adjust the paper delivery rollers to
4.
match the paper size,
Preparation For Printhq
D Ifyoupositionthepaperdeliveryrollerson
the printarea, each rollerwill make a line
onthe paper.
Cl You should leave marginsof more than
5 mm, 1/5”onthe rightand leftsidesofthe
paper because the rollers track those
areas.
O The paper delivery rollers may not feed
properly and a misfeed may occur if the
printcontains a large solidfill image.
In such cases, leave margins of
approximately 10 mm, 2/5 on bothedges
and movethe rollersfurtheraway fromthe
edges.
Caution: Do not touch the paper delivery
rollers while the machine is
operating, or the machine will be
damaged.
lb
I
c
I
-&55iih
)+II
Standard Printing
StandardPrinting
ClThe leading edge margin of the paper must be more than 5 mm, 1/5”, because if there
is no margm on the paper, the paper might be misfed, or might become di~.If there
is no margin on the original, adjust the image position by pressing the Image Position
key. See page 24.
OPERATION
~ Set the original straight. If you set the ori inal obliquely, the original will be fed obliquely
and the original image may be distorte .
Important
3
r
The stack should not exceed 6 sheets of normal thickness paper.
I
Caution: While printing, do not move the paper delivery rollers. Otherwise, the drum maybe
damaged.
1.Adjust the original guides to the size of
the original.
Insert the original face down in the
2.
ADF until it stops.
IJ *Donot insert differentsize originalsat the
same time.
~The fed original may not be delivered
completely from the ADF until the next
original isfed.
Using the Number keys, enter the number of prints required.
3*
fJ Up to 9999 printscan be entered at one time.
0 To change the number entered, pressthe Clear key and then enter the new number.
19
OPERATION
.. .
Standard Printinq
When you use larger than A4 or
I
81/2” x 11” size paper, set the original
tray extender.
4.Press the Master Making key.
The originalisfed, and a trial printis delivered to the paper delivery table.
~
5.Press the Proof key and check the image density and the image position. Use the Proof
key until the image density is stabilized.
Ifthe image positionis notcorrect, adjust it usingthe Image Position key (See page 24) or the
D
side plate fine adjustment dial (See page 25).
Press the Print Start key.
6.
IJ After printingis completed, the same number of printsis automatically set for the next job.
H If the next original has been placed in the original table before the machine stops, that original
is fed automatically and a new master is made.
If you want to stop the machine during a print run, press the Stop key.
The numtmr of printssetin the counter are made and the machine stops.
D
20
Standard Printing
7.
Removethe prints from the paper
delivery table.
DIf a large number of sheets is stacked in
the paper delivery table (approximately
400 to 500), the leading edge ofthe paper
tends to brush against this stack and may
be stained by the ink on freshly printed
sheets. Remove the paper fromthe paper
deliverytable before that happens.
OPERATION
21
OPERATION
RestoringThe Paper Feed And Paper Delivery Tables
RestoringThe PaperFeed AndPaper
DeliveryTables
Turn off the main switch.
1.
Press down the feed roller pressure
2.
lever.
Remove the paper from the paper feed
3.
table.
Lift the feed roller pressure lever, then
4.
return the paperfeed table to its
original position.
Move the paper delivery end plate to
5.
its original position.
6.Return the paper delivery table and the
original tray extender (if necessary) to
their original positions.
23
OPERATION
AdjustingThe Image Position
AdjustingThe ImagePosition
If the image position is not correct, adjust it before you start printing. Use the Image
Position keys after you have made the master.
The leftand right Image Position keys shift the image about 0.6 mm, 1/40” each time
they are pressed. When the indicator changes, the image position shifts about 5 mm,
1/5”.
Shifting the image positionforwardor backward
Press the right or left Image Position key.
1.
D When you shiftthe image forwards, leave a margin (more than 5 mm, 1/5”) at the leading edge.
If there is no margin, paper may wrap around the drum and cause a misfeed.
Press the Proof key. Check the image position.
2.
24
AdjustingThe Image Position
Shifting the image to the right or left
1.Press down the feed roller pressure
lever.
IJIf you do not press down the feed roller
pressure lever, the topsheet of
misfed.
be
papermay
OPERATION
If the top sheet of paper is caught by
2.
the feed roller, remove the paper and
reinsert it. Then,lift the feed roller
pressure lever.
Turn the side plate fine adjustment dial
3.
as shown in the illustration.
CJ Before installingpaper, make surethat the
table is positionedin the center by
referringto the indicator.
O The image positioncan be shifted up to
10 mm, 2/5” each way.
II
25
OPERATION
4.Adjust the paper delivery rollers to the
print paper position.
AdjustingThe Image Position
Caution: Do not touch the paper delivery
rollers while the machine is
operating, or the machine will be
damaged.
5.Adjust the paper delivery side plates to
the print paper position. Then check
the image position again.
c
3>
WJ
1MII
(P--V
26
AdjustingThe Image Density
AdjustingThe ImageDensity
Before you make a master:
OPERATION
Use the
pressing
Image Density key before
the Master Making key.
Lighter
ma
9(D
HD
■M
After you make a master:
Press the Speed key. To increase the speed, press the’~”key. To reduce the speed,
press the” < “ key.
Cl The faster the printingspeed becomes, the lighterthe printingdensity is. If darker prints are
required, decrease the printingspeed.
Darker
t
27
ChangingThe PrintingSpeed
Use the Speed key to adjust the rotation speed of the machine in accordance with the
image density and printing paper.
Press the Speed key. To increase the speed, press the ‘~~” key. To reduce the speed,
press the “< “ key. The printing speed will be changed as follows:.
~ When the main switchis turned on, setting 2 is selected automatically.
70 sheets/minute
28
To Stop The Machine DuringA Printing Run
OPERATION
To Stop TheMachineDuringA PrintingRun
Ifyou wantto stop the machine during a print run and print the nextoriginal, carry out
the following procedure.
1.Press the Stop key.
Set the new original.
2.
Re-enter the number of prints and press the Master Making key.
3.
If you want to change the number of prints entered or if you want to check the
completed prints.
Press the Stop key.
1.
Change the number of prints or check the completed prints.
To change the number of prints,re-enter the number usingthe Number keys after pressingthe
Cl
Stop key.
Press the Print Start key.
2.
OPERATION
Making Master And Prints Automatically
MakingMasterAnd Prints Automatically
Use the Auto Cycle key to automatically process masters and make prints.
1.Enter the number of prints required using the Number keys.
Press the Auto Cycle key.
2.
Insert the original face down on the
3.
original table until it stops.
~The stack should not exceed 6 sheets of
normal thickness paper.
O The fed original may not be delivered
completely from the ADF until the next
original is fed.
4.Press the Master Making key.
30
Group Printing From The Same Original (Class Mode)
OPERATION
GroupPrintingFrom The SameOriginal
(ClassMode)
Use the Memory/Class key to make sets of prints from the same original. The same
number of prints is made for each set.
D The optional tape dispenser automatically feeds out strips of paper which separate
the printing groups on the paper delivery table.
0 Up to 20 sets of prints can be selected for one original.
u
Press the Memory/Class key to light the “~1~1~1” indimtor.
1.
Set the original face down on the
2.
original table.
With the Number keys, enter the number of prints for each set to be made from the
3.
original.
Press the Enter key.
4.
OPERATION
With the Number keys, enter the desired number of sets.
5.
Cl The maximum number of sets that can be made is 20.
Group Printing From The Same Original (Class Mode)
Turn on the power
6.
Sw tch of the tape
dispenser (option).
7.Press the MasterMaking key. Check the image position by making prints with the Proof
key.
Ifthe image positionis not correot,adjust it usingthe Image Position key (See page 24) or the
IJ
side plate fine adjustment dial (See page 25).
8.Press the Print Start key.
Afterthe last page of each printingset isfed out to the paper delivery table, the tape dispenser
dropsa stripof paper onto the top ofthe paper stack. This marks the end of each printinggroup.
Ifthe powerswitchofthe optionaltape dispenseristurned offorthe tape dispenser is not installed
inyour machine, the group printingcycle stops after each group is finished. Remove the group
fromthe paper delivery table and pressthe Print Start key to start the next group printingcycle.
32
Group PrintingFrom Different Originals (Memory Mode)
GroupPrintingFromDifferentOriginals
(MemoryMode)
Use the Memory/Class key to make sets of prints from different originals.
~ The optional tape dispenser automatically feeds out strips of paper which separate
the printing groups on the paper delivery table.
D To prevent original misfeeds, do not set originals that are of different sizes.
~ The stack should not exceed 6 sheets of normal thickness paper.
ClThe fed original may not be delivered completely from the ADF until the next original
is fed in th= ADF.-
IJ When you use thin or coated originals, you cannot use the Memory mode.
OPERATION
+
Press the Memory/Class key to light the” ~~1~]”indicator.
1.
2.
With the Number keys, enter the desired number of prints for the first original.
3.
Press the Enter key. This stores the number of prints to be made for the first original in
Memory 1.
When the numberof printsineach printingset isthe same, itisnot necessary to inputthe number
Cl
of printsfor each group in memory. Do not follow step 4 and 5. Follow step 6, 7,8,9 and 10.
With the Number keys, enter the number of prints for the second original.
4.
Press the Enter key. This stores the number of prints to be made for the second original
5.
in Memory 2.
CJRepeat the above procedure for each original. The number of printscan be stored in memory
for upto 6 originals.
OPERATION
6,
Press the Enter key again. The memory returns to Memory 1.
If you store the number of printsfor 6 originals, the memory number returns to 1. It is not
0
necessary to press the Enter key,
7.
Set the originals face down on the
Group PrintingFrom Different Originals (Memory Mode)
original table.
The originals are fed from the bottom of
0
the stack. Make sure that the originalsare
set in the correct sequence with the first
original (Memory 1) on the bottom.
8.
Press the Master Making key. Cheek the image position by making prints with the Proof
key.
If the image position is not correct,adjust itusingthe Image Position key (See page 24) or the
0
side plate fine adjustment dial (See page 25).
Turn on the power switch of the
9.
optional tape dispenser.
10.Press the Auto Cycle key.
The Auto Cycle indicator will light.
~
Cl In the Auto Cycle mode, printingstarts automatically after a trial print is delivered.
11.Press the Print Start key.
O After the last page of each printingset is fed out to the paper delivery table, the tape dispenser
drops a strip of paper onto the top of the paper stack if you have the optional tape dispenser.
The next group printingcycle begins automatically.
34
Photo Mode Printing
PhotoModePrinting
When printing a photograph or a color original, select the Photo mode.
D Moire patterns may occur when screened originals are printed.
OPERATION
ClIf you
appear on the prints.
Press the Image Mode key to select the Photo mode.
10
2.Press the Image Density key to adjust the image density.
3.Follow the standard printing. See page 19.
make print in the Photo mode at low temperature,light and dark stripes may
35
DAILY MAINTENANCE
. ----. ...
Thermal Head
DAILYMAINTENANCE
ThermalHead
Clean the thermal head after every second master roll. Otherwise, white lines may
appear
on the prints.
Caution:
Caution:
1.
2.
When you open the top cover, make sure that there are no originals on the top
cover.
If you drop something, such as a clip, inside the machine, remove it before
continuing. If you cannot find what you have dropped or if you are unab/e to
remove it from the machine, contact your service representative.
Turn off the main switch and open the
top cover.
Move the pressure release lever in the
direction of the arrow.
Remove the master roll.
3.
36
Thermal Head
While pushing out the platen roller
4.
release levers (located on both sides
of the feed roller),
grip both ends of the
feed roller and lift it straight up.
Clean the thermal head as follows:
5.
(1) Wipe the surface of the thermal head with a
damp cloth.
(2) Clean the surface ofthe thermal head several
times using the cleaner pen with cleaning
solution. (The cleaner pen is stored in the
carton box as an accessory.)
(3) Dry the surface of thermal head with a clean
dry cloth.
DAILY MAINTENANCE
~Make sure to put the cap back onto the
cleaning solutionbottle.
~Replace the felt of the cleaner pen if it
becomes dirty.
Grip the platen roller release levers,
6.
and put the feed roller back in its
original position. While pushing
the right platen roller release lever
strongly until it is set completely, set
the platen roller release levers in its
original position.
Place the master roll back in its original position. See page 6.
7.
37
DAILY MAINTENANCE
ContactGlass
Contact Glass
Ifyou don’t clean the contact glass, black lines
Open the ADF cover.
1.
Wipe off the mntact glass with a dry
2.
cloth .
may appear on prints.
Close the ADF cover.
3.
DMake sure that the ADF oover is locked,
both at the rightand left sides.
Paper Feed RollerDAILY MAINTENANCE
PaperFeed Roller
Ifyou don’t cleanthe paper feed roller, the leading edge of the print may become dirty.
Open the paper feed table and press
1.
down the feed roller pressure lever.
Wipe off paper dust on the paper feed
2.
roller with almhol or cleaner.
I
u
l’ I
39
DAILY MAINTENANCE
Paper Delivery Rollers
Paper
Ifyou don’t
1.Open the paper delivery table.
Open the top cover.
2.
DeliveryRollers
clean the paper delivery rollers, black lines may appear on the prints.
3.Whilerotatingthe drum manually,
wipe the paper delivery rollers with
alcohol or cleaner.
40
Exit Sensor
Exit Sensor
DAILY MAINTENANCE
If you don’t clean the exit sensor, misfeeds may
Open the paper delivery table.
1.
Wipe the exit sensor with a dry cloth.
2.
occur in the paper exit section.
41
Drum Clamper
If you don’t clean the drum clamper, the master will not be set correctly around the
drum and the image position may not be consistent during a long printing run.
Open the top cover.
1,
2.Wipe the drum clamper with a cloth
damped with water.
Cauth:Never use alcohol or c/caner.
Otherwise, the drum clamper will be
damaged.”
TROUBLESHOOTiNG
TROUBLESHOOTING
If a malfunction or a misfeed occurs within the machine, the following indicators will blink or
light.
Monitors
When the Misfeed Indicator (~+) Lights
IMONITOR
o
+)+
0
1%
o
+B
0
1+
o
+C
o
1+
o
+E
0
1+
$~+F
+G
:
1+
Clearing misfed paper, master,and original
After removing misfed items, press the Reset key to reset error indicators Do not
turn off the main switch when removing the misfed items.
r
Caution:
ClWhen you open the top cover, make sure that there are no originals on the top cover.
ClIf you drop something, such as a cli , inside the machine, remove itbefore continuing.
If you cannot find what you haveropped or if you are unable to remove it from the
machine, contact your service representative.
I
I
I
I
I
MEANING
Original Misfeed
Paper Feed Misfeed
Master Feed Misfeed
Paper Wrap MisfeedRemove the misfed paper.49
Master Eject Misfeed
Delivery Misfeed
CP
WHAT YOU SHOULD DO
I
Remove the original.
I
Remove the misfed paper.
I
Remove the misfed master.
I
Remove the misfed master.51
Remove the misfed paper.
I
~
PAGE
I
I
I
I
I
45
46
4a
53
0 Remove misfed paper without tearing it. Remaining bits of paper will cause more
misfeeds and may eventually cause a serious failure. If you tear the paper when
removing it, make sure to remove all the torn pieces.
43
TROUBLESHOOTING
When the Open Cover/Unit Indicator (~)Lights
MONITOR
*
D
I
~+A
When the Supply/Exchange Indicators Light
MONITORWHAT YOU SHOULD DO
&
la
1
&
h
WHAT YOU SHOULD DO
Close the cover.
Close the paper delivery fence.
Set the master eject box.
Close the ADF oover.
Load paper.
Load a new ink catiridge.
Load a new master roll.
Empty the master eject box.
I
I
)
PAGE
I
PAGE
55
When Other Indicators Light
MONITOR
M
m
A
44
MEANING
Master
Set the key oounter.
notwrapped.
Set
the original.
●
PAGE
56
When The Misfeed Indicator Lights
...-
TROUBLESHOOTING
WhenTheMisfeedIndicator(:+)Lights
“ :++A “ Original
1.
Open the ADF rover.
Pull out the original gently.
2.
3.Close the ADF rover mmpletely.
DMake sure that the ADF cover is locked,
both at the rightand left sides.
4.Press the Reset key.
To prevent original misfeed:
~ Make sure that the ADF cover
r
~ Do not stack more than 6 sheets of normal paper.
~ Set the original straight.
IJ Push the original lightly when it is fed.
is closed.
45
TROUBLESHOOTING
..
..
When The Misfeed Indicator Lights
“ :++B “
Push down the feed roller pressure
1.
Papermisfeedin paper feed section
lever.
2.Remove the misfed paper.
I
Lift the feed roller pressure lever.
3.
Press the Reset key.
4.
1
46
When The Misfeed Indicator Lights
—To prevent paper misfeeds:
TROUBLESHOOTING
~ Curled paper.
IJ Wrinkled or wavy paper.
Cl Paper edges stuck together.~~>
IJ Paper smaller than 210 x 150 mm,➤
8.3” x 5.9” and
heavier than
Correct the curl.
Do not use such paper.
Shuffle the paper.
Set the side pads.
See page 16.
150 g/mz, 39.9 lb paper.
D Do not load more than 500 sheets of paper.
~ Adiust the feed roller nressure when vou use thick ~aner
(h~avier than 150g/m2’,39.9 lb).“
Push the pressure adjustment levers in,
and then down.
II 1
47
TROUBLESHOOTING
When The Misfeed Indicator Lights
“ :++c“ MaSter
Warning:Be careful not to cut yourself on any sharp edges when you reach inside the machine
to remove misfed sheets of paper.
Open the top cover.
1.
Liftthe pressure release lever in the
2.
misfeedin master feed section
direction of the arrow and remove the
misfed master.
Reset the master roll. See page 6.
3.
4.Close the top cover.
Press the Reset key.
5.
48
When The Misfeed Indicator Lights
.-..
II :++E “ Paper wrappingaround the drum
TROUBLESHOOTING
Warning:
Open the top cover.
1.
Be careful not to cut yourself on any shatp edges when you reach inside the machine
to remove misfed sheets of paper.
2.Peel the leading edge of the paper
away from the drum. Then, remove the
paper while rotating the drum
manually.
IJ When you rotate the drum, be careful not
to hityour hands against other pans of the
machine.
If you cannot find any paper, open the
3.
paper delivery fence. Then, remove
the paper.
Close the paper delivery fence and top
4.
cover.
Press the Reset key.
5.
49
TROUBLESHOOTING
—To prevent paper misfeed:
D If there is a large solid fill image on the leading edge of original, set the original to
have its leading edge become the trailing edge. Alternative, change the image
position and make a margin of more than 5 mm, 1/5” at the eading edge of prints.
D Try to change the printing speed.
IJ When you set a curled paper, correct the face curl of the leading edge of the
paper as shown below.
“FeedDirection
When The Misfeed Indicator Liahts
7
Correct
*
50
When The Misfeed Indicator Lights
TROUBLESHOOTING
“:++Ft’
Mastermisfeedin themastereject section.Master
wrappedaround the drum.
Warning:
When a master misfeed occurs in the master ejectsection.
1.
Remove the master eject box.
0
Grasp the leading edge of the misfed
2.
master and pull it out.
Be careful not to cut yourself on any sharp edges when you reach inside the machine
to remove misfed sheets of paper.
Be careful not to dropthe used master.
3.Reinstall the master eject box.
4.Press the Reset key.
51
TROUBLESHOOTING
When a master misfeed occurs on the drum.
Open the top cover.
1.
As shown in the illustration, open the
2.
drum ciamper, and grasp the leading
edge of the misfed master.
When The Misfeed Indicator Lights
Remove the misfed paper while
3.
rotating the drum.
Close the top cover.
4.
Press the Reset key.
5.
52
When The Misfeed IndicatorLights
“:% + G “ Paper misfeedin the paper exit section
TROUBLESHOOTING
Remove the misfed
1.
~Open the topcoverorpaperdelivery fence
if it is necessary.
2.Press the Reset key.
paper.
—To prevent paper misfeed:
#Check the position of the paper delivery rollers. See page 18.
ClIf the exit sensor is dim with paper dust, clean it. See page 41.
~ If there is a Iar e solid fill image on the leading edge of the original, set the original
so that its lea mg edge becomes the trailing edge. Altemativel, change the Image
position and make a margin of more than 5 mm, 1/5” at the lea ing edge of prints.
3
J
IJ Try to change the printing speed.
~ When you set a curled paper, mrrect the face curl of the leading edge of the
paper as shown below.
-Feed Direction
53
TROUBLESHOOTING
When The Open Cover/Unit Indicator Lights
WhenTheOpenCover/Unit
Lights
Make sure that the following covers and units are
Top cover
1.
Close the top cover completely.
Master eject box
2.
Set the master eject box until it locks
in position.
Indicator(~)
closed.
Paper delivery fence
3.
Close the paper delivery fence.
~-+A
ADF cover
Close the ADF cover completely, then
press the Master Making key.
54
When The Supply/Exchange Indicators Light
...
TROUBLESHOOTING
WhenTheSupply/ExchangeIndicatorsLight
fiLoad paper.
~Load new ink cartridge.
&Loadnew master roll.
~U Empty master eject box.
Takeout the mastereject box as
1.
shown.
Be careful not to drop the used masters.
IJ
2.Remove the used masters.
See page 15.
See page 9.
See page 6.
I
—
W:
1
3.Reinstall the master eject box. Push it
in until it locks
Press the Reset key.
4.
in position.
55
TROUBLESHOOTING
WhenOtherIndicatorsLight
When Other Indicators Light
M–
1,
2.
3.
The master is not wrapped around the drum.
Open the top cover.
Make sure that there are no misfed masters
Close the top rover. Then, set the
original in the ADF cover and press the
Master Making key.
inside the machine.
~~
$~[– Set the key counter
The key counter (option) is not set. Insett the key counter.
A – Set the original
Set the originals in the ADF before pressing the Master Making key.
56
Poor Printing
.--—.......
Poor Printing
background
Dirty
If the background of prints are dirty, the
press roller inside the machine is dirty.
Make extra prints until the background
of prints bemmes clean.
If you want to remove the press roller,
IJ
contactyour sewice representative.
To prevent dirty backgrounds:
TROUBLESHOOTING
J
IJWhenou use paper smaller than~
originas.
1
~ When there is no margin on
the leading edge of the originals.
White lines/Black lines
Check the following parts and clean
them if dirty.
Contact glass (See page =.)
Thermal head (See page 36.)
Change paper or originals.
Make a margin by pressing the
~Image position key.
57
OPERATION NOTES
.
OPERATIONNOTES
ClMake sure to make a few trial prints to check the image position because the image position
of the trial print may not correspond with that of the original.
13The leading edge of the prints may become stained if the edge touches the image of the
prints on the paper delivery table.
ClWhen performing duplex printin
the ink on the printed paper dry. f this is not done, feed roller marks will appear on the print
image.
CJIf the machine is not used for a long period, image density might decrease if the ink on the
drum dries. Make extra prints until the image density recovers.
D If the machine is not used for a long period, the master may not be e“ected automatically
because ink on the drum dries. In
~ The ink of the print on the paper delivery table might stick to the back side of the next print.
~ Press the Proof key to make a test print, because the first few prints maybe light. Especially
in low temperature, you should make a few more test prints.
~ As various kinds and qualities of paper exist, some paper might wrap around the drum or
cause misfeeds.
ClThe ima e density varies according to the printing speed and the room temperature. In this
3case, a Just the printing speed or increase the room temperature.
D Depending on the paper size or imageosition, adjust the paper delivery rollers. When you
use normal originals, leave 5 mm, 1/ “ margins on the right and left sides of the paper.
When you use dark originals, leave about 10 mm, 2/5” margins on both sides.
, do not touch the printed paper for a while in order to let
7
this case, remove the master arounthe drum manually.
{
d
58
OperatingCautions
.. . ... . .... .
CAUTIONS
CAUTIONS
1.While Printing:
2.Keep corrosive liquids, such as acid, off the machine.
3.Do not allow paper clips, staples, or other small objects to fall inside the machine.
4*Always turn the machine off when you have finished printing for the day.
5.Do not touch print paper if your fingers are wet or oily; fingerprints may appear on prints.
-Do not turn off the main switch.
-Do not unplug the power cord.
-Do not open the cover.
-Do not move the machine.
General Cautions
Do not modify or replace any parts other than the ones specified in this manual.
1.
2.
When the machine will not be used for long periods, disconnect the power cord.
If the machine must be transported by vehicle, please contact your dealer.
3.
4.
When the machineis transported,
make sure that the paper delivery table
is closed and never hold the machine
by the delivery table handle. Hold the
machine by the handle that is located
at tie bottom.
5.
Be careful no to pinch your fingers
between the paper delivery table and
the bottom of the machine.
59
CAUTIONS
6.Do not operate the machine with any rovers off.
Be careful not to cut yourself on any sharp edges when you reach inside the machine
7.
to remove misfed sheets of paper.
8.
Do not use thermal head cleaner for anything but cleaning the thermal head. Be careful
as this cleaner is flammable. Take note of the following cautions regarding the cleaner:
I= Do not ingest.
= Do not inhale the cleaner’s fumes.
Keepoutof the reach of children.
= If cleaner comes in contactwith your skin, wash well with water.
= Keep away fromyour eyes. Ifcleaner comes incontactwith your eyes,
wash well. If irritation occurs, contact a doctor.
= Never
placecleanerwhere it will be exposed to heat.
9.If your hands are stained with ink:
- Avoid prolonged or repeated contact with your skin.
= CIeanse your skinthoroughlyafter
and at the end of your work period.
= Ink is
readily removed from skin bywaterless hand cleaners, followed
by washing with soap and water.
contact, before breaks and meals,
Also, be careful not to get any ink on your dothing while emptying the master eject
box or while loading a new ink cartridge.
60
SPECIFICATIONS
SPECIFICATIONS
Configuration:
Printing”Process:
Original Type:
Original Weight:
Image Mode:
Original Size:
Paper Size:
Paper Weight:
Printing Area:
Print Speed:
First Print Time:
Desk top
Full automatic one drum stencil system
Sheet
64 g/mz -104.7g/mz, 17.0 lb -27.9lb
Line/Photo
Max:216 mm x 356 mm, 8.5” x 14.0”
Min:
Max:216 mm x 356 mm, 8.5” x 14.0”
Min:90mmx140mm, 3.5” x 5.5”
70 g/mz -200g/mz, 18.6 lb -53.2lb
210 mm x 349.6 mm, 8.3” x 13.8” or less
70/1 00/1 30 cpm (3 settings)
30 seconds ~ 2 seconds
90 mm x 140 mm, 3.5” x 5.5”
Leading Edge Margin:
Trailing Edge Margin:
Left Side Margin:
Right Side Margin:
Paper Feed Table
Capacity:
Paper Delivery Table
Capacity:
Master Eject Box
Capacity:
ADF Original Capacity:
5 A 2 mm, 0.2” + 0.08”
I ~ 1 mm, 0.04” * 0.04”
5-10mm, 0.2”-0.4”
5-10mm, 0.2”-0.4”
500 sheets (80 g/mz, 20.0 lb)
500 sheets (80 g~mz, 20.0 lb)
15 masters
6 sheets or a 0.6 mm height
61
SPECIFICATIONS
Weight:
Power
Power
Source:
Consumption:
Dimensions:
(W XDXH)
Noise Emission:
(Sound pressure level”)
● = l%e measurements are
to be made according to
1s07779.
Optional Equipment:
Consumables:
Name
51kg, l121b
120V 60Hz more
Master Making:
Printing:
[Stored]
.
692mmx612mmx440mm
27.2”
[Set up]
1050mmx612mmxUOmm
41.3”
than 2.4A
less than 0.16 kW
less than 0.16 kW
X 24.1“ X 17.3”
X 24.1“ X 17.3”
Less than 70 dB
Master Making:54dB
Printing:
70 cpm:
cpm:
100
130 cpm:
Key Counter, Tape Dkpenser
Size
62 dB
64 dB
68 dB
Remarks
Thermal masterLength:l 25 m, 410 ft/roll
Width: 240 mm, 9.5”
Ink500 oo/pack
Tape for tape maker35 m, 114.8 R/roll
Thermal head cleanerCleaner pen -1 pc
Replacement felt -10psusing the cleaner when 2
Cleaner bottle -1 po
ClSpecifications are subject to change without notice.
255 masters can be made
per roll.
Storage
-10-4O”C,1O-9OYORH
Environmental conditions:
-5”40”C,IO”90%RH
Clean the thermal head
master rolls have been
used.
~
62
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