Ricoh V-C3 D081, V-C3 D082 Field Service Manual

Model V-C3

Machine Code: D081/D082

Field Service Manual

30 November, 2009

Safety, Conventions, Trademarks

Conventions

Symbol What it means

Core Tech Manual

Screw

Connector

E-ring

C-ring

Harness clamp

FFC Flexible Film Cable

The notations "SEF" and "LEF" describe the direction of paper feed. The arrows indicate the direction of
paper feed.

1

In this manual "Horizontal" means the "Main Scan Direction" and "Vertical" means the "Sub Scan Direction"
relative to the paper feed direction.

Warnings, Cautions, Notes

In this manual, the following important symbols and notations are used.

• A Warning indicates a potentially hazardous situation. Failure to obey a Warning could result in
death or serious injury.

Caution indicates a potentially hazardous situation. Failure to obey a Caution could result in minor

• A
or moderate injury or damage to the machine or other property.

• Obey these guidelines to avoid problems such as misfeeds, damage to originals, loss of valuable
data and to prevent damage to the machine

• This information provides tips and advice about how to best service the machine.

2

Commonly Used Terms

In the SP tables, some of the finishers are referred to by number (Fin1, Fin2, etc.), and some SP codes may
appear for options that are not supported overseas:

Fin1

Fin2 3000-Sheet Finisher B830

Fin3 Japan Only. Please Ignore.

Fin4 Ring Binder D392

Z-Fold This refers to the Z-Folding unit. The Z-Folding unit is available in Japan only.

ITB Image Transfer Belt

PTR Paper Transfer Roller

2000/3000-Sheet Finisher D373/D374. The D373 supports both corner and booklet
folding and stapling. The D374 supports corner stapling only.

General Safety Instructions

For your safety, please read this manual carefully before you use this product. Keep this manual handy for
future reference.

Safety Information

Always obey the following safety precautions when using this product.

Safety During Operation

In this manual, the following important symbols and notations are used.

Switches and Symbols

Where symbols are used on or near switches on machines for Europe and other areas, the meaning of
each symbol conforms with IEC60417.

3

Responsibilities of the Customer Engineer

Customer Engineer

Maintenance shall be done only by trained customer engineers who have completed service training for
the machine and all optional devices designed for use with the machine.

Reference Material for Maintenance

• Maintenance shall be done using the special tools and procedures prescribed for maintenance of the
machine described in the reference materials (service manuals, technical bulletins, operating
instructions, and safety guidelines for customer engineers).

• In regard to other safety issues not described in this document, all customer engineers shall strictly
obey procedures and recommendations described the "CE Safety Guide".

• Use only consumable supplies and replacement parts designed for use with the machine.

Before Installation, Maintenance

Shipping and Moving the Machine

• Work carefully when lifting or moving the machine. If the machine is heavy, two or more customer
engineers may be required to prevent injuries (muscle strains, spinal injuries, etc.) or damage to the
machine if it is dropped or tipped over.

• Personnel
Never wear loose fitting clothing or accessories (neckties, loose sweaters, bracelets, etc. ) or casual
footwear (slippers, sandals, etc.) when lifting or moving the machine.

• Always unplug the power cord from the power source before you move the machine. Before you
move the product, arrange the power cord so it will not fall under the machine.

moving or working around the machine should always wear proper clothing and footwear.

Power

• Always
machine, power is still supplied to the main machine and other devices. To prevent electrical shock,
switch the machine off, wait for a few seconds, then unplug the machine from the power source.

4

disconnect the power plug before doing any maintenance procedure. After switching off the

• Before you do any checks or adjustments after turning the machine off, work carefully to avoid injury.
After removing covers or opening the machine to do checks or adjustments, never touch electrical
components or moving parts (gears, timing belts, etc.).

• After turning the machine on with any cover removed, keep your hands away from electrical
components and moving parts. Never touch the cover of the fusing unit, gears, timing belts, etc.

Installation, Disassembly, and Adjustments

• After installation, maintenance, or adjustment, always check the operation of the machine to make
sure that it is operating normally. This ensures that all shipping materials, protective materials, wires

tags, metal brackets, etc., removed for installation, have been removed and that no tools remain

and
inside the machine. This also ensures that all release interlock switches have been restored to normal
operation.

• Never use your fingers to check moving parts causing spurious noise. Never use your fingers to
lubricate moving parts while the machine is operating.

Special Tools

• Use only standard tools approved for machine maintenance.

•

For special adjustments, use only the special tools and lubricants described in the service manual.
Using tools incorrectly, or using tools that could damage parts, could damage the machine or cause
injuries.

During Maintenance

General

• Before

• Avoid touching the components inside the machine that are labeled as hot surfaces.

you begin a maintenance procedure: 1) Switch the machine off, 2) Disconnect the power plug

from the power source, 3) Allow the machine to cool for at least 10 minutes.

5

Safety Devices

• Never remove any safety device unless it requires replacement. Always replace safety devices
immediately.

• Never

• For replacements use only the correct fuses or circuit breakers rated for use with the machine. Using

do any procedure that defeats the function of any safety device. Modification or removal of a
safety device (fuse, switch, etc.) could lead to a fire and personal injury. Always test the operation of
the machine to ensure that it is operating normally and safely after removal and replacement of any
safety device.

replacement devices not designed for use with the machine could lead to a fire and personal injuries.

Organic Cleaners

• During preventive maintenance, never use any organic cleaners (alcohol, etc.) other than those
described in the service manual.

• Make

• Switch the machine off, unplug it, and allow it to cool before doing preventive maintenance. To avoid

• Wash your hands thoroughly after cleaning parts with an organic cleaner to contamination of food,

• Clean the floor completely after accidental spillage of silicone oil or other materials to prevent slippery

sure the room is well ventilated before using any organic cleaner. Use organic solvents in small

amounts to avoid breathing the fumes and becoming nauseous.

fire or explosion, never use an organic cleaner near any part that generates heat.

drinks, etc. which could cause illness.

surfaces that could cause accidents leading to hand or leg injuries. Use "My Ace" Silicone Oil Remover
(or dry rags) to soak up spills.

Lithium Batteries

• Always replace a lithium battery on a PCB with the same type of battery prescribed for use on that

• Never discard used batteries by mixing them with other trash. Remove them from the work site and

6

board. Replacing a lithium battery with any type other than the one prescribed for use on the board
could lead to an explosion or damage to the PCB.

dispose of them in accordance with local laws and regulations regarding the disposal of such items.

Ozone Filters

• Always

• An excessive amount of ozone can build up around machines that use ozone filters if they are not
replaced at the prescribed time. Excessive ozone could cause personnel working around the machine
to feel unwell.

replace ozone filters as soon as their service life expires (as described in the service manual).

Power Plug and Power Cord

• Before servicing the machine (especially when responding to a service call), always make sure that
the power plug has been inserted completely into the power source. A partially inserted plug could
lead to heat generation (due to a power surge caused by high resistance) and cause a fire or other
problems.

•

Always check the power plug and make sure that it is free of dust and lint. Clean it if necessary. A
dirty plug can generate heat which could cause a fire.

• Inspect the length of the power cord for cuts or other damage. Replace the power cord if necessary.
A frayed or otherwise damaged power cord can cause a short circuit which could lead to a fire or
personal injury from electrical shock.

• Check the length of the power cord between the machine and power supply. Make sure the power
cord is not coiled or wrapped around any object such as a table leg. Coiling the power cord can
cause excessive heat to build up and could cause a fire.

• Make sure that the area around the power source is free of obstacles so the power cord can be
removed quickly in case of an emergency.

• Make sure that the power cord is grounded (earthed) at the power source with the ground wire on
the plug.

• Connect the power cord directly into the power source. Never use an extension cord.

• When you disconnect the power plug from the power source, always pull on the plug, not the cable.

After Installation, Servicing

Disposal of Used Items

• Never incinerate used toner or toner cartridges.

7

• Toner or toner cartridges thrown into a fire can ignite or explode and cause serious injury. At the work
site always carefully wrap used toner and toner cartridges with plastic bags to avoid spillage before
disposal or removal.

• Always dispose of used items (developer, toner, toner cartridges, OPC drums, etc.) in accordance
with the local laws and regulations regarding the disposal of such items.

To protect the environment, never dispose of this product or any kind of waste from consumables at

•
a household waste collection point. Dispose of these items at one of our dealers or at an authorized
collection site.

• Return used selenium drums to the service center for handling in accordance with company policy
regarding the recycling or disposal of such items.

Points to Confirm with Operators

At the end of installation or a service call, instruct the user about use of the machine. Emphasize the following
points.

• Show

• Point out the parts inside the machine that they should never touch or attempt to remove.

• Confirm that operators know how to store and dispose of consumables.

• Make sure that all operators have access to an operating instruction manual for the machine.

• Confirm that operators have read and understand all the safety instructions described in the operating

• Demonstrate how to turn off the power and disconnect the power plug (by pulling the plug, not the

• Caution operators about removing paper fasteners around the machine. They should never allow

operators how to remove jammed paper and troubleshoot other minor problems by following

the procedures described in the operating instructions.

instructions.

cord) if any of the following events occur: 1) something has spilled into the product, 2) service or
repair of the product is necessary, 3) the product cover has been damaged.

paper clips, staples, or any other small metallic objects to fall into the machine.

Special Safety Instructions for Toner

Accidental Physical Exposure

• Work carefully when removing paper jams or replacing toner bottles or cartridges to avoid spilling
toner on clothing or the hands.

8

• If toner is inhaled, immediately gargle with large amounts of cold water and move to a well ventilated
location. If there are signs of irritation or other problems, seek medical attention.

• If toner gets on the skin, wash immediately with soap and cold running water.

• If toner gets into the eyes, flush the eyes with cold running water or eye wash. If there are signs of
irritation or other problems, seek medical attention.

• If toner is swallowed, drink a large amount of cold water to dilute the ingested toner. If there are signs
of any problem, seek medical attention.

• If toner spills on clothing, wash the affected area immediately with soap and cold water. Never use
hot water! Hot water can cause toner to set and permanently stain fabric.

Handling and Storing Toner

• Toner, used toner, and developer are extremely flammable.

Never store toner, developer, toner cartridges, or toner bottles (including empty toner bottles or

•
cartridges) in a location where they will be exposed to high temperature or an open flame.

• Always store toner and developer supplies such as toner and developer packages, cartridges, and
bottles (including used toner and empty bottles and cartridges) out of the reach of children.

•

Always store fresh toner supplies or empty bottles or cartridges in a cool, dry location that is not
exposed to direct sunlight.

Toner Disposal

• Never attempt to incinerate toner, used toner, or empty toner containers (bottles or cartridges). Burning
toner can explode and scatter, causing serious burns.

• Always wrap used toner and empty toner bottles and cartridges in plastic bags to avoid spillage.
Follow the local laws and regulations regarding the disposal of such items.

• Dispose of used toner and toner cartridges at one of our dealers or at an authorized collection site.
Always dispose of used toner cartridges and toner bottles in accordance with the local laws and
regulations regarding the disposal of such items.

9

Safety Instructions for this Machine

Prevention of Physical Injury

1. Before disassembling or assembling parts of the machine and peripherals, make sure that the machine
and peripheral power cords are unplugged.

2. The plug should be near the machine and easily accessible.

3. Note that some components of the machine and the paper tray unit are supplied with electrical voltage
even if the main power switch is turned off.

4. If any adjustment or operation check has to be made with exterior covers off or open while the main
switch is turned on, keep hands away from electrified or mechanically driven components.

5. If the [Start] key is pressed before the machine completes the warm-up period (the [Start] key starts
blinking red and green ), keep hands away from the mechanical and the electrical components as
the machine starts making copies as soon as the warm-up period is completed.

6. The inside and the metal parts of the fusing unit become extremely hot while the machine is operating.
Be careful to avoid touching those components with your bare hands.

7. To prevent a fire or explosion, keep the machine away from flammable liquids, gases, and aerosols.

Health Safety Conditions

1. Never operate the machine without the ozone filters installed.

2. Always replace the ozone filters with the specified types at the proper intervals.

3. Toner and developer are non-toxic, but if you get either of them in your eyes by accident, it may cause
temporary eye discomfort. Try to remove with eye drops or flush with water as first aid. If unsuccessful,
get medical attention.

Observance of Electrical Safety Standards

1. The machine and its peripherals must be installed and maintained by a customer service representative
who has completed the training course on those models.

2. The NVRAM on the system control board has a lithium battery which can explode if replaced
incorrectly. Replace the NVRAM only with an identical one. The manufacturer recommends replacing
the entire NVRAM. Do not recharge or burn this battery. Used NVRAM must be handled in accordance
with local regulations.

Safety and Ecological Notes for Disposal

1. Do not incinerate toner bottles or used toner. Toner dust may ignite suddenly when exposed to an
open flame.

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2. Dispose of used toner, developer, and organic photoconductors in accordance with local regulations.
(These are non-toxic supplies.)

3. Dispose of replaced parts in accordance with local regulations.

4. When keeping used lithium batteries in order to dispose of them later, do not put more than 100
batteries per sealed box. Storing larger numbers or not sealing them apart may lead to chemical
reactions and heat build-up.

• The danger of explosion exists if a battery of this type is incorrectly replaced.

Replace only with the same or an equivalent type recommended by the manufacturer. Discard used

•
batteries in accordance with the manufacturer's instructions.

Laser Safety

The Center for Devices and Radiological Health (CDRH) prohibits the repair of laser-based optical units
in the field. The optical housing unit can only be repaired in a factory or at a location with the requisite
equipment. The laser subsystem is replaceable in the field by a qualified Customer Engineer. The laser
chassis is not repairable in the field. Customer engineers are therefore directed to return all chassis and
laser subsystems to the factory or service depot when replacement of the optical subsystem is required.

• Use

of controls, or adjustment, or performance of procedures other than those specified in this manual

may result in hazardous radiation exposure.

• Turn off the main switch before attempting any of the procedures in the Laser Unit section. Laser beams
can seriously damage your eyes.

Trademarks

• Microsoft®, Windows®, and MS-DOS® are registered trademarks of Microsoft Corporation in the
United States and /or other countries.

PostScript® is a registered trademark of Adobe Systems, Incorporated.

•

• PCL® is a registered trademark of Hewlett-Packard Company.

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• Ethernet® is a registered trademark of Xerox Corporation.

• PowerPC® is a registered trademark of International Business Machines Corporation.

• Other product names used herein are for identification purposes only and may be trademarks of their
respective companies. We disclaim any and all rights involved with those marks.

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New Features of D081/D082

Overview

Appearance

A 200V version of this machine will be available in North America (NA) as well as Europe (EU) and will
feature an automatic voltage detection function.

Model Voltage Table

Model Area Voltage

D081-17 NA 110-127 V, 20 A, 60 Hz

D082-17 NA 208-240 V, 12 A, 60 Hz

D081-19, -27, -29

D082-19, -21, -27, -29

The new ADF also features simultaneous dual side scanning. Both sides of a sheet are scanned during one
pass through the ADF.

EU/AP/TWN 220-240 V, 12-10A, 50/60 Hz

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The right end of the operation panel has also been changed. The recess to hold pins and paper clips on
the right end of the D014/D015 has been replaced by a dummy panel on the D081/D082 which can
be removed for installation of the new USB/SD card slot option (D505).

USB 2.0/SD Slot Type C (D505) is a new option that can be installed on the right end of the operation
panel. There are still slots on the control board at the back of the machine, but this new option provides
easier access to the USB and SD card slots at the front of the machine. This slot option device can be
installed for the SD card only, or for both SD cards and USB. Customers can use these slots to scan and
save documents to either an SD card or a USB memory device.

The sizes of the characters on the rear scale of the exposure glass have been enlarged to make the scale
easier to read.

14

Specifications

Here is a quick summary of the differences between the D014/D015 and D081/D082.

Specification Summary

Feature D014/D015 D081/D082 Comments

cpm (BW/FC)

Warm-up time

First copy time (BW)

First copy time (FC)

Two New Options

a: 60/55

b: 75/70

a: 90 s

b: 75 s

a: 5.7 s

b: 4.9 s

a: 7.5 s

b: 6.4 s

a: 65/60

Faster print speed in B&W mode.

b: 75/70:

a: 70 s

Much shorter warm-up time.

b: 60 s

a: 5.7 s

b: 4.9 s

a: 7.5 s

b: 6.4 s

The Multi Fold Unit (D454) (1) and the Ring Binder (D392) (2) are two new options that are available for
the D081/D082.

The Multi Folder (D454) replaces the Z-Fold Unit (B660). The Multi Fold Unit (D454) performs five
additional types of folding in addition to Z-folding:

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FM1 Z-Folding (Same as Z-Fold Unit, B660)

FM2 Half Fold

FM3 Letter Fold-out

FM4 Letter Fold-in

FM5 Double Parallel Fold

FM6 Gate Fold

The Ring Binder (D392) jogs, stacks, punches up to 50 or 100 sheets (depending on the size of the rings)
and then binds them with rings. The ring-bound copies are delivered to a tray inside the ring binder.

D014/D015 and D081/D082 Detailed Comparison Tables

General Comparison

Item D014/D015 D081/D082

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ADF

Fusing unit

Jam reduction

ARDF. 2-side scanning by
duplexing.

Employs hot roller, pressure
roller, heating roller with
cleaning unit.

There were reports from the
field about duplexer jams.

ADF. Simultaneous 2-side scanning with CIS
scanning the rear side without duplex feeding.

Employs nearly identical hardware and unit
layout of the previous machine. However, the
following features have been improved: 1)
warm-up
less frequent servicing due to longer service lives
of key components

Key parts have been replaced in the duplex unit
to improve paper feed. Also, a knob has been
added
the removal of jammed paper.

time, 2) production capacity (cpm), 3)

to the side of the duplex unit to facilitate

Item D014/D015 D081/D082

LD unit. No LCD deflection elements.

Four new LCD deflection elements have been
added to the LD unit to perform beam switching
in the sub scan direction. This allows good­quality 1200 dpi resolution in half-speed mode
using thick paper.

Rear scale (exposure
glass)

5 mm font used for scale
notations.

Font enlarged to 6.9 mm to improve readability.

Tray 1, 2: 52.3 to 216 g/m

Tray 3: 52.3 to 256 g/m

Thick paper handling.

Up to 163 g/m2 (216 g/m2
under some conditions)

The gap at the junction of the tray feed
mechanism of Tray 3 where the paper bends

the vertical feed path has been widened to

into
accommodate more rigid paper. This heavier
paper can be fed from Tray 3 only.

A new option installed on right end of operation
panel
machine.

USB/SD slot access

Controller box at rear of main
machine.

Multi Fold Unit D454. The B660 is available in

Z-Folding

Z-Fold Unit B660 for Z­folding only.

Japan only. The D454 replaces the B660
overseas and performs 5 additional folding
methods in addition to Z-folding.

Controller Options: D014/D015 and D081/D082 Compared

2

2

allows slot access at the front of the main

D014/D015 D081/D082

Bluetooth Interface Unit Type 3245 D377 Bluetooth Interface Unit Type 3245 B826-17

Browser Unit Type D D497 Browser Unit Type E D430

Copy Connector 2105 B328 Copy Connector 3260 B328-11

Copy Data Security Type F B829 Copy Data Security Type F B829-07

Data Overwrite Security Unit Type
H

D497 Data Overwrite Security Unit Type H D377-06

File Format Converter Type E D377 File Format Converter Type E D377-04

Gigabit Ethernet Type B D377 Gigabit Ethernet Type B D377-21

17

D014/D015 D081/D082

IEEE 1284 Interface Board Type A B679 IEEE 1284 Interface Board Type A B679

IEEE 802.11 a/g Interface Unit
Type J

IEEE 802.11 g Interface Unit Type
K

Java VM Card Type E D377

Optional Counter Interface Unit
Type A

PostScript3 Unit Type C7500 D378 PostScript3 Unit Type C7501 D497

Not Provided --- HDD Encryption Unit Type A D377-16

D377

D377 IEEE 802.11 g Interface Unit Type K D377-19

B879

IEEE 802.11 a/g Interface Unit Type
J

VM Card/Calypso. Contains APP2
ME and comes with the machine in
Slot 2 (lower slot).

Optional Counter Interface Unit
Type A

D377-01

D0815790C

B870-11

Other Developments

Lower TEC

The D081/D082 saves energy by shortening the warm-up time and lowering the amount of energy
consumed in Sleep Mode. This is referred to as the TEC (Typical Energy Consumption) level.

Color Deficiency Management Mode

new software feature improves visual communication with users who are affected by color deficiency

This
in their eyesight. By enabling this function on the printer driver, the printout results of color letters and
graphics become clearer and easier to distinguish for people with color deficiency. This color adjustment
is not far from the effect intended by the author. Users with and without color deficiency can communicate
smoothly with other software to simulate colors. This feature is available with PCL6 PS3 operating on MS
Office 2007.

Summary of Optional Peripherals

This is a summary of all the peripheral devices that can be installed with the D081/D082.

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List of Available Peripheral Options

No. Name Comments

D081/D082 Main Machine Copier/printer

For tandem tray (Tray 1), the top tray of the main

B331 A3/11" x 17" Tray 2105

B452 Key Counter Bracket Counter option for the main machine.

B473 A4/LT LCT

B474 LG Size Tray Type 1075

B498

Card Reader Bracket Type
B

machine.
sizes.

Only one LCT can be installed on the right side of the
main machine, the B473 or D350. The LCT Adapter
B699
of the LCT.

Option for LCT B473. Modifies the LCT tray so it can hold
legal paper.

Counter option for the main machine.

Modifies the tray so it can hold the larger paper

must be installed for the B699 to adjust the height

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No. Name Comments

B499

B699 LCT Adapter Required for installation of LCT B473.

B702 Punch Unit Type 3260

B703

B704 Cover Interposer

B756 Copy Tray

B762 Mail Box CS391

Tab Sheet Holder Type
3260

Output Jogger Unit Type
3260

For tandem tray (Tray 1), the top tray of the main
machine.

For either finisher D373 or D374. Three models are
available (NA, EU, or SC).

Optional jogger unit attached to the left side of the
finisher. It can be attached to either finisher D373 or
D374 finisher.

Installed on top of either finisher D373 or D374. Mail
Box CS391 (B762) is also installed on the top of the
finisher, so the cover interposer and mailbox cannot be
installed together.

Holds paper output from the main machine. Must be
used if no finishers are installed on the left side of the
main machine.

Install on top of either the D373 or D374. Cover
Interposer (B704) is also installed on the top on the
finisher, so the cover interposer and mailbox cannot be
installed together.

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B830 Finisher SR5000

B831 Punch Unit PU 5000

B835

D350 LCIT 4000

D373 Finisher SR4040

Cover Interposer Tray
CI5000

3000 sheet capacity, 100 staples. External jogger is
provided
is required. The output jogger is pre-installed on this
finisher (provided as standard).

Designed for the SR5000 (B830). Three types are
available (EU, NA, or SC).

Two source trays for feeding covers. Can be installed
and used for the SR5000 (B830) only. This cover
interposer tray can be installed on the Multi Folder
(D454) as well as the B830

Only one LCT can be installed on the right side of the
machine, the B473 or D350.

2000-sheet tray capacity, corner stapling, saddle-stitch
stapling, booklet folding and stapling.

pre-installed. Finisher Adapter Type C (D375)

No. Name Comments

D374 Finisher SR4030

D375 Finisher Adapter Type C

3000-sheet tray capacity, corner stapling only (no
saddle-stitch stapling).

Installed in the SR5000 (B830) to adapt the speed of
the finisher. Required for this machine.

This is a new option for the D081/D082. Requires

D392 Ring Binder

Finisher

SR5000 (B830) and cannot be used with either

the SR4040 (D373) or SR4030 (D374).

This is a new option for the D081/D082. Executes six

D454 Multi Fold Unit

types of folding. Can be used with either the SR4040
(D373) or SR5000 (B830). Cannot be used with the
SR4030 (D374).

D505 USB 2.0/SD Slot Type D

Attached to the right end of the operation panel on the
main machine.

Controller Options (Installed on Main Machine)

Option No. Shape

Bluetooth Interface Unit Type 3245 B826 Board

Browser Unit Type E D497 SD card

Copy Connector Type 3260 B328 Board

Copy Data Security Type F B829 Board

Data Overwrite Security Unit Type H D497 SD card

File Format Converter Type E D377-04 Board

Gigabit Ethernet Type B*

1

D377-21 Board

HDD Encryption Unit Type A D377-16 SD card

IEEE 1284 Interface Board Type A B679 Board

IEEE 802.11 a/g Interface Unit Type J D377-01 Board

Optional Counter Interface Unit Type A B870-11 Board

PostScript 3 Unit Type C7501 D378 SD card

*1: The EFI (Fiery) Controller is connected through the Gigabit Ethernet Board.

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New ADF

ADF Overview

A new ADF unit has replaced the ARDF of the previous machine. One pass duplex scanning in the new
ADF improves productivity significantly and also prevents damage to originals as they have to pass through
the scanning path only once.

Originals are placed face-up on the feed tray [1]. The pickup roller feed roller mechanism [2] and other

feed each original through the paper path. The paper makes one pass through the ADF. The scanner

rollers
unit [3] below the original scans the front side through a slit near the left side of the exposure glass. A CIS
unit [4] above the original scans the back side of the original. This mechanism significantly increases the
speed of duplex copying.

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Simplex (cpm) Duplex (cpm)

FC BW FC BW

D014/D015 70 82 53 60

D081/D082 70 82 90 130

ADF Details

[1] Separation. A standard FRR mechanism picks up and separates each original from the top of a stack
held on a movable bottom plate.

[2] Original set detection. Only one sensor detects originals on the original table.

[3] Original table. A spring that makes it easier to remove original jams from the output exit.

[4] Drive.
is identical to the arrangement in ADF of the previous machine.

[5] External covers, output tray. Like the previous machine, there are three covers: a feed cover, a front
cover, a rear cover, but the output tray is new. The arrangement of I/F cables at the back of the ADF is
different.

[6] Control. A CPU and ICs mounted on a built-in Flash ROM control operation of the ADF.

[7] Lift-up detection. Like the previous machine, one sensor detects when the platen is opened and closed.

[8] Platen. The platen can be raised and lowered for book mode scanning. The white plate is attached to
platen with Velcro padding. The white plate can be easily released and attached for cleaning and
maintenance.

[9] Back-side scanning. A combination of a color CIS and white roller mounted above the paper path is
used to scan the back side of each original as it passes below.

[10] Front-side scanning. A scanning unit mounted below the exposure glass (identical to the mechanism
of the previous machine) scans the front side of the original passing above while the CIS above the sheet
scans the back side. This allows simultaneous scanning on both sides of the original.

[11] Frame configuration. The front/back plate and left/right stay arrangement is identical to that of the
previous machine.

[12] Feed cover. The feed cover employs a play-out drive roller.

[13] Skew correction. The play-out roller under the feed roller buckles the leading edge of each original
to correct skew.

The drive is comprised of three motors: a feed motor, a scanning motor, and an exit motor. This

23

Improved Paper Feed

This section describes some changes that were done to improve paper feed and reduce the occurrence of
paper jams.

Thick Paper Handling

Some changes have been made in Tray 3 so the machine can handle thicker paper. All of the trays can
handle paper of weight up to 216 g/m2 but only Tray 3 can handle thicker paper up to 256 g/m2.

There is a wider gap here where the right edge of Tray 3 opens at the bottom of the vertical paper feed
path. This makes it easier for paper up to 256 g/m2 thick to pass through the angle of the junction to the
vertical paper feed path. The gap has been widened for Tray 3 only, so thicker paper (from 216 to 256
g/m2) should be loaded in Tray 3.

large junction point makes it easier for thick paper to feed into the vertical feed path and reduces the

This
occurrence of paper jams. The large gap also makes it easier to remove jams if they do occur in the vertical
feed path.

24

Noise Reduction

The composite material of the guide plate [1] has been changed. High temperature inside the machine
was warping the guide plate material and causing the guide to hit the stay and make noise when it was
opening and closing during paper feed. (Original PET KANEKA 5402SE was replaced with PC GE
LGK3020.)

Also, the shape of the guide plate [1] has been modified slightly to eliminate noise at [2] when the unit is
removed and installed.

25

Fewer Paper Jams, Easier Jam Removal

The shape of the inverter guide plate was modified and position of the spring fulcrum point was moved to
maintain the gap at [1] and improve operation during paper feed.

De-curl Drive Roller

order to prevent the de-curl drive roller from swelling due to moisture, the composite material of the drive

In
roller [2] has been replaced with urethane. The composite material of the guide plate [3] has also been
changed to prevent warping due to high temperatures inside the machine.

Jam Prevention

A series of jams were recurring in the duplex unit. After jam errors occurred, the operators could not remove
jammed sheets (in some cases they could see the paper and in other cases they could not).

First, to prevent recurring jams the diameter of the inverter roller [1] at the inverter path entrance has been
increased

slightly and a roller guide [2] has been added to improve the feed of curled paper, and reduce

26

the amount of curl. Second, a jam removal knob [3] has been added to the side of the duplex unit to make
it easier to remove jams from the duplex tray.

New Elements in the LD Unit

Four LCD deflection elements [1] have been added at the rear side of the laser unit chassis. Each element

connected by a flat PC (printed circuit) cable [1]. The enlargement [3] shows an LCD deflection element

is
and its aperture [4].

The diagram above shows a close-up view of one LCD deflection element.

[1] Flat PC Cable

[2] Aperture

[3] Beam 1

[4] Beam 2

27

LCD Deflection Element Cross-Section

The elements split the beam and perform switching for 1200-dpi at half-speed. This improves the accuracy
of image writing. The other parts of the image writing system (optical housing, polygon mirror, optics,
synchronization detect sensor, etc.) are identical to those of the previous machine.

Front View

[1] Terminal 1

[2] Aperture

[3] Transparent Electrodes (Striped)

[4] Resistance Component

Side View

[5] Terminal 1

[6] GND

[7] Glass Plate

[8] Transparent Electrode

[9] Liquid Crystal Layer

[10] Terminal 2

[11] Glass Plate

28

Faster Copy Speed

Model BW FC Faster By:

D014 60 cpm 55 cpm

D015 75 cpm 70 cpm

D081 65 cpm 60 cpm D081 is faster than D014 by 5 cpm

D082 75 cpm 70 cpm D082 is the same speed as D015

This increase in productivity has been accomplished by adjusting paper feed timing to narrow the gap at
between sheets of paper in the paper path. With either the D081 or D082, if production quality cannot
be maintained, the machine will drop into the CPM down mode.

Fusing Unit Improvements

29

The parts and configuration of the fusing unit (shown in cross-section above) are the same as those of the
previous machine. However, there are some improvements:

• Warm-up time is shorter.

• Longer service lives for some parts.

• Some parts have been discarded, and four parts have been replaced.

• The following four service parts for the D014/D015 and D081/D082 fusing unit are not the
same; they cannot be substituted for one another when servicing these machines: 1) Hot roller,

2) Pressure roller, 3) Pressure roller bearing, 4) Oil supply roller.

For more details, see "Fusing Unit" in the "Replacement and Adjustments" section.

•

Shorter Warm-up Time (New WUT)

Model WUT: Old to New Faster By:

D081 NA 90 s to 70 s 20 s

D081 EU, D082 75 s to 60 s 15 s

The thickness of the metal core in the hot roller has been reduced from 1.5 mm to 1.0 mm. This allows the
core to reach the ready temperature much faster. The rotational speed of the hot roller during warm-up

been increased from 141 mm/s to 282 mm/s. Also, the ready temperature (re-load temperature) has

has
been raised from 20°C to 40°C (68°F to 104°F).

Longer Service Lives

Hot roller 300 K 450 K 150 K

Cleaning unit 300 K 450 K 150 K

Pressure bearing 600 K 1200 K 600 K

• The hot roller is composed of new, low cost material of greater durability.

•

The new cleaning unit uses more oil, supplies less oil, and has a new oil application roller.

• The curvature of the pressure bearing has been reduced and new rubber seals keep out foreign matter.

30

Part Old Service Life New Service Life Extended

Parts Discarded in the Fusing Unit

• The 100 V auxiliary fusing lamp [A] has been removed from the heating roller of the D081 NA.

• The

belt ride-up control roller (shown above in the D014/D015) has been removed from the D081/

D082 machines.

31

Fusing Specifications Compared

No. Item

NA EU

a b a b

D014/D015

D081/D082

FC: Full Color, MC: Monochrome

Max. Power
Consumption

FC cpm 55 cpm 70 cpm 55 cpm 70 cpm

MC cpm 60 cpm 75 cpm 60 cpm 75 cpm

Warm-up Time 90 s 75 s 75 s 75 s

Line speed (mm/s) 282 mm/s 352.8 mm/s 282 mm/s 352.8 mm/s

Max. Power
Consumption

FC cpm 60 cpm 70 cpm 60 cpm 70 cpm

MC cpm 65 cpm 75 cpm 65 cpm 75 cpm

Warm-up Time 70 s 60 s 60 s 60 s

Line speed (mm/s) 282 352.8 282 352.8

1920 W 2400 W 2400 W 2400 W

1920 W 2400 W 2400 W 2400 W

Scanner Unit

The connections of the harnesses at the front and rear sides of the LDB (Laser Drive Board) have changed.

32

In the D014/D015 the lower harnesses at the front (1) and rear (2) of the LDB have ferrite cores.

In the D081/D082 the lower harnesses at the front (1) and rear (2) of the LDB are bundled tighter and
have no bulky ferrite cores.

33

TABLE OF CONTENTS

Safety, Conventions, Trademarks......................................................................................................................1

Conventions....................................................................................................................................................1

Warnings, Cautions, Notes...........................................................................................................................2

Commonly Used Terms..................................................................................................................................3

General Safety Instructions............................................................................................................................3

Responsibilities of the Customer Engineer....................................................................................................4

Before Installation, Maintenance..................................................................................................................4

During Maintenance......................................................................................................................................5

After Installation, Servicing............................................................................................................................7

Special Safety Instructions for Toner.............................................................................................................8

Safety Instructions for this Machine............................................................................................................10

New Features of D081/D082.......................................................................................................................13

Overview......................................................................................................................................................13

Summary of Optional Peripherals..............................................................................................................18

New ADF......................................................................................................................................................22

ADF Details...................................................................................................................................................23

Improved Paper Feed..................................................................................................................................24

New Elements in the LD Unit.......................................................................................................................27

Faster Copy Speed......................................................................................................................................29

Fusing Unit Improvements............................................................................................................................

Scanner Unit.................................................................................................................................................32

29

1. Product Information

Specifications....................................................................................................................................................45

Main Machine and Peripherals......................................................................................................................46

Main System Configurations.......................................................................................................................46

Controller Options.......................................................................................................................................47

Guidance for Those Who are Familiar with Predecessor Products..............................................................49

Overview..........................................................................................................................................................50

Main Machine.............................................................................................................................................50

2. Installation

Installation Requirements.................................................................................................................................53

Operating Environment...............................................................................................................................53

34

Machine Level..............................................................................................................................................54

Minimum Space Requirements...................................................................................................................55

Dimensions...................................................................................................................................................55

Power Requirements....................................................................................................................................56

Main Machine D081/D082..........................................................................................................................58

Accessories...................................................................................................................................................58

Installation....................................................................................................................................................59

Copy Tray (B756-01).....................................................................................................................................91

Accessories...................................................................................................................................................91

Installation....................................................................................................................................................92

A3/11" X 17" Paper Size Tray Type 2105 (B331-01)..............................................................................94

Accessories...................................................................................................................................................94

Installation....................................................................................................................................................94

Counters............................................................................................................................................................98

Accessories...................................................................................................................................................98

Installation..................................................................................................................................................100

USB2.0/SD Slot Type D (D505-01)...........................................................................................................105

Accessories................................................................................................................................................105

Installation..................................................................................................................................................105

LCT (B473), LCT Adapter Type B (B699)...................................................................................................120

Accessories................................................................................................................................................120

Installation..................................................................................................................................................121

LG Size Tray Type 1075 (B474).................................................................................................................129

Accessories................................................................................................................................................129

Installation..................................................................................................................................................129

LCIT RT4000 (D350)....................................................................................................................................134

Accessories................................................................................................................................................134

LCT Installation...........................................................................................................................................135

Anti-Condensation Heater Type B: 120V...............................................................................................140

Anti-Condensation Heater Type B: 240V...............................................................................................143

Cover Interposer Tray CI5000 (B835-57) ................................................................................................147

Accessories................................................................................................................................................147

Installation..................................................................................................................................................148

Docking the Cover Interposer Tray B835...............................................................................................156

35

Multi Folding Unit (D454).............................................................................................................................157

Accessories................................................................................................................................................157

Installation..................................................................................................................................................158

Ring Binder (D392) Installation....................................................................................................................166

Accessories................................................................................................................................................166

Before You Begin.......................................................................................................................................167

Installation Requirements..........................................................................................................................168

Installation Procedure................................................................................................................................170

Centering Paper in the Paper Path...........................................................................................................176

After Installation.........................................................................................................................................181

Cover Interposer Tray Type 3260 (B704-17)............................................................................................183

Accessories................................................................................................................................................183

Installation..................................................................................................................................................184

2000/3000 Sheet Finishers (D373/D374)..............................................................................................192

Accessories................................................................................................................................................192

Installation..................................................................................................................................................193

Punch Unit (B702-17, -27, -28)..................................................................................................................203

Accessories................................................................................................................................................203

Installation..................................................................................................................................................203

Output Jogger Unit Type 3260 (B703).......................................................................................................208

Accessories................................................................................................................................................208

Installation..................................................................................................................................................208

Mail Box (B762)............................................................................................................................................211

Accessories................................................................................................................................................211

Installation..................................................................................................................................................211

3000-Sheet Finisher (B830-17), Finisher Adapter Type C (D375).........................................................214

Accessories................................................................................................................................................214

Finisher Adapter Kit D375 Installation....................................................................................................216

Finisher Installation....................................................................................................................................220

Updating the Firmware.............................................................................................................................225

SP Setting...................................................................................................................................................227

Punch Unit PU5000 (B831).........................................................................................................................228

Accessories................................................................................................................................................228

36

Installation..................................................................................................................................................229

Common Adjustments....................................................................................................................................234

Height and Level Adjustment....................................................................................................................234

Skew and Side-to-Side Registration........................................................................................................235

Breaker Switch Testing..............................................................................................................................242

MFP Controller Options................................................................................................................................244

Overview....................................................................................................................................................244

Enabling USB.............................................................................................................................................246

Accessory Cards........................................................................................................................................246

SD Card Applications...............................................................................................................................247

Handling DIMMs and SD Cards.............................................................................................................248

Moving Applications to One SD Card....................................................................................................249

IEEE 1284 Interface Board (B679) (Centronics)...................................................................................253

Bluetooth Interface Unit Type 3245 (B826-17).....................................................................................254

IEEE 802.11a/g Interface Unit Type J (D377-01)................................................................................256

File Format Converter Type E (D377-04)...............................................................................................259

HDD Encryption Unit Type A (D377-16)................................................................................................260

Postscript3 Unit Type 7501 (D497-01, -03, -04).................................................................................265

Data Overwrite Security Unit Type H (D497)........................................................................................265

Copy Connector Type 3260 (B328-11)................................................................................................269

Gigabit Ethernet Type B (D377-21)........................................................................................................270

Browser Unit Type E (D497)....................................................................................................................272

Copy Data Security Unit Type F (B829-07)...........................................................................................273

3. Preventive Maintenance

Overview........................................................................................................................................................275

Required Materials....................................................................................................................................275

PM Counter....................................................................................................................................................277

Displaying the PM Counter.......................................................................................................................277

PM Parts Screen Details............................................................................................................................278

PM Tables.......................................................................................................................................................281

4. Replacement and Adjustments

General Cautions..........................................................................................................................................283

Drum...........................................................................................................................................................283

37

PCU.............................................................................................................................................................283

Transfer Belt Unit........................................................................................................................................284

Scanner Unit..............................................................................................................................................285

Laser Unit....................................................................................................................................................285

Development..............................................................................................................................................285

Cleaning.....................................................................................................................................................286

Fusing Unit..................................................................................................................................................286

Paper Feed.................................................................................................................................................286

Used Toner.................................................................................................................................................286

Common Procedures.....................................................................................................................................287

ADF.............................................................................................................................................................287

Operation Panel, Top Covers..................................................................................................................289

Left Covers..................................................................................................................................................290

Front Door..................................................................................................................................................291

Right Covers...............................................................................................................................................292

Rear Covers...............................................................................................................................................293

Toner Hopper, Faceplate, PCU...............................................................................................................293

Image Transfer Unit...................................................................................................................................299

Drawer Unit................................................................................................................................................301

Duplex Unit................................................................................................................................................303

Opening, Locking the Controller Box Cover...........................................................................................303

SD Card Storage.......................................................................................................................................304

Before Removing and Re-installing the VM Card...................................................................................305

Scanner Unit...................................................................................................................................................307

Exposure Glass..........................................................................................................................................307

Lens Block, Paper Size Sensors................................................................................................................308

Exposure Lamp..........................................................................................................................................309

Scanner Motor...........................................................................................................................................310

Scanner HP Sensor....................................................................................................................................311

Scanner Interface Board (SIOB)..............................................................................................................312

Scanner Wire.............................................................................................................................................313

Laser Unit........................................................................................................................................................316

Caution Decals..........................................................................................................................................316

38

Polygon Motor...........................................................................................................................................316

Laser Unit....................................................................................................................................................318

SP Adjustments After Laser Unit Replacement.........................................................................................322

LD Unit........................................................................................................................................................323

PCU.................................................................................................................................................................325

Before You Begin.......................................................................................................................................325

Charge Units..............................................................................................................................................325

Separating Drum/Cleaning Unit, Removing the OPC Drum.................................................................342

PCU Blades and Rollers............................................................................................................................345

Developer Replacement...........................................................................................................................352

New PCU...................................................................................................................................................366

Toner Supply..................................................................................................................................................369

STC Port Cleaning.....................................................................................................................................369

Connector Board (CNB)...........................................................................................................................370

Toner Pump................................................................................................................................................370

Toner End Sensor......................................................................................................................................371

Toner Supply Motor..................................................................................................................................372

PTR Unit...........................................................................................................................................................373

Relay Sensor..............................................................................................................................................373

Double-Feed Detection Photo-sensor, Registration Sensor...................................................................374

PTR Unit......................................................................................................................................................375

Paper Transfer Roller, Discharge Plate....................................................................................................377

Lubricant Bar, Brush Roller........................................................................................................................378

Cleaning Blade..........................................................................................................................................379

Cleaning Brush Roller................................................................................................................................380

Paper Transport Belt, Paper Separation Power Pack.............................................................................381

Registration Motor.....................................................................................................................................382

Double-Feed Detection LED.....................................................................................................................383

Image Transfer Unit.......................................................................................................................................384

Emptying the Dust Collection Unit............................................................................................................384

Separating the Belt Unit and Belt Cleaning Unit.....................................................................................384

Reassembling the Belt Unit and Belt Cleaning Unit................................................................................386

ITB Cleaning Unit.......................................................................................................................................390

39

MUSIC and ID Sensors.............................................................................................................................395

Image Transfer Power Pack......................................................................................................................396

Belt Position Sensor...................................................................................................................................397

Fusing Unit......................................................................................................................................................398

Before Servicing the Fusing Unit...............................................................................................................398

Removing the Fusing Unit..........................................................................................................................402

Fusing Exit Sensor, Accordion Jam Sensor..............................................................................................404

Pressure Roller Thermostats, Thermistor...................................................................................................405

Fusing Cleaning Unit.................................................................................................................................406

Fusing Belt Thermostats.............................................................................................................................409

Fusing Thermistors, Heating Roller Temperature Sensors......................................................................410

Pressure Roller Separation Pawls.............................................................................................................411

Fusing Lamps, Dividing the Fusing Unit....................................................................................................412

Fusing Unit Rollers, Fusing Belt.................................................................................................................415

Important Warning about Thermostats....................................................................................................420

Feed-out Exit Sensor..................................................................................................................................421

Feed-out Unit.............................................................................................................................................421

Duplex Unit.....................................................................................................................................................424

Duplex Inverter Motor...............................................................................................................................424

Duplex Transport Motor...........................................................................................................................425

Duplex Unit Sensors..................................................................................................................................425

Duplex Jogger Motor................................................................................................................................429

Duplex Jogger Belt ...................................................................................................................................429

Tandem Tray (Tray 1)....................................................................................................................................431

Tandem Tray..............................................................................................................................................431

Rear Fence Return Sensor Replacement..................................................................................................432

Rear Fence HP Sensor Replacement........................................................................................................433

Tandem Right Tray Paper Sensor Replacement......................................................................................434

Paper Height Sensors................................................................................................................................435

Bottom Plate Lift Wire Replacement.........................................................................................................435

Side Fence Sensors...................................................................................................................................437

Tandem Tray Paper Size Change............................................................................................................438

Side-to-Side Registration Correction.......................................................................................................440

40

Paper Feed (Trays 2, 3)................................................................................................................................441

Pickup, Feed, Reverse Rollers...................................................................................................................441

Paper Feed Unit.........................................................................................................................................442

Separation Roller Pressure Adjustment....................................................................................................443

Paper End, Tray Lift, Paper Feed Sensors................................................................................................444

Vertical Transport Sensor..........................................................................................................................445

Feed Motor................................................................................................................................................445

Paper Size Switches..................................................................................................................................446

Bypass Unit.....................................................................................................................................................447

Bypass Pickup, Feed, Reverse Rollers......................................................................................................447

Bypass Auto Paper Size Detection Switches...........................................................................................448

Bypass Unit................................................................................................................................................449

Bypass Paper End Sensor, Feed Sensor..................................................................................................449

Bypass Feed Clutch...................................................................................................................................450

Boards............................................................................................................................................................451

PCB Layout.................................................................................................................................................451

Controller...................................................................................................................................................454

IPU/VBCU.................................................................................................................................................456

PFB..............................................................................................................................................................458

HVPS...........................................................................................................................................................459

Charge Roller Power Pack........................................................................................................................459

Potential Sensor Power Pack....................................................................................................................460

DRB.............................................................................................................................................................461

DTMB.........................................................................................................................................................462

PSU.............................................................................................................................................................463

AC Drive Board.........................................................................................................................................464

Memory......................................................................................................................................................465

NVRAM......................................................................................................................................................465

ADF.................................................................................................................................................................468

ADF Covers................................................................................................................................................468

Feed Unit....................................................................................................................................................469

Pick-Up Roller and Feed Belt....................................................................................................................470

Separation Roller.......................................................................................................................................472

41

Registration Sensor....................................................................................................................................472

ADF Control Board....................................................................................................................................474

Original Width, Interval, Separation, Skew Correction Sensors..........................................................475

Original Length Sensors............................................................................................................................476

ADF Position and APS Sensors.................................................................................................................477

Other ADF Sensors....................................................................................................................................478

Bottom Plate Lift Motor..............................................................................................................................479

Feed Motor................................................................................................................................................479

Transport Motor.........................................................................................................................................480

Exit Motor...................................................................................................................................................481

Pick-Up Roller Motor.................................................................................................................................483

CIS Unit......................................................................................................................................................483

ADF Exit Sensor.........................................................................................................................................485

ADF Transport Belt Assembly...................................................................................................................486

White Roller...............................................................................................................................................491

HDD................................................................................................................................................................493

Before Replacing The HDD Unit...............................................................................................................493

Replacement Procedure............................................................................................................................493

After Installing The New HDD Unit..........................................................................................................494

Motors............................................................................................................................................................496

Drum Cleaning Motors.............................................................................................................................496

Development Motors.................................................................................................................................497

Drum Motor...............................................................................................................................................497

Fusing/Exit Motor.....................................................................................................................................499

PTR Motor..................................................................................................................................................499

ITB Drive Motor.........................................................................................................................................500

Air Filters and Ozone Filters..........................................................................................................................503

Upper Filter Box.........................................................................................................................................504

Middle Filter Box.......................................................................................................................................504

Lower Filter Box.........................................................................................................................................505

Image Adjustments.........................................................................................................................................507

Scanning....................................................................................................................................................507

ADF.............................................................................................................................................................509

42

Registration................................................................................................................................................510

Color Registration......................................................................................................................................511

Skew Adjustment After Laser Unit Replacement......................................................................................512

Printer Gamma Correction........................................................................................................................514

Touch Screen Calibration.............................................................................................................................520

Firmware Update...........................................................................................................................................522

Before You Begin.......................................................................................................................................522

Firmware Update Procedure....................................................................................................................522

5. System Maintenance

Service Program Mode.................................................................................................................................525

6. Troubleshooting

Handling Errors..............................................................................................................................................527

Program Download...................................................................................................................................527

Important SP Codes...................................................................................................................................533

Special Procedures....................................................................................................................................534

Service Call Conditions.................................................................................................................................563

Service Mode Lock/Unlock.....................................................................................................................563

Service Call Conditions Table..................................................................................................................563

SC Code Descriptions...............................................................................................................................564

Service Call Tables........................................................................................................................................566

7. Energy Saving

Energy Save...................................................................................................................................................567

Energy Saver Modes................................................................................................................................567

Energy Save Effectiveness........................................................................................................................568

Paper Save.....................................................................................................................................................571

Effectiveness of Duplex/Combine Function............................................................................................571

43

44

1. Product Information

1

Specifications

See "Appendices" for the following information:

Specifications

•

45

1. Product Information

1

Main Machine and Peripherals

This

is a list of the peripheral devices that can be installed with the copier. There are two basic configurations.

Main System Configurations

Configuration 1: Finisher D373 (SR4040), Finisher D374 (SR4030)

46

configuration features either the Finisher D373 (SR4040 with saddle-stitching) or Finisher D374

• This
(SR4030 no saddle-stitching).

• At (1) above, the Multi Folder D454 can be used with the Finisher D373 but not with Finisher D374
at (2).

• In both configurations, either the Mailbox (B762) or Cover Interposer Tray (B704) can be installed
on the Finisher D373/D374, but mailbox and cover interposer cannot be installed together.

Configuration 2: Finisher B830 (SR5000)

1

Main Machine and Peripherals

• This configuration features the Finisher SR5000.

The Ring Binder (D392) can be used with or without the Multi Folder (D454).

•

• The Ring Binder can be installed only with the Finisher B830 (SR5000). It cannot be installed with
either the Finisher D473 (SR4040) or Finisher D474 (4030).

• In all three configurations above, the Cover Interposer (B835) must be installed on the left side of the
main machine as the first downstream peripheral device.

Controller Options

Here are the common controller options listed alphabetically.

47

1. Product Information

1

Option No. Shape

Bluetooth Interface Unit Type 3245 B826 Board

Browser Unit Type E D377 SD card

Copy Connector Type 3260 B328 Board

Copy Data Security Type F B829 Board

Data Overwrite Security Unit Type H D377-06 SD card

File Format Converter Type E D377-04 Board

Gigabit Ethernet Type B*

HDD Encryption Unit Type A D377-16 SD card

IEEE 1284 Interface Board Type A B679 Board

IEEE 802.11 a/g Interface Unit Type J D377-01 Board

IEEE 802.11 g Interface Unit Type K D377-19 Board

Optional Counter Interface Unit Type A B870-11 Board

PostScript 3 Unit Type C7501 D378 SD card

*1: The EFI (Fiery) Controller is connected through the Gigabit Ethernet Board.

1

D377-21 Board

48

Guidance for Those Who are Familiar with Predecessor Products

1

Guidance for Those Who are Familiar with
Predecessor Products

The

D081/D082 series are successor models to the D014/D015 series. If you have experience with the

predecessor products, the following information will be of help when you read this manual.

Different Points from Predecessor Products

D081/D082 D014/D015

Developer No interchangeability with the

predecessor products (D014/
D015)

Toner No interchangeability with the

predecessor products (D014/
D015)

Java VM card Factory default SD card in lower slot Option SD card in lower slot

Printer/Scanner function Flash ROM on Controller Board Option SD card in upper slot

Drum charge wire for K­PCU

PM interval for fusing unit
component parts

Replaceable also as individual
component parts

• Hot Roller: 450K copies

Pressure Roller Cleaning Roller:

•
450K copies

• Oil Supply Roller: 450K copies

• Pressure Roller Bearing: 1200K
copies

No interchangeability with the new
products (D081/D082)

No interchangeability with the new
products (D081/D082)

Replaceable only as drum charge
wire assembly

• Hot Roller: 300K copies

Pressure Roller Cleaning

•
Roller: 300K copies

• Oil Supply Roller: 300K
copies

• Pressure Roller Bearing: 600K
copies

49

1. Product Information

1

Overview

Main Machine

1. Transport Belt (ARDF) 18. Grip Roller

50

2. Grip Roller (ARDF) 19. Feed Sensor (Paper Tray)

1

3. Feed Belt (ARDF) 20. Feed Roller (Paper Tray)

4. Separation Roller (ARDF) 21. Separation Roller (Paper Tray)

5. Pick-up Roller (ARDF) 22. Pick-up Roller (Paper Tray)

6. Upper Inverter Roller (ARDF) 23. Paper Size Switch (Tray 3)

7. Lower Inverter Roller (ARDF) 24. Universal Tray (Tray 3)

8. Development Roller 25. Universal Tray (Tray 2)

9. Charge Roller 26. Paper Size Switch (Tray 2)

10. Charge Corona Unit 27. Tandem Tray (Tray 1)

11. PCU 28. Inverter Exit Roller

12. OPC Drum 29. Inverter Entrance Roller

Overview

13. Image Transfer Roller 30. Pressure Roller

14. ITB Unit 31. Hot Roller

15. Transfer Belt 32. Exit Roller

16. Registration Roller 33. Heating Roller

17. PTR Roller 34. Exposure Glass (ARDF)

The color PCU units (Y,M,C) use a charge roller to charge the surface of the OPC drum. The K PCU uses
a charge corona unit (Scorotron type) to charge the surface of the drum.

51

1. Product Information

1

52

2. Installation

2

Installation Requirements

Operating Environment

1. Temperature Range

•

Recommended Temp.: 23°C (73.4°F)

• Allowed Temp.: 10°C to 32°C (50°F to 90°F) – See the Note below

2. Humidity Range: 15% to 80% Rh

3. Ambient Illumination: Less than 1,500 lux (do not expose to direct sunlight or strong light.)

4. Ventilation: Air must be replaced a minimum of 3 times per hour

5. Ambient Dust: Less than 0.10 mg/m

• If the machine is installed in a location where the ambient temperature is more than 30°C (86°
F).

3

• Do not run full color copying longer than 2 hours, and never turn the main power switch off
immediately after a long copy job.

• Leave the machine on so the fans can expel the hot air from the machine and cool the electronic
components.

53

2. Installation

2

6. If the installation area has air-conditioners or heaters, put the machine in a location that agrees with
these conditions:

•

Where there are no sudden temperature changes from low to high, or high to low.

• Where it will not be directly exposed to cool air from an air conditioner in the summer.

• Where it will not be directly exposed to reflected heat from a heater in the winter

7. Do not put the machine where it will be exposed to gases that can cause corrosion.

8. Put the machine on a strong and level surface. The front and rear of the machine must be less than 5
mm (0.2") away from level.

9. Do not put the machine where there could be strong vibrations.

10. Do not connect the machine to the same power source as other electrical devices.

11. The machine can make an electromagnetic field, and this can cause interference with radio or
television reception.

Machine Level

1. Front to rear: Less than 5 mm (0.2") away from level

2.

Right to left: Less than 5 mm (0.2") away from level

The machine legs can be turned to adjust them up or down, to make the machine level. Put a carpenter's
level on the exposure glass.

54

Installation Requirements

2

Minimum Space Requirements

Put the machine near the power source. Minimum clearance must be as shown below. The same amount
of clearance is necessary when optional peripheral devices are installed.

Dimensions

55

2. Installation

2

Power Requirements

• Make

• Do not connect more than one electrical device to the same power outlet.

• Be sure to ground the machine.

• Do not put objects on the power cord.

Input voltage level

• North America

• Europe/Asia/China

Permissible voltage fluctuation: ±10%

• Some electrical components are different, depending on the power supply used.

sure that the wall outlet is near the main machine and that you can get access to it easily. Make

sure the plug is tightly connected to the outlet.

D081-17

D082-17 208 to 240V 60 Hz, more than 12A

D081-19, -27, -29

D082-19, -21, -27, -29

110V to 127V 60 Hz, more than 20A

220 to 240V 50/60 Hz, more than 10A to 12A

The following components are different, depending on the power supply.

Power supply cord

1.

2. AC drive board

3. Fusing unit

4. Anti-condensation heaters:

• Paper trays

• Paper transfer section

56

Installation Requirements

2

• Scanner heater (option)

• LCT (B473) heater (option)

• LCIT (D350) heater (option)

not turn off the main power switch when the power LED is lit or flashing. To prevent damage to the

• Do
hard disk or memory, push the operation switch to turn the power off, then do nothing until the power
LED goes off, and then turn the main power switch off.

There are two power switches on the machine:

Main Power Switch

This is located on the front left corner of the machine and has a plastic cover. This switch must always be
on unless a technician does work on the machine.

Operation Switch

This is located on the right side of the operation panel. This is the switch that the customer uses to turn the
machine on and off.

57

2. Installation

2

Main Machine D081/D082

Accessories

Check the accessories and their quantities against this list.

No. Description Q'ty

1. Instructions Pocket 1

2. Exposure glass cloth holder 1

3. Exposure glass cloth 1

4. Leveling Shoes*

5. PCU stand 1

6. PCU Cap Set (not used) 1

7. Ferrite Core 1

8. PCU Stand Holder 1

9. Decals

Decal: Paper Size 1

Decal: Paper Loading 1

Decal: InkJet Caution 3

*1: Only two leveling shoes are provided as accessories. However, more can be ordered (Part No.
B1321226)

1

2

58

Main Machine D081/D082

2

• The

developer bottles [A] and toner cartridges [B] provided with this machine are clearly marked for

this machine: "D018" for the developer bottles and "D081/D021" for the toner cartridges.

• These are the developer bottles and toner cartridges that must be used with this machine.

• Never attempt to use a developer bottle or toner cartridge intended for use with any other machine.

• Please instruct the customer to use only toner cartridges that are produced for this machine.

Installation

External Tapes and Packing Material

• Always turn the machine off and disconnect the machine power cord before you do these procedures.

59

2. Installation

2

Remove all tapes and packing material from the main machine:

Remove:

1.

[A]: ADF, right side

[B]: Packing block inside ADF

[C]: Accessories bag. Remove other accessory bags from Tray 2, Tray 3.

[D]: ADF, left side

[E]: Power cord

2. Raise

the ADF and remove the "SP Mode Factory Setting" sheet. Keep this sheet for future reference.

60

3. Remove:

2

[A]: All tapes, packing material around the exposure glass.

Main Machine D081/D082

[B]: Operation panel film

Pull away the white plate [C] and remove the red paper.

4.

Internal Tapes and Packing Material

Main Machine

1. Open the front door.

61

2. Installation

2

2. Remove the transfer belt release lever [A] (1 tape). We will install this in the correct location later.

3. Remove the paper and tape [B] and [C] only.

not touch (1), (2), or (3) at this time. These items are removed after you remove the faceplate.

• Do

• To prevent damage to the ITB, never turn down lever (3) to pull out the drawer unit until after
you have removed the rod with the red tag and wire (2). Do not remove them yet.

• The drawer must remain inside the machine until after the developer is installed in the developer
cartridges of the PCUs. The tag and rod (1) are removed after the faceplate has been removed.

Tray 1

1. From Tray 1 remove:

[A]: Retainer, tag, wire ( x 1)

[B]: Block, tape

62

Tray 2

2

1. Remove the PCU stand [A] and all retainers and accessories from Tray 2.

Tray 3

Main Machine D081/D082

1. Remove the package [A] with the instructions pocket, exposure glass cloth holder, exposure glass
cloth, and leveling shoes from Tray 3.

2.

Remove all other retainers and accessories from Tray 3.

63

2. Installation

2

Shipping Retainer Removal

1. Prepare an open space on the floor for the hopper.

Remove the screws of the toner hopper cover [A] (

2.

x 3).

Put your hands under the left and right corners of the toner hopper, and slowly pull it out on its rails

3.
until it stops.

4. Push the lock [B] then pull down the support leg [C].

5. Make sure that the support leg is down and locked before you remove the hopper.

• Always make sure that the support leg is down and locked before you remove the hopper.

6.

Hold the toner hopper using the handles at the top left and right sides. Then lift the toner hopper off
its rails and set it on the floor.

• The hopper is heavy! Lift it carefully. Make sure that it disengages fully from the rails on the left
and right, and then set it on the floor.

7. Push the hopper rails into the machine.

• Push in the rails until approximately an inch is out of the machine. If you push the rails in fully,
you must use a pair of needle-nose (radio) pliers to pull them out again.

64

8. Remove the tag and rod [A] ( x 1).

2

9.

Disconnect the fan connector [B].

Main Machine D081/D082

10. Remove the faceplate [C] (

11. Remove the orange tape and slowly pull out the stabilizing rod [A] with the attached red tag.

• Never pull out the drawer unit until the stabilizing rod and tag have been removed.

•

This stabilizing rod protects the ITB and PTR during shipping.

x 5).

65

2. Installation

2

Remove Drawer Retainers and Packing Material

1. Remove the tapes and decals attached to the right side of the drawer.

66

2. Turn the lever [A] down to the left, and pull the drawer unit [B] out of the machine until it stops.

3.

Remove the instruction sheets [C].

Main Machine D081/D082

2

• The

instruction sheet protects the PTR during shipping and is also an important reminder that the

stabilizing rod must be already removed before this sheet is removed.

• If the stabilizing rod has not been removed, do this now. See Step 11 of the previous section.

• Never push the drawer into the machine until the stabilizing rod has been removed. Pushing the
drawer into the machine with the stabilizing rod in the machine will damage the ITB and PTR.

4. Raise lever D2 [A] of the fusing unit.

5.

Turn knob D1 [B] in the direction shown by the arrow.

6. Remove protective sheet [C] with tape and red tag.

7. Lower lever D2 [A].

8. Push the drawer into the machine until it stops.

9. Rotate handle B2 up and to the right until it stops.

67

2. Installation

2

Reattach the Faceplate

1. Attach the faceplate [A] with the screws in the sequence shown by the numbers above ( x 5).

• Do not tighten these screws too much.

2.

Reattach the fan connector [B].

• Make sure the fan connector is not pinched behind the faceplate.

Filling the PCU Units with Developer

Before You Begin…

Follow this procedure in the order described below.

•

• Do not turn the machine on or off or open the front door until you are instructed to do so.

• The toner hopper unit must be off the machine (removal described above).

Setting the Developer Bottles

68

1. Attach the transfer belt release lever [A].

2

Make sure the lever is down.

2.

• The

lever must be down to keep the transfer belt separated from the surfaces of the PCU drums.

Main Machine D081/D082

3. Pick up the Y (Yellow) bottle.

4. Make sure that the bottle is clearly marked "D081" for this machine.

69

2. Installation

2

5. Before attaching the bottle, loosen the developer to ensure that it will drain completely.

Hold the bottle upside down (neck up).

•

• Vigorously shake the bottle up and down 10 to 15 times.

70

6. Rest the neck [1] of the developer bottle on the edge of the PCU.

7. While

keeping contact and pressure on the neck and PCU at [1], rotate the bottle [2] up until it locks

in place at [3].

Main Machine D081/D082

2

8. Check

9. Repeat Steps 3 to 8 to install and lock the other bottles (M, C, K).

the tab on the side of the neck [1] to make sure that the bottle is locked. The neck of the bottle

should be perfectly flat on top of the PCU.

• There should be no gap between the developer bottle and the PCU.

•

If the bottle is not locked in place, developer will spill from the bottle.

10. Remove the heat seal from each bottle.

• Hold the bottle [1] with one hand, slowly pull the heat seal [2] out of the developer bottle and
remove it.

• Do this for each bottle.

71

2. Installation

2

• Make sure that you have removed all the seal strips (you should have four strips, one for each
bottle).

11. Gently tap the sides of each bottle with a finger to make sure that the developer flows freely.

12. Check once again to make sure that the lever is down.

• The

lever must be down. If you attempt to drain the developer bottles with SP3814 with the lever

up, the machine will return "Failed".

13. Close the front door.

• The door must be closed before you switch the machine on.

14. Turn the machine power on and wait for the machine to beep twice.

beeps indicate that the fusing unit is ready. Do not proceed until after you hear the two beeps.

• The
If you attempt to drain the developer bottles with SP3814 before you hear the two beeps, the
machine will return "Failed".

15. Enter the SP mode and do the following SPs:

• SP3814-1. Fills all of the PCU units with developer from the attached bottles. It takes about 3
minutes. Touch [Exit] when "Completed" appears on the display.

• SP3815. Confirms that SP3814-1 executed correctly. If SP3814-1 executed correctly, you will
see "1111" (K M C Y).

Display What It Means

1 Succeeded

4 Factory default value (SP3814 has not been used yet)

72

Main Machine D081/D082

2

Display What It Means

7 Developer filled before doing SP3814-1

9 Failed

16. Touch [Exit] twice, open the front door and confirm that each developer bottle is completely empty.

Each developer bottle must be completely empty.

•

• Even if SP3815 returned a "1" for each bottle to indicate successful completion of the operation,
there may be some toner remaining in a bottle.

• It is very important that you check each bottle visually for remaining developer.

17. Shine a flashlight on each bottle and confirm that each bottle is empty.

• If

you see any remaining toner, gently tap the neck of the bottle to loosen the toner then execute

SP3814 again to drain all the developer.

18. After all the developer has drained from each bottle, switch the machine off.

73

2. Installation

2

19. Use the tip of a small screwdriver to release each locked bottle latch at [A], and remove the bottle.

Discard the four empty bottles.

20.

• Obey local laws and regulations concerning the disposal of items such as the empty bottles.

Reinstall the Toner Hopper

1. Turn the lever [A] to the vertical position and make sure that it locks.

• This lever must be up. The toner hopper cannot be re-installed if this lever is down.

74

2. Make sure the transfer release lever [A] up and locked.

2

• The

transfer belt release lever must be turned up and locked before you install the toner hopper.

Main Machine D081/D082

• If the transfer belt release lever is down, the toner hopper cannot be closed completely against
the faceplate.

• If the transfer belt release lever [A] is not attached, this will cause an image transfer roller position
error (SC447).

3. Pull out the toner hopper left rail [B] and right rail [C] until they are fully extended. If the rails were
pushed in fully, use a pair of needle-nose pliers to pull them out of the machine.

4. Set the toner hopper [D] on the rails.

5. Make sure the steel tabs [E] of the hopper are inserted fully into the left rail hole and the right rail hole
[F].

6. Push the lock [G] and push the support leg [H].

7. Make sure that the support leg is up and locked before you push the toner hopper into the machine.

8. Put your hands at the bottom of the toner hopper at (1) and (2) then push the hopper into the machine
against the faceplate.

• To prevent damage to the hopper, never push the top of the toner hopper.

9. Make sure that the hopper is flat against the faceplate on the right side.

10. If the toner hopper [D] is not flat against the faceplate on the right side, pull it out a short distance and
make sure that the transfer belt release lever is turned up fully.

11. Attach the toner hopper ( x 3). Attach the screws in this sequence: (3), (4), (5).

75

2. Installation

2

Toner Installation

• These

• Make sure that you install each toner cartridge in the correct bin.

• The label on the toner cartridge must face the front of the machine.

• From left to right, the bins are for Y, C, M, K.

• The name of the color for each bin is on the decals that are attached to the bin release levers.

toner cartridges contain 90% toner and 10% carrier. You must use the toner cartridges provided

with this machine.

1. Push down the lock lever (1) on the top edge of the Yellow bin (the bin at the far left) to release it.
Then pull the bin (2) in the direction of the front to open it.

• To prevent damage to the bin door, do not try to pull a bin directly out. Push down on its top
edge first to release it, then pull it to open it.

2. Remove the Yellow toner cartridge from its box.

76

Main Machine D081/D082

2

3. Make sure that the toner cartridge is marked "D081/D082" for this machine.

Shake the toner cartridge [A] up and down about 10 times. Never squeeze or knead the toner

4.
cartridge (this will make clumps in the toner).

5. Make sure the flat bottom of the cartridge is up.

6. Set the Yellow toner cartridge in the bin [B].

7. Push the Yellow toner cartridge bin to close and lock it.

8. Repeat this procedure for the other three toner cartridge (C, M, K)

• Make sure that the color of each toner cartridge matches the color of the label on the bin door
before you install it.

Initializing Developer and Toner

Before You Begin…

•

Follow this procedure in the correct order as described below.

• Do not turn on the machine until you are instructed to do so.

• To prevent damage to the drums during this procedure, make sure that the front door is open before
you switch on the machine.

77

2. Installation

2

• If the machine is switched on during this procedure with the front door closed, processing control
executes.
has been applied to the surfaces of the drums. This could damage the drum.

This causes the bare drums to rotate against the counter blades before a light coat of toner

1. Open the front door [A].

• The front door must be open.

• Turning on the machine with the front door open prevents the machine from performing the initial
process control self-check.

• If the front door is closed, the drums will start rotating with no toner in the PCUs.

• If the drums rotate with no toner in the PCUs, this can cause the cleaning blades to catch on a
dry drum and damage the drum surface.

2. With the front door open, turn on the main power switch.

3. Close the front door after "Open Cover" appears on the display.

• You must close the front door.

Wait for the machine to warm up and enter standby mode.

4.

5. Enter the SP mode and do 3811-1 to send toner to the PCUs and initialize the TD sensor. This requires
about 4.5 min.

78

Main Machine D081/D082

2

'Failed' appears immediately after you start SP3811-1, the machine has not warmed up. Wait

• If
2 minutes, and then do SP3811-1 again.

• Do SP3811-1 only once. Executing SP3811-1 more than once can cause toner spill inside the
machine. SP3811-1 initializes not only the TD sensor but initializes the developer as well.

• SP3811 does a number of things, including initialization of the TD sensor. You must not initialize
the TD sensor again. Do SP3811-1 only once. SP 3801 also initializes the TD sensor.

• Never do SP3801-1 (Init TD Sensor) after doing SP3811. If the TD sensor is initialized twice this
will cause a fatal error in toner supply control.

6. When the message tells you that the initialization is completed, touch [Close].

7. Do SP3812-1 to confirm that SP3811-1 executed correctly.

• If you see "1111" (K M C Y), this means SP3811-1 executed correctly.

• If you see any number other than "1111", this means an error. (See SP3812 Errors.)

• For

a complete list of errors and how to solve problems related these SP codes and light images,

please see "Special Procedures" in the Troubleshooting section..

8. Do SP 3821-1 to check that process control was completed successfully.

• For each color, there is a two-digit code, in the order K,M,C,Y. '10' means that process control
was completed successfully. '10101010' means that all 4 colors completed process control
successfully.

Load the Paper Trays

For each paper cassette tray:

1.

Move the side fence and bottom fence to the correct positions for the paper.

2. Add paper to the trays.

3. Attach the paper size decals to the front of the three trays.

• It is not necessary to input the paper size setting for trays 2 and 3. This is detected automatically.

Make a Test Color Print

1. Make sure that A3 or DLT paper is in one of the trays.

• Use the same type of paper that the customer normally uses for color outputs.

Put a "Color Chart C-4" on the exposure glass.

2.

79

2. Installation

2

3. Select full color mode and print one copy of the chart. You will use this in the ACC procedure, if ACC
is necessary.

4. Check the results of the copy with the customer.

5. With a pencil or pen, mark this copy "Before ACC".

• If the quality of the color is satisfactory, ACC adjustment is not necessary.

• If the quality of the color is not satisfactory, do the ACC adjustment described below.

ACC (Automatic Color Calibration) Adjustment

Automatic color calibration is done at the factory with the procedure given below. Do this procedure only
if the color quality is not satisfactory for the customer.

1. Push [User Tools].

2. To print a color pattern, select Maintenance> Auto Color Calibration

3. Touch [Start] for "Copier Function"

Machine will start self-check before
printing Test Pattern
Press [Start Printing].

4. Touch [Start Printing].

Now self-checking.
Test pattern will be printed.
Please wait.

The machine does process control for a few seconds and it prints the test pattern.

80

Main Machine D081/D082

2

5. Read the message:

Place Test Pattern on the exposure glass
correctly, then press [Start Scanning]

6. Remove the C-4 test chart from the exposure glass.

7. Place the color test pattern face-down with the arrow aligned the rear left corner of the exposure
glass.

8. Touch [Start Scanning] on the display. The machine scans the pattern one time.

Scanning…
Please wait.

• If you see the "Scanning failed" error, this means the Test Pattern is not set correctly.

• Make sure that the arrow on the test pattern is in the upper left corner of the exposure glass.

9. Remove the pattern from the exposure glass and replace it with the C-4 Color Chart.

10. Touch [Exit] three times to return to the Copy mode screen.

11. Make a full-color copy of the test chart.

12. Mark this copy of the C-4 chart "After ACC".

13. Compare the two copies, "Before ACC" and "After ACC".

• Normally, the quality of the 2nd copy is better than the 1st copy ("Before ACC").

81

2. Installation

2

14. If the results of the 2nd copy are better than the results of the 1st copy, you are finished.

-or-

If the customer prefers the result of the 1st copy:

• Push the [User Tools] key

• Touch Maintenance> Auto Color Calibration> Previous Setting.

15. Remove the color chart from the exposure glass.

16. If the customer is not satisfied with the 1st copy or the 2nd copy, do the printer gamma adjustment
( p.514 "Printer Gamma Correction").

Do the Color Registration Procedure for MUSIC

1. Push [User Tools].

2. Touch [Maintenance]> [Color Registration].

3. Touch [OK].

This completes color registration.

Counter Display Setting

The default setting for the counter is "0" (development). Do the SP setting below to set the counter for copy/
print (paper count).

1. Enter the SP mode.

2. Do SP5045-1.

3. Select the counter to use:

• 0: Development counter (Default)

• 1: Page counter

• This setting can be switched for the D081/D082 at any time as necessary. (This setting could
be done only once with the D014/D015 machines.)

82

Make the Machine Level

2

Main Machine D081/D082

• Only two leveling shoes are provided as accessories. However, more can be ordered (Part No.
B1321226). The illustration above shows the machine being leveled with four shoes.

Place a shoe [A] under one corner of the machine.

1.

2. Place the other shoe under the opposite corner of the machine.

3. Place a level on the exposure glass.

4. Use a wrench to raise or lower the nuts [B] on the leveling shoes until the machine is less than 5 mm
from level (measure from front-to-rear and left-to-right).

83

2. Installation

2

Attach the PCU Stand Rack and Store the PCU Stand

1. Hold the PCU stand rack [A] as shown, then attach it to the bottom of the machine (magnets hold it
in place).

Make sure long lock plate [B] and jig [C] are inserted into the bottom of the PCU stand.

2.

3. Slide the PCU stand [D] into the rack below the main machine.

• The

PCU stand provided with the machine must remain with the machine in the field because the
stand is required for servicing the PCU and OPC drum. After the PCU is removed from the
machine, it should always be placed on the PCU stand.

• The PCU stand protects the OPC drum while the PCU is out of the machine, and keeps the PCU
properly aligned so the development unit can be reattached easily after the OPC and PCU have
been separated.

• To prevent damage to the exposed OPC drum on the bottom of the PCU, always set the PCU
on the PCU stand designed for this machine. Do not use the PCU stand of any other machine.

84

Main Machine D081/D082

2

Attach Decals

1. Attach the paper-installation decals to the trays. These tell you how to add new paper.

• Front set decal (1) for LCT: Attach this decal to the LCT if one is installed. 'Front set' means that
the paper should be face up in the tray.

• Back

2. Attach exposure-glass-cleaning decal [A] at the front edge of the ADF exposure glass.

set decal (2) for main machine: Attach these decals to the trays of the main machine. 'Back

set' means that the paper should be face down in the tray.

85

2. Installation

2

3. Attach the original-caution decal [A], and the silicone cloth holder [B].

4. Put the silicone cloth [C] in the holder.

86

5. Open the first tray (tandem tray) and attach an inkjet paper caution decal for your language to the
right side of the tray as shown.

An English decal is already attached to the tray. If you wish to attach a decal for another

•
language, just put the new decal on top of it.

• Do not try to remove the English decal.

Main Machine D081/D082

2

6. Open

7. Open the third tray and attach an identical decal at the same location.

the second tray (universal tray) and attach an inkjet paper caution decal for your language to

the right side of the tray as shown.

• An English decal is already attached to the tray. If you wish to attach a decal for another
language, just put the new decal on top of it.

• Do not try to remove the English decal.

Enable USB

1. Do SP5985 to enable USB.

Print an SMC Report

1. Go into the SP mode.

Do SP5990-1 to print a full SMC report. Keep it in a safe location, with the Factory Setting Sheet

2.
removed from under the ADF in a previous step.

87

2. Installation

2

Connect the Upper and Lower Tray Heaters

The machine comes from the factory with the tray heaters disconnected.

• Heater

1. Remove the left lower cover [A] (

2. If

connection is optional. Connect the heaters if the location is extremely humid. Speak with the

customer before you connect the tray heaters.

x 5).

the paper tray unit heater (HTS) or image transfer/scanner heater are required, attach connectors

HT5 [B] and HT6 [C] (

x 1, x 2)

Enabling App2 Me on VM/Calypso SD Card (D0815790C)

The machine is shipped from the factory with the VM/Calypso SD Card already in installed in Slot 2 (the
lower slot), but the App2 Me application must be enabled before it can be used.

Do the following procedure if a customer wants to use "App 2 Me".

1.

Press the [User Tools] key on the operation panel.

2. Touch the "Extended Feature Settings" button twice.

3. Touch the "App 2 Me" line under the Startup Setting tab.

4. Touch the "Extended Feature Info" tab on the LCD.

5. Touch the "App 2 Me" line.

6. Set "Auto Start" to "On".

7. Touch the "Exit" button.

8. Exit the "User Tools" settings.

88

Main Machine D081/D082

2

• Do not remove the VM card from Slot 2 (lower slot). The VM card must remain in the machine.

Update Procedure for App 2 Me Provider

Follow this procedure to update AP2 Me if a new version is available.

Push the [User/Tools] key on the operation panel.

1.

2. If an administrator setting is registered for the machine, Step 3 and Step 4 are required. Otherwise,
skip to step 5.

3. Push [Login/Logout] on the operation panel.

4. Login with the administrator user name and password.

5. Touch "Extended Feature Settings" twice on the LCD.

6. Touch each of the applications until the status changes to "Stop".

7. Turn the machine off, and then remove the VM Card.

8. Prepare the newer App 2 Me Provider zip file from the Firmware Download Center, and then unzip
the zip file. (The folder name is "337051920".)

9.

Copy the App 2 Me Provider folder into the specified path for the VM card. The path is:

"SD_Card Drive\ sdk\dsdk\dist\337051920"

1. Turn the SD card label face to the rear of the machine, and then push it slowly into Slot 2 (lower slot)
until you hear a click.

2. Turn the main power switch on.

3. Press [User Tools] on the operation panel.

4. Touch the "Extended Feature Settings" button twice.

89

2. Installation

2

5. Touch the "Extended Feature Info" tab on the LCD.

6. Touch the "App2Me" line.

7. Set the setting of the "Auto Start" to "On".

8. Touch the "Exit" button.

9. Exit the [User Tools/Counter] settings.

• App2 Me and all other running applications on the VM card must be shut down before the
removing the VM card in order to update the main machine software, backing up NVRAM, or
executing application move or undo with SP58973.

After the VM card is re-inserted, App2 Me (and any other VM card applications used by the

•
customer) must be switched on after the machine is switched on.

• For more about shutting down and re-starting App2 Me and other VM card applications, see
"Before Removing and Re-installing the VM Card".

90

Copy Tray (B756-01)

2

Accessories

Check the accessories and their quantities against this list.

Description Q'ty

1. Copy Tray 1

2. Actuator Arm and Bracket (not used) 1

3. Tapping Screw (not used) 2

4. Large Cap 1

5. Small Cap 4

6. Tapping Screw (M4 x 8) 1

Copy Tray (B756-01)

7. Harness Clamp 1

8. Paper Height Sensor 1

9. Actuator Arm Bracket 1

10. Sensor Bracket 1

11. Actuator Arm 1

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2. Installation

2

Installation

1. Remove the left upper cover [A] ( x 2).

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2. Attach the paper height sensor [A] and harness clamp [B] to the sensor bracket [C].

3.

Attach the sensor bracket and actuator arm bracket [D] to the copier (

4.

Attach the sensor harness [E] (

5.

Attach the actuator [F] to the arms of the actuator arm bracket.

x 1, x 4).

x 3).

6. Reattach the left upper cover [A] ( x2).

2

Attach the tray [B].

7.

8. Attach the small caps to the holes (1), (2), (3), (4).

9. Install the large cap [C] in the finisher power connection point.

Copy Tray (B756-01)

93

2. Installation

2

A3/11" X 17" Paper Size Tray Type 2105 (B331-01)

The A3/11" x 17" Paper Size Tray is installed in tray 1 of the main machine.

Accessories

Check the accessories and their quantities against this list.

Description Qty

1. A3/DLT Tray 1

2. Short Connector 1

3. Paper Size Decal 1

Installation

• Always turn the machine off and disconnect the machine power cord before you do the following
procedure.

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A3/11" X 17" Paper Size Tray Type 2105 (B331-01)

2

1. Remove the metal retainer [A] and packing material [B] ( x 1).

2.

Check the position of the front and rear fences, and make sure that they are set for DLT or A3.

3. Open the front doors.

Pull out the tandem feed tray [A] fully.

4.

5. Push the right tandem tray [B] into the machine.

6. Remove the left tandem tray [C] (

x 2 left, x 3 right).

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2. Installation

2

7. From the left tandem tray, remove the front cover [A] ( x 2).

8.

Pull out the right tandem tray [B], then remove it (

9. Put the short connector [A] into the socket in the machine [B].

x 2).

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• Hold the connector as shown in the illustration.

10. Install

the A3/DLT tray [C] on the right rail [D], center rail [E], and left rail [F]. Use the screws that you

removed in Steps 6 and 8.

A3/11" X 17" Paper Size Tray Type 2105 (B331-01)

2

must use the short, silver screws on the left and right rails. If you use one of the longer screws,

• You
it will stop the movement of the tray on the rails.

11. Install the front cover [A] ( x 2) that was removed from the left tandem tray.

Use SP5959 001 to select the paper size for Tray 1 (A3 or DLT).

12.

13. After you select the paper size, turn the machine off and on to change the indicator on the operation
panel.

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2. Installation

2

Counters

This section describes installation of three items:

•

Key Card Bracket (B498-03)

• Key Counter Bracket Type 1027 (B452)

• Optional Counter Interface Unit Type A (B870-11)

Accessories

Key Card Bracket B498

Check the accessories and their quantities against this list.

Description Qty

1. Key Card Table 1

2. Harness Clamp 1

3. Tapping Screws (M3 x 8) 4

4. Tapping Screws (M4 x 14) 2

5. Stud 1

6. Decal 1

7. Key Card Table Support 1

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