Ricoh silver Technical Bulletin

Page 1
RICOH Technical Bulletin
PAGE: 1/3
Model: Subject:
PRIPORT SILVER
Classification:
Troubleshooting Mechanical Paper path Other ( )
Part information Electrical Transmit/receive
Date:
31-Dec-98
No: 01
Prepared by:
H. Kokubo, Priport Service Planning Section
Action required Service manual revision Retrofit information
Model Name:
SILVER: Ricoh JP1010/1030/1045/1050, Gestetner 5306(L/b)/5000/5001, RexRotary 1224(B),
nashuatec CP306(b), SVN 3150DNP
This bulletin is to inform you of the firmware modification history of PRIPORT SILVER. Refer to the table below for the modification history. (For the new SP modes SP18 and 19,
add the information to you service manual.)
FIRMWARE MODIFICATION HISTORY
No. Part Numbers Description Month
Affected
1ROM:
C231 5105-E MPU: C231 5100-F
2 ROM :
C231 5105-K MPU: C231 5100-L
SP45 ‘Standard Image Position at Power-on’
·
has been changed from a customer accessible item to a non-accessible item.
SP18 ‘Master Selection’ has been added. Th is
·
item is only for the Japanese version. (SP18 must be set at ‘0’ for t he other versions. ‘0’ is the default.)
SP19 has been added. By switching this item
·
to ‘1,’ the Edge Erase mode for B5 size originals is always selected when the Combine 2 Originals mode is used. (This erases the shadows along the edge of the original for prints in the Combine 2 Orig inals m ode. )
From the start of mass­production
November ’98 production
Remarks
This version is the mass­production release.
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RICOH Technical Bulletin
PAGE: 2/3
Model:
No. Part Numbers Description Month
PRIPORT SILVER
3ROM:
C231 5105-M MPU: C231 5100-N
- Connectivity with the cont roller -
When a communication error occurs between Silver and controller (the EZ-1 or CB-1), the controller sends an error signal to t he m ain body. The Silver sometimes does not send a response signal to the controller and the contr oller stays in the busy condition. (The LED on the controller stays blinking until it is swiched off.)
This problem does not occur when the controller is comunicating with the main body properly. However, once any communication errors occur, there is a possibility that this problem may occur.
With the new f irm ware, Silver can send t he response signal properly even if a communication error occurs.
Date:
31-Dec-98
Affected
December ’98 production
No: 01
Remarks
4
- Asian version models only -
ROM: C231 5105-M Þ C231 5155-C MPU: C231 5100-N Þ C231 5150-C
- Error in the User Code mode -
Even when the User Code mode was enabled with SP120, the machine could not be reset (to enter the user code entry display) by pressing the keys as explained in the manual.
The only way to reset it was to wait for the automatic reset (the Autoreset mode) or switch the machine off and on.
This bug has been solved in this version.
This change has been implem ented into the
·
Asian versions for Ricoh and NRG (#C231-23 and -29).
The new ROM can display Thai (in
·
combination with the new operation panel). This language can be selected by setting SP12 to 8. Due to the limit of the ROM capacity, Japanese guidance was eliminated. (“SP12-0” was for Japanese, and it no longer functions in this version of the ROM.)
To display Thai, the oper ation panel must be
·
changed at the same time. The par t number of the new operation panel assembly is #C231
1455. The part number of the MPU was changed for identification purposes. The function remains the same, except for the ROM.
From the start of mass­production of the Asian version machines
Suffixes
·
‘A’ and ‘B’ are skipped.
The new
·
ROM must be used in combina­tion with the new operation panel.
Page 3
RICOH Technical Bulletin
PAGE: 3/3
Model:
PRIPORT SILVER
Date:
31-Dec-98
No: 01
CHECK SUM OF THE NEW ROMS
The check sums of the latest ROMs (for the Asian version and for the others) are as follows:
New Suffix (P/N) Description Check Sum
C231 5105-M EPROM - 1M X8 150NS 4E39
C231 5155-C
(Asian version only)
EPROM - 1M X8 150NS ED38
Page 4
RICOH Technical Bulletin
PAGE: 1/3
Model: Subject:
Classification:
Model Name:
SILVER:Ricoh JP1010/1030/1045/1050, Gestetner 5306(L/b)/5000/5001, RexRotary 1224(B),
PRIPORT SILVER
Controller Connectivity Problem (Firmware Update Information)
Troubleshooting Mechanical Paper path Other ( )
nashuatec CP306(b), SVN 3150DNP
Part information Electrical Transmit/receive
Date: Prepared by:
H. Kokubo, Priport Service Planning Section
15-Apr-99
Action required Service manual revision Retrofit information
No: 02
PROBLEM
When an Elesys Controller is connected with the Silver and if the controller is turned on before the Priport is turned on, the following symptoms will sometimes occur.
Type 1:
The LCD on the operation panel grays out.
Type 2:
Type 3: Type 4:
The drum starts turning. The beeper continues beeping. In this case, the Backup RAM on the MPU (for the SP mode data) is reset and all SP mode data return to their default settings.
Some LED’s on the operation panel start blinking or stay on. Just like Type 2, the drum starts turning and the beeper continues beeping.
However, in this case the Backup RAM is NOT reset.
CAUSE
This problem will not occur when the Priport is turned on first as explained in the controller operation manual. However, if the controller is turned on first, the communication start signal is sent and interrupts the CPU initialization process when the Priport is turned on.
There are three types of Elesys controller; i.e. CB-1 (the mid-range), EZ-1 (the low-end), and SFX (the latest and network supported). Depending on the type of controller, the behavior of the problem varies.
Our test results (the symptoms and problem occurrence ratios are on the next page. The values show the number of problems that occurred when tested 50 times for each type of problem (Types 1 to 4).
Page 5
RICOH Technical Bulletin
PAGE: 2/3
Model:
PRIPORT SILVER
Date:
15-Apr-99
No: 02
Test results
1. If the Priport is turned on soon after the controller is turned on:
Controller CB-1:
Controller EZ-1:
Controller SFX:
2. If the Priport is turned on after the controller is turned on and its initialization completes (the LED turns green):
0/50 (No problem occurred)
0/50 (No problem occurred)
0/50 (No problem occurred)
Controller CB-1:
Controller EZ-1:
Controller SFX:
3. If the Priport is turned off and back on quickly during both Priport and controller power on’s:
Controller CB-1:
Controller EZ-1:
Controller SFX:
Type 3: 50/50
Type 1: 1/50
Type 1: 6/50 Type 2: 4/50
Type 4: 50/50
0/50 (No problem occurred)
0/50 (No problem occurred)
Page 6
RICOH Technical Bulletin
PAGE: 3/3
Model:
PRIPORT SILVER
Date:
15-Apr-99
No: 02
SOLUTION
New firmware has been released to prevent this problem. The part numbers and check sums for the new EPROM’s on the MPU are as follows:
Machine
Destination
Asian version C231 5155
Others C231 5105
The suffixes for the part numbers for the MPU board has been advanced from C2315100-S to -T, and C2315150-G to -H for the Asian version. This modification will be applied from April 1999 production.
If a Type 2 problem occurs, the backup RAM on the MPU (for the SP mode data) is reset. SP modes that were changed by technicians and users will return to their default settings. All counters in the SP mode will be cleared.
Old Part # New Part # Description Check Sum
C231 5175 EPROM - 1M X8 150NS 1539 C231 5165 EPROM - 1M X8 150NS 7634
The following SP modes are specially important and must be returned to the original settings if the RAM reset has occurred:
SP
Number
SP-2 ADF set 0: No SP-3 Key Counter set 0: No SP-12 Display type (Language) 0: Japanese SP-13 Display size (in inch or metric) 0: Metric (mm) SP-14 Machine type (Japan/China or others) 0: Japan/China SP-15 Drum type (B4, A4, or Legal) 0: B4 SP-18 Master Type (Japan-made master or U.K.-made
master) SP-22 Drum home position adjustment 5 SP-23 Drum master making position 5 SP-26 Paper feed timing adjustment for the registration 3 SP-30 Magnification adjustment in sub-scan direction 0 SP-31 Image center position adjustment (side-to-side
image adjustment) SP-32 Scan start position adjustment 0 SP-36 Magnification adjustment in sub-scan direction for
in ADF mode SP-37 Image center position adjustment for in ADF mode 0
Function Default
Setting
0: U.K. master
0
0
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Technical Bulletin
PAGE: 1/2
Model: Subject:
Classification:
Model Name:
SILVER: Ricoh JP1010/1030/1045/1050, Gestetner 5306(L/b)/5000/5001, RexRotary 1224(B),
PRIPORT SILVER
Paper jam at the paper delivery section
Troubleshooting Mechanical Paper path Other ( )
nashuatec CP306(b), SVN 3150DNP
Part information Electrical Transmit/receive
Date: Prepared by:
H. Kokubo, Priport Service Planning Section
15-Jun-99
Action required Service manual revision Retrofit information
No: RC231003
PROBLEM
The paper jam indicator is displayed due to slow timing of paper delivery. The paper delivery motor, which is an independent motor for the delivery unit only, slows down and does not feed the paper at the proper speed. (When this occurs, the delivery motor has a high temperature.)
This symptom will occur often when continuous printing many sheets.
CAUSE
The bushings and the shaft have run out of oil, so there is friction between the shaft and the bushings.
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Technical Bulletin
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Model:
SOLUTION
When this problem occurs, lubricate the shaft [B] where the bushings [A] contact. On the production line, lubrication has been added from October ’98.
PRIPORT SILVER
[B]
Date:
15-Jun-99
[A]
No: RC231003
Note:
See the service manual for how to disassemble the vacuum unit.
Page 9
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Technical Bulletin
PAGE: 1/3
Model: Subject:
Classification:
Model Name:
SILVER: Ricoh JP1010/1030/1045/1050, Gestetner 5306(L/b)/5000/5001, RexRotary 1224(B),
PRIPORT SILVER
E-01 Cutter Failure, Master Misfeed
Troubleshooting Mechanical Paper path Other ( )
nashuatec CP306(b), SVN 3150DNP
Part information Electrical Transmit/receive
Date: Prepared by:
H. Kokubo, Priport Service Planning Section
15-Jun-99
Action required Service manual revision Retrofit information
PROBLEMS
The following problems occur:
E-01 (the status code for the master cutting error) is lit.
Master jammed in the cutter unit.
A master clamping problem during the master making process.
No: RC231004
CAUSE
Moving the drum to an incorrect master clamping position causes a master clamping error. This is caused when the drum turns from the home position to the master clamping position to start the master wrapping process (around the drum). Then this incorrect positioning causes the clamp to miss the master’s leading edge. The master continues feeding for master making, but is not pulled while the drum turns. Consequently, the master bunches up against the cutter unit, resulting in a master cutting error.
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Technical Bulletin
PAGE: 2/3
Model:
PRIPORT SILVER
Date:
15-Jun-99
No: RC231004
SOLUTION
Use SP mode 23 to adjust the master clamping position of the drum. Usually, the position in SP mode is around "2." (If it is too large, a master clamping error will occur. And, if it is too small, the clamper will hit the base of the master unit when it opens.)
Usually, this adjustment is prohibited since it is difficult to find the exact position. The manual also states this in the SP mode table section.
When you use SP mode 23, carefully follow the adjustment procedure explained below. The production adjustment process has been added from November ’98.
To indicate the factory setting (it may vary from one machine to another), a decal will be attached behind the MPU cover from July 1999 production. The decal also indicates the factory settings for SP22, 23, 26, 30, 31, 36, 37, and 38. These SP modes are sometimes adjusted in the factory and must be checked when the MPU is replaced.
Adjustment procedure
[D]
[A]
[C]
[B]
1. Turn off the main switch and unplug the power cord.
2. Remove the front cover.
3. Turn on the test switch. (To release the cover safety functions)
NOTE:
4. Plug in the power cord and turn on the main switch.
5. Access SP131 - 28 (Output mode - Drum Plot Stop) and press the Start key.
6. After the drum turns to the clamping position [A], look at the operation side of the drum.
7. Release the cable [B] from clamp [C].
8. Look at the drum flange spoke [D] inside the U-shaped cut out.
9. Mark a line [E] next to the spoke [D].
Don’t forget to return it to the normal setting after finishing this procedure.
[E]
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Model:
10. Pull out the drum and measure the distance [F] between the line marked in step 9 [E] and
11. If the distance [F] is 9.5 ± 1.5 mm, the drum stopping position is correct. If it is not,
PRIPORT SILVER
the top edge of the U-shaped cut out. reinstall the drum and change the drum stopping position for master making by using SP23
(Plot position adjustment). Then, repeat step 5 and continue until you obtain the correct drum stop position.
Date:
15-Jun-99
No: RC231004
[F]
[E]
How to use SP23 (Plot position adjustment)
The drum stopping position for master clamping can be changed within the range of 0 to 9 (10 steps).
Look at the drum flange’s spoke, referred to in step 8 of the adjustment procedure.
When the value is less than 5, the spoke is on the upper side.
When the value is more than 5, the spoke is on the lower side.
0
Spoke
The value is calibrated in predicted.)
0.5 millimeter steps
5
9
. (These are the figures that the theory
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