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J-P,G060
Service Manual
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Ricoh J-P,G060, 3800 Service Manual

Model J-P (G060)
PARTS CATALOG
First edition, March 2001
Ricoh Company, LTD.
Model J-P (G060)
PARTS CATALOG
This catalog gives the numbers and names of parts on this machine.
CONTENTS
Model J-P (G060)
Model J-P (G060)
PARTS CATALOG
This catalog gives the numbers and names of parts on this machine.
CONTENTS
Location of unit ...................................................... 2
1.Exterior 1 (G060).................................................. 8
2.Exterior 2 (G060)................................................. 10
3.Laser Unit (G060)................................................ 12
4.1st Cassette (G060) ............................................ 14
5.2nd Cassette (G060)........................................... 16
6.1st Paper Feed Section (G060)........................... 18
7.2nd Paper Feed Section (G060)......................... 20
8.Vertical Transport Section (G060)....................... 22
9.Manual Paper Feed 1 (G060).............................. 24
10.Manual Paper Feed 2 (G060)............................. 26
11.Paper Resistration (G060).................................. 28
12.Color Toner Hopper (G060)............................... 30
13.Black Toner Hopper (G060)............................... 32
14.PCU/Development Unit (G060).......................... 34
15.Transfer Unit 1 (G060)....................................... 36
16.Transfer Unit 2 (G060)....................................... 38
17.Transfer Unit 3 (G060)....................................... 40
18.Transfer Unit 4 (G060)....................................... 42
19.Paper Exit Section 1 (G060).............................. 44
20.Paper Exit Section 2 (G060).............................. 46
21.Paper Exit Section 3 (G060).............................. 48
22.Waste Toner Transfer Section (G060) .............. 50
23.Drive Section 1 (G060)...................................... 52
24.Drive Section 2 (G060)...................................... 54
25.Drive Section 3 (G060)...................................... 56
26.Drive Section 4 (G060)...................................... 58
27.Electrical Section 1 (G060)................................ 60
28.Electrical Section 2 (G060)................................ 62
29.Frame Section 1 (G060).................................... 64
30.Frame Section 2 (G060).................................... 66
31.Printer Control Board (G060)............................. 68
32.BCU Board (G060) ............................................ 74
33.Decals And Docum ents ( G 060)......................... 84
34.Special Tools (G060)......................................... 86
Parts Index ............................................................. 89
March ,30 ' 2001
LOCATIONS OF UNITSLOCATIONS OF UNITS

LOCATIONS OF UNITS

LOCATIONS OF UNITS
LOCATIONS OF UNITS
1. Exterior 1 (G060)
4. 1st Cassette (G060)
See Page 9
2. Exterior 2 (G060)
See Page 11
5. 2nd Cassette (G060)
3. Laser Unit (G060)
See Page 13
6. 1st Paper Feed Section (G060)
See Page 15
See Page 17
2
See Page 19
LOCATIONS OF UNITSLOCATIONS OF UNITS
LOCATIONS OF UNITS
LOCATIONS OF UNITS
LOCATIONS OF UNITS
7. 2nd Paper Feed Section (G060)
See Page 21
10. Manual Paper Feed 2 (G060)
8. Vertical Transport Section (G060)
See Page 23
11. Paper Resistration (G060)
9. Manual Paper Feed 1 (G060)
See Page 25
12. Color Toner Hopper (G060)
See Page 27
See Page 29
3
See Page 31
LOCATIONS OF UNITSLOCATIONS OF UNITS
LOCATIONS OF UNITS
LOCATIONS OF UNITS
LOCATIONS OF UNITS
13. Black Toner Hopper (G060)
See Page 33
16. Transfer Unit 2 (G060)
14. PCU/Development Unit (G060)
See Page 35
17. Transfer Unit 3 (G060)
15. Transfer Unit 1 (G060)
See Page 37
18. Transfer Unit 4 (G060)
See Page 39
See Page 41
4
See Page 43
LOCATIONS OF UNITSLOCATIONS OF UNITS
LOCATIONS OF UNITS
LOCATIONS OF UNITS
LOCATIONS OF UNITS
19. Paper Exit Section 1 (G060)
See Page 45
22. Waste Toner Transfer Section (G060)
20. Paper Exit Sect ion 2 (G060)
See Page 47
23. Drive Section 1 (G060)
21. Paper Exit Sect ion 3 (G060)
See Page 49
24. Drive Section 2 (G060)
See Page 51
See Page 53
5
See Page 55
LOCATIONS OF UNITSLOCATIONS OF UNITS
LOCATIONS OF UNITS
LOCATIONS OF UNITS
LOCATIONS OF UNITS
25. Drive Section 3 (G060)
See Page 57
28. Electrical Section 2 (G060)
26. Drive Section 4 (G060)
See Page 59
29. Frame Section 1 (G060)
27. Electrical Section 1 (G060)
See Page 61
30. Frame Section 2 (G060)
See Page 63
See Page 65
6
See Page 67

1.Exterior 1 (G060)

8
1.Exterior 1 (G060)
Index
Index
No.
No.
1 G060 2989 Screw Driver 1 2 G060 1995 Cleaner - Dust Proof Glass 1 3 G060 1292 Sheet - Jam Removal 1 4 G020 1332 Hinge - Front Cover 4 5 G060 7005 Decal - Emblem (RIC) 1 5 G060 7405 Decal - Emblem (RIC AP828) 1 5 G060 7505 Decal - Emblem (SVN) 1 5 G060 7506 Decal - Emblem (GES NA) 1 5 G060 7605 Decal - Emblem (NSA) 1 5 G060 7606 Decal - Emblem (REX) 1 5 G060 7607 Decal - Emblem (GES EU) 1 5 G060 7705 Decal - Emblem (INF) 1 5 G060 7805 Decal - Emblem (LAN) 1 6 G060 1262 Front Cover 1 7 A267 1264 Magnet Catch - Front Cover 1 8 GA16 2001 Sheet - Front Cover 1 9 G060 1283 Upper Inner Cover 1 10 G060 1314 Stopper Pawl Shaft 1 11 G060 5484 Harness - Operation Panel 1 12 G060 7011 Operation Panel - LT 1 12 G060 7111 Operation Panel - A4 1 13 G060 1220 Lower Left Cover 1 14 G060 1289 Small Cover - Option 1 15 G024 5115 Ground Harness - Operation Panel 1 16 AA08 2101 Bushing - 6x10x6 2 17 G060 1288 Large Cover - Option 1 18 G060 1272 Upper Rear Cover 1 19 G060 1268 Rear Cover 1 20 GA00 3009 Sheet - Toner Supply 1 21 G060 1313 Rear Stopper Pawl 1 22 G060 1265 Right Upper Cover 1 23 G060 1293 Exit End Fence 1 24 G060 1224 Inner Cover - Manual Feed 1 25 G060 1316 Spring - Stopper Pawl 2 26 G060 1317 Tube - 6x20 2
Part No.
Part No.
Description
Description
Q’ty Per
Q’ty Per
Assembly
Assembly
Index
Index
No.
No.
27 G060 1312 Front Stopper Pawl 1 28 G060 1315 Grip - Right Upper Cover 1 29 G060 1291 Cover Duct Mylar Film 1 30 G060 4490 Exit Tray 1 31 G060 1490 Seal - Operation Panel 1
101 0450 3008B Tapping Screw - M3x8 102 0451 3008H Tapping Screw - M3x8 103 0720 0040E Retaining Ring - M4 104 0451 3006B Tapping Screw - M3x6
Part No.
Part No.
Description
Description
Q’ty Per
Q’ty Per
Assembly
Assembly
9

2.Exterior 2 (G060)

10
2.Exterior 2 (G060)
Index
No.
1 G060 1271 Front Cover - Left Lower 1 2 G060 5813 Bracket - Main Switch 1 3 G060 1300 Filter Case 1 4 GA01 2001 Lower Filter 1 5 GA01 2000 Upper Filter 1 6 G060 1269 Left Rear Cover 1 7 G060 1281 Louver - Left Rear Cover 1 8 G060 1208 Left Inner Cover 1 9 G060 1205 Right Inner Cover 1 10 AA14 3219 Stepped Screw 1 11 G060 1274 Upper Exit Cover 1 12 G060 1279 Exit Cover 1 13 G060 1275 Upper Cover - Exit Tray 1 14 G060 1280 Supporting Plate - Right Rear Cover 1 15 G060 2950 Spring Plate - Clutch Cover 1 16 G060 2949 Magnetic Clutch Cover 1 17 G060 1267 Right Rear Cover 1 18 G060 1287 Front Right Cover 1 19 G060 1266 Front Cover - Right Lower 1 20 G060 2482 Right Spring - Drum Stay 1 21 G060 2481 Left Spring - Drum Stay 1 22 GA00 3025 Decal - Drum Stay 1 23 G060 2460 Screw - M4X6 2 24 G060 2461 Nut - M7 2 25 G060 1285 Lower Inner Cover 1 26 AG07 1011 Magnet Catch 2 27 G060 2451 Drum Stay 1 28 G060 2457 Unit Detection Switch 1 29 G060 5489 Harness - Unit Detection Switch 1 30 G060 2455 Cover - Drum Stay 1 31 G060 2456 Spring Plate- Unit Detection Sw itch 4 32 G060 1278 Film - Upper Cover 1
Part No.
Description
Q’ty Per
Assembly
Index
No.
101 0451 3008H Tapping Screw - M3x8 102 1204 2533 Switch - AJ76200PZ0 2 103 0450 3008B Tapping Screw - M3x8 104 0452 3008B Tapping Screw - M3x8 105 0451 3006B Tapping Screw - M3x6
Part No.
Description
Q’ty Per
Assembly
11

3.Laser Unit (G060)

12
3.Laser Unit (G060)
Index
No.
1 G060 1855 Imaging Unit 1 2 AA00 0218 Caution Decal 1 3 G060 1907 Cover Seal - 2 2 4 G060 1906 Cover Seal - 1 2 5 AA00 0217 Decal - LD 655 1 6 AX06 0212 Polygon Mirror Motor - DC24W 1 7 G060 1901 Positioning Pin 1 8 G060 5322 Sync Detector Board 4 9 AW10 0065 Thermistor - 103AT-4 2 10 G060 1908 Thermistor Plate 2 11 G060 1975 Lower Cover 1 12 AC01 5035 Shield Glass 4 13 G060 5522 Harness - FFC Y 1 14 G060 5523 Harness - FFC K 1 15 G060 5520 Harness - FFC M 1 16 G060 5521 Harness - FFC C 1 17 G060 1041 Imaging Unit Duct 1 18 G060 5473 Imaging Unit Harness 1 19 G060 5494 Syncronization Detector Harness 1
Part No.
Description
Q’ty Per
Assembly
Index
No.
101 0452 3008B Tapping Screw - M3x8 102 0452 3010B T apping Bi nd Sc re w - M3x10 103 0451 3010B Tapping Screw - M3x10 104 1105 0488 Harness Clamp
Part No.
Description
Q’ty Per
Assembly
13

4.1st Cassette (G060)

14
4.1st Cassette (G060)
Index
No.
1 G060 2769 Paper Tray 1 1 2 GA00 3011 Decal - Paper Tray 1 1 3 G060 2777 Front Side Fence 1 4 AF01 7023 End Fence 1 5 AF01 1046 Tray Bottom Plate 1 6 AF01 3014 Bottom Plate Pad 1 7 A232 2987 Roller - Paper Tray 4 8 G060 2775 Spring Plate - Paper Tray 1 9 G060 2778 Rear Side Fence 1 10 A204 2972 Bottom Lift Lever 1 11 G060 2774 Lift Shaft 1 12 GA00 3014 Decal - Paper Tray 1
Part No.
Description
Q’ty Per
Assembly
Index
No.
101 0720 0060B Retaining Ring - M6 102 0450 4008B Tapping Screw - 4x8 103 0314 0060B Philips Pan Head Screw - M4X6
Part No.
Description
Q’ty Per
Assembly
15

5.2nd Cassette (G060)

16
5.2nd Cassette (G060)
Index
No.
1 G060 2771 Paper Tray 2 1 2 G060 2806 Tension Spring - Paper Size Sensor Board 1 3 G060 2796 Link - Paper Size Sensor Board 1 4 G060 2798 Cover - Paper Size Sensor 1 5 GA00 3012 Decal - Paper Tray 2 Left 1 6 G060 2781 Front Side Fence - Universal 1 7 AF01 7024 End Fence - Universal 1 8 AF01 1046 Tray Bottom Plate 1 9 AF01 3014 Bottom Plate Pad 1 10 A232 2987 Roller - Paper Tr ay 4 11 G060 2797 Paper Size Sensor Board 1 12 G060 2775 Spring Plate - Paper Tray 1 13 G060 2782 Rear Side Fence - Universal 1 14 GA00 3013 Decal - Paper Tray 2 Right 1 15 G060 2774 Lift Shaft 1 16 A204 2972 Bottom Lift Lever 1 17 AB01 3868 Gear - 16Z 1 18 GA00 3014 Decal - Paper Tray 1
Part No.
Description
Q’ty Per
Assembly
Index
No.
101 0450 3008B Tapping Screw - M3x8 102 0720 0060B Retaining Ring - M6 103 0451 4006B Tapping Screw - 4x6 104 0450 4008B Tapping Screw - 4x8
Part No.
Description
Q’ty Per
Assembly
17

6.1st Paper Feed Section (G060)

18
6.1st Paper Feed Section (G060)
Index
No.
1 G060 2700 Paper Feed Unit 1 1 2 G060 2716 Feed Stay 1 3 AF03 0045 Pick-up Roller 1 4 AB01 1188 Gear - 21Z 1 5 AA10 0014 Retaining Ring C - Separate 2 6 AF03 1045 Feed Roller 1 7 AB01 1218 Gear - Roller Clutch 1 8 AA08 2101 Bushing - 6x10x6 1 9 A232 2763 Pick-up Arm 1 10 AA06 0691 Tension Spring 1 11 AW02 0120 Photointerruptor - Flat 2 12 G060 5483 Harness - Paper Feed Unit 1 13 AA08 3017 Roller Clutch - 6x14x10 1 14 AA14 0655 Shaft - Paper Feed 1 15 AA08 2102 Bushing - 6x10x6 3 16 A232 2764 Rear Grounding Plate 1 17 AA14 0656 Shaft - Gear 1 18 5206 2686 Snap Ring 2 19 A232 2776 Release Lever 1 20 AB01 0106 Gear - 24Z 1 21 AB01 0107 Gear - 23Z 1 22 A232 2762 Paper End Feeler 1 23 A232 2766 Feed Mylar 1 24 G060 2689 Shaft - Separation Driven 1 25 AF03 2045 Separation Roller 1 26 G060 2900 Torque Limiter - 40MN MM8 1 27 A232 2770 Stay - Paper Separat ion 1 28 AA06 0693 Tension Spring 1 29 A232 2774 Pressure Lever 1 30 AA06 0692 Tension Spring 1 31 A232 2775 Link Lever 1 32 A232 2782 Rear Feed Mylar 1
Part No.
Description
Q’ty Per
Assembly
Index
No.
101 0805 0089 Retaining Ring - M4 102 0720 0040B Retaining Ring - M4 103 0451 3006B Tapping Screw - M3x6
Part No.
Description
Q’ty Per
Assembly
19

7.2nd Paper Feed Section (G060)

20
7.2nd Paper Feed Section (G060)
Index
Index
No.
No.
1 G060 2750 Paper Feed Unit 2 1 2 A232 2780 Stay - Paper Feed 1 3 AF03 0045 Pick-up Roller 1 4 AA10 0014 Retaining Ring C - Separate 2 5 AF03 1045 Feed Roller 1 6 AB01 1218 Gear - Roller Clutch 1 7 AB01 1188 Gear - 21Z 1 8 AA08 2101 Bushing - 6x10x6 1 9 A232 2763 Pick-up Arm 1 10 AA06 0691 Tension Spring 1 11 AF02 0404 Transport Roller 1 12 AW02 0120 Photointerruptor - Flat 2 13 G060 5483 Harness - Paper Feed Unit 1 14 AA08 3017 Roller Clutch - 6x14x10 1 15 AA14 0655 Shaft - Paper Feed 1 16 AA08 2104 Bushing - 8x12x7 2 17 AA08 2102 Bushing - 6x10x6 3 18 A232 2764 Rear Grounding Plate 1 19 5206 2686 Snap Ring 1 20 A232 2776 Release Lever 1 21 AA14 0656 Shaft - Gear 1 22 AB01 0107 Gear - 23Z 1 23 A232 2774 Pressure Lever 1 24 AA06 0693 Tension Spring 1 25 AB01 0106 Gear - 24Z 1 26 A232 2775 Link Lever 1 27 A232 2762 Paper End Feeler 1 28 A232 2766 Feed Mylar 1 29 A232 2770 Stay - Paper Separat ion 1 30 A232 2765 Front Grounding Plate 1 31 G060 2689 Shaft - Separation Driven 1 32 G060 2900 Torque Limiter - 40MN MM8 1 33 AF03 2045 Separation Roller 1 34 G060 2629 Vertical Transport Guide 1 35 G060 2730 Guide Plate 1
Part No.
Part No.
Description
Description
Q’ty Per
Q’ty Per
Assembly
Assembly
Index
Index
No.
No.
36 A232 2782 Rear Feed Mylar 1 37 AA06 0692 Tension Spring 1
101 0805 0089 Retaining Ring - M4 102 0720 0060B Retaining Ring - M6 103 0720 0040B Retaining Ring - M4 104 0451 3006B Tapping Screw - M3x6
Part No.
Part No.
Description
Description
Q’ty Per
Q’ty Per
Assembly
Assembly
21

8.Vertical Transport Section (G060)

22
8.Vertical Transport Section (G060)
Index
No.
1 G060 2670 Lever - Vertical Transport 1 2 G060 2673 Grip Shaft 1 3 G060 2672 Hook - Lower Vertical Transport 1 4 G060 2674 Torsion Spring - Vertical Transport 1 5 G060 2660 Front Side Plate - Paper Feed 1 6 G060 2602 Spring - Registration 2 7 G060 2650 Front Bushing - M6 1 8 G060 2671 Hook - Upper Vertical Transport 1 9 G060 2669 Cover - Upper Registration 1 10 G060 5501 Harness - Transport/Safety Switch 1 11 G060 2680 Bracket - Micro Switch 1 12 G060 2686 Registration Driven Roller 1 13 G060 2612 Guide Plate - Upper Registrat ion 1 14 G060 2616 Guide - Upper Registration 1 15 G060 2614 Guide Plate - Middle Registr a tion 1 16 G060 2615 Guide - Lower Registration 1 17 G060 2665 Rear Side Plate - Paper Feed 1 18 G060 2651 Rear Bushing - M6 1 19 G060 2667 Vertical Transport Hinge 2 20 AA06 3347 Spring - 8n 4 21 G060 2668 Cover - Lower Vertical Transport 1 22 AF02 2136 Driven Roller - 2xMM16 1 23 G060 2642 Guide Plate - Vertical Transport 1 24 AW02 0069 Photointerruptor 1 25 G060 5506 Sensor Harness - Paper Feed Unit 1 26 AF02 2135 Driven Roller - M3x16 1 27 G060 2652 Bushing - M4 4
Part No.
Description
Q’ty Per
Assembly
Index
No.
101 0451 3006B Tapping Screw - M3x6 102 0450 3008B Tapping Screw - M3x8 103 0720 0040B Retaining Ring - M4 104 0451 3014B Tapping Screw - M3-14 105 1204 2521 Micro Switch 106 1105 0328 Harness Clamp - ES-0505 107 1105 0487 Harness Clamp 108 0452 3008B Tapping Screw - M3x8
Part No.
Description
Q’ty Per
Assembly
23

9.Manual Paper Feed 1 (G060)

24
9.Manual Paper Feed 1 (G060)
Index
No.
* G060 2529 Vertical Transport Unit 1 1 G060 2940 Cover - Lower Manual Feed 1 2 G060 2953 Torsion Spring - Left 1 3 GA00 3029 Decal - Vertical Transport 1 4 G060 2952 Torsion Spring - Right 1 5 G060 2973 Front Shaft - Manual Feed Table 1 6 G060 2974 Rear Shaft - Manual Feed Table 1 7 G060 2856 Manual Feed Table Ass'y 1 8 G060 2866 Front Side Fence 1 9 G060 2867 Rear Side Fence 1 10 GA00 3010 Decal - Manual Feed 1 11 G060 2905 Paper Guide - Manual Feed Tabl 1 12 G060 2865 Cover - Manual Feed Table 1 13 G011 3305 Gear - 16T 1 14 A232 6083 Rear Rack 1 15 A232 6082 Front Rack 1 16 G060 2869 Paper Size Sensor 1
Part No.
Description
Q’ty Per
Assembly
Index
No.
101 0450 3008H Tapping Screw M3x8 102 0451 3006B Tapping Screw - M3x6
Part No.
Description
Q’ty Per
Assembly
25

10.Manual Paper Feed 2 (G060)

26
10.Manual Paper Feed 2 (G060)
Index
No.
* G060 2529 Vertical Transport Unit 1 1 G060 2930 Housing Cover 1 2 AA10 0014 Retaining Ring C - Separate 2 3 AF03 1046 Feed Roller - Manual Feed 1 4 AA08 2101 Bushing - 6x10x6 3 5 AA14 0730 Feed Shaft 1 6 G060 2914 Stopper Plate 1 7 AB01 1387 Gear - 23Z 1 8 AF03 0045 Pick-up Roller 1 9 AA06 3568 Pressure Spring 1 10 G060 2932 Pick-up Arm - Manual Feed 1 11 G060 2937 DC Solenoid - Pick-up 1 12 G060 5481 Harness - Manual Feed Unit 1 13 A166 2849 Drive Support Plate 1 14 AB01 1418 Gear - 27Z 1 15 AX20 0134 Magnetic Clutch - 245MN.M 1 16 AA08 3018 Roller Clutch - 6x14x10 1 17 AW02 0120 Photointerruptor - Flat 1 18 A134 2661 Feeler Roller 1 19 G060 2931 Feeler - Paper End 1 20 G060 2948 Grounding Plate - Reverse 1 21 AF01 3016 Bottom Plate Pad 1 22 G060 2874 Guide Plate - Separator 1 23 AF03 2046 Separation Roller - Manual Feed 1 24 G060 2900 Torque Limiter - 40MN M MM18 1 25 AA06 3499 Pressure Spring 1 26 G060 2871 Separation Driven Shaft 1 27 AB01 1417 Gear - Separation Driven 1 28 G060 2876 Shaft - Separation Drive 1 29 GA00 3029 Decal - Vertical Transport 1 30 G060 2982 Feed Guide 1
Part No.
Description
Q’ty Per
Assembly
Index
No.
101 0451 3008H Tapping Screw - M3x8 102 0451 3006B Tapping Screw - M3x6 103 0450 3008B Tapping Screw - M3x8 104 0720 0040B Retaining Ring - M4
Part No.
Description
Q’ty Per
Assembly
27

11.Paper Resistration (G060)

28
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