Page 1
CS2080
Location of Unit . . . . . . . . . . . . . . . . . . . . . . . 1
1. Midi Sorter l . . . . . . . . . . . . . . . . . . . . . . . 2
2. Midi Sorter lI . . . . . . . . . . . . . . . . . . . . . . . 4
3. Sorter Board . . . . . . . . . . . . . . . . . . . . . . . 6
4. Sorter Harness . . . . . . . . . . . . . . . . . . . . . . 8
Parts lndex . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Page 2
LOCATION OF UNIT
May 30, ’87
1
Page 3
1.
MIDI SORTER I
May 30, ’87
2
Page 4
1. MIDI SORTER I
Index
Parts No.
No.
*
A411 8610
*
A411 8611
*
A411 7131
1
A411 6311
2 A411 6371
3 A411 6361
4
A411 1711
5 A411 6211
6 AA14 8017
7
A411 6411
8 A411 1810
9 A411 6111
10
A411 1456
11
A411 1421
12
A411 3771
13
A411 3761
14
A411 3611
15
A411 3211
16
A411 3511
17 A411 3751
18 A411 3121
19
A411 3111
A411 6351
20
21
A411 7117
22 5886 1728
23
6769 1127
Installation Procedure Installation Procedure -
Multi-Lingual Decal
Upper Cover
Hinge - Upper Cover
Front Hinge - Lower
Upper Stay
Rear Cover
Stud
Right Cover
Base Cover
Front Cover
Knob Screw
Side Stay
Bin Guide
Guide Pin
Rear Side Plate - Bin Unit
Bottom Bin
Front Side Plate - Bin Unit
Stay Sorter Bin - Even
Sorter Bin - Odd
Rear Hinge - Lower
Decal
Collar
Lower Mounting Stud
Description
- 28mm
Bin Unit
- Misfeed Removal
- 6.1mm
English
5 Language
Q’ty Per
Assembly
1
1
1
1
2
1
1
1
2
1
1
1
1
1
4
2
1
1
1
1
10
10
1
1
1
1
Index
101
102
103
104
105
106
107
Parts No.
0314 0060W
0434 0080W
0314 0080W
0344 0080F
0344 0080W
0324 0080F
0964 4008W
Description
Philips Pan Head Screw - M4 x 6
Tapping Screw - M4 x 8
Philips Pan Head Screw - M4 x 8
Philips Truss Head Screw - M4 x 8
Philips Truss Head Screw
Sunken Head Screw - M4 x 8
Tapping Screw with Flat Washer - M4 x 8
May 30, ’87
Q’ty Per
Assembly
3
Page 5
2. MIDI SORTER II
May 30, ’87
4
Page 6
2. MIDI SORTER II
Index
Parts No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
21
22
23
24
25
26
27
28
29
30
31
A411 1611
A411 2811
A411 1511
6803 5430
5053 0447
AB03 0009
AB03 2011
A411 2111
AF02 0016
AF02 0017
A411 2751
A411 2551
A411 4921
A411 5600
A411 5508
A411 5610
A411 4911
A411 4251
AA02 1004
A411 4105
A411 5400
A411 5410
AB03 0010
0806 5016
A411 2851
A411 2661
A411 2621
5895 5732
AA12 1001
A411 2611
5919 2218
A411 2531
Middle Stay
Paper Stopper
Lower Stay
Paper Exit Sensor
Bushing - M6
Pulley - 18T
Idle Pulley - 6 x 22 x 11 mm
Lower Guide Plate - Transport
Lower Exit Roller
Lower Transport Roller
Tightener
Guide Plate Cover
Cover
Sorter Harness
Sorter Main Board
Sorter Interface Harness
Harness Bracket
Helical Cam Bracket
Magnet
Rear Helical Cam Ass’y
Bin Motor
Bin Motor Pulley - 18T
Timing Belt - 112 m x L
Guide
Guide Roller - Large
Plate Spring
Insulating Mylar
Antistatic Brush
Upper Exit Roller
Bushing
Knob Cap
Description
- Transport Drive
- Rear Helical Cam
- Upper Guide Plate
- AC31W/38W - 115V
AC31W/38W
- 220V/240V
- Upper Guide Plate
- 4 x 7 x 10 mm
Q‘ty Per
Assembly
1
5
1
1
6
2
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
2
1
2
1
1
1
2
1
Index
No.
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
52
Parts No.
A411 2511
A411 2651
5205 5250
A411 4511
AB03 0011
A411 4436
A411 4431
AA06 0030
A411 5420
AA16 1010
AA14 3025
AB03 2006
AA04 1004
A411 4100
AA14 3020
A411 4611
A411 2261
A411 3911
A411 1421
0806 5017
A411 2561
A411 2571
Description
Upper Guide Plate - Transport
Guide Roller - Small
LED Sensor Type S
Actuator - One Turn Sensor
Pulley - 18T
Idle Pulley - Bin Drive
Tightener - Bin Drive Belt
Tension Spring
Transport Motor - DC
Rubber Cushion
Stepped Screw - M3
Idle Pulley -
Transport Drive Belt
Front Helical Cam Ass’y
Stepped Screw - M4
Lever Spacer
Cushion - Bin
Side Stay
Timing Belt - 1270P5M
Relay Guide Plate
Relay Guide
- 4.5 x 9.5 x 4.2 mm
6 x 34 x 11 mm
Home Position Sensor
- 6.1 x 13 x 1.5 mm
May 30, ’87
Q’ty Per
Assembly
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Index
Parts No.
No.
101
0313 0120W
102
0314 0080M
103
0314 0100W
104
0434 0080W
105
0951 3006W
106
0313 0060W
107
0313 0140W
108
0315 0100W
109
0434 0100W
110
0443 0060W
111
0443 0080W
112
0741 3006
113
1105 0200 Clamp
114
0951 3008W
115
1204 1433
116
1204 1475
117
0720 0030E
118
0720 0040E
119
0964 4008W
120
0720 0060E
121
1105 0111
122 1005 0767
123
0704 0040C
124 0727 0080E
1105 0134
125
Description
Philips Pan Head Screw - M3 x 12
Philips Pan Head Screw - M4 x 8
Philips Pan Head Screw - M4 x 10
Tapping Screw - M4 x 8
Philips Screw with Flat Washer - M3 x 6
Philips Pan Head Screw - M3 x 6
Philips Pan Head Screw - M3 x 14
Philips Pan Head Screw - M5 x 10
Tapping Screw - M4 x 10
Hexagon Head Tapping Screw - M3 x 6
Hexagon Head Tapping Screw - M3 x 8
Ball Bearing
Philips Screw with Flat Washer - M3 x 8
Microswitch
Microswitch
Retaining Ring - M3
Retaining Ring - M4
Tapping Screw with Flat Washer - M4 x 8
Retaining Ring - M6
Cable Clip
Heat Sink
Toothed Washer - M4
Retaining Ring - M8
Locking Support
- 6 x 17 x 6 mm
Q’ty Per
Assembly
Parts No.
Description
Q’ty Per
Assembly
5
Page 7
3. SORTER BOARD
May 30, ’87
SYMBOL NO. :
INDEX No.
PRINTED NUMBER ON THE BOARD
: REFERENCE NUMBER OF NEXT PAGE
6
Page 8
3. SORTER BOARD
Index
Parts No.
No.
*
A411 5508
1102 0995
102
1103 0829
103
1103 1737
104
1103 1748
105
1208 1047
106
107
1400 0072
1401 0192
108
1401 0611
109
1401 0832
110
1402 0185
111
1402 0423
112
113 1402 0489
114
1405 0127
115
1405 0175
1407 1850
116
1600 0370
117
118 1600 1038
1602 2627
119
1604 0967
120
1604 1247
121
1604 1283
122
123 1606 0658
1606 0848
124
1606 1336
125
1606 1352
126
1606 1581
127
128 1611 4102
1611 4103
129
130 1611 4104
Sorter Main Board
Connector - 2P
Connector - 3P
Connector - 15P
Connector - 12P
Solid State Relay - 240V/3A
Transistor - 2SC372Y
IC - µPA2003C
Diode - 1S1588
Diode - DSA1A1
Zener Diode - AW01 - D8
Diode - S5500G
Diode - U15J
Photothyristor - TLP541G
Thyristor - 400V 8A
IC - TD62601P
Resistor Resistor
Resistor
Capacitor - 0.68µF 35V
Capacitor - 3.3U 35F
Capacitor - 4.7µF 25V
Capacitor
Capacitor - 0.01µF
Capacitor - 1000PF 50V
Capacitor - 0.1µF 50V
Capacitor Resistor -
Resistor -
Resistor -
Description
100OHM 1T ±5%
- 1OHM 5T ±10%
- 220OHM 1W
- 0.1µF 50V
0.47µF 630VDC
1KOHM 1/4T ±5%
10KOHM 1/4T ±5%
100KOHM 1/4T ±5%
Q’ty Per
Assembly
Index
Parts No. Description
No.
1611 4153
131
132
133
134
135
1611 4221
1611 4272
1611 4331
1611 4472
Resistor Resistor
Resistor
Resistor Resistor -
15KOHM 1/4T ±5%
- 220OHM 1/4T ±5%
- 2.7OHM 1/4T ±5%
330OHM 1/4W ±5%
4.7KOHM 1/4T ±5%
May 30, ’87
Q’ty Per
Assembly
7
Page 9
4. SORTER HARNESS
May 30, ’87
8
Page 10
4. SORTER HARNESS
Index
Parts No.
No.
1
A411 5600
2
A411 5610
101
1100 1042
102 1100 1043
1100 1168
103
1100 1169
104
1100 1239
105
106 1100 1249
1100 1327
107
1100 1328
108
1102 0512
109
110 1102 0983
111
1102 1408
112
1102 1522
113 1102 1524
114 1102 1620
115
1102 1911
116
1102 1919
117 1102 1923
118 1102 1934
119 1102 1952
120 1102 1964
121
1102 1966
Sorter Harness
Sorter Interface Harness
Socket
Pin - Mate-N-Lock
Fastening Receptacle
Fastening Receptacle
Pin
Receptacle Terminal
Contact
Contact
Connector - 3P
Connector - 2P
Receptacle Housing
Connector - 2P
Connector - 2P
Receptacle Housing - 3P
Connector - 3P
Connector - 11P
Connector - 15P
Connector - 12P
Connector - 2P
Connector - 2P
Connector - 4P
Description
- Mate-N-Lock
- Mate-N-Lock
Q’ty Per
Assembly
1
1
Index
No.
Parts No.
Description
May 30, ’87
Q’ty Per
Assembly
9
Page 11
PARTS INDEX
11
Page 12
Parts No.
A411 1421
A411 1421
A411 1456
A411 1511
A411 1611
A411 1711
A411 1810
A411 2111
A411 2261
A411 2511
A411 2531
A411 2551
A411 2561
A411 2571
A411 2611
A411 2621
A411 2651
A411 2661
A411 2751
A411 2811
A411 2851
A411 3111
A411 3121
A411 3211
A411 3511
A411 3611
A411 3751
A411 3761
A411 3771
A411 3911
A411 4100
A411 4105
A411 4251
A411 4431
A411 4436
Description
Side Stay
Side Stay
Knob Screw
Lower Stay
Middle Stay
Upper Stay
Base Cover
Lower Guide Plate - Transport
Spacer -
6.1 x 13 x 1.5 mm
Upper Guide Plate - Transport
Knob Cap
Guide Plate Cover
Relay Guide Plate
Relay Guide
Upper Exit Roller
Plate Spring
Guide Roller - Small
Guide Roller - Large
Tightener
- Transport Drive
Paper Stopper
Guide
- Upper Guide Plate
Sorter Bin - Odd
Sorter Bin - Even
Bottom Bin
Front Side Plate - Bin Unit
Rear Side Plate - Bin Unit
Stay - Bin Unit
Guide Pin
Bin Guide
Cushion - Bin
Front Helical Cam Ass’y
Rear Helical Cam Ass’y
Helical Cam Bracket
Tightener
- Bin Drive Belt
Idle Pulley - Bin Drive
Page and
Index No.
3- 11
5- 50
3- 10
5- 3
5- 1
3- 4
3- 8
5- 8
5- 48
5- 32
5- 31
5- 12
5- 52
5- 52
5- 29
5- 26
5- 33
5- 25
5- 11
5- 2
5- 24
3- 19
3- 18
3- 15
3- 16
3- 14
3- 17
3- 13
3- 12
5- 49
5- 45
5- 20
5- 18
5- 38
5- 37
12
Parts No.
A411 4511
A411 4611
A411 4911
A411 4921
A411 5400
A411 5410
A411 5420
A411 5508
A411 5508
A411 5600
A411 5600
A411 5610
A411 5610
A411 6111
A411 6211
A411 6311
A411 6351
A411 6361
A411 6371
A411 6411
A411 7117
A411 7131
A411 8610
A411 8611
Description
Actuator Lever
Harness Bracket
Cover
Bin Motor
Bin Motor - AC31W/38W - 220V/240V
Transport Motor - DC
Sorter Main Board
Sorter Main Board
Sorter Harness
Sorter Harness
Sorter Interface Harness
Sorter Interface Harness
Front Cover
Rear Cover
Upper Cover
Rear Hinge - Lower
Front Hinge - Lower
Hinge - Upper Cover
Right Cover
Decal
Multi-Lingual Decal
Installation Procedure - English
Installation Procedure -
One Turn Sensor
- Home Position Sensor
- Rear Helical Cam
- AC31W/38W - 115V
- Misfeed Removal
5 Language
May 30, ’87
Page and
Index No.
5- 35
5- 47
5- 17
5- 13
5- 21
5- 21
5- 40
5- 15
7- *
5- 14
9- 1
5- 16
9- 2
3- 9
3- 5
3- 1
3- 20
3- 3
3- 2
3- 7
3- 21
3- *
3- *
3- *
Page 13
Parts No.
AA02 1004
AA04 1004
AA06 0030
AA12 1001
AA14 3020
AA14 3025
AA14 8017
AA16 1010
AB03 0009
AB03 0010
AB03 0011
AB03 2006
AB03 2011
AF02 0016
AF02 0017
Description
Magnet - Upper Guide Plate
Transport Drive Belt
Tension Spring
Antistatic Brush
Stepped Screw - M4
Stepped Screw - M3
Stud
- 28mm
Rubber Cushion Pulley - 18T
Pulley - 18T
Pulley - 18T
Idle Pulley
Idle Pulley
Lower Exit Roller
Lower Transport Roller
4.5 x 9.5 x 4.2 mm
- 6 x 34 x 11 mm
- 6 x 22 x 11 mm
Page and
Index No.
5- 19
5- 44
5- 39
5- 28
5- 46
5- 42
3- 6
5- 41
5- 6
5- 22
5- 36
5- 43
5- 7
5- 9
5- 10
Parts No.
5053 0447
5205 5250
5886 1728
5895 5732
5919 2218
6769 1127
6803 5430
Description
Bushing - M6
LED Sensor Type S
Collar
- 6.1mm
Insulating Mylar
Bushing
- 4 x 7 x 10 mm
Lower Mounting Stud
Paper Exit Sensor
May 30, ’87
Page and
Index No.
5- 5
5- 34
3- 22
5- 27
5- 30
3- 23
5- 4
13
Page 14
Parts No.
0313 0060W
0313 0120W
0313 0140W
0314 0060W
0314 0080M
0314 0080W
0314 0100W
0315 0100W
0324 0080F
0344 0080F
0344 0080W
0434 0080W
0434 0080W
0434 0100W
0443 0060W
0443 0080W
0704 0040C
0720 0030E
0720 0040E
0720 0060E
0727 0080E
0741 3006
0806 5016
0806 5017
0951 3006W
0951 3008W
0964 4008W
0964 4008W
1005 0767
1100 1042
1100 1043
1100 1168
1100 1169
1100 1239
1100 1249
Description
Philips Pan Head Screw - M3 x 6
Philips Pan Head Screw - M3 x 12
Philips Pan Head Screw - M3 x 14
Philips Pan Head Screw - M4 x 6
Philips Pan Head Screw - M4 x 8
Philips Pan Head Screw - M4 x 8
Philips Pan Head Screw - M4 x 10
Philips Pan Head Screw - M5 x 10
Sunken Head Screw - M4 x 8
Philips Truss Head Screw - M4 x 8
Philips Truss Head Screw
Tapping Screw - M4 x 8
Tapping Screw - M4 x 8
Tapping Screw - M4 x 10
Hexagon Head Tapping Screw - M3 x 6
Hexagon Head Tapping Screw - M3 x 8
Toothed Washer - M4
Retaining Ring - M3
Retaining Ring - M4
Retaining Ring - M6
Retaining Ring - M8
Ball Bearing
Timing Belt - 112 m x L
Timing Belt - 1270P5M
Philips Screw with Flat Washer - M3 x 6
Philips Screw with Flat Washer - M3 x 8
Tapping Screw with Flat Washer - M4 x 8
Tapping Screw with Flat Washer - M4 x 8
Heat Sink
Socket - Mate-N-Lock
Pin - Mate-N-Lock
Fastening Receptacle
Fastening Receptacle
Pin
Receptacle Terminal
- 6 x 17 x 6 mm
- Mate-N-Lock
Page and
Index No.
5-106
5-101
5-107
3-101
5-102
3-103
5-103
5-108
3-106
3-104
3-105
3-102
5-104
5-109
5-110
5-111
5-123
5-117
5-118
5-120
5-124
5-112
5- 23
5- 51
5-105
5-114
3-107
5-119
5-122
9-101
9-102
9-103
9-104
9-105
9-106
14
Parts No.
1100 1327
1100 1328
1102 0512
1102 0983
1102 0995
1102 1408
1102 1522
1102 1524
1102 1620
1102 1911
1102 1919
1102 1923
1102 1934
1102 1952
1102 1964
1102 1966
1103 0829
1103 1737
1103 1748
1105 0111
1105 0134
1105 0200
1204 1433
1204 1475
1208 1047
1400 0072
1401 0192
1401 0611
1401 0832
1402 0185
1402 0423
1402 0489
1405 0127
1405 0175
1407 1850
Description
Contact
Contact
Connector - 3P
Connector - 2P
Connector - 2P
Receptacle Housing
Connector - 2P
Connector - 2P
Receptacle Housing - 3P
Connector - 3P
Connector - 11P
Connector - 15P
Connector - 12P
Connector - 2P
Connector - 2P
Connector - 4P
Connector - 3P
Connector - 15P
Connector - 12P
Cable Clip
Locking Support
Clamp
Microswitch
Microswitch
Solid State Relay - 240V/3A
Transistor - 2SC372Y
IC - µPA2003C
Diode - 1S1588
Diode - DSA1A1
Zener Diode - AW01 - D8
Diode
- S5500G
Diode - U15J
Photothyristor - TLP541G
Thyristor - 400V 8A
IC - TD62601P
May 30, ’87
Page and
Index No.
9-107
9-108
9-109
9-110
7-102
9-111
9-112
9-113
9-114
9-115
9-116
9-117
9-118
9-119
9-120
9-121
7-103
7-104
7-105
5-121
5-125
5-113
5-115
5-116
7-106
7-107
7-108
7-109
7-110
7-111
7-112
7-113
7-114
7-115
7-116
Page 15
Parts No.
1600 0370
1600 1038
1602 2627
1604 0967
1604 1247
1604 1283
1606 0658
1606 0848
1606 1336
1606 1352
1606 1581
1611 4102
1611 4103
1611 4104
1611 4153
1611 4221
1611 4272
1611 4331
1611 4472
Description
Resistor Resistor Resistor
Capacitor - 0.68µF 35V
Capacitor - 3.3U 35F
Capacitor - 4.7µF 25V
Capacitor
Capacitor - 0.01µF
Capacitor - 1000PF 50V
Capacitor - 0.1µF 50V
Capacitor Resistor
Resistor Resistor
Resistor Resistor
Resistor Resistor
Resistor -
100OHM 1T ±5%
1OHM 5T ±10%
- 220OHM 1W
- 0.1µF 50V
0.47µF 630VDC
- 1KOHM 1/4T ±5%
10KOHM 1/4T ±5%
- 100KOHM 1/4T ±5%
15KOHM 1/4T ±5%
- 220OHM 1/4T ±5%
2.7KOHM 1/4T ±5%
- 330OHM 1/4W ±5%
4.7KOHM 1/4T ±5%
Page and
Index No.
7-117
7-118
7-119
7-120
7-121
7-122
7-123
7-124
7-125
7-126
7-127
7-128
7-129
7-130
7-131
7-132
7-133
7-134
7-135
Parts No.
Description
May 30, ’87
Page and
Index No.
15