Sorter (20 bins)
Large Capacity Tray
Editor Board (requires editing eraser lamp)
Color Development Unit (Red, Blue, Green)
1-4
OPERATION PANEL
(A4/A3 Version)
16 April ’88
SECTION A
1. Sort Indicator
2. Stack Indicator
3. Auto Reduce/Enlarge Indicator
4. Auto Paper Select Indicator
5.2 Single Copies Indicator
6. Left Margin Adjustment Indicator
7. Right Margin Adjustment Indicator
8. Original Image Size Indicator
9. Copy Image Size Indicator
10. Zoom Keys
11. Size Magnification Key
12. Margin Adjustment Key
13.2 Single Copies Key
14. Auto Selection Key
15. Sorter Key
1-5
16 April ’88
SECTION B
1. (LT/LDG Version)
(A4/A3 Version)
1,
2
3
4
5
6
7
8
9
10
11
12
13
14,
15.
16
17
18
4
<
●
.
,
.
●
Auto Image Density Key
Manual Image Density Key
Manual Image Density Indicator
Color Toner Indicator
Misfeed Location Display
Select Cassette Key
Paper Size Indicator
,
(
Full Size Key
32
Full Size Indicator
33
Magnification Ratio Indicator
34
Enlarge Key
35
Reduce Key
36
.
16 April ’88
(LT/LDG Version)
-
1. Number Keys
2. Recall/Enter Key
3. Interrupt Indicator
4. Interrupt Key
(A4/A3 Version)
5. Clear Modes Key
6. Start Key
7. Clear/Stop Key
16 April ’88
PAPER PATH
Paper feed starts from one of the two paper feed stations. The path followed
depends on which cassette the operator has selected. For copy processing,
all sheets follow the same path from the paper feed mechanism through the
fusing unit. After that, copies are delivered to the receiving tray.
1. Paper Feed
A friction pad and feed roller mechanism separates one sheet of paper from
the
paper stack and feeds it to the registration rollers. The registration rollers
are not turning at this time. The paper buckles slightly when the leading edge
reaches the registration rollers. Buckling seats the sheet securely between the
registration rollers and corrects skew.
1-10
16 April ’88
2. Registration
At the programmed time, the registration rollers start turning to feed the paper
to the drum.
Image Transfer
3.
The toner image on the drum surface
is pulled from the drum onto the
passing paper by the transfer corona.
4. Paper Separation
The separation corona breaks the electrostatic attraction between the paper
and the drum. The suction of the vacuum fan pulls the paper onto the
transport belt. The transport belt moves the paper with the developed copy
image to the fusing unit.
5. Fusing
The paper passes between two rollers which bond the toner image to the
paper by applying heat and pressure. At this point the copy is complete.
1-11
16 April ’88
MECHANICAL COMPONENT LAYOUT
34
5
6789
10 11
7
.
Quenching Lamp
Main Corona Unit
8
9
Erase Lamp Unit
10
Toner Shield Glass
(
11
Fourth Mirror
12
Toner Cartridge
Development Unit
First Feed Roller
First Cassette
Second Feed Roller
Pick-up Roller (LCT)
Registration Roller
19
.
Pre-Transfer Lamp (PTL) /lmaqe
Density Sensor Board
20. Transfer/Separation Corona Unit
21. Selenium Drum
22. Transport Belt
, 23. Fusing Unit
1-12
DRIVE LAYOUT
16 April ’88
Gears
G1
Second Feed Clutch Gear
Pick-up Roller Drive Gear(LCT)
G2
First Feed Clutch Gear
G3
G4
Toner Supply Clutch Gear
Hot Roller Drive Gear
G5
Exit Roller Drive Gear
G6
Sprockets
Main Motor Sprocket
S1
Fusing Drive Sprocket
S2
Feed Drive Sprocket
S3
S4
Cleaning Drive Sprocket
Toner Collection Bottle
S5
Drive Sprocket
S6
Development Drive Sprocket
Wire Pulleys
WP1 Scanner Drive Pulley
WP2 Second Scanner Drive Pulley
Timing Belt
TB1 Drum Drive Belt
Belt
B1 Transport Belt
Belt Pulley
BP1 Drum Drive Pulley
Chains
Cl Main Drive Chain
1-13
16 April ’88
ELECTRICAL COMPONENT LAYOUT
.
1-14
.
16 April ’88
1. Main Motor - Ml
2. Lens Drive Motor - M2
3. Lens HP Sensor - S1
4. Quenching Lamp - L1
5. Drum Heater
6. Erase Lamp - L2
7. Pulse Generator Sensor - S2
8. Toner Supply Solenoid - SOL1
9. Color Toner End Sensor - S3
10. Manual Feed Sensor - S4
11. Color Toner Sensors - S5
12. Registration MC - MCI
13. First Paper Feed MC - MC2
14. First Paper End Sensor - S6
15. Second Paper Feed MC - MC3
16. Second Paper End Sensor - S7
17. First Paper Size Sensor - S8
18. Second Paper Size Sensor - S9
19. Registration Sensor - S10
20. Pre Transfer Lamp - L3
27. Lamp Regulator PCB - PCB1
28. Second Scanner Home Position
Sensor - S12
29. Total Counter - CO1
30. Second Scanner Motor - M5
31. Scanner Home Position
Sensor - S13
32. Front Cover Safety Switch - SW2
33. Door Switch - SW1
34. Main Motor Capacitor - C
35. Main Switch - SW3
36. Relay PCB - PCB2
37. DC Power Supply Unit - PSU
38. Transformer - TR1
39. Fusing Triac - FT
40. Heater Control PCB - PCB5
41. Power Pack - T/S - P1
42. Interface Board - PCB3
43. Cleaning Solenoid - SOL2
44. Pick-off Solenoid - SOL3
21. Vacuum Fan Motor - M3
22. Toner Overflow Sensor - S14
23. Fusing Lamp - L4
24. Oil End Sensor - S15
25. Paper Exit Sensor - S11
26. Exhaust Blower Motor - M4
45. Feed Control PCB - PCB4
46. Main PCB - PCB6
47. Power Pack - C/B - P2
48. Scanner Drive Motor - M6
49. AC Drive Relay - R1
1-15
16 April ’88
ELECTRICAL COMPONENT DESCRIPTIONS
SYMBOL
NAME
Motors
Ml
M2
M3
M4
M5
M6
Main Motor
Lens Drive Motor
Vacuum Fan Motor
Exhaust Blower
Motor
Second Scanner
Motor
Scanner Drive Motor
Magnetic Clutches
MC1
MC2
MC3
Registration MC
First Paper Feed MC
Second Paper Feed
MC
FUNCTION
Drives all main unit components
except otics unit and fans/bIowers.
(100Vac)
Positions the lens. (dc stepper)
Provides suction so that paper is
held firmly on the transport belt. (100
Vat)
Removes heat from around the
fusing unit. (100 Vat)
Positions the second scanner. (dc
stepper)
Drives the scanner. (dc stepper)
Drives the registration rollers.
Starts paper feed from the first paper
feed station.
Starts Paper feed from the second
fe1’
paper eed station.
LOCATION
1
2
21
26
30
48
12
13
15
Solenoids
SOL1
SOL2
SOL3
Switches
SW1
SW2
SW3
Sensors
S1
S2
Toner Supply
Solenoid
Cleaning Solenoid
Pick-off Solenoid
Door Switch
Front Cover Safety
Switch
Main Switch
Lens Home Position
Sensor
Pulse Generator
Energizes to supply toner.
Moves the cleaning blade against the
drum.
Brings the pick-off pawls into contact
with the drum.
Enables the Door Open indicator.
Cuts ac power to ac components.
Supplies power to the copier.
Informs the CPU when the lens is at
the full size position.
Supplies timing pulses to the main
board.
8
43
44
33
32
35
3
7
1-16
16 April ’88
SYMBOL
S3
S4
S5
S6
S7
S8
S9
S10
S11
S12
NAME
Color Toner End
Sensor
Manual Feed Sensor
Color Toner Sensors
First Paper End
Sensor
Second Paper End
Sensor
First Paper Size
Sensor
Second Paper Size
Sensor
Registration Sensor
Paper Exit Sensor
Second Scanner
Home Position
Sensor
FUNCTION
Detects when it is time to add toner.
Detects when the manual feed table
is open.
Detects which color toner
development unit is installed.
Informs the CPU when the first
cassette runs out of paper.
Informs the CPU when the second
cassette runs out of paper.
Determines what size paper is in the
first cassette.
Determines what size paper is in the
second cassette.
Misfeed detector and ON/OFF timing.
Misfeed detector.
Informs the CPU when the second
scanner is at the home position.
LOCATION
9
10
11
14
16
17
18
19
25
28
S13
S14
S15
Scanner Home
Position Sensor
Toner Overflow
Sensor
Oil End Sensor
Printed Circuit Boards
PCB1
PCB2Relay PCB
PCB3Interface PCB
PCB4
PCB5
PCB6
Lamp Regulator PCB
Feed Control PCB
Heater Control PCB
Main PCB
Lamps
L1
L2
L3
Quenching Lamp
Erase Lamp
Pre-Transfer Lamp
Informs the CPU when the scanner is
at the home position.
Detects when the
full
.
Detects low
Regulates the exposure lamp voltage.
Main power relay. Provides 100 volts
ac to motors and circuits.
Interfaces the data
copier main board and the sorter
and/or DF main boards.
Contains multiplexing circuitry to
control feed components.
Controls heater switching.
Controls all copier functions both
directly and through other PCBS.
Neutralizes any charge remaining on
the drum surface after cleaning.
Discharges the drum outside of the
image area. Provides lead/traiI edge
erase and editing functions.
Reduces charge on the drum surface
before transfer.
used toner bottle is
oil condition.
between the
31
22
24
27
36
42
45
40
46
4
6
20
1-17
16 April ’88
SYMBOL
L4
Power Packs
P1
P2
Transformer
TR1
Counter
CO1
Relays
R1
NAME
Fusing Lamp
Power Pack - T/S
Power Pack - C/B
Transformer
Total Counter
AC Drive Relay
FUNCTION
Provides heat to the fusing unit.
Provides dc voltage for the transfer
and provides ac and dc voltage for
separation coronas.
Provides high voltage power for the
charge corona and the development
roller bias.
Steps down the wall voltage to 100
Vat.
Keeps track of the total number of
copies made.
Main Power Relay
LOCATION
23
41
47
38
29
49
Others
c
FT
PSU
Main Motor Capacitor
Fusing Triac
DC Power Supply
Unit
Start capacitor
Switches fusing lamp on and off.
Rectifies 100 Vac input and outputs
dc voltages.
34
39
37
1-18
AC AND DC POWER DISTRIBUTION
16 April ’88
The ac power supply is filtered then distributed to the fusing lamp and the
main transformer. The transformer supplies 100 volts to the cooling fan,
vacuum fan, and the main motor.
The”dc power supply unit receives ac 26, 16, and 10 volts, via fuses, from the
main transformer. These voltages are rectified and regulated to 24, 15 and 12,
and 5 volts respectively and distributed to the sorter, ADF, and the copier
main board. All supplies have their own ground line.
The main board supplies voltage to all copier electrical components including:
power packs, PCBs, and relays. It also supplies the editor.
The LCT has a separate power supply.
1-19
16 April ’88
OVERALL MACHINE CONTROL
The base copier has two CPUs on the main board that control all machine
operations (the main CPU and the optics CPU).
The main CPU is the main controller of this copier. It monitors the input
signals from sensors and controls the electrical devices through program
mable 1/0 devices. The main board has a RAM (2 kilobytes) for the service
program function. A battery backs up the power to this RAM. This CPU con
trols the fusing lamp, via the heater control board, the exposure lamp, via the
lamp regulator, and motors directly from the main board.
The optics CPU controls the servomotor (15 volts) and the stepper motors
(24 volts) for the optics section.
The interface board is connected to the copier main board when the
document feeder and/or sorter are installed.
1-20
OPERATION PANEL CONTROL
16 April ’88
The CPU controls all functions of the operation panel. The CPU sends data to
programmable 1/0 devices which form a multiplexing circuit consisting of 8
scan lines and 17 segment lines, Transistors drive all the scan lines at 12 volts
to reduce effects from noise.
The multiplexing circuit lights all displays and monitors all keys of the
operation panel. The door switch is also monitored by this circuit and acts like
any other operation panel key. The counters are also controlled by the
operation panel multiplexing circuit and act like the operation panel lamps.
Being able to accept a high positive electrical charge in the dark. (The
electrical resistance of selenium is high in the absence of light.)
2
.
Dissipating the electrical charge when exposed to light. (The conductivity
of selenium is greatly enhanced by exposure to light.)
.
Dissipating an amount of charge in direct proportion to the intensity of the
3
light. That is, where a stronger light illuminates the selenium surface, a
smaller voltage remains on the selenium.
The sensitivity of selenium changes slightly with variations in the surface
temperature of the drum. (Under cool conditions, the drum may be
excessively charged; this will result in background or excessive image
density.) To prevent this, the CPU monitors the temperature variations around
the drum and changes the development bias accordingly. Also, during cold
periods, the drum heater warms the drum.
Drum sensitivity also depends on how long the drum has rested between
copy runs. The copier’s CPU compensates for changes in drum sensitivity
due to rest time by changing the development bias. This prevents variations in
image density at the beginning of copy runs
The selenium drum used in this model has high sensitivity, good color
reproduction,
and good reproduction of low contrast originals (pencil
originals, etc.)
2-1
16 April ’88
HANDLING THE DRUM
1
.
Never touch the drum surface with bare hands.
2
●
Store the drum in a CooI dry place away from heat.
.
When cleaning the drum, always wear gloves.
3
4
.
Prime the drum with setting powder only when installing a new drum.
●
Never expose the drum to light for long periods.
5
.
Drum conditioning is necessary after installing a new drum. In addition, it
6
should be done at the following times:
1 ) When image density is reduced due to over exposure of the drum
2) After cleaning the drum
3) When the drum is lightly scratched.
7
●
Always keep the drum in the protective sleeve when inserting or pulling
the drum out of the copier.
.
Before inserting or pulling out the drum, pull the cleaning unit out slightly
8
to avoid scratching the drum on the pick-off pawls.
.
Return used drums to the distributor according to standard procedure.
9
DRUM CHARGE
OVERVIEW
16 April ’88
This copier uses
drum. The corona wires generate a corona of positive ions when the charge
power pack [P2] applies a high positive voltage. The selenium coating
receives a uniform positive charge (750 t 50 volts) as it rotates
corona unit [B].
The main motor fan [C] provides a smooth flow of air to the interior of
charge corona unit to prevent uneven build-up of positive ions. (An uneven
build up of positive ions could cause uneven image density.)
a dual wire corotron [A] and a highly sensitive selenium
past
the
the
[cl
2-3
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