The A085/A087/A08 8 cop ier is based on the A069/A073/A07 4 cop ier, the base
copier.
This documentation gathe rs the modif ications to the base copier’s service manual
that service personnel will need to service this cop ier. This package contains the
following:
°A table of contents for the modified manual
°A list of the major difference s between this copier and the base
copier
°A set of selected pages to replace th e ones in th e base copier’s
manual, including revised specifica tions SP mode tables.
°An explanation of this mode l’s new fu nct ions
°An explanation of DF’s (A497) new f unction
°A section for the new sorter sta ple r (A 374)
IMPORTANT SAFETY NOTICES
PREVENTION OF PHYSICAL INJURY
1. Before disassembling or assembling parts of the copier and peripherals,
make sure that the copier power cord is unplugged.
2. The wall outlet should be near the copier and easily accessib le.
3. Note that some components of the copier and the paper tray unit are
supplied with electrical voltag e even if the main switch is turned off.
4. If any adjustment or operation check has to be made with exterior covers
off or open while the main switch is turned on, keep hands away from
electrified or mechanically driven components.
5. If the hot roller temperature is low when the main switch is turned on, the
copier starts idling automatically when the warm-up period is completed.
Keep hands away from the mechanical and the electrical components to
avoid any injury.
6. If the start key is pressed before the copier completes the warm-up
period (Ready indicator starts blinking), keep hands away from the
mechanical and the electrical components as the copier starts making
copies as soon as the warm-up period is completed.
7. The inside and the metal parts of the fusing unit beco me extremely hot
while the copier is operating. Be careful to avoid touching those
components with your bare hands.
HEALTH SAFETY CONDITIONS
1. Never operate the copier without the ozone filters installed.
2. Always replace the ozone filters with the specified ones at the specified
intervals.
3. Toner and developer are non-toxic, b ut if you get either of them in your
eyes by accident, it may cause temporary eye discomfort. Try to remove
with eye drops or flush with water as first aid. If unsuccessful, get medical
attention.
OBSERVANCE OF ELECTRICAL SAFETY STANDARDS
1. The copier and its peripherals must be installed and maintained by a
customer service representative who has completed the training co urse
on those models.
2. The RAM board on the main control board has a lithium battery which
can explode if replaced incorrect ly. Replace the battery only with an
identical one. The manufacturer recommends replacing the entire RAM
board. Do not recharge or burn this battery. Used batteries must be
handled in accordance with local regulations.
SAFETY AND ECOLOGICAL NOTES FOR DISPOSAL
1. Do not incinerate the toner cartridge or the used toner. Toner dust may
ignite suddenly when exposed to open flame.
2. Dispose of used toner, developer, and organic photoconductor
according to local regulations. (These are non-toxic supplies.)
3. Dispose of replaced parts in accordance with local regulations.
4. When keep ing used lithium batteries in order to dispose of them later, do
not put more than 100 batteries per sealed box. Storing larger numbers
or not sealing them apart may lead to chemic al reactions and heat
build-up.
SECTION 1
OVERALL MACHINE
INFORMATION
10 July 1992MAJOR DIFFER ENT POINTS FROM THE BASE COPIER : A069/A073/A074
1.MAJOR DIFFERENT POINTS FROM THE
BASE COPIER : A069/A073/A074
The major different points of this copier A085/A087/A088 fr om the base
cop ier A069/A073/A074 are listed in the fo llowin g table:
No.Section/ItemThis model (A085/A087/A088)Base model
(A069/A073/A074)
Major features
1 Copy speed27 copies/min.
(A4/11 x "8
16 copies/min. (A3)
15 copies/min. (11" x 17")
2 First copy time5.4 seconds
for type 1 & 3: upper tray
5.8 seconds
for type 2: LCT
(A4/11" x 8
3 Color copyNot applicableOpti on
4 Overlay modeNot applicableStandard for A074
5 Edit functionNot applicableOption for A 074
6 Shadows from
pasted originals
7 Combine 2 originals
mode
Erased for normal thickness
paper
Standard with ARDFNot applicable
1/2" sideways )
1/2" sideways )
Operation panel
8 Guidance displayNot applicableStandard for A074
9 BeeperNot applicableStandard
10 Indicators (LEDs)The following indicators are not
Standard
(Ove rlay/area memory; A074
only, editor board guidance;
option)
Not applicable
Standard
Original
1/2" sideways )
1/2" sideways )
1-1
MAJOR DIFFERENT POINTS FROM THE BASE COPIER : A069/A073/A07410 July 1992
No.Section/ItemThis model (A085/A087/A088)Base model
(A069/A073/A074)
Development
13 Development unit
shift mechanism
Not applicableStandard
Around the drum
14 Automatic drum
current adjustment
Not applicableStandard
Paper Feed
15 Tray lock Solenoid
(not for duple x tr ay)
Not applicableStandard
Fusing
16 Fusing unitNewly designed
(Serviceability has been
improved. The fusing roller
pressure a nd the nip band
width are less.)
17 Pressure rollerNewly designed
(The diameter at the middle is
slightly smaller than that at the
ends, reducing the occurrence
ratio of creasing afte r f us ing.)
Original
Original (common with A006)
Process control
18 Process speed150 mm/sec.
(The ma in motor speed is the
same, but its output is slowed
down by a step-down pulley.)
19 Grid bias voltageVgi (for image): -715 V
V gp (for sensor pattern): -480 V
20 Separation corona
current
G correctionApplies another -2 0 V to the
21 V
22 Exposure lamp
voltage
23 Color toner density
control
24 Development bias
voltage control for
color toner
ac 190 µAac 210 µA
grid bias voltage after the drum
has rotated 2, 44, 75, and 105
hours.
The target lamp voltage for the
first copy of a copy run is
decreased by –0 .5 V.
Not applicableStandard
Not applicableStandard
180 mm/sec.
Vgi (for image): -745 V
V gp (for sensor pattern): -500 V
Applies another -20 V to the
grid bias voltage after the drum
has rotated 2, 37, 63, and 88
hours.
The target lamp voltage for all
the copies of a copy run are
the s ame.
Pe ripheral equipment
25 Color development
unit
26 Edit erase lamp unit
(Editing interface
adapter type B)
27 Editor boardNot applicableOption for A074
Not applicableOption
Not applicableOption
1-2
10 July 1992MAJOR DIFFER ENT POINTS FROM THE BASE COPIER : A069/A073/A074
No.Section/ItemThis model (A085/A087/A088)Base model
(A069/A073/A074)
28 Sorter stapler (A366;
fixed bin type)
29 Sorter stapler (A374;
moving bin type)
30 Auto reverse
document feeder
(A497)
Not applicableOption
OptionNot applicable
Option with combine 2
origi nals mode
(The software has been
changed. The ARDF with the
new ROM has a different
destination code.
The ARDF can be also installed
on other current models
(A069/A073/A074/A053).)
Option
1-3
SPECIFICATIONS10 July 1992
2.SPECIFICATIONS
Configuration:Desktop
Copy Process:Dry electrostatic transfer system
Originals:Sheet/Book
Original Size:MaximumA3/11" x 17"
Copy Paper Size:MaximumA3/11" x 17"
MinimumB5/11" x 81/2" - Paper tray
A6/51/2" x 8 1/2"(lengthwise)
-By-pass feed table
(LCT B5/A4/11" x 81/2" sideways only)
(Duplex Copying)
Multiple:
Single:
A4 and B5/81/2" x 11" (sideways)
Maximum A3/ 11" x 17"
Minimum B5/8" x 13"
Copy Paper Weight:•250-sheet paper tray and 1000-s heet large
capacity tray:
52 –128g/m2, 14 –34lb
•By-pass feed table:
52 –157g/m2, 14 –42lb
•Duplex:
64 –105 g/m2, 17 –28lb
Reproduction Ratios:4 Enlargement and 6 Reduction
A4/A3 VersionLT/LDG Version
200%
Enlargement
Full S iz e100%100%
Reduction
141%
122%
115%
93%
82%
75%
71%
65%
50%
200%
155%
129%
121%
93%
85%
77%
74%
65%
50%
Receiving Tray
Capacity:
250 sheets (B4/81/2" x 14" and smaller)
100 sheets (A3/ 11" x 17")
1-4
10 July 1992SPECIFICATIONS
Power Source:115V, 60HZ, more than 12A (for N.A)
110V, 60HZ, (for Taiwan)
220/230/240V, 50HZ/60HZ, more than 8A
(for EU and AA)
Power Consumption:Maximum: 1.5 KW
Warm-up: 0.77 KW
Stand -by : 0.14 KW
Co py Cycle (average): 1.2 KW
Noise Emission:Stan d-by: less than 40 dB
Copy Cycle (average):
less than 56 dB (copier only)
less than 59 dB (full system)
Maximum:
less than 62 dB (copier only)
less than 65 dB (full system)
Dimensions:
WidthDepthHeight
Type 1
Type 2
Type 3
697 mm (1035 mm)
27.4" (40.7")
871 mm (1075 mm)
34.3" (42.2")
871 mm (1075 mm)
34.3" (42.2")
600 mm
23.6"
600 mm
23.6"
600 mm
23.6"
542 mm (574 mm)
21.3" (22.6")
542 mm (574 mm)
21.3" (22.6")
542 mm (574 mm)
21.3" (22.6")
( ): When the by-pass feed table is opened, the copy tray is extended, and
the platen cover is installed.
Weight:Copier only (Without the optional platen
cover= Approximately 2 kg (4.4 lb))
Type 1: approximately 77 kg (169.4 lb)
Type 2: approximately 87 kg (191.4 lb)
Type 3: approximately 83 kg (182.6 lb)
Zoom:From 50% to 200% in 1% steps
Copying Speed:27 copies/minute (A4/81/2" x 11" sideways)
16 copies/minute (A3)
15 copies/minute ("11 x 17")
Copying Speed
with ARDF:
(Single copy (1 to 1),
27 copies/minute (A4/81/2" x 11" sideways)
16 copies/minute (A3)
15 copies/minute ("11 x 17")
full size)
Warm-up Time:Less than 110 seconds (20°C)
1-5
SPECIFICATIONS10 July 1992
First Copy Time:5.4 seconds (A4/81/2" x 11" sideways)
Type 1, 3: (Upper tray feed)
5.8 seco nd s
Type 2: (Large capacity tray feed)
Copy Number Input:Ten keys, 1 to 999 (count up or count down)
manual Image Density
7 steps
Selection:
Automatic Reset:1 minute standard setting; can also be set to 3
minutes or no auto reset.
Copy Paper Capacity:•By-pass feed table; appr oximately 20 sheets
NOTE: *The sorter adapter is required to install the 20 bin
mini sorter, 20 bin midi sorter or sorter stapler .
* *The I/F board is required to install the sorter stapler
or Menu Reader.
1-8
SECTION 2
DETAILED SECTION
DESCRIPTION
[Fig. 2]
10 July 1992OPTICS
1.OPTIC S
1.1FIRST SCANNER
[C]
[B]
[Fig. 1]
The first scanner of this copier has been re-designed from the one for the
base model (A069/A073/A074) to reduce shadows of p asted originals.
Although the exposure lamp’s rating voltage is the same, the shape of the
reflectors have been changed, as shown above. Figure 1 is fo r the base
model, and figure 2 is for this copier.
[A]
[B]
[A]
For figure 1, the light intensity [A] reflected from the main reflector is stronger
than the light intensity [B] reflected from the sub reflector. The proportion is
about 65% to 35%. Under this condition, as the scanner moves under the
original, the lead edge shadow [C] of the pasted parts of an original might
appear on copies.
For figure 2, the proportion of the light intensity [A,B] reflected from the main
and sub reflectors is almost 50% to 50%. Under this condition, both the lead
and trail edges of the pasted parts of an original will not make shadows.
Shadows might appear not only at the lead edge, but also the inner side of
the pasted parts. The light intensity of the exposure lamp at both ends is
slig htly stronge r than that at the center. This is nece ssary to have even
exposure on the drum surface through the lens. Because of this, eliminating
the side edge shadow of pasted parts of an original is very difficult. Although
the light intensity dis tribution of the expo sur e lamp from end to end has been
slightly changed on this model, the side edge shadow might appear on thick
pasted originals.
Keep the shipping retainers after installing the machine. They will
be reused if in the future the machine is transported to an
another location.
Proper reinstallation of the shipping retainers is required in order
to avoid any transport damage.
1. Remove the 12 strips of tape [A] as shown.
2. Open the front door and remove 4 strips of tape [B] as shown.
3. Pull out the duplex tray [C] and remove the 2 str ips of tape [D] and 3
sheets of paper [E] (duplex machine only).
3-2
10 July 1992COPIER INSTALLATION
[A]
[D]
[B]
[C]
[E]
4. Remove the left scale [A] (2 shoulder screws).
5. Remove the scanner lock pin [B] simply by pulling it up from the front
and the r ear side of the left scale bracket .
6. Reinstall the left scale.
7. Remove the left optics cover [C] (1 screw).
8. Remove the scanner lock plate [D] (1 screw) and reinstall the left optics
cover.
9. Remove the ship ping retainer [E] ho lding the ozone filter. The retainer is
taped on the upper exit cover.
3-3
[C]
COP I ER INS TALLATION10 July 1992
[E]
[C]
[B]
[A]
[D]
[F]
10. Push the development unit lock lever [A] to the right (to the lock
position).
11. Move the development release lever [B] to the right and pull out the black
development unit [C] half way. Holding the toner supply unit [D] with your
right hand and the bottom of the development unit with your left hand,
pull the unit all the way out . Place the unit on a clean sheet of paper.
12. Separate the toner supply unit from the development unit (3 screws).
13. Pour one pack of black developer [E] into the development unit while
turning the development roller knob [F] counterclockwise. This will
distribute the developer inside the unit.
14. Remount the toner supply unit on the development unit.
3-4
10 July 1992COPIER INSTALLATION
[B]
[C]
[A]
[D]
[E]
15. Lower the transfer & separation corona unit by pulling down the release
lever [A].
16. Turn the cleaning unit release lever [B] counterclockwise to the upright
posit ion . (Th e cleaning unit is released from the drum.)
17. Remove t he drum pr ot ective sheet [C] from the developm ent unit
opening.
CAUTION: To avoid damaging the pick-off pawls, remove the drum
protective sheet by pulling the lower side as shown in the
figure.
18. Turn the cleaning unit release lever clockwise to the set position.
19. Remove the clean ing blade lock plate [D].
20. Reset the transfer & separation corona unit [E].
3-5
[D]
[E]
COP I ER INS TALLATION10 July 1992
[B]
[C]
[C]
[A]
[F]
21. Install the black development unit [A] in the copier, and remove the cover
sheet [B] from the toner supply unit.
NOTE: •When installing the development unit, be sure that the
development unit rail is placed directly on the development
unit guide rail.
•Make sure that the development release lever [C] is in its
original p os ition after the development unit is set.
22. Shake the toner cartridge [D] well from side to side. While pushing the
toner cartridge in, insert it halfway into the holder with the seal [E] up.
23. As you peel off the seal, insert the cartridge completely. While pushing
the toner cartridge in, turn it counterclockwise until it stops.
24. Slide out the charge coron a unit [F] until it is fully extended and push it
back in to the o riginal position. Rep eat th is actio n several time s.
3-6
10 July 1992COPIER INSTALLATION
[B]
[D]
[F]
[E]
[C]
[A]
25. Close the front door and set the copy tray [A].
NOTE: The following steps from 26 to 29 are required only to install the
optional platen cover [B].
26. Remove the rear cover (remove 2 screws and loosen 2 screws).
27. Install the 2 shoulder screws [C] on the top cover as shown.
28. Pass the harness [D] throu gh the hole of the top cover and install the
optional platen cover (2 screws).
29. Couple the platen cover sensor connector [E] (3P white) with the copier
and reinstall the rear cover.
30. Stick the symbols explanation decal [F] on the top cover as shown. (If the
ARDF will be installed, stick the decal on the corresponding position of
the ARDF.)
31. If local voltage is 230 V or 240 V, perform t he vo ltage change procedure
(following the installation procedure).
3-7
COP I ER INS TALLATION10 July 1992
32. Load A3 ( 11" x 17") paper either in the 1st or the 2nd paper t ray and plug
in the machine.
33. While pressing both the "1" and "3" on the operation panel number keys,
turn on the main switch in order to access the SP mode.
NOTE: Release the number keys after confirming that the auto image
density indicator and the copy counter number "0" are blinking.
34. Enter "65" using the number keys and then press the enter key.
(The copier starts the black developer initialization, and this lasts about 5
minutes.)
35. Enter "66" using the number keys and press the enter key.
Press "1", then the enter key.
(The copier performs the drum initial setting.)
3-8
10 July 1992COPIER INSTALLATION
36. Enter "54" using the number keys and press the enter key, then the start
key.
(The copier performs ID/V sensor adjustments.)
37. Enter "48" using the number keys and then press the enter key twice.
38. Set the test chart on the exposure glass.
39. Make a full size copy at the manual image density level # 4 (center) aft er
the copier has warmed up.
3-9
COP I ER INS TALLATION10 July 1992
40. Confirm that level 2 of the gray scale is just visible on the copy.
If the image density is not correct, go thro u gh the following steps.
(1) Press the enter key twice.
(2) Change the exposure lamp voltage data displayed in the
magnification ratio indic ator. Use the number keys and follow these
rules:
If the image density is too dark: increase the setting
If the image density is too light: decrease the setting
NOTE: The dat a can be s et between 50 and 75 in 0.5 steps.
(3) Press the enter key and then make a copy.
(4) Confirm if the image density is correct or not.
If not, repeat the above steps from (1) to (3).
NOTE: The initial exposure lamp voltage must be adjusted in this step. If
the adjustment is done after step 43 (the machine performs the
initial VL pa ttern detection), th e reference volt age for the
exposure lamp voltage correction will be wrong throughout the
drum’s life.
3-10
10 July 1992COPIER INSTALLATION
41. Press the enter key and enter "56" using the number keys.
42. Press the enter key, then the start key.
(The copier performs the ADS sensor adjustment.)
43. Turn the main switch off and on.
44. Enter "6" using the number keys and make copies in the full s ize mode.
(The copier performs the VR sensor initial check during the copy cycle.
When the copy cycle is finished, the copier performs the VL sensor initial
check by lighting the expo sure lamp at the home position.)
45. Check the machine operation and copy quality.
46. Tell the customers that this copier sometimes keeps turning on the
exposure lamp at the home position when copy jobs are finished (the
same phenomenon as in step 44).
This is normal for this copier, and this also helps maintain good copy
quality.
3-11
COP I ER INS TALLATION10 July 1992
VOLTAGE CHANGE (220V to 230/240V)
[B]
[A]
[C]
NOTE: If the voltage of electrical power supp ly from wall outlets is 230V
or 240V, the following procedure must be done before plugging
in the machine.
CAUTION: Make sure that the power cord of the machine is
unplugged before starting the following procedure.
1. Remove the rear cover (remove 2 screws and loosen 2 screws).
2. Swing out the dc power supply board assembly [A] (1screw).
3. Disconnect the 1P connector [B] of the ac main harness and reconnect it
to the appropriate voltage connector [C] of the main tr ansformer.
NOTE: Each 1P connector of the main transformer has its vo ltage rating
printed on it.
4. Reassemble the copier.
3-12
SECTION 4
SERVICE TABLES
10 July 1992SERVICE PROGRAM MODE
1.SERVICE PROGRAM MODE
1.1MEMORY ALL CLEAR PROCEDURE (SP99)
CAUTION: Mem ory all clear mode (SP99) clears all the correction data
for process control and software counters, and returns all
the m odes to the default settings. Norma lly, this mode
should not be performed.
This procedure is required only when the copier
malfunctions due to a damaged RAM or when replacing the
RAM board for any reason.
1. Access the SP mode through Access Procedure 3. (While pressing both
the Clear Modes and Clear/Stop keys on the operation panel, turn on the
main switch.)
2. Enter "99" and press the Enter key.
3. Enter "1" and press the Enter key.
4. Enter the factory-set values in the following SP modes:
NOTE: There is an SP data table sheet underneath the front upper cover
which gives the above factory -set values.
5. Turn off the main switch.
6. Clean the used toner tank because the toner end counter has been
cleared.
4-1
SER VICE PROGRAM MOD E1 0 July 1992
7. Replace the OPC drum with a new one.
NOTE: Sinc e the drum counter for the process control has been
cleared, the old drum cannot be used. If the old drum is used
after all memory is cleared, a dirty background and/or toner
scattering will appear on copies sooner or later because proper
VG correction will not be applied to the drum.
8. Clean the optics, sensors, and inside of the machine if necessary.
9. If the high voltage supply board - C TBG and/or - D is not the o riginal one,
do the following:
1) Clean the corona unit casings and replace the corona wires with new
ones.
2) Enter to the SP mode by the access procedure 2.
3) Enter the grid voltage correction data in SP62 referring to the label on
the high voltage supply board - CTBG.
4) Adjust the transfer corona current if the high voltage supply board CTBG is not the origin al one.
5) Adjust the separation coro na current if the high voltage supply board D is not the origin al one.
10. Enter the SP mode by access procedure 2. (While pressing both "1" and
"3" on the operation panel number keys, turn on the main switch)
11. Enable optional equipment operation by SP71 (sorter) and SP72 (paper
tray unit) as necessary.
12. Perform the following SP modes:
SP66: Drum initialize
SP54: Auto Vsg/Vlg adjustment
SP48: Exposure lamp voltage adjustment
SP56: Auto ADS gain adjustment
13. Check copy quality and the paper path and do the necessary
adjustments.
4-2
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