SORTER
1 May 1993 SPECIFICATIONS
1. SPECIFICATIONS
Number of Bins: |
10 bins |
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Paper Size for Bins: |
Maximum |
A3, 11" x 17" |
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Minimum |
A5, 51/2" x 81/2" |
Paper Weight: |
64 to 90 g/m2 (17 to 24 lb) |
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Bin Capacity: |
Sort/Stack |
20 sheets / A4, 81/2" x11" |
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Mode |
15 sheets / B4, 81/2" x 14" |
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10 sheets / A3, 11" x 17" |
Top Bin Capacity: |
100 sheets (all sizes) |
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(Non-Sort/Stack Mode) |
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Power Source: |
+5 volts and +24 volts from the copier |
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Power Consumption: |
7.7 W |
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Dimensions: |
402 mm x 443 mm x 217 mm |
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(W x D x H) |
(15.8" x 17.4" x 8.5") |
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Weight: |
7.5 kg (16.5 lb) |
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Sorter
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COMPONENT LAYOUT |
1 May 1993 |
2. COMPONENT LAYOUT
– Mechanical Components –
1
3 4
2
1.Bin
2.Transfer Wheel
3.Exit Roller
4.Upper Paper Guide
5.Lower Paper Guide
6.Bin Guide
6 5
– Electrical Components –
1
2
3
4
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6 |
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7 |
5 |
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1. |
Sorter Main Board |
5. Sorter Switch |
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2. |
Paper Sensor |
6. |
Bin Drive Motor |
3. |
Wheel Switch |
7. |
Home Position Switch |
4. |
Roller Drive Motor |
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1 May 1993 ELECTRICAL COMPONENT DESCRIPTIONS
3. ELECTRICAL COMPONENT DESCRIPTIONS
Symbol |
Name |
Function |
Index No. |
Motors |
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M1 |
Roller Drive Motor |
DC motor that energizes to drive the lower |
4 |
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exit rollers. |
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M2 |
Bin Drive Motor |
Reversible DC motor that energizes to move |
6 |
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the bins up or down. |
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Switches |
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SW1 |
Wheel Switch |
Detects the rotation of the transfer wheel |
3 |
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and stops it in the correct position. |
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SW2 |
Sorter Switch |
Reed switch that becomes activated when |
5 |
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the sorter is in the proper position (aligned |
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next to the copier). Also works as a jam |
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reset switch for the sorter. |
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SW3 |
Home Position |
Informs the CPU that all the bins are lowered. |
7 |
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Switch |
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Sensor |
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S1 |
Paper Sensor |
Serves as the misfeed sensor for the sorter |
2 |
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and also sets exit roller and bin drive timing. |
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Printed Circuit Board |
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PCB1 |
Sorter Main Board |
Serves as the communication board |
1 |
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between the copier main board and the |
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sorter. |
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Sorter
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OVERALL MACHINE CONTROL |
1 May 1993 |
4. |
OVERALL MACHINE CONTROL |
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AC Drive Board |
Main Transformer |
Main DC Power |
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(PCB2) |
(TR1) |
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Supply Board (PCB3) |
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115Vac |
26Vac (A110 copier) |
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31Vac (A111 copier) |
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220/230/240Vac |
10Vac |
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+24V |
+5V |
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(VA) |
(VC) |
Paper Sensor |
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Scan Signal |
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Sorter Switch |
Data Select |
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Home Position Switch |
Scan Output Signal |
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IC |
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Wheel Switch |
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Roller Drive Motor |
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Sorter Drive Signal |
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Drive IC |
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Bin Drive Motor |
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+12V |
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Regulator |
+24V(VA) |
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IC |
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+5V(VC) |
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Sorter Main Board (PCB1) |
Copier Main Board (PCB1) |
The copier main board provides +24 volts (VA) and +5 volts (VC) to the sorter main board. +24 volts powers the roller drive motor, and +5 volts powers all sensors and switches. Also, +24 volts is changed to +12 volts by the regulator IC, which powers the bin drive motor.
The copier main board controls the drive and checks the status of the sorter via the sorter main board. The copier main board sends the scan signals to the data selected IC on the sorter main board. After receiving the scan signals, the data select IC outputs the status of the sensor and switches as the scan output signal.
The copier main board also sends the sorter drive signal to the drive IC on the sorter main board. After receiving the drive signal, the drive IC turns on the appropriate motors.
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1 May 1993 |
BASIC OPERATION |
5. BASIC OPERATION
– Clear Mode –
When the main switch of the copier is turned on, the sorter automatically assumes the clear mode. In this mode, all copies are stacked on the first bin.
The sorter also assumes the clear mode when either the interrupt mode or the manual feed mode is selected.
Sorter operation begins when a copy actuates the copier exit sensor. At this time, the roller drive motor energizes. When the paper exits onto the sorter bin, the paper sensor is de-activated and the roller drive motor is then de-energized. The copier main board monitors the paper sensor through the sorter main board to check for paper misfeeds.
– Sort Mode –
Pressing the Sorter key once shifts the copier to the sort mode. In this mode, all copies of the first original are delivered to separate bins starting from the top. The copies of the second original are delivered to the same bins, but starting from the bottom. The copies of the third original start from the top and so on. The bin drive motor turns on to advance the bin one step, 250 milliseconds after the copy has gone through the paper sensor. If the Copy
Quantity, Clear/Stop, Book Copy, or Sorter key is pressed during the sort mode, all bins shift to the home position.
– Stack Mode –
Pressing the Sorter key twice shifts the copier to the stack mode. In this mode, all copies of the first original are delivered to the first bin, all copies of the second original are delivered to the second bin, and so on. The bin drive motor turns on to advance the bin one step, 250 milliseconds after the last copy of the original has gone through the paper sensor. If the Sorter key is pressed during stack mode, all bins shift to home position.
Sorter
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