FT5535/5025/4527/4027/4522/4022 COPIER ELECTRICAL COMPONENT LAYOUT
Rev. 7/95
11
10
14
9
7
A7
1
15 16 ,7
I
2
CB High Voltage Supply Board
JPCB5)
Erase Lamp (L6)
Operation Panel Board (PCB7)
Pre-transfer Lamp (L4)
Quenching Lamp (L5)
Liquid Crystal Display Board
(Al 56 machines only) (
Transformer
(220 - 240V machines only) (TR1 )
Noise Filter Board
(220 - 240V machines only) (PCB8)
Circuit Breaker
(220 - 240V machines only) (CB1 )
Choke Coil (CC1 )
DC Power Supply Board (PCB3)
AC Drive Board (PCB2)
Auto Image Density Sensor
(ADS Sensor) (S25)
Main Control Board (PCB1 ) 14
Scanner HP Sensor(S17)
Platen Cover Sensor (S21 )
Exposure Lamp (LI ) 17 A6
Exposure Lamp Therrnofuse (TF3) 18
Original Lenqth Sensor-1 (S27)
6
Lens Vertical HP Sensor(S16)
Original Lenqth Sensor-2 (!;19) 21
Original Length Sensor
(Option for N. American models (S33)
Transfer Belt Contact HP Sensor
(S24)
3rd Scanner HP Sensor (S 18)
Upper Tray Paper Size Swlch
(Non-duplex machines only ) (SW5)
LCT Upper Limit Sensor
(LCT machines only) (S11 )
By-pass Feed Paper Width Sensor
(s1)
Registration Sensor (S12)
Description
PCB1O)
Index No. P to P Location
1 A2
2 H2
3 F2
4
5 D14
6
7
8 A2
9
10
11 C9
12
13
15
16 D13
19 D7
20
22
23
24 F9
25
26
27
28
D13
E2
C3
A2
B9
C6
Da
F13
G1O
A6
G1O
D14
Dll
D12
G16
J13
J16
H1O
Upper Tray Upper Limit Sensor
(Al 53/Al 55 machines only) (S5)
Lower Tray Upper Limit Sensor
(Al 53/Al 55/Al 56 machines only)
By-pass Feed Paper End Sensor (S2)
Vertical Guide Set Switch
By-pass Feed Table Switch (SW1 ) ‘
Lower Tray Paper Size Switch (SW6)
Lower Tray Switch (SW3)
Upper Tray Switch
(Non-duplex machines only) (SW2)
Lower Tray Heater (option) (H3)
Drum Heater (Hi)
Lens Horizontal HP Sensor(S15)
Total Counter (CO1 )
Front Cover Safety Switch (SW11 )
Main Switch (SW1 O)
I
Auto Response Sensor (S23)
Original Width Sensor (S26)
Fusing Exit Sensor (S20)
Optics Anti-condensation Heater
(option) (H2)
Optics Thermistor (TH3)
Description Index No. P to P Location
29 116
30 J16
31 H1O
32 J16
33
34
35 Gll
36
37
38 A4
39 G1O
40 Dll
41 Clo
42 B8
43
44 Da
45 D14
46 A5
47 D4
110
H16
Gll
A5
F1
37
27
28
\ 29
36
35
Rev. 7/95
48
LCT machines:
LCT/By-Pass Pickup Solenoid
Non-LCT machines:
By-Pass Pick up Solenoid (SOL1 )
Relav Clutch (CL6)
Lens Horizontal Drive Motor (Ml 3)
3rd Scanner Drive Motor (Ml 1)
Toner Bottle Drive Motor (M2)
Upper Tray Pick-up Solenoid
(Al 53/Al 55 machines onlv) (SOL4)
Upper Tray Separation Solenoid
.(A153/A155 machines only) (SOL6)
Lower Tray Pick-up Solenoid
(Al 53/A155/Al 56 machines only)
(SOL5)
Lower Tray Separation Solenoid
(Al 53/Al 55/Al 56 machines only)
(SOL7)
Upper- Paper Feed Clutch
(Non-duplex machines only) (CL7)
Lower Paper Feed Clutch (CL8)
Lower Tray Lift Motor
(Al 53/A155/Al 56 machines only)
(M4)
Lens Veriical Drive Motor (Ml 2)
-Main Motor (Ml )
Exhaust Fan Motor 1 (M8)
Exhaust Fan Motor 2
(Al 53/A155/Al 56 machines only)
(M9)
Junction Gate Solenoid
(Duplex machines only
Scanner Drive Motor (Ml 0)
Transfer Belt Contact Clutch (CL3)
Optics Coolinq Fan Motor 1 (M6)
Optics Cooling Fan Motor 2
(Al 53/Al 55/Al 56 machines only)
(M7)
Main Motor Control Board (PCB4)
Upper Tray Lift Motor
(Al 53/Al 55 machines only) (M3)
108
104
105
100
101
I
;03
Description
) (SOL2)
Index No. P to P Location
75 110
76
77 , G9
78 G8
79 D6
80
81
82
83
84
85
86
87
88
89
90 D5
91
92
93
94
95
96
97
K16
E16
F16
F16
F16
E16
E16
G16
G8
D1O
D5
G7
F7
D11
D4
D5
D9
F16
88 07 86 85
Description Index No, P to P Location
LCT Pick-up Solenoid 98
(LCT machines onlv) (SOL3)
LCT Lift Motor (LCT machines only)
(M5)
LCT Lower Limit Sensor
jLCT machines onlv) (S9)
LCT Paper End Sensor
(LCT machines only ) (s10)
LCT Interface Board
(LCT machines only)
LCT Cover Switch-2
(LCT machines onlv) (SW9)
Tray Down Switch
(LCT machines only
LCT Cover Switch-1
(LCT machines only ) (SW8)
Lower RelaV Sensor (S7) 106
Upper RelaV Sensor (S4)
Vertical Guide Set
Switch (SW7)
(PCB1l)
) (SW4)
99 L11
100
101 J13
102 K12
103
104 J13
105 J12
107 H16
108
J14
J12
K12
116
J16
84
CS130 (A557)10 BIN SORTER
ELECTRICAL COMPONENT LAYOUT
Ill
II
I
((
II
II
II
,,,
I
II
jj
1,
II
11,
II
II
II
II
I
1:,,
II I
II
I
11,
‘“l
II,
I’1
II
II
Sorter Main Board (PCB1 )
Wheel Switch (SW1 )
Roller Drive Motor (Ml )
Paper Sensor (S1 )
Bin Drive Motor (M2)
Sorter Switch (SW2)
Ill
II
;;,1
II
Ill’
II
Home Position Switch (SW3) 7
Description
Index No.
1
2
3
4
5
6
P to P Location
F8
H14
E14
J14
C14
114
CIA
II
Ill,
(,(,
Ill
II,
11:
II
~~11
II ~
I
CS130 (A557) 10 BIN SORTER POINT TO POINT DIAGRAM
1’
A
2
3 4
I
1
5
,
6
Rev. 7/95
I
7
1
8 9
1 I
10 11
1
12
T 1
13 14
,
15 16
I
1
17
B
.Q
CN220..
CN220-7
<
CN22O-10
CN220-4
CN220-
.3
.1
CN220CN220-2
CN220-12
CN220-5
CN1-1
CN1-2
3
CN1-3
CNI.7
>
. .
.
CN1-9
<
CN1-10
CN1-10
Vq
1 5]
151
T51
f 5]
f 5]
la
24V
[ 7 24] FEED M
[?L 24] BIN M
[7A 24] BIN M
E
GND
[T5]
HOME
GND
[lq 1/2 REV
E
I
CN1-6
CN1 -7
CN1-8
CN1 -9
CN1-1
CN1-11
CN1-2
CN1-12
~<
CN1-10
Roller Drive
Motor
Sin Drive
Motor
I
T1
<
T2
D
Home Position Switch
SW3
Wheel Switch
Swl
SW2 Sorter Switch
Paper Sensor
S1
(
t
I
SYMBOL TABLE
I
— DC Line
— AC Line
-- Pulse Signal
- ~ Signal Direction
~ Ready Low
T Ready High
[ 1 Voltage
, .
J
PCBI
Sorter Main Board
3
4
,
5
6
7
,
6
9 10
,
11
12
,
13
,
14
15
16
,
K
L
17
CS220 (A556) 20 BIN SORTER
ELECTRICAL COMPONENT LAYOUT
1
\ / /\
Description Index No. P to P Location
Paper Sensor (S1) 1 G15
Wheel Drive Motor (Ml ) 2 C15
Roller Drive Motor (M2)
Bin Home Position Sensor (S2) 4 115
Wheel Sensor (S3) 5
Sorter Control Board (PCB1 ) 6
Cover Safety Switch (SW1 )
3
7 J15
E15
H15
F8
I
I
I
u
CS220 (A556) POINT TO POINT DIAGRAM
1
1
1
2
3
I 1
4 5
Rev. 7/9s
I
1
6
1
7
1
8 9
I
1
10 11 12
1
1 I
13
I
14
, I
15 16 17
CN220-7
CN220-6
CN220-4
CN220-3
20-2
?0-1
?0-9
?0-8
m-t ?
10
1
JAM
HOME
BIN
IN [75]
Roller Drrm
BIN DOWN
BIN UP
5V
GND
GND
24V
=
[w
[A51
[151 24V
[151
[?5]
[15]
f2: BIN DOWN
[ 724 RoIIOr Drive
E
BIN UP
II
u
Ml
Wheel Drive
Motor
Roller Drive
Motor
I
f
[
[
[Tq N
GND
[T~ tiN
GN D
[ A 51 TOME
GND
[?51 JAM
GND
E
CN103-1
CN 103-:
2
CN1 03-:
3 — CN114-2
VI 034
a
CN103-!
.5
QN1 034
‘6
Ch
‘+103-7
a
N103-8
‘4103-9
a
N103-10
a
~1111
II
CN113-1
CN113-2
CN113-3
I
S1
~
>
S2
>
I
t f
I
Paper Sensor
Wheel Sensor
Bin HP Sensor
Cover Safety
Switch
F
(
t
I
Swl
SYMBOL TABLE
— DC Line
— AC Line
-- Pulse Signal
- ~ Signal Direction
~ Ready Low
~ Ready High
[ 1 Voltage
PCBI
Sorter Main Board
J
K
L
DF61 (A548) ARDF POINT TO POINT DIAGRAM
1’
1
2
1
3
1
4
5
REV.
I
I
6
1
7
I
8
9’
10 ‘
11 ‘ 12
i
I
13
I
14
I
15
1
16
5197
17
Registration
Sensor
Original Set
Sensor
Auto Lamp
Ready Lamp
Feed-in
Cover Open
Sensor
Original Width
Sensor3
Original Width
Sensor2
SIo
S1
<
[
<
<
CN307~—CN307-1
CN30&~-1
CN203-I
CN304-I
L2
, L,
S2
I
I I
S9
S8
5V
Registration
Gt4D
GND
Original Set
5V
1,
IIA
I
1
I
< CN204-1
CN20A4 .
-& -
LI
<CNI03-1313
24V
Auto
24V
Ready
SND
Fasd-inCovsrOpan
5V
3N D
3riginal Width-3
W
SND
Mghst Width-2
W
3ND
Wgktat Width-l
W
a
D [A5]
GND
GND
D [ 75]
:
d ~
a
4 ~ 24]
GND
~ [ 75]
a
GND
D[T 5]
a
GND
DW q
a
GND
D[r51
a
24V
GND
GND
=
24]
7
CNIO1-I
CNI 01-2
CNIO1-3
CNI06-1
CN1O(
CN106-2
CN107-6
CNI 08-1
CN10S-2
CNI 08-6 CN211-6
CNI08-7
I07-4
07-5
I
>
7-1
7-2
CN220-11
CN220-12
CN220-5 F.G
I
CN211-2
CN21 1-5
CN211-3
CN211-1
CN211-4
L
24V
GND
>
\
Feed-in
Motor
Belt Drive
Motor
Feed-out
Motor
A
B
c
D
E
F
G
Original Width
Sensorl
Feed-out
Sensor
Feed-out
Cover Open
Sensor
DF Position
Sensor
APS Start
Sensor
1
1
I CA 35-2
u-?
S3
r
I
S6
< CN207-I
CN206-I
<
I
1
8-2
1
I
l_
< CN105-13
~
CN205-2
S5
2
t
i
< CN205-I
1
3
4
t
5
1
6
1
7
I
I
>
c
R&
/
8
-
35-3
CN1O
-...55-5
_... M-lo
PN41U.+,
-,.
,”” —,6
I
v
cad-out
iND
iND
e.sd.outcover@sn D [ 75]
v
iND
IF Position
a
u d
IND
PS Sari
v
=
a
D [A5]
a
D [ 75]
n GND
b [
a
DF Main Board
9
10
1
GND
GND
GND
75]
PCBI
1
:fl~:-
[Y241:E
11
1
:Nl 10-1
:Nl 10-2
NOTE: All values given are in
the Ready Condition
with no special features
selected. A Ready Low
12
13
1
1
H
Stopper
Solenoid
I
J
-- Pulse Signal
K
‘D Signal Direction
~ Ready High
[ 1 Voltage
L_
14
15
1
16
I
1
L
17
DF61 (A548) ARDF
ELECTRICAL COMPONENT LAYOUT
23
‘\
15
Description
Original Set Sensor (S1 )
Feed-in Cover Open Sensor (S2)
Stopper Solenoid (SOLI )
Ready Lamp (L1 )
Auto Lamp (L2)
Feed-in Motor (Ml )
Belt Drive Motor (M2)
DF Main Board (PCB1 )
lnverter Solenoid (SOL2)
Feed-out Cover Open Sensor (S3)
Feed-out Motor (M3)
Feed-out Sensor (S4)
APS Start Sensor (S5)
DF Position Sensor
Original Width Sensor-1 (S7)
Original Width Sensor-2 (S8)
Original Width Sensor-3 (S9)
Registration Sensor (S1 O)
(S6)
II /4 G
14
Index No.
10
11
12
13
14
15
16
17
1
2
3
4
5
6
7
8
9
18
10
11
P to P Location
B3
E3
116
D3
C3
C16
E16
FI 1
J16
J3
F16
13
L3
K3
H3
G3
F3
A3
I
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