Ricoh FT3013, FT3213, FT3513, FT3713 Service Manual

Download

A151/A152/A202/A203

SERVICE MANUAL

RICOH GROUP COMPANIES

PN: RCFM3213

A151/A152/A202/A203

SERVICE MANUAL

RICOH GROUP COMPANIES

A151/A152/A202/A203

FIELD SERVICE

MANUAL

PN: RCFM3213

WARNING

The Field Service Manual contains information regarding se rvice techniques, procedures, processes and spare parts of office equ ipment distributed by Ricoh Corporation. Users of this manual should be either service trained or certified by successfully completing a Ricoh Technical Training Program.

Untrained and uncertified users utilizing information contained in this service manual to repair or modify Ricoh equip ment risk person al injury, damage to property or loss of warranty protection.

Ricoh Corporation

LEGEND

PRODUCT CODE COMPANY

GESTETNER RICOH SAVIN

A151 2613 FT3013 9013 A152 2613Z FT3213 9013Z A202 2713 FT3513 9113 A203 2613 FT3713 9013Z

DOCUMENTATION HISTORY

REV. NO. DATE COMMENTS

1 6/96 Reprint 2 4/97 A202/A203 Addition 3 7/98 Reprint

9/94 Original Printing

SECTION 1 OVERALL MACHINE INFORMATION

1. SPECIFICATIONS . . . . . . . . . . . . . . . 1-1

SECTION 2 GUIDE TO COMPONENTS

1. MECHANICAL COMPONENT LAYOUT . . . . . . 2-1

2. ELECTRICAL COMPONENT LAY OUT . . . . . . . 2-2

3. ELECTRICAL COMPONENT DESCRIPTIONS . . . . 2-3

4. DRIVE LAYOUT . . . . . . . . . . . . . . . . 2-6

SECTION 3 INSTALLATION

1. INSTALLATION REQUIREMENTS . . . . . . . . 3-1

1.1 ENVIRONMENT . . . . . . . . . . . . . . . . . . . 3-1

1.2 MACHINE LEVEL . . . . . . . . . . . . . . . . . . 3-1

1.3 MINIMUM SPACE REQUIREMENTS . . . . . . . . . . . 3-2

1.4 POWER REQUIREMENTS . . . . . . . . . . . . . . . 3-2

2. INSTALLATION PROCEDURE . . . . . . . . . . 3-3

2.1 ACCESSORY CHECK . . . . . . . . . . . . . . . . 3-3

2.2 COPIER INSTALLATION PROCEDURE . . . . . . . . 3-4

2.3 KEY COUNTER HOLDER INSTALLAT ION (OPTION) . . . . 3-10

SECTION 4 SERVICE TABLES

1. SERVICE REMARKS . . . . . . . . . . . . . . 4-1

1.1 GENERAL CAUTION . . . . . . . . . . . . . . . . . 4-1

1.2 DRUM . . . . . . . . . . . . . . . . . . . . . . . 4-1

1.3 CHARGE CORONA . . . . . . . . . . . . . . . . . 4-2

1.4 OPTICS . . . . . . . . . . . . . . . . . . . . . . 4-3

FSM i A151/A152/A202/A203

1.5 DEVELOPMENT . . . . . . . . . . . . . . . . . . . 4-4

1.6 TONER SUPPLY . . . . . . . . . . . . . . . . . . . 4-4

1.7 TRANSFER AND SEPARATION . . . . . . . . . . . . . 4-5

1.8 CLEANING UNIT . . . . . . . . . . . . . . . . . . . 4-5

1.9 FUSING UNIT . . . . . . . . . . . . . . . . . . . . 4-5

1.10 PAPER FEED . . . . . . . . . . . . . . . . . . . 4-6

1.11 DOCUMENT FEEDER . . . . . . . . . . . . . . . . 4-6

1.12 OTHERS . . . . . . . . . . . . . . . . . . . . . 4-6

2. SERVICE PROGRAM MODE . . . . . . . . . . . 4-8

2.1 SERVICE PROGRAM MODE OPERATION . . . . . . . . 4-8

2.1.1 Service Program Access Procedure . . . . . . . . . 4-8

2.1.2 Change Adjustment Values or Modes . . . . . . . . 4-9

2.1.3 Memory Clear Procedure . . . . . . . . . . . . . 4-10

2.2 SERVICE PROGRAM MODE TABLE . . . . . . . . . . . 4-13

2.3 SP MODE 8–INPUT CHECK . . . . . . . . . . . . . . 4-21

2.4 SP MODE 9–OUTPUT CHECK . . . . . . . . . . . . . 4-22

2.5 SERVICE CALL AND USER CODE TABLE . . . . . . . . 4-23

3. SERVICE TABLES . . . . . . . . . . . . . . . 4-25

3.1 TEST POINTS . . . . . . . . . . . . . . . . . . . . 4-25

3.2 DIP SWITCHES AND JUMPER SWITCHES . . . . . . . . 4-26

3.3 VARIABLE RESISTORS . . . . . . . . . . . . . . . . 4-27

4. SPECIAL T OOLS AND LUBRICANTS . . . . . . . 4-28

5. PREVENTIVE MAINTENANCE SCHEDULE . . . . 4-29

5.1 PM TABLE . . . . . . . . . . . . . . . . . . . . . 4-29

5.2 EXPLANATION OF REGULAR PM . . . . . . . . . . . 4-32

5.3 REGULAR PM PROCEDURE . . . . . . . . . . . . . 4-34

6. DEFECTIVE COMPONENT TABLES . . . . . . . 4-36

A151/A152/A202/A203 ii FSM

6.1 DEFECTIVE SENSOR TABLE . . . . . . . . . . . . . 4-36

6.2 DEFECTIVE SWITCH ES OR OTHER ELECTR ICAL COMPONENTS 4-37

6.3 OPEN FUSE & CIRCUIT BREAKER TABLE . . . . . . . . 4-38

SECTION 5 REPLACEMENT & ADJUSTMENT

1. EXTERIOR AND INNER COVERS . . . . . . . . 5-1

1.1 EXTERIOR COVER REMOVAL . . . . . . . . . . . . . 5-1

1.1.1 Front Cover . . . . . . . . . . . . . . . . . . 5-1

1.1.2 Right Cover . . . . . . . . . . . . . . . . . . 5-1

1.1.3 Upper Left Cover . . . . . . . . . . . . . . . . 5-2

1.1.4 Lower Left Cover . . . . . . . . . . . . . . . . 5-2

1.1.5 Upper Rear Cover . . . . . . . . . . . . . . . . 5-2

1.1.6 Lower Rear Cover . . . . . . . . . . . . . . . . 5-2

1.1.7 Upper Cover . . . . . . . . . . . . . . . . . . 5-3

1.2 INNER COVER REMOVAL . . . . . . . . . . . . . . . 5-4

2. OPTICS . . . . . . . . . . . . . . . . . . . 5-5

2.1 EXPOSURE GLASS REMOVAL . . . . . . . . . . . . . 5 -5

2.2 1ST MIRROR REMOVAL . . . . . . . . . . . . . . . 5-6

2.3 2ND AND 3RD MIRROR REMOVAL . . . . . . . . . . . 5-8

2.4 4TH AND 5TH MIRROR REPLACEMENT . . . . . . . . . 5-10

2.5 EXPOSURE LAMP REPLACEMENT . . . . . . . . . . . 5-11

2.6 THERMOFUSE REPLACEMENT . . . . . . . . . . . . 5-13

2.7 SCANNER DRIVE WIRE REPLACEMENT . . . . . . . . 5-14

2.7.1 Wire Removal . . . . . . . . . . . . . . . . . 5-14

2.7.2 Wire Installation . . . . . . . . . . . . . . . . . 5-15

2.8 SCANNER MOTOR REPLACEMENT . . . . . . . . . . 5-21

2.9 LENS DRIVE MOTOR REPLACEMENT (FT3213 Copier only) 5-22

2.10 4TH/5TH MIRROR MOTOR REPLACEMENT (FT3213 Copier Only) 5-24

FSM iii A151/A152/A202/A203

3. DEVELOPMENT AND TONER SUPPLY . . . . . . 5-25

3.1 DEVELOPMENT UNIT REMOVAL . . . . . . . . . . . . 5-25

3.2 TONER SUPPLY UNIT REMOVAL . . . . . . . . . . . . 5-26

3.3 DEVELOPER REPLACEMENT . . . . . . . . . . . . . 5-27

3.4 INLET SEAL REMOVAL . . . . . . . . . . . . . . . . 5-28

3.5 TONER SUPPLY CLUTCH REPLACEMENT . . . . . . . . 5-29

3.6 DEVELOPMENT BIAS VOLTAGE ADJUSTMENT (SP9-38) . . 5-30

4. CLEANING . . . . . . . . . . . . . . . . . . 5-31

4.1 CLEANING UNIT REMOVAL . . . . . . . . . . . . . . 5-31

4.2 CLEANING BLADE REPLACEMENT . . . . . . . . . . . 5-32

4.3 USED TONER COLLECTION . . . . . . . . . . . . . 5-33

4.4 ENTRANCE SEAL REPLACEMENT . . . . . . . . . . . 5-34

5. PAPER FEED . . . . . . . . . . . . . . . . . 5-35

5.1 FEED ROLLER REPLACEMENT . . . . . . . . . . . . 5-35

5.2 PAPER TRAY SWITCH REPLACEMENT . . . . . . . . . 5-37

5.3 RELAY SENSOR AND REGISTRATION SENSOR REPLACEMENT 5-38

5.4 RELAY ROLLER CLUTCH, PAPER FEED CLUTCH AND

REGISTRATION CLUTCH REPLACEMENT . . . . . . . . 5-40

6. AROUND THE DRUM . . . . . . . . . . . . . 5-42

6.1 DRUM REPLACEMENT . . . . . . . . . . . . . . . . 5-42

6.2 QUENCHING LAMP REPLACEMENT . . . . . . . . . . 5-44

6.3 ERASE LAMP REPLACEMENT . . . . . . . . . . . . . 5 -45

6.4 CHARGE CORONA WIRE REPLACEMENT . . . . . . . . 5-46

6.5 CHARGE CORONA GRID PLATE REPLACEMENT . . . . . 5-47

6.6 TRANSFER/SEPARATION CORONA WIRE REPLACEMENT . 5-48

6.7 ID SENSOR REPLACEMENT . . . . . . . . . . . . . 5-51

6.8 PICK-OFF PAWL REPLACEMENT . . . . . . . . . . . . 5-52

6.9 TRANSFER/SEP ARATION POWER P ACK REPLACEMENT . 5-53

A151/A152/A202/A203 iv FSM

6.10 CORONA CURRENT ADJUSTMENT . . . . . . . . . . 5-55

6.10.1 Charge Corona Current Adjustment (SP9-2) . . . . . 5-57

6.10.2 Grid Voltage Adjustment (SP9-48) . . . . . . . . . 5-59

6.10.3 Transfer Corona Current Adjustment (SP9-5) . . . . . 5-60

6.10.4 Separation Corona Current Adjustment (SP9-6) . . . . 5-61

7. FUSING . . . . . . . . . . . . . . . . . . . 5-62

7.1 EXIT UNIT REMOVAL . . . . . . . . . . . . . . . . . 5-62

7.2 FUSING UNIT REMOVAL . . . . . . . . . . . . . . . 5-63

7.3 HOT ROLLER REPLACEMENT . . . . . . . . . . . . . 5-66

7.4 PRESSURE ROLLER REPLACEMENT . . . . . . . . . . 5-68

7.5 FUSING LAMP REPLACEMENT . . . . . . . . . . . . 5-69

7.6 FUSING THERMOSWITCH REPLACEMENT . . . . . . . 5-70

7.7 FUSING THERMISTOR REPLACEMENT . . . . . . . . . 5-71

7.8 FUSING PRESSURE ADJUSTMENT . . . . . . . . . . . 5-72

8. COPY QUALITY ADJUSTMENT . . . . . . . . . 5-73

8.1 LIGHT INTENSITY ADJUSTMENT . . . . . . . . . . . . 5-74

8.2 SIDE-TO-SIDE EXPOSURE ADJUSTMENT . . . . . . . . 5-75

8.3 IMAGE BIAS VOLTAGE ADJUSTMENT . . . . . . . . . . 5-76

8.4 TONER DENSITY ADJUSTMENT . . . . . . . . . . . . 5-77

8.5 FIXED TONER SUPPLY MODE SELECTION . . . . . . . 5-77

8.6 TONER SUPPLY RATIO SELECTION . . . . . . . . . . 5-77

8.7 ID SENSOR (Vsg) ADJUSTMENT . . . . . . . . . . . . 5-78

8.8 ADS (Auto Image Density Sensor) ADJUSTMENT . . . . . 5-79

8.9 HORIZONTAL MAGNIFICATION ADJUSTMENT . . . . . . 5-80

8.10 VERTICAL MAGNIFICATION ADJUSTMENT . . . . . . . 5-81

8.11 FOCUS ADJUSTMENT . . . . . . . . . . . . . . . . 5-82

8.12 LEADING EDGE ERASE MARGIN ADJUSTMENT . . . . . 5-83

FSM v A151/A152/A202/A203

8.13 REGISTRATION ADJUSTMENT . . . . . . . . . . . . 5-83

8.14 SIDE-TO-SIDE REGISTRATION ADJUSTMENT . . . . . . 5-84

8.15 4TH/5TH MIRROR HEIGHT ADJUSTMENT . . . . . . . 5-87

9. OTHERS . . . . . . . . . . . . . . . . . . . 5-88

9.1 OZONE FILTER REPLACEMENT . . . . . . . . . . . . 5-88

9.2 220∼230/240V CONVERSION . . . . . . . . . . . . . 5-89

9.3 OPTIONAL EQUIPMENT INSTALLATION . . . . . . . . . 5-90

9.3.1 Optics Anti-condensation Heater Installation . . . . . . 5-90

9.3.2 Drum Anti-condensation Heater Installation . . . . . . 5-91

9.3.3 Pre-transfer Lamp (PTL) Installation . . . . . . . . . 5-92

9.3.4 Optics Cooling Fan Installation (FT3013 Copier Only) . . 5-93

9.4 TORSION BAR FORCE ADJUSTMENT . . . . . . . . . . 5-94

SECTION 6 TROUBLESHOOTING

1. COPY QUALITY . . . . . . . . . . . . . . . . 6-1

1.1 BLANK COPY (WHITE COPY) . . . . . . . . . . . . . 6-1

1.2 DIRTY BACKGROUND . . . . . . . . . . . . . . . . 6-4

1.3 UNEVEN IMAGE DENSITY . . . . . . . . . . . . . . 6-7

1.4 VERTICAL BLACK BANDS . . . . . . . . . . . . . . 6-8

1.5 VERTICAL BLACK LINES . . . . . . . . . . . . . . . 6-9

1.6 VERTICAL WHITE LINES OR BANDS—1 (DULL OR BLURRED) 6-10

1.7 VERTICAL WHITE LINES OR BANDS—2 (THIN, DISTINCT) . 6-11

1.8 HORIZONTAL BLACK/WHITE LINES . . . . . . . . . . . 6-12

1.9 JITTER . . . . . . . . . . . . . . . . . . . . . . 6-13

1.10 BLACK SPOTS ON THE COPY IMAGE . . . . . . . . . 6-14

1.11 SKEWED (OPTICAL) COPY IMAGE . . . . . . . . . . 6-15

1.12 TONER DENSITY TOO HIGH . . . . . . . . . . . . . 6-16

1.13 TONER DENSITY TOO LOW . . . . . . . . . . . . . 6-18

1.14 TONER SCATTERING . . . . . . . . . . . . . . . . 6-20

A151/A152/A202/A203 vi FSM

1.15 UNFUSED COPY IMAGE . . . . . . . . . . . . . . . 6-21

1.16 PAPER MISFEED . . . . . . . . . . . . . . . . . . 6-22

1.17 TRANSFER FAILURE . . . . . . . . . . . . . . . . 6-23

1.18 DF ORIGINAL MISFEED OR SKEW . . . . . . . . . . 6-24

2. SERVICE CALL CONDITIONS . . . . . . . . . . 6-25

2.1 CODE #11 — EXPOSURE LAMP ERROR . . . . . . . . . 6-25

2.2 CODE #12 — EXPOSURE LAMP ERROR . . . . . . . . 6-27

2.3 CODE #13 — ZERO CROSS SIGNAL ERROR . . . . . . . 6-28

2.4 CODE #21 — SCANNER HOME POSITION ERROR . . . . 6-29

2.5 CODE #22 — SCANNER HOME POSITION ERROR . . . . 6-31

2.6 CODE #28 — LENS HOME POSITION ERROR

(FT3213 COPIER ONLY) . . . . . . . . . . . . . . . . 6-33

2.7 CODE #29 — LENS HOME POSITION ERROR

(FT3213 COPIER ONLY) . . . . . . . . . . . . . . . . 6-35

2.8 CODE #2A — 4TH/5TH MIRROR HOME POSITION ERROR

(FT3213 COPIER ONLY) . . . . . . . . . . . . . . . 6-37

2.9 CODE #2B — 4TH/5TH MIRROR HOME POSITION ERROR

(FT3213 COPIER ONLY) . . . . . . . . . . . . . . . 6-39

2.10 CODE #40 – OPTICS THERMISTOR ERROR . . . . . . . 6-41

2.11 CODE #52 — FUSING WARM-UP ERROR . . . . . . . . 6-42

2.12 CODE #53 — FUSING OVERHEAT . . . . . . . . . . . 6-44

2.13 CODE #55 — FUSING THERMISTOR OPEN . . . . . . . 6-45

2.14 CODE #96 — DF TIMING PULSE ERROR . . . . . . . . 6-47

2.15 DF COMMUNICATION ERROR . . . . . . . . . . . . 6-49

2.16 ABNORMAL CONDITION IN TONER DENSITY DETECTION 6-50

2.17 OPTICS OVER HEAT PROTECTION (FT3013 Copier Only) . 6-52

3. ELECTRICAL COMPONENT DEFECTS . . . . . . 6-53

3.1 DEFECTIVE SENSOR TABLE . . . . . . . . . . . . . 6-53

3.2 DEFECTIVE SWITCHES OR OTHER ELECTRICAL

COMPONENTS . . . . . . . . . . . . . . . . . . . 6-54

3.3 OPEN FUSES & CIRCUIT BREAKERS . . . . . . . . . . 6-55

FSM vii A151/A152/A202/A203

SECTION 7 DOCUMENT FEEDER A365

1. SPECIFICATIONS . . . . . . . . . . . . . . . 7-1

2. COMPONENT LAY OUT . . . . . . . . . . . . . 7-2

2.1 MECHANICAL COMPONENTS . . . . . . . . . . . . . 7-2

2.2 ELECTRICAL COMPONENTS . . . . . . . . . . . . . 7-2

3. ELECTRICAL COMPONENT DESCRIPTIONS . . . . 7-3

4. INSTALLATION PROCEDURE . . . . . . . . . . 7-4

5. REPLACEMENT AND ADJUSTMENT . . . . . . . 7-8

5.1 TRANSPORT BELT REPLACEMENT . . . . . . . . . . 7-8

4.2 FEED-IN UNIT REMOVAL . . . . . . . . . . . . . . . 7-10

4.3 PICK-UP ROLLER REPLACEMENT . . . . . . . . . . . 7-11

4.4 FEED ROLLER REPLACEMENT . . . . . . . . . . . . 7-12

4.5 FRICTION BELT REPLACEMENT . . . . . . . . . . . . 7-13

4.6 PICK-UP SOLENOID ADJUSTMENT . . . . . . . . . . . 7-14

SECTION 8 A202/A203 COPIER

MAJOR DIFFERENCES BETWEEN THE A202/A203 AND

A151/A152 COPIERS . . . . . . . . . . . . . . . 1

1. SPECIFICATIONS . . . . . . . . . . . . . . . 8-1

2. COPY PROCESS CONTROL . . . . . . . . . . 8-4

3. MECHANICAL COMPONENT LAYOUT . . . . . . 8-5

4. ELECTRICAL COMPONENT LAY OUT . . . . . . . 8-6

5. ELECTRICAL COMPONENT DESCRIPTIONS . . . . 8-7

6. DRIVE LAYOUT . . . . . . . . . . . . . . . . 8-8

7. POWER DISTRIBUTION . . . . . . . . . . . . 8-10

8. DRUM CHARGE . . . . . . . . . . . . . . . . 8-12

8.1 GRID VOLTAGE CORRECTION . . . . . . . . . . . . . 8-12

A151/A152/A202/A203 viii FSM

8.2 GRID VOLTAGE FOR IMAGE DENSITY CONTROL . . . . . 8-12

8.2.1 Standard Image Density Grid Voltage . . . . . . . . 8-12

8.2.2 Auto Image Density Level Factor (SP34) . . . . . . . 8-12

8.3 GRID VOLTAGE FOR TONER DENSITY DETECTION . . . . 8-13

9. OPTICS . . . . . . . . . . . . . . . . . . . 8-14

9.1 LENS POSITIONING . . . . . . . . . . . . . . . . . 8-14

9.2 BASE LAMP VOLTAGE IN MANUAL IMAGE DENSITY MODE . 8-15

9.3 EXPOSURE LAMP CONTROL CIRCUIT . . . . . . . . . 8-15

10. DEVELOPMENT . . . . . . . . . . . . . . . 8-16

10.1 DEVELOPMENT BIAS CIRCUIT . . . . . . . . . . . . 8-16

11. TONER DENSITY DETECTION AND TONER SUPPLY 8-17

11.1 ID Sensor Control Circuit . . . . . . . . . . . . . . . 8-17

11.2 TONER SUPPLY AND AGITATOR DRIVE MECHANISM . . . 8-18

12. PAPER FEED . . . . . . . . . . . . . . . . 8-19

12.1 PAPER LENGTH DETECTION (Paper Feed Station) . . . . 8-19

13. IMAGE FUSING . . . . . . . . . . . . . . . 8-20

13.1 FUSING LAMP CONTROL CIRCUIT . . . . . . . . . . 8-20

13.2 OVERHEAT PROTECTION . . . . . . . . . . . . . . 8-20

14. INSTALLATION . . . . . . . . . . . . . . . 8-21

14.1 COPIER (A 202/ A2 03) ACCESSORY CHECK . . . . . . . 8-21

14.2 COPIER (A202/A203) INSTALLATION PROCEDURE . . . . 8-22

14.3 DOCUMENT FEEDER (A662) ACCESSORY CHECK . . . . 8-28

14.4 DOCUMENT FEEDER (A662) INSTALLATION PROCEDURE 8-29

15. SERVICE PROGRAM MODE . . . . . . . . . . 8-34

15.1 ACCESS PROCEDURE 1-KEY OPERATION . . . . . . . 8-34

15.2 MEMORY CLEAR PROCEDURE . . . . . . . . . . . . 8-35

15.3 CLEAR ALL MEMORY PROCEDURE . . . . . . . . . . 8-36

15.4 SERVICE PROGRAM MODE TABLE . . . . . . . . . . 8-38

15.5 SP MODE 8-INPUT CHECK . . . . . . . . . . . . . . 8-46

15.6 SP MODE 9–OUTPUT CHECK . . . . . . . . . . . . 8-47

FSM ix A151/A152/A202/A203

15.7 SERVICE CALL AND USER CODE TABLE . . . . . . . . 8-48

16. SERVICE TABLES . . . . . . . . . . . . . . 8-50

16.1 TEST POINTS . . . . . . . . . . . . . . . . . . . 8-50

16.2 DIP SWITCHES AND JUMPER SWITCHES . . . . . . . 8-50

16.3 VARIABLE RESISTORS . . . . . . . . . . . . . . . 8-50

17. PREVENTIVE MA INTENANCE SCHEDULE . . . . 8-51

17.1 PM TABLE . . . . . . . . . . . . . . . . . . . . . 8-51

18. REPLACEMENT AND ADJUSTMENT . . . . . . 8-52

18.1 TONER SUPPLY MOTOR REPLACEMENT . . . . . . . 8-52

18.2 QUENCHING LAMP REPLACEMENT . . . . . . . . . . 8-53

18.3 CHARGE CORONA CURRENT ADJUSTMENT . . . . . . 8-54

18.4 GRID VOLTAGE ADJUSTMENT (SP9-46) . . . . . . . . 8-55

18.5 DEVELOPMENT BIAS VOLTAG E ADJUSTMENT (SP9-38) . 8-56

18.6 TRANSFER CORONA CURRENT ADJUSTMENT (SP9-5) . . 8-57

18.7 SEPARATION CORONA CURRENT ADJUSTMENT (SP9-6) . 8-58

SECTION 9 DOCUME N T FEEDER A662

1. SPECIFICATIONS . . . . . . . . . . . . . . . 9-1

2. COMPONENT LAY OUT . . . . . . . . . . . . . 9-2

2.1 MECHANICAL COMPONENTS . . . . . . . . . . . . . 9-2

2.2 ELECTRICAL COMPONENTS . . . . . . . . . . . . . 9-2

3. ELECTRICAL COMPONENT DESCRIPTIONS . . . . 9-3

4. POWER DISTRIBUTION . . . . . . . . . . . . 9-4

5. BASIC OPERATION . . . . . . . . . . . . . . 9-5

6. INTERFACE CIRCUIT . . . . . . . . . . . . . 9-6

7. ORIGINAL FEED . . . . . . . . . . . . . . . 9-7

7.1 ORIGINAL PICK-UP MECHANISM . . . . . . . . . . . . 9-7

7.2 ORIGINAL SEPARATION MECHANISM . . . . . . . . . 9-8

A151/A152/A202/A203 x FSM

7.3 ORIGINAL FEED-IN MECHANISM . . . . . . . . . . . . 9-9

7.4 ORIGINAL FEED-OUT MECHANISM . . . . . . . . . . . 9-10

7.5 DF MOTOR CIRCUIT . . . . . . . . . . . . . . . . . 9-11

7.6 ORIGINAL FEED AND MISFEED DETECTION TIMING . . . 9-12

8. SERVICE TABLES . . . . . . . . . . . . . . . 9-13

8.1 DIP SWITCHES . . . . . . . . . . . . . . . . . . . 9-13

8.2 VARIABLE RESISTORS . . . . . . . . . . . . . . . . 9-13

8.3 FUSE . . . . . . . . . . . . . . . . . . . . . . . 9-13

9. REPLACEMENT AND ADJUSTMENT . . . . . . . 9-14

9.1 TRANSPORT BELT REPLACEMENT . . . . . . . . . . 9-14

9.2 FEED-IN UNIT REMOVAL . . . . . . . . . . . . . . . 9-16

9.3 PICK-UP ROLLER REPLACEMENT . . . . . . . . . . . 9-17

9.4 FEED ROLLER REPLACEMENT . . . . . . . . . . . . 9-18

9.5 FRICTION BELT REPLACEMENT . . . . . . . . . . . . 9-19

9.6 PICK-UP SOLENOID ADJUSTMENT . . . . . . . . . . . 9-20

FSM xi A151/A152/A202/A203

IMPORTANT SAFETY NOTICES

PREVENTION OF PHYSICAL INJURY

1. Before disassembling or assembling parts of the copier and peripherals, make sure that the copier power co rd is unplugged.

2. The wall outlet should be near the cop ier and easily accessible.

3. Note that some components of the copier and the paper tray unit are supplied with electrical voltage even if the main switc h is turn ed off.

4. If any adjustment or operation check has to be made with exterior covers off or open while the main switch is turned on, keep hands away from electrified or mechanically driven components.

5. If the hot roller temperature is low when the main switch is turned on, the copier starts idling automatically when the warm-up period is completed. Keep hands away from the mechanical and the electrical components to avoid any injury.

6. If the start key is pressed before the copier completes the warm-up period (Ready ind icator starts blinking ), keep hands aw ay from the mechanical and the electrical components as the copier starts making copies as soon as the warm-up period is completed.

7. The inside and the metal parts of the fusing unit become extremely hot while the copier is operating. Be careful to avoid touching those components with your bare hands.

HEALTH SAFETY CONDITIONS

1. Never operate the copier without the ozone filters installed.

2. Always replace the ozone filters with the specified ones at the sp ecified intervals.

3. Toner and developer are non-toxic, but if you get either of them in your eyes by accident, it may cause temporary eye discomfort. Try to remove with eye drops or flush with water as first aid. If unsuccessful, get medical attentio n.

FSM a A151/A152

OBSERVANCE OF ELECTRICAL SAFETY STANDARDS

1. The cop ier and its peripherals must be ins talled and maintain ed by a customer service representative who has completed the training course on those models.

- CAUTION -

The RAM board on the main control board has a lithium battery which

can explode if rep laced incorrectly. Replace the battery only with an identical one. The manufacturer recommends replacing the entire RAM board. Do not recharge or burn this battery. Used batteries must be handled in accorda nce with loc al regulations.

SAF ETY AND ECOLOGICAL NOTES FOR DISPOSAL

1. Do not incinerate the toner cartridge or the used toner. Toner dust may ign ite suddenly when exposed to o pen flame.

2. Dispose of used toner, developer, and organic photoconductor according to local regulations. (Th ese are non-toxic supplies .)

3. Dispose of replaced parts in accordance with local regulations.

4. When keeping used lithium batteries in order to dispose of them later, d o not put more than 100 batter ies per sealed box. Storing larger numbers or not sealing them apart may lead to c hemical reactions and heat build-up.

A151/A152 b FSM

TAB INDEX

A151/A152 OVERALL MACHINE INFORMATION

DOCUMENT FEEDER A662

A151/A152 GUIDE TO COMPONENTS

A151/A152 INSTALLATION

Rev. 4/97

TAB POSITION 1

TAB POSITION 2TAB POSITION 3

A151/A152 SERVICE TABLES

A151/A152 REPLACEMENT AND ADJUSTMENT

A151/A152 TROUBLESHOOTING

DOCUMENT FEEDER A296

TAB POSITION 4

TAB POSITION 5TAB POSITION 6TA B PO SIT I ON 7TAB POSITION 8

A202/A203 SERVICE MANUAL

OVERALL MACHINE

INFORMATION

1. SPECIFICATIONS

Configuration: Desk top Copy Process: Dry electrostatic transfer system Original Type: Sheet/Book Original Alignment: Left center Original Size: Maximum: A3/11" x 17" (lengthwise) – FT3213

copier B4/10" x 14" (length wise) – FT30 13 copier

Copy Paper Size: Maximum: B4/ 10" x 14" (length wi se)

Minimum:

Paper Tray: A5/5 Bypass Feed: A6/5

Copy Paper Weight: Paper tray feed – 64 to 90 g/m2 (17 to 24 lb)

Bypass feed – 52 to 105 g/m2 (14 to 28 lb)

Reproduction Ratios: 2 E n l a r g e m en t a n d 3 R e d u c t i on ( F T 3 2 1 3 co p i e r o n l y)

1/2

" x 8

1/2

" (lengthwise)

1/2

" x 8

" (lengthwise )

1/2

MACHINE

OVERALL

INFORMATION

A4 Version Letter Version

Enlargement

141% 122%

Full size 100% 100%

93%

Reduction

82% 71%

Zoom: From 61% to 141% in 1% steps

(FT3213 copier only)

Copying Speed: 13 copies/minute (A4/8

10 copies/minute (B4/8

" x 11" lengthwise)

1/2

" x 14")

1/2

Warm-Up Time: 30 seconds (at 20°C/68°F) First Copy Time: 9 seconds (A4/8

" x 11" lengthwise)

1/2

Copy Number Input: Number keys, 1 to 99 Manual Image Density: 7 steps Toner Type: Type 320

129% 121%

93% 74% 65%

Developer Type: Type 310

FSM 1-1 A151/A152

Automatic Reset: 1 minute standard setting; can also be set to 3

minutes or no automatic reset. Energy Saver Function: Automatic Paper Capacity: Paper tray – 250 sheets

Bypass feed table – 1 sheet Toner Repleni shme nt: Cartridge exchange (32 0 g/ cart ridg e) Copy Tray Capacity: 100 sheets (B4/10" x 14" or smaller) Power Source: 110V/ 60Hz/ 15A (for Taiwan)

115V/ 60Hz/ 15A (for North Amer ica)

220V – 240V/ 50Hz/ 8A (for Europ e)

220V/ 60Hz/ 8A (for Middle East)

220V/ 50Hz/ 8A ( for Asia)

(Refer to the serial number plate (rating plate) to

determine the power source required by the

machine.) Power Consumptio n:

Copier Only With DF* Maximum 1.4 kVA 1.5 kV A Warm-up 620 VA (average) 640 VA (average)

Copy cycle 810 VA (average) 860 VA (average) Ready 160 VA (average) 180 VA (average)

Noise Emission:

Copier Only With DF* Maximum 58 db 60 db Copy cycle Less than 55 db Less than 55 db Ready Less than 39 db Less than 39 db

Dimensions:

Width Depth Height

Copier with platen cover and

copy tray

Copier with document feeder

and copy tray*

713 mm (28.1") 592 mm (23.3") 400 mm (15.7")

713 mm (28.1") 592 mm (23.3") 463 mm (18.2")

*NOTE: The document feeder can be installed only on the FT3213 copier.

FSM 1-2 A151/A152

Weight: Copier only: 43 kg (94.8 lb)

With DF: 50 kg (110.2 lb)

Optional Equipment: (Sales items)

Optional Equipment: (Service items)

Document feeder (FT3213 copier only) Key counter

Drum anti-condensation heater Optics anti-condensation heater Pre-transfer lamp Optics cooling fan (for FT3013 copi er only)

• Specifications are subject to change without notice.

Model Designation: A151 = FT3013

A152 = FT3213

MACHINE

OVERALL

INFORMATION

FSM 1-3 A151/A152

GUIDE TO COMPONENTS

1. MECHANICAL COMPONENT LAYOUT

21 22 23

24 25

GUIDE TO

COMPONENTS

32 33

1. Semicircular Feed Rollers

2. Paper Tray

3. Registration Rollers

4. Transfer and Separation Corona Unit

5. Pick-off Pawl

6. Cleaning Unit

7. Pressure Roller

8. Fusing Unit

9. Hot Roller

10. Exit Rollers

11. Copy Tray

12. Hot Roller Strippers

13. Exhaust Blower Motor

14. 3rd Mirror

15. 2nd Mirror

16. 1st Mirror

17. Ozone Filter

18. Used Toner Tank

19. Cleaning Blade

20. Quenching Lamp

21. Charge Corona Unit

22. Lens

23. 6th Mirror

24. Erase Lamp

25. Drum

26. 4th Mirror

27. 5th Mirror

28. Optics Cooling Fan Motor (FT3213 Copier only)

29. Toner Supply Unit

30. Development Unit

31. 2nd Relay Rollers

32. By-pass Feed Table

33. 1st Relay Rollers

FSM 2-1 A151/A152

2. ELECTRICAL COMPONENT LAYOUT

17 16

1. Paper Tray Switch

2. Relay Sensor

3. Registration Clutch

4. Optics Cooling Fan Motor (FT3213 only)

5. Registration Sensor

6. Image Density Sensor

7. Power Pack-TC/SC

8. Operation Panel Board

9. Erase Lamp

10. Total Counter

11. Quenching Lamp

12. Fusing Lamp

13. Front Cover Safety Switch

14. Main Switch

15. Fusing Thermoswitch

16. Exit Sensor

17. Exhaust Blower Motor

18. Optics Thermofuse

19. Auto Image Density Sensor

20. Fusing Thermistor

21. Exposure Lamp

22. Lens Motor (FT3213 copier only)

23. Scanner Home Position Sensor

24. Optics Thermistor

25. Lens Home Position Sensor (FT3213 copier only)

26. Power Pack-CC/Grid/Bias

27. AC Drive Board

28. Fusing Triac (115 V only)

29. Scanner Motor

30. 4th/5th Mirror Home Position Sensor (FT3213 copier only)

31. 4th/5th Mirror Motor (FT3213 copier only)

32. Main Motor Capacitor

33 34

33. Main Board

34. Main Motor

35. Toner Supply Clutch

36. DC Power Supply Board

37. Relay Roller Clutch

38. Paper Feed Clutch

A151/A152 2-2 FSM

3. ELECTRICAL COMPONENT DESCRIPTIONS

Motors

SYMBOL NAME FUNCTION

Drives all the main unit components except for the

M1 Main Motor

M2 Scanner Motor Drives the scanners (1st and 2nd). (dc stepper) 29

M3 Lens Motor

4th/5th Mirror Motor

Optics Coo l i n g Fan Motor

Exhaust Blower Motor

optics unit and fans. (115/220–240 Vac [ac synchronous])

Positions the lens according to the selected magnification. (dc stepper)

…

FT3213 copier only

Positions the 4th/5th mirrors according to the selected magnification. (dc stepper)

…

FT3213 copier only

Prevents built up of hot air in the optics cavity. (24 Vdc)

…

FT3213 copier only

Removes heat from around the fusing unit and moves the ozone built up around the charge section to the ozone filter. (24 Vdc)

Magnetic Cl utch

SYMBOL NAME FUNCTION

MC1

Registration Clutch

Drives the registration rollers. 3

INDEX

NO.

INDEX

NO.

GUIDE TO

COMPONENTS

Magnetic Spring Clutches

SYMBOL NAME FUNCTION

MSC1

MSC2

MSC3

Toner Supply Clutch

Relay Roller Clutch

Paper Feed Clutch

Drives the toner supply roller. 35

Drives the 1st and 2nd relay rollers. 37

Starts paper feed. 38

INDEX

NO.

FSM 2-3 A151/A152

Switches

SYMBOL NAME FUNCTION

SW1 Main Switch Supplies power to the copier. 14 SW2

SW3

Front Cover Safet y Switch

Paper Tray Switch

Cuts the ac power line, when the front cover is open.

Detects when the paper tray is set. 1

Sensors

SYMBOL NAME FUNCTION

S4 S5 Exit Sensor Detects misfeeds. 16

S6 Relay Sensor

Scanner Home Position Sensor

Lens Home Position Sensor

4th/5th Mirror Home Position Sensor

Registration Sensor

Image Density (ID) Sensor

Auto Image Density Sensor (ADS)

Informs the CPU when the 1st scanner is at the home position.

Informs the CPU when the lens is at the home position (full size position).

…

FT3213 copier only

Informs the CPU when 4th/5th mirrors assembly is at the home position (full size position).

…

FT3213 copier only

1) Detects misfeeds.

2) Controls the relay roller clutch stop timing.

1) Detects when copy paper is set on the by-pass feed table.

2) Detects misfeeds. Detects the density of the image on the drum to

control the toner density.

Senses the background density of the original. 19

INDEX

NO.

INDEX

NO.

Printed Circuit Boards

SYMBOL NAME FUNCTION

PCB1 Main Board

PCB2 AC Drive Board

PCB3

PCB4

A151/A152 2-4 FSM

DC Power Supply Board

Operation Panel Board

Controls all copier functions both directly and through the other PCBs.

Drives the main motor, exposure lamp, fusing lamp, and quenching lamp.

Converts the wall outlet ac power input to +5 volts, +24 volts, and a zero cross signal.

Informs the CPU of the selected modes and displays the copier status and condition on the panel.

INDEX

NO.

Lamps

SYMBOL NAME FUNCTION

L1 Exposure Lamp L2 Fusing Lamp Provides heat to the hot roller. 12 L3 Quenching Lamp

L4 Erase Lamp

Applies high intensity light to the original for exposure.

Neutralizes any charge remaining on the drum surface after cleaning.

Discharge the drum outside of the image area. Provides leading/trailing edge erase and side erase.

INDEX

NO.

Power Packs

SYMBOL NAME FUNCTION

Power Pack –CC/Grid/Bias

Power Pack –TC/SC

Provides high voltage for the charge corona, grid, and development roller.

Provides high voltage for the transfer and separation corona.

Counter

SYMBOL NAME FUNCTION

CO1 Total Counter Keeps track of the total number of copies made. 10

Others

SYMBOL NAME FUNCTION

TH1

TH2

TR Fusing Triac

Fusing Thermistor

Optics Thermistor

Fusing Thermoswitch

Optics Thermofuse

Main Motor Capacitor

Monitors the fusing temperature. 20

Monitors the optics temperature. 24 Provides back-up overheat protection in the fusing

unit. Provides back-up overheat protection around the

exposure lamp. Start capacitor. 32 Switches the fusing lamp on and off. (115 V only)

Note: In the 220V-230V/240V version, the triac

is built-in the ac drive board

INDEX

NO.

INDEX

NO.

INDEX

NO.

GUIDE TO

COMPONENTS

FSM 2-5 A151/A152

4. DRIVE LAYOUT

G13

G14

G15 G16

G17 G18

G19

G1: Ma in Mot or Gear

BP6 BP5

G22 BP1G21G20

G26 G25

TB2

TB3

TB1

BP2

G12 G11

G10

G23

G2G1

G9 G8

G7 G6

G4 G3

BP4 BP3

G24

G8 G2

G2: Relay Gear

G23: Timing Belt Drive Gear

BP1: Timing Belt Pulley

TB1: Timing Belt

G10 Relay gear

G11: Timing Belt Drive Gear

BP5: Timing Belt Pul le y

TB3: Timing Belt

Development Section

BP6: Timing Belt Pul le y

G12: Development Gear

Development Unit

G13: Relay Gear

G14: Toner Supply CL Gear

Toner Supply CL

Toner Supply Unit

G8: Relay Gear

G9: Relay Gear

Cleaning Unit

G3: Fusing Drive Gear

Fusing and Exit Unit

G4: Hot Roller Gear

G7: Relay Gear

G6: Relay Gear

G5: Exit Roller Gear

A151/A152 2-6 FSM

G15: Registration CL Gear

Registration CL

Registration Rollers

G20: Relay Gear

G17: Relay Roller CL Gear

Relay Roller CL

G16: 2nd Relay Roller Gear

Paper Feed Section

BP2: Timing Belt Pulley

G22: Relay Gear

Paper Feed Section

G21: Paper Feed CL Gear

Paper Feed CL

Feed Rollers

G24: Timing Belt Drive Gear

BP3: Timing Belt Pul ley

TB2: Timing Belt

BP4: Timing Belt Pul ley

G25: Relay Gear

G26: Drum Drive Gear

GUIDE TO

COMPONENTS

2nd Relay Rollers

G18: Relay Gear

G19: 1st Relay Roller Gear

1st Relay Rollers

FSM 2-7 A151/A152

INSTALLATION

1. INSTALLATION REQUIREMENTS

1.1 ENVIRONMENT

1. Temperature Range: 10°C to 30°C (50°F to 86°F)

2. Humidity Range: 15% to 90% RH

3. Ambient Illumination: Less than 1500 lux (do not exposure to direct sunlight)

4. Ventilation: Room of more than 20 m3. Room air should turn over at least

30 m3/hour/person.

5. Ambient Dust: Less than 0.15 mg/m3 (4 x 10-3 oz/yd3)

6. If the installation place is air-conditioned or heated, place the machine as

follows: a) Where it will not be subjected to sudden temperature changes.

b) Where it will not be directly exposed to cool air from an air-conditioner

in the summer.

c) Where it will not be directly exposed to reflected heat from a space

heater in winter.

INSTALLATION

7 . Avoid placing the machine in an area filled with corrosive gas.

8. Avoid any places higher than 2000 meters (6500 feet) above sea level.

9. Place the machine on a strong and level base.

10. Avoid any area where the machine may be subjected to frequent strong

vibration.

1.2 MACHINE LEVEL

1. Front to back: Within 5 mm (0.2") of level

2. Right to left: Within 5 mm (0.2") of level

FSM 3-1 A151/A152

1.3 MINIMUM SPACE REQUIREMENTS

10 cm (3.9")

30 cm (11.8")

70 cm (27.6")

60 cm (23.6")

1. Front: 70 cm (27.6")

2. Back: 10 cm (3.9")

3. Right: 60 cm (23.6")

4. Left: 30 cm (11.8")

NOTE: A space of at least 10cm (3.9") at the rear of the machine is

necessary for smooth air inlet into the machine.

1.4 POWER REQUIREMENTS

1. Input voltage level:

110 V/60 Hz : More than 15 A 115 V/60 Hz : More than 15 A (U.S. Version)

220–240 V/50 Hz : More than 8 A

220 V/60 Hz : More than 8 A 220 V/50 Hz : More than 8 A

2. Permissible voltage fluctuation: ±10%

3. Do not set anything on the power cord.

NOTE: a) Be sure to ground the machine. (Do not connect the

grounding wire to a gas pipe.) b) Make sure the plug is firmly inserted in the outlet. c) Avoid multi-wiring.

A151/A152 3-2 FSM

2. INSTALLATION PROCEDURE

2.1 ACCESSORY CHECK

Check the quantity and condition of the accessories in the box according to the following list:

1. Copy Tray........................................................1

2. Envelope for NECR (–17 Only).......................1

3. NECR..............................................................1

4. Operating Instructions (Except –27) ...............1

5. Decal–Symbol Explanation.............................1

6. User Survey Card (–17 Only) .........................1

NOTE: (-17 = U.S. Version)

INSTALLATION

FSM 3-3 A151/A152

2.2 COPIER INSTALLATION PROCEDURE

[B]

[A]

1. Remove the strips of tape from the copier as shown.

2. Pull out the paper tray [A], then remove the foam block [B] and tapes. Close the paper tray.

A151/A152 3-4 FSM

[B]

[A]

[H]

[G]

[F]

[C]

[F]

[E]

INSTALLATION

[D]

[I]

[J]

3. Open the platen cover [A] and remove the pieces of tape & the lock pins [B]. (FT3013 copier: 2 pins, FT3213 copier: 4 pins)

NOTE: Save the lock pins for future shipping use.

4. Open the front cover [C], and remove the foam block [D].

5. Remove the shipping retainer [E] and tape & seal [F]. NOTE: Save the shipping retainer for future shipping use.

6. Open the upper unit [G] by pressing the release lever [H] (See "Caution:" below). Gently remove the shipping spacers [I] from both ends of the transfer/separation corona unit [J]. Remove the strip of tape [K] and close the upper unit.

CAUTION: Be sure to place and hold your left hand on top of the

upper unit while pushing the release lever to the right with your right hand. The upper unit will raise with force, and holding the upper unit will prevent it from lifting too rapidly.

FSM 3-5 A151/A152

[C]

[A]

[F]

[B]

[E]

[D]

[F]

7. Remove the two screws as illustrated above and pull out the development unit [A] by pulling the left side of the development cover [B] and place it on a clean sheet of paper.

[G]

8. Remove the toner supply unit [C] from the development unit [D] (2 gold colored screws).

NOTE: Make sure to remove only the indicated screws.

9. Shake the developer package [E] well, and pour one pack of developer into the development unit while rotating the gears [F] on both sides to distribute the developer evenly as shown in the illustration.

NOTE: This copier is not equipped with a knob on the paddle roller shaft

like other machines. When installing new developer or manually rotating the development roller, always make sure to turn the gears in the direction shown in the illustration above. The copier might be damaged if they are turned in the opposite direction.

10. Reinstall the toner supply unit on the development unit. NOTE: Make sure that there is no gap [G] between the toner supply unit

and the development unit. (See illustration.)

A151/A152 3-6 FSM

[B]

[C]

[A]

CN421

220 ∼230V

240V

[A]

INSTALLATION

[E]

[D]

11. Reinstall the development unit.

12. Shake the toner cartridge [A] well and insert the cartridge while pulling off the seal [B].

NOTE: Position the cartridge as shown in the a bove illustr ation when

inserting into copier.

13. Close the front cover.

CAUTION: This procedure (step 14) must be done only in 240 volt

areas.

14. Perform the conversion from 220 ∼ 230 V to 240 V as follows:

1) Remove the upper rear cover [C] (2 screws).

2) Disconnect the short connector [D] (2P/White) on the ac drive board

[E] from CN421 and reconnect it to CN421 as shown in the illustration.

3) Reinstall the upper rear cover.

FSM 3-7 A151/A152

4) Plug in the machine and turn on the main switch, then lower the platen

cover.

5) Enter the SP mode as follows:

a) Enter "71" using the numeral keys. b) Press and hold the Clear/Stop key until a dot (•) appears in the top

left corner of the copy counter. c) Release the Clear/Stop key and again press the Clear/Stop key. d) Press the Lighter key.

6) Perform SP 12 as follows:

SP Mode Number Procedure

Enter "12" using the numeral keys. Then, press the Auto Image Density key.

Conversion from

220 ∼ 230V to

240V.

Change the data from "0" to "1" using numeral key. Then, press the Auto Image Density key. "12" will start blinking. Go to the step 15. 3).

15. Perform the developer initial setting.

1) Plug in the machine and turn on the main switch, then lower the platen cover.

2) Enter the SP mode as follows: a) Enter "71" using the numeral keys. b) Press and hold the Clear/Stop key until a dot (•) appears in the top

left corner of the copy counter. c) Release the Clear/Stop key and again press the Clear/Stop key. d) Press the Lighter key.

3) Perform SP 65 as follows:

SP Mode Number Procedure

Enter "65" using the numeral keys and press the

Developer Initial

Setting

Auto Image Density key. "50" will be displayed in the copy counter. Press the Start key for initial setting.

A151/A152 3-8 FSM

[A]

[C]

[A]

[B]

INSTALLATION

[D]

[E]

16. Place the symbol explanation decal [A] on the platen cover as shown, or when the DF [B] is installed on the machine, place the decal on the DF as shown.

17. Install the copy tray [C].

18. Load paper into the paper tray [D] according to the instructions on the paper tray.

19. Change the paper size plate [E] to display the correct paper size.

20. Check the machine operation and copy quality.

FSM 3-9 A151/A152

2.3 KEY COUNTER HOLDER INSTALLATION (OPTION)

[D]

[C]

[E]

NOTE: To install the key counter holder, the following parts are required.

• Key counter bracket [A]

• Key counter harness [B]

• Two M3X6 sunken head screws [C]

1. Turn off the main switch.

2. Open the front cover.

3. Open the upper cover by pressing the release lever.

[F]

[B]

[A]

NOTE: Be certain to hold the upper unit while releasing.

4. Remove the right cover (2 screws).

5. Cut off the key counter cover on the right cover with a pair of pliers.

6. Remove the upper rear cover (2 screws).

7. Install the key counter harness [B] to CN121 on the main board.

8. Connect the 4P connector [D] of the key counter holder [E] to the key counter harness [B] through the key counter access hole.

9. Position the key counter bracket [A] as shown in the illustration and insert the key coun ter holder.

10. Align the holes in the key counter bracket with the mounting holes of the key counter holder and secure the key counter holder (2 screws).

NOTE: The fixing plate has three different hole sizes. Use the holes that

match those on the counter that you are installing.

11. Cut the jumper wire (JP101) [F] with a pair of diagonal cutters or other suitable tool.

12. Reinstall all covers.

A151/A152 3-10 FSM

SERVICE TABLES

1. SERVICE REMARKS

1.1 GENERAL CAUTION

1. To prevent physical injury, keep hands away from the mechanical drive components when the main switch is on (especiall y durin g the warm- up cycle). If the Start key is pressed before the copier finishes the warm-up cycle, (Start indicato r starts blinking) the copier starts making copies as soon as the warm-up cycle is completed.

2. When the development unit, cleaning unit, drum unit or the DF is removed from the machine, the upper unit becomes lighter. If the upper unit is released under this condition, it tends to open very abruptly. The service engineer might be injured if he is leaning over the machine at this time. Also, the machine might move due to the shock of the upper unit opening abruptly. To avoid possible injury or machine damage, hold the upper unit firmly when opening the unloaded upper unit.

3. Even with the above mentioned components installed the upper unit can open rather rapidly. Due to this possibility it is important to always hold the upper unit with one hand when releasing it from the lower unit. It is also important that the operator also be familiar with the proper method of releasing the upper unit. This condition is not a concern if the DF is installed to the FT3213.

4. Due to variation in the tolerance of the torsion springs, the upper unit cannot hold at an angle of 16 degrees by itself when the DF is installed. To avoid possible injury, always use the upper unit stand to keep the upper unit open.

1.2 DRUM

The organic photoconductor drum is comparatively more sensitive to light and ammonia gas than a selenium drum.

1. Never expose the drum to direct sunlight.

2. Never expose the drum to direct light of more than 1,000 Lux for more than a minute.

3. Never touch the drum surface with bare hands. When the drum surface is touched with a finger or becomes dirty, wipe with a dry cloth or clean with wet cotton. Wipe with a dry cloth after cleaning with wet cotton.

4. Never use alcohol to clean the drum. Alcohol dissolves the drum surface .

5. Store the drum in a cool, dry place away from heat.

6. Take care not to scratch the drum as the drum layer is thin and can be damaged.

TABLES

SERVICE

7. Never expose the drum to corrosive gases such as ammonia gas.

FSM 4-1 A151/A152

8. Always keep the drum in the protective sheet when inserting or pulling the drum unit out of the copier to avoid exposing it to bright light or direct sunlight. This will protect the drum from light fatigue.

9. Before pulling out the drum unit, place a sheet of paper under the unit to catch any spilled toner.

10. When installing a new drum, do the following: a) Apply setting powder to the entire surface of the drum.

b) Perform the drum initial setting (SP66). NOTE: This is not necessary at installation of a new machine as the

drum initial setting is performed at the factory.

c) Perform the Vsg adjustment (SP54).

11. Dispose of used drums according to local regulations.

1.3 CHARGE CORONA

1. Clean the corona wire by sliding the corona unit in and out. (The cleaner pads come into contact with the corona wire when the corona unit is slid all the way out.) The wire and casing can also be cleaned with water or dry cloth. Do not use any abrasives or solvents.

2. Do not touch the corona wire and the grid plate with oily hands. Oil stains may cause uneven image density on copies.

3. Make sure that the corona wire is correctly positioned between the cleaner pads and that there is no foreign material on the casing.

4. When adjusting the charge corona current, always make sure that the center of the drum shoe is aligned with the middle of the corona wires.

5. Clean the charge grid with a blower brush (not with a cloth).

6. The corona height should only be adjusted in the following two cases: a) When the front end block is replaced

b) When the drum charge current is uneven

A151/A152 4-2 FSM

1.4 OPTICS

1. The position of following parts are very difficult to adjust. Do not adjust them. a) 4th/5th Mirror Home Position Sensor

b) Lens Home Position Sensor c) Lens and 4th/5th Mirror Guide Rails

NOTE: Before removing a sensor bracket to replace a sensor, mark the

position of the bracket. Check the copy image (magnification and focus)to confirm that the sensor bracket has been properly repositioned.

2. Clean the exposure glass with glass cleaner and a dry cloth to reduce the amount of static electricity on the glass surface.

3. When reinstalling the exposure glass, make sure that the red mark on the edge of the glass is positioned on the right hand side facing upward. This side has received a special treatment to make it smoother and generate less static electricity. This is especially important when the DF is installed.

4. Clean the following parts with a dry cloth: a) Lens and 4th/5th Mirror Guide Rails

b) Scanner Guide Plates

5. Only use a clean soft cloth damped with alcohol or water to clean the mirrors and lens.

6. Do not touch the following parts with your bare hands: a) Reflectors

b) Exposure Lamp c) Mirrors and Lens

7. Whenever one of the actions listed bel ow need s to be perform ed, all the following actions must be done in order. a) Optics cleaning

b) SP95 (VL Correction Reset) c) SP48 (Light Intensity Adjustment) d) SP56 (ADS Reference Voltage Adjustment)

8. Do not adjust VR401 on the AC drive board.

TABLES

SERVICE

FSM 4-3 A151/A152

1.5 DEVELOPMENT

1. Be careful not to nick or scratch the development roller sleeve.

2. Place the development unit on a sheet of paper after removing it from the copier. This prevents any small metal objects (staples, paper clips, E-rings, etc.) from being attracted to the development roller and getting inside the unit.

3. Never loosen the two screws securing the bias terminal block. The position of the terminal block is set with a special tool and instr ume nt at the factory to ensure the proper gap between the drum and the development roller.

4. Never loosen the three screws securing the doctor plate and the four screws securing the doctor plate mounting bracket. The position of the doctor plate is set with a special tool at the factory to ensure the proper gap between the doctor blade and the development roller.

5. Clean the drive gears after removing used developer.

6 . Developer initial setting (SP65) is necessary when the developer is

replaced.

7. Dispose of used developer according to lo cal regula ti ons.

8. When installing new developer or manually rotating the development roller, always make sure to turn the gears in the direction shown in Sec. 5 (Developer Replacement). The copier might be damaged if they are turned in the opposite direct i on.

1.6 TONER SUPPLY

1. Clean the image density sensor with a blower bru s h.

2. Do not touch the sensor pattern with bare hands.

3. Image density sensor adjustment (Vsg Adjustment [SP54]) is required in the following cases: a) When the image density sensor is replaced

b) When the main board is replaced c) When the drum has been replaced and Vsg is out of specification d) When there have been problems with toner supply and Vsg is out of

specification

A151/A152 4-4 FSM

1.7 TRANSFER AND SEPARATION

1. Clean the corona wires and casing with wat er or dry cloth.

2. When adjusting the corona current, always make sure that the center of the drum shoe is aligned with the corona wire.

1.8 CLEANING UNIT

1. Be careful not to damage the edge of the cleaning blade.

2. After installing a new cleaning blade, be sure to apply setting powder evenly on the surface and edge of the blade.

3. The bottom plate of the cleaning unit may be hot from the heat of the fusing unit. Remove the unit by supporting your left hand on the cushion attached under the bottom plate.

4. When inserting the cleaning unit into the copier, be sure that the cleaning unit rail is properly engaged with the unit guide rail on the copier.

5. Empty the used toner tank every service call and clear the toner end counter (SP58) by SP83 (toner end counter clear ) . Esp ecial ly, since the FT3013 copier does not have side erasing by the erase lamp, the used toner tank may become full in a faster period than expected under certain conditions.

6. Do not perform toner end counter cl ear (SP83) without emp t ying the used toner tank.

TABLES

SERVICE

7. Dispose of used toner according to local regulation s.

1.9 FUSING UNIT

1. Be careful not to damage the edges of the hot roller strippers or their tension springs.

2. Do not touch the fusing lamp with bare hands.

3. Make sure that the fusing lamp does not touch the inner surface of the hot rol ler.

FSM 4-5 A151/A152

1.10 PAPER FEED

1. Do not touch the feed and relay rollers with oily hands.

2. A worn out registration roller can crease paper. Worn rollers should be replaced.

3. The side fences and the end fence of the paper tray should be positioned correctly so that they securely hold the paper. Otherwise, paper misfeeds may occur.

1.11 DOCUMENT FEEDER

1. When installing or removing the document feeder, make sure that the document feeder is in the open position.

2. A build-up of static electricity on the exposure glass can cause originals to misfeed. Apply a small amount of silicon oil to the glass using a clean cloth lightly dampened with silicon oil. This will reduce the amount of friction.

1.12 OTHERS

1. When replacing the main board, remove the RAM pack from the old main board and place it on the new main board. Then install the new main board in the copier.

2. After installing a new main board with a new RAM pack, the Clear All Memory (SP99) procedure (see page 4-10) must be performed. (Do not perform SP99 if you have placed the old RAM pack on the new main board.)

3. Never perform SP99 (Clear All Memory) except for the following two cases: a) When the copier malfunctions due to a damaged RAM pack.

b) When replacing the RAM pack.

4. Whenever SP99 (Cle ar All Mem or y) is perfor med , all the steps of the procedure must be followed. Otherwise, copy quality might be seriously affected.

5. When replacing a sensor, do not overtight en the screws. Thi s may damage the sensor.

6. If a customer reports that red image areas on the original do not appear on the copy, instruct the customer to select the desired image density by the Manual Image Density keys.

A151/A152 4-6 FSM

7. Tighten securely the screws used for grounding the following PCBs when reinstalling them.

• AC Drive Board • DC Power Supply Board

• TC/SC Power Pack • CC/Grid/Bias Power Pack

8. The RAM pack must be handled as follows:

WARNING: The RAM pack has a lithium battery which can explode if

handled incorrectly. Replace only with the same type RAM pack. Do not recharge, or burn this battery. Used RAM pack must be handled in accordance with local regulations.

TABLES

SERVICE

FSM 4-7 A151/A152

2. SERVICE PROGRAM MODE

2.1 SERVICE PROGRAM MODE OPERATION

The service program (SP) mode is used to check electrical data and change modes or adjustment values.

2.1.1 Service Program Access Procedure

There are two ways to access an SP mode.

(1) By the operation panel (2) By turning on DPS101-2 on the main board

All SP modes except for SP98, and SP99 can be accessed by key operation. When accessing SP98, and SP99, JPS101-C must be short-circuited.

Access Procedure 1–Using The Oper ation Panel

1. Turn on the main switch.

2. Enter "71" by using the numeral keys.

3. Press and hold the Clear/Stop key until a dot (•) appears in the top left corner of the Copy Counter and then release it.

4. Press the Clear/Stop key again and then press the Lighter key. NOTE: "5" will blink in the Copy Counter to show that the SP mode has

been accessed.

5. Enter the desired SP mode number using the numeral keys. The SP mode numbers are given in the Service Program Mode Table.

NOTE: "•" is displayed instead of "1" in the Copy Counter when SP

mode numbers over "100" ar e entered. The maximum number is "127".

6. Press the Auto Image Density key to view the data. NOTE: To enter a different SP mode number, press the Auto Image

Density key again.

7. To leave SP mode, open and close the front cover or turn the main switch off and on.

A151/A152 4-8 FSM

Access Procedure 2 - Using DPS101-2

1. Turn the main switch off.

2. Remove the upper rear cover and turn on DPS101-2, then turn on the main switch. "5" will blink in the Copy Counter.

3. Enter the desired SP mode number by the numeral keys. SP mode numbers are given in the Service Program Mode Table.

4. Press the Auto Image Density key to view the data.

5. To leave SP mode, turn off DPS101-2. NOTE: To cancel an already entered SP mode, press the Auto Image

Density key.

2.1.2 Change Adjustment Values or Modes

1. Follow the steps from 1 to 6 in Access Procedure 1 or the steps from 1 to 4 in access procedure 2.

2. The factory-set or the default setting will be displayed in the Magnification indicator (FT3213 copier) or in the Copy Counter (FT3013 copier).

3. Enter the desired value or mode using the numeral keys and then press the Auto Image Density key. (SP mode data are given in the Service Program Mode Table.)

4. To leave SP mode, open/close the front cover or turn off/on the main switch (Access Procedure 1) or turn off DPS 101-2 (Access Procedure 2).

TABLES

SERVICE

FSM 4-9 A151/A152

2.1.3 Memory Clear Procedure

– Clear Counters (SP98) – NOTE: This SP mode clears the following counters:

• SP88: PM Counter Display

• SP100: By-pass Feed Copies

• SP101: Paper Tray Copies

• SP103: Total Copi es

• SP106: DF Originals

• SP110: Total Misfeed s

• SP111: Number of Misfeeds by Location

• SP120: Total Service Calls

• SP121: Optics Section Service Calls

• SP122: Exposure Lamp Se rvice Cal ls

• SP124: Fusing Section Service Calls

• SP125: DF Communication Service Calls

1. Turn off the main switch.

2. Turn on DPS101-2 and short-circuit JPS101-C (Lower).

3. Turn on the main switch.

4. Enter "98" by the numeral keys and then press the Auto Image Density key to view data.

5. Enter "1" by the numeral key and then press the Auto Image Density key. NOTE: The data "1" blinks 4 times when the above procedure is

completed.

6. Turn off the main switch.

7. Turn off DPS101-2 and open-circuit JPS101-C (Lower).

A151/A152 4-10 FSM

– Clear All Memory (SP99) –

CAUTION: Memory all clear mode (SP99) clears all the correction data

for process control and software counters, and returns all the modes to the default settings. Normally, SP99 should not be used.

This procedure is required only when the copier malfunctions due to a damaged RAM Pack or when replacing the RAM Pack for any reason.

1. Turn off the main switch.

2. Turn on DPS101-2 and short-circuit JPS101-C (Lower).

3. Turn on the main switch.

4. Enter "99" by the numeral keys and then press the Auto Image Density key to view data.

5. Enter "1" by the numeral key and then press the Auto Image Density key. NOTE: The data "1" blinks 5 times when the above procedure is

completed.

6. Clean the used toner tank since the toner end counter has been cleared. (See Used Toner Removal.)

CAUTION: Skipping this step will cause the used toner overflow

condition not to be detected properly.

7. Replace the OPC drum with a new one. (See Drum Replacement.)

CAUTION: Since the drum motor rotation time (SP57) for the drum

wear correction has been cleared, the old drum cannot be used. If the old drum is used after all memory is cleared, dirty background may occur.

8. Load new developer. (See Developer Replacement.) NOTE: Since the software counter for the development bias voltage in

the toner detection cycle has been cleared, –20 volts will be applied to the development roller for the initial 499 copies.

9. Clean the optics, sensors, and inside of the copier if necessary.

10. Refer to the "FACTORY SETTING" table located inside the upper slit of the inner cover and enter the data for: (1) SP60: Standard Image Grid Voltage Setting (2) SP62: Standard ID Sensor Grid Voltage Setting

TABLES

SERVICE

FSM 4-11 A151/A152

10. Perform the following SP modes in sequence: (1) SP66: Drum Initial Setting (2) SP65: Developer Initial Setting (3) SP48: Light Intensity Adjustment (4) SP56: ADS Voltage Adjustment (5) SP54: Vsg Adjustment (6) SP42: Registration Adjustment (7) SP41: Leading Edge Erase Mar gin Ad justm ent (8) SP43: Vertical Magnification Adjustment (9) SP44: Horizontal Magnification Adjustment (FT3213 copier only) (10) SP47: Focus Adjustment (FT3213 copier only)

11. Turn off the main switch.

12. Turn off DPS101-2 and open-circuit JPS101-C (Lower).

A151/A152 4-12 FSM

2.2 SERVICE PROGRAM MODE TABLE

Rev. 1/26/96

1. A "❐" after the mode name means that copies can be made while in the SP mode. (Copies can be made by pressing the Start key after pressing the Auto Image Density key.)

2. In the

3. In the

Function Data

column, comments (extra information) are in italics.

column, the default value is printed in bold letters.

4. In some SP modes, data display is different between the FT3013 and FT3213 models because of the difference in the operation panel. After entering the desired SP mode number, refer to the notes written at the end of the table to correctly observe the displayed data. (Which note to refer is described inside the Function column.)

Mode No. Function Data

⇒

5 Exposure Lamp

❐

OFF

6 Misfeed

Detection Off

7 Aging Mode Factory use. 8 Input Check

9 Output Check Electrical components turn on. For data, see

11 All Indicators

12 220-230V /240V

Conversion

14 Auto "OFF" Auto-off mode can be selected

15 Auto Reset

Time (Energy Saver Mode)

16 Count Up/Down Selects count up or count down. 17 Open No function.

18 Reduce/Enlar ge

Key Function (FT3213 copier only)

Exposure lamp OFF Turn on DPS101-1, then press the Start key to start free run. Press the C/S key to stop free run. Press the Auto Image Density key in Ready mode to turn off this mode.

Use this mode for the scanner movement check. To save toner, remove the development unit.

Copies are made without misfeed detection. Press the Start key to make a copy. Press the

❐

Auto Image Density key in Ready mode to turn off this mode.

Use this mode to check whether the paper misfeed was caused by a sensor malfunction. The total counter increments when copies are made in this mode.

❐

Displays the input data from sensors and switches.

Turns on all the indicators on the operation panel.

To turn off the indicators, press the Auto Image Dens ity k ey.

Selects 220-230 or 240 volts.

If the rated voltage is 240V, this data must be changed to "1".

Selects auto reset time of 1 or 3 minutes, or cancels this mode.

The copier automatically goes to the energy saver mode at the selected reset time when SP78 is set to "1".

Specifies whether reduction or enlargement is selected first when the Reduce/Enlarge key is pressed.

Refer to NOTE 2.

For data, see page 4-20.

page 4-21.

0: 220-230V

1:240V

0: 30 mins (default)

1: 15 mins 2: 1 hour 3: 1.5 hours 4: 2 hours

0: 1 min.

1: 3 min. 2: None

0: Up

1: Down

0: Reduction

1: Enlargement

TABLES

SERVICE

FSM 4-13 A151/A152

Mode No. Function Data

19 ADS Priority Specifies whether the copier defaults to ADS or

manual mode when the main switch is turned on.

29 Fusing

Temperature Control

Selects fusing temperature control mode.

After selecting the control mode and turning the main switch off/on, the fusing temperature control is changed.

30 Toner Supply

Mode

31 Toner Supply

Ratio (Detect Mode)

32 Toner Supply

Ratio (Fixed Mode)

33 ID Sensor Bias Sets the bias voltage applied to the development

Selects toner supply system.

See SP31/SP32 for toner supply amount.

Determines how much toner is supplied in detect mode.

Determines how much toner is supplied in fixed mode.

roller for the ID Sensor Pattern.

0: Vo 1: Vo+40V 2: Vo–20V 3: Vo–40V

34 ADS Level Selects the image density level in ADS mode.

Data: 1 Increases grid voltage (–40V). Development bias voltage is not changed. Data: 2 Increases development bias voltage (–40V). Grid voltage is not changed.

35 ID Detec ti o n

Interv a l

ID sensor check is performed every 5 copies or 10 copies.

If low image density occurs in the near end condition, change the data to "1".

37 Image Bias

Adjustment

Adjusts image bias output if the image density at level 4 cannot be adjusted by Light Intensity adjustment (SP48).

0: Vo 1: Vo+40V 2: Vo+20V 3: Vo–20V 4: Vo–40V

39 Ex posure LampONFactory use.

0: ADS

1: Manual

0: ON/OFF control

1: Phase control

0: Detect Mode

1: Fixed Mode

0: 15%

1: 7% 2: 30% 3: 60%

0: 7.0%

1: 3.5% 2: 10.5% 3: 14.0%

Toner Density

0: Normal (Vo)

1: Low 2: High 3: Higher

0: Normal

1: Darker 2: Lighter

0: 10 copies

1: 5 copies

0: Normal (Vo)

1: Darkest 2: Darker 3: Lighter 4: Lightest

41 Lead Edge

Erase Margin Adjustment

42 Registration

Adjustment

43 Vertic al

Magnification Adjustment

A151/A152 4-14 FSM

Adjusts the lead edge erase margin. 0–15

0.4 mm per step. (–3.2 mm to +2.8 mm)

❐

Adjusts registration. 0–15

❐

0.4 mm per step. (+3.2 mm to –2.8 mm)

Adjusts magnification in the paper travel direction.

❐

0.2% per step. (–1.6% to +1.4%)

Default = 8

0–15

Default = 8

Mode No. Function Data

44 Horizontal

Magnification Adjustment (FT3213 copier

❐

only)

45 Registration

Buckle – Paper

❐

Feed

47 Focus

Adjustment (FT3213 copier

❐

only)

48 Light Intensity

Adjustment

Adjusts magnification perpendicular to the direction of paper travel.

0.2% per step. (–1.6% to +8.4%)

Adjust the amount of paper buckle in registration area.

0.4 mm per step. (–3.2 mm to +2.8 mm)

Adjusts the 4th/5th mirror position to correct focus.

This mode must be done after horizontal and vertical magnification adjustment (SP43 and 44).

Adjusts the exposure lamp voltage. 100–145

❐

Before performing this mode, clean the optics and perform SP95. After performing this mode, perform SP56. The exposure lamp voltage is adjusted on the production line.

Refer to NOTE

3 for FT3013 copier.

50 Image Bias

Adjustment at ID Level 7

❐

Adjusts image bias voltage at ID level 7.

0: Vo 1: Vo+40V 2: Vo–40V 3: Vo–80V

51 Ex posure Lamp

Data Display

Displays the exposure lamp data with a reference number.

The exposure lamp, and optics cooling fans turn on for 10 seconds when the Auto Image Density key is pressed. Press the C/S key to turn this mode off. Do not repeat more than 5 times to avoid overheating the optics cavity.

Refer to

NOTE 3 for FT3013 copier.

52 Fusing

Temperature Display

54 Vsg Display Displays Vsg.

Displays the fusing temperature.

Refer to NOTE 3 for FT3013 copier.

Adjust Vsg to 4.0 ± 0.2 V using VR102 on the main board. The main motor and the ID sensor LED turn on when the Auto Image Density key is

Refer to NOTE 4 for FT3013 copier.

55 Vsg & Vsp

Display

❐

pressed.

Displays the Vsg and Vsp readings. The Vsg reading is displayed while the "0" key is held down. FT3013 copier displays the Vsp reading while the "1" key is held down. To stop this mode, press the C/S key.

The Vsp and Vsg voltage readings are updated every 10 or 5 copies depending on SP35 selection. In free run mode, the Vsg and Vsp readings are updated every copy cycle.

Refer to

NOTE 4 for FT3013 copier.

0–50

Default = 8

0–15

Default = 8

0–100

Default = 40

Default = 126

0: Normal (Vo)

1: Darker 2: Lighter 3: Lightest

100–150

TABLES

SERVICE

FSM 4-15 A151/A152

Mode No. Function Data

56 ADS Reference

Voltage Display

Displays ADS reference voltage.

Before performing this mode, clean the optics, perform SP95 and SP48. After adjusting the light intensity (SP48), place 5 sheets of A3 (LDG) white paper on the exposure glass and select this mode. Adjust ADS voltage to 2.5

0.1 V using VR101 on the main board.

Refer to NOTE 4 for FT3013 copier.

57 Drum Rotation

Time

Displays the total time that the drum has rotated.

"Minute" is displayed first. Press and hold the Lighter key to display "Hour".

58 Toner End

Counter

Displays the toner end condition count.

The toner end counter counts up 1 after 200 copies are made following toner cartridge replacement.

59 Open No function. 60 Standard

Image Grid Voltage Setting

61 Standard ID

Sensor Bias Voltage Setting

62 Standard ID

Sensor Grid Voltage Setting

63 Open No function. 64 Toner Density

Level Display

Factory use. Do not change data.

Refer to NOTE 6.

Factory use. Do not change data.

Refer to NOTE 6.

Displays the toner density level detected by initial setting (SP65).

Data Vsp/Vsg(%) 0: 12–15 1: 0–7 2: 8–11 3: 16–21 4: 22–100

65 Developer

Initial Setting

Agitates new developer for about 5 minutes. "50" is displayed on the copy counter when the Auto Image Density key is held down. Press the Start key to start the initial setting.

Initial setting must be done when new developer is installed.

The copier automatically returns to normal mode after initial setting is completed.

66 Drum Initial

Setting

Used to set new drum condition.

Initial setting must be done when a new drum is insta lled.

The Drum Rotation Time (SP57) and the OPC counter (SP69) are cleared.

0–8

Default = 4

0–8

Default = 2

0–8

Default = 4

0–4

0: No

1: Yes

A151/A152 4-16 FSM

Mode No. Function Data

67 Vr Ratio Display Displays the present Vr ratio. 0–100

L = Vrp/Vsg x 100 L (%) Grid voltage 100 to 84 Vo 83 to 58 Vo–40V 57 to 41 Vo–80V 40 to 28 Vo–120V 27 to 0 Vo–160V

Refer to NOTE 3 for FT3013 copier.

68 Vr Forced

Detection

Detects Vrp and perform Vr correction.

1. Turn off the DPS 101-2 after pressing the

0: No

1: Yes

Auto Image Density key if it is on.

2. Make 5 copies.

69 OPC Counter Shows the total number of copies made with the

drum installed on the machine.

Refer to NOTE 5.

78 Auto Energy

Saver Mode

79 Fusing

Temperature Adjustment (Maximum temperature during copying)

80 Open No function. 83 Toner End

Counter Clear

Selects the "Automatic Energy Saver" mode. The copier automatically goes to Energy Saver

mode at the auto reset time selected (SP15). Adjusts the maximum temperature of the hot

roller during copying. 188°C to 202°C in 1°C steps.

Refer to NOTE 3 for FT3013 copier.

Clears the toner end counter (SP58). Resets the used toner overflow condition (E70) if it is detected.

0: No

1: Yes

188–202°C

Default=198°C

0: No

1: Yes

This mode must be performed when the used toner tank is cleaned.

86 Ener gy Saving

Ratio

Selects energy saving ratio.

The greater the saving ratio, the longer the waiting time until the copier returns to the ready condition.

0: 56%

1: 47% 2: 37% 3: 25%

Saving Ratio Waiting Time 0: 56% 25 sec. 1: 47% 19 sec. 2: 37% 12 sec. 3: 25% 5 sec.

87 PM Interval

Setting

88 PM Counter

Display

Sets the interval of the PM counter.

Displays contents of the PM counter.

Refer to NOTE 5.

When the PM counter

0: No PM

1: 40K 2: 60K 3: 80K 4: 100K

exceeds to the selected setting of SP87, the Magnification indicator (FT3213 copier) or the Copy Counter (FT3013 copier) blinks.

89 PM Counter

Clear

Resets the PM counter.

Use this mode after performing PM.

0: No

1: Yes

TABLES

SERVICE

FSM 4-17 A151/A152

Mode No. Function Data

91 Optics Cooling

Fan Operation (FT3013 copier only)

93 Maximum Copy

Quantity

95 V

Correction

Reset

Enables the optics cooling fan (service option) operation as FT3213 copier.

Refer to Section 6 for information.

Limits the maximum copy quantity that can be entered.

Resets the exposure lamp data and counter for

correction.

the V

Before performing this mode, clean the optics parts. After performing this mode, perform SP48 and SP56.

98 Clear Counters Clear the following counters:

Copy Counters

•

SC Counters

•

Misfeed Counters

•

PM Counter

•

To clear, turn on DPS101-2 and short-circuit JPS101-C (Lower).

99 Clear Al l

Memory

Clear all counters and returns all modes to the default setting.

To clear, turn on DPS101-2 and short-circuit JPS101-C (Lower).

100 By-pass Feed

Copies

Displays the total number of copies fed from the by-pass feed table.

Refer to NOTE 5.

101 Paper Tray

Copies

Displays the total number of copies fed from the paper tray.

Refer to NOTE 5.

102 Open No function. 103 Total Copies Displays the total number of copies.

Refer to NOTE 5.

106 DF Originals

(FT3213 copier only)

110 Misfeeds (total) Displays the total number of paper misfeeds.

Displays the total number of originals fed from the DF.

Refer to NOTE 5.

111 Number of

Misfeeds by Location

Displays the total number of paper misfeeds in each area. Press the "1" key to select the desired number.

Refer to NOTE 5.

"1" will be selected when the Auto Image Density key is pressed. 1: Paper Feed 2: Exit 3: (Open) 4: DF

120 Total Service

Calls

121 Optics Section

Service Calls

122 Exposure Lamp

Service Calls

123 Open No function.

Displays the total number of times the service call indicator has turned on.

Displays the total number of "optics section" service calls.

Displays the total number of "exposure lamp" service calls.

0: No

1: Yes

1–

0: No

1: Yes

0: No

1: Yes

0: No

1: Yes

A151/A152 4-18 FSM

Mode No. Function Data

124 Fusing Section

Service Calls

125 DF

Communication

Service Calls 126 Open No function. 127 Open No function.

Displays the total number of "fusing section" service calls.

Displays the total number of "DF Timing Pulse Error" service calls.

NOTE 1: 1) After the following SP mode numbers are entered, the copier

goes automatically into copy mode when the Auto Image Density key is pressed: SP mode numbers: 5, 6, and 55

2) After the following SP mode numbers are entered and the Auto Image Density key is pressed. Select the desired input numbers or SP mode data and press the Auto Image Density key. SP mode numbers: 8, 37, 41, 42, 43, 44, 45, 47, 48, and 50

NOTE 2: When the data in SP mode 12 is changed from "0" to "1",

CN421 on the ac drive board must be repositioned.

TABLES

SERVICE

FSM 4-19 A151/A152

NOTE 3: The FT3013 copier displays the SP mode data in the Copy

Rev. 1/95

Counter. Since the Copy Counter has only 2 digits, "•" is displayed instead of "1" in the Copy Counter when the data exceeds "99".

NOTE 4: Make copies or perform free run to display the SP mode data.

FT3013 copier displays the SP mode data in the Copy Counter. Since the Copy Counter has only 2 digits, the first digit is displayed in the Manual Image Density indicator as shown below (the decimal place is displayed in the Copy Counter):

NOTE 5: – FT3013 copier –

The FT3013 copier displays the SP mode data in the Copy Counter. The first two digits are displayed first. Press the Lighter key once to display the next two digits and press the Lighter key one more time to display the last two digits (six digits in total). – FT3213 copier – The first three digits are displayed in the Magnification Indicator. Press and hold the Lighter key to display the last three digits (six digits in total).

NOTE 6: Data will vary depending on factory setting. Refer to "FACTORY

SETTING" table located on the upper inner cover.

A151/A152 4-20 FSM

2.3 SP MODE 8–INPUT CHECK

– How to check sensor/switch data –

1. Enter SP mode 8 as outlined in the service program access procedure. (pages 4-8 & 4-9). Be sure to press the Auto Image Density key after entering the SP number, as detailed on page 4-8 step 6 or 4-9 step 4.

2. Enter the desired number given in the following table.

3. Press the Auto Image Density key again.

4. Enter the number of copies and press the Start key.

NOTE: – FT3213 copier –

Either "0" or "1" is displayed in the Magnification Indicator. – FT3013 copier – Either nothing is displayed or "•" is displayed in the Copy Counter.

Data

Number Sensor/Switch/Signal

1 Registration Sensor Paper not detected (HIGH) Paper detected (LOW) 2 Exit Sensor 3 Paper Tray Switch Paper tray opened (HIGH) Paper tray closed

7 Relay Sensor Paper not detected (HIGH) Paper detected (LOW)

9 Optics Temperature 13 Scanner HP Sensor Sensor actuated (HIGH) Sensor not actuated 14 Lens HP Sensor

(FT3213 copier only)

15 4th/5th Mirror HP Sensor

(FT3213 copier only)

"0" (FT3213 copier)

No display (FT3013 copier)

45°C

≥

"1" (FT3213 copier)

"•" (FT3013 copier)

(LOW)

45°C

(LOW)

TABLES

SERVICE

FSM 4-21 A151/A152

2.4 SP MODE 9–OUTPUT CHECK

Rev. 1/26/96

– How to turn electrical components on/off –

1. Enter SP mode 9 as outlined in the service program access procedure. (pages 4-8 & 4-9)

2. Enter the desired number given in the following table.

3. Press the Start key to turn on the electrical component. NOTE: The start key may not light during this proceedure.

4. Press the Clear/Stop key to turn off the electrical component.

Number E lectrical Component

1 Main Motor + Quenching Lamp 2 Charge Corona + Standard Image Grid 3 Charge Corona + Standard ID Sensor Grid 4 Charge Corona + Standard Vrp Grid 5 Transfer Corona 6 Separation Corona 7 Main Switch (the machine will turn "OFF") 8 Erase Lamp

9 ID Sensor LED 11 Toner Supply Clutch + Main Motor 12 Registration Clutch 13 1st Paper Feed Clutch 15 Relay Roller Clutch 18 Exhaust Blower Motor 19 Optics Cooling Fan (FT3213 copier only) 20 Exposure Lamp + Optics Cooling Fan (FT3213 copier only) 22 Charge Corona + Image Grid with correction + Transfer Corona + Separation

Corona

23 Charge Corona + ID Sensor Grid with correction + Transfer Corona +

Separation Corona

24 Charge Corona + Vrp Grid with correction + Transfer Corona + Separation

Corona 25 Charge Corona + Image Grid with correction 26 Charge Corona + ID Sensor Grid with correction 27 Charge Corona + Vrp Grid with correction

30–37 Dev elopm ent Bias Voltage in 40 volts steps starting at –120 volts

38 Development Bias Voltage = –500 volts

40–48 Grid V oltage in 60 volts steps starting at –400 volts

A151/A152 4-22 FSM

2.5 SERVICE CALL AND USER CODE TABLE

Service Call Code

E-code Contents

Exposure Lamp Error

The feed back signal becomes higher than 4.2 volts (rms)

for 1.0 second when the exposure lamp is on, or it

becomes higher than 1.0 volt (rms) for 1.0 second when

the exposure lamp is off.

Exposure Lamp Error

The feed back signal falls below 0.5 volt (rms) for

1.0 second when the exposure lamp is on, or the

exposure lamp stays on for longer than 10 seconds.

Zero Cross Signal Error

The CPU does not receive the zero cross signal within 2.0

seconds.

Scanner Home Position Error

The scanner home position sensor’s output remains LOW

(de-actuated) for 9 seconds after the main switch is turned

on.

Scanner Home Position Error

The scanner home position sensor’s output remains HIGH

(actuated) for 1.0 second after the scanner starts.

Lens Home Position Error

The lens home position sensor’s output remains LOW

(de-actuated) for 6.0 seconds after the lens moves to the

home position.

Lens Home Position Error

The lens home position sensor’s output remains HIGH

(actuated) for 4.0 seconds after the lens leaves the home

position.

4th/5th Mirror Home Position Error

(FT3213 copier only)

The 4th/5th mirror home position sensor’s output remains

LOW (de-actuated) for 3.0 seconds after the 4th/5th mirror

assembly moves to the home position.

4th/5th Mirror Home Position Error

(FT3213 copier only)

The 4th/5th mirror home position sensor’s output remains

HIGH (actuated) for 4.0 seconds after the 4th/5th mirror

assembly leaves the home position.

Optics Thermistor Error

The optics thermistor is defective (open).

Fusing Warm-up Error

The temperature detected by the thermistor does not

reach 150°C within 45 seconds after the main switch is

turned on.

Fusing Overheat

The temperature detected by the thermistor becomes

higher than 240°C.

Fusing Thermistor Open

The temperature detected by the thermistor does not

reach 2°C within 20 seconds after the main switch is

turned on.

(FT3213 copier only)

SP Mode No.

(SC Counter)

SP122 (Exposure Lamp)

–

SP121 (Optics)

TABLES

SERVICE

SP124 (Fusing)

Refer to NOTE.

FSM 4-23 A151/A152

Rev. 4/97

E-code Contents

Used Toner Overflow

The overflow counter reached 80K copies or the toner

cartridge was replaced 9 times.

DF Timing Pulse Error

The DF CPU does not receive a DF timing pulse within

100 milliseconds.

SP Mode No.

(SC Counter)

SP125 (Document Feeder)

NOTE: When the E52, E53, or E55 conditions occur, for safety reason

they cannot be cleared by turning off and on the main switch. The following procedure must be performed to clear these service call conditions:

1. Turn on the main switch.

2. Turn DPS 101-1 on and off.

3. Turn the main switch off and on.

User Code

U-code Contents

2 Key Counter Not Set

U-O S c anner not in Home Position

–

A151/A152 4-24 FSM

3. SERVICE TABLES

3.1 TEST POINTS

Copier Main Board

NUMBER FUNCTION

TP102 HET (Fusing Thermistor) TP103 GND TP106 ADS (Auto Image Density Sensor)

Adjust the voltage to +2.5 ± 0.1 volts by VR101. TP107 AVSS (GND) TP110 PSE (ID Sensor Voltage)

Adjust the voltage to +4.0 ± 0.2 volts by VR102. TP111 ETH (Optics Thermistor)

JP101 Key Counter (Cut this jumper wire when installing

the key counter on the machine.)

DF Main Board

NUMBER FUNCTION

TP1 Factory use TP2 Factory use TP3 GND TP4 +5 volts TP5 GND TP6 +24 volts

TABLES

SERVICE

FSM 4-25 A151/A152

3.2 DIP SWITCHES AND JUMPER SWITCHES

Copier Main Board

DIP SWITCH NORMAL FUNCTION

DPS101-1 OFF Free run DPS101-2 OFF Service program mode access

JUMPER SWITCH NORMAL FUNCTION

JPS101-R (Upper) Open Factory use JPS101-C (Lower) Open To clear counters by SP98 or to clear all

memory by SP99

DF Main Board

SW1

1234

OFF OFF OFF OFF Normal (Factory setting)

ON OFF OFF ON Free run (Insert paper)

OFF OFF ON ON Solenoid test

ON ON OFF ON Motor test ON ON ON ON All indicators ON

FUNCTION

Lift Switch must be ON

A151/A152 4-26 FSM

3.3 VARIABLE RESISTORS

Copier Main Board

NUMBER FUNCTION

VR101 Adjusts ADS voltage (+2.5 ± 0.1 volts) VR102 Adjusts ID sensor voltage (+4.0 ± 0.2 volts)

CC/Grid/Bias Power Pack

NUMBER FUNCTION

VR1 Adjusts charge corona current VR2 Adjusts standard grid voltage VR3 Adjusts standard development bias voltage

TC/SC Power Pack

NUMBER FUNCTION

VRT Adjusts transfer corona current VRD Adjusts separation corona current

AC Drive Board

NUMBER FUNCTION

VR401 Adjusts base exposure lamp voltage (Factory use)

DF Main Board

NUMBER FUNCTION

VR1 Adjusts original stop position (Factory use)

TABLES

SERVICE

FSM 4-27 A151/A152

4. SPECIAL TOOLS AND LUBRICANTS

Part Number Description Q’ty

A0069105 Drum Shoe Shaft 1 A0069103 Scanner Wire Clamp (Omega Clamp) 1 A0069104 Scanner Positioning Pin (4 pcs) 1 set A0089502 Grease G-40M 1 52039501 Grease (Shinetsu Silicone G-501) 1 54429106 Drum Shoe 1 54479104 Shoe Adapter 1 54209507 Digital Multimeter 1 54479078 Heat Resistance Grease (MT-78) 1 52149500 Test Chart OS-A4 (10 pcs/set) 52149501 Test Chart OS-A4 (100 pcs/set) A0779505 Drum Shoe Shaft Adapter 1 54429101 Setting Powder 1

A151/A152 4-28 FSM

5. PREVENTIVE MAINTENANCE SCHEDULE

5.1 PM TABLE

R = Replace C = Clean I = Inspect

EM 80K 160K NOTES

OPTICS

Mirrors, Lens, Reflectors C C C Sili c one cloth, cotton pad

with water, or blower brush

Refer to NOTE 1 to clean 6th mirror.

Exposure Glass C C C Alcohol or water Exposure Lamp I I I Replace if necessary. Scanner Guide Rail C C Dry cloth Magnification Guide Rail C C Dry cloth Platen Cover Sheet C R R Dry cloth

(Replace if necessary.)

AROUND DRUM

ID Sensor C C C Blower brush Pick-off Pawl C C C Dry cloth Quenching Lamp C C C Dry cloth Erase Lamp C C C Dry cloth End Blocks and Casing C C C Water or dry cloth Transfer Guide Plate C C C Dry cloth Corona Wires C R R Water or dry cloth Wire Cleaner I R R Grid Plate C R Blower brush

TABLES

SERVICE

CLEANING UNIT

Used Toner Tank C C C Empty used toner. Cleaning Seal C C Replace if necessary. Cleaning Blade R R Dust with setting powder

after replacement or cleaning.

Refer to NOTE 2.

DEVELOPMENT UNIT

Developer R R Replace if necessary. Entrance Seal C C Drive Gears C C

PAPER FEED

Registration Roller C C Water Relay Roller C C Water Registration Sensor I I

FSM 4-29 A151/A152

EM 80K 160K NOTES

Relay Sensor I I Paper Guide Plate C C Dry cloth Feed Roller C C R Water Paper Tray Bottom Plate Pad C R Water

FUSING UNIT

Hot Roller R R Pressure Roller R Stripper Pawls I I Fusing Entrance And Exit

Guides Fusing Thermistor I I I S uitable solvent

Fusing Lamp I I I Confirm the temperature

OTHERS

Exit Roller C C Water Exit Sensor I I Ozone Filter R R Timing Belts I I

DOCUMENT FE ED ER

Transport Belt C C C Belt cleaner Friction Belt C C R Water Pick-up Roller C C C Water Feed Roller C C C Water

C C Suitable solvent

(Clean if necessary.)

by SP52. Replace if necessary.

PM intervals: number of originals fed (SP106)

A151/A152 4-30 FSM

Rev. 1/95

NOTE 1: Clean the 6th mirror with silicone cloth as shown. After cleaning

the optics section, SP95, SP48 and SP56 MUST be per forme d and in the order given.

NOTE 2: Apply setting powder evenly on the surface and edge of the

blade as shown to prevent damaging the drum.

TABLES

SERVICE

FSM 4-31 A151/A152

5.2 EXPLANATION OF REGULAR PM

Item Explanation

Optics Unit Mirrors, Lens,

Reflector, Exposure

Glass, Platen Cover

Exposure Lamp Deterioration of the exposure lamp affects the copy

Paper Feed, and Registration

Transport Transfer Guide Plate If the transfer guide plate is dirty, the back side of

Around Drum

Cleaning Unit

Feed Roller If paper powder or dust adheres to the feed rollers

Registration Roller A dirty registration roller can cause paper to register

Charge Wires Dir ty charge wires may cause uneven image density.

End Blocks T oner tends to accumulate on the corona end blocks,

QL If toner accumulates on the QL, a dirty background or

ID Sensor If paper dust or toner accumulates on the ID sensor,

Erase Lamp If toner accumulates on the erase lamp, a dirty

Cleaning Blade A dirty or worn out cleaning blade will cause black

Used Toner Tank If the used toner tank becomes full, "E70" lights and

Stains on any part of the optics unit result in a dirty background, black lines, black spots, or areas of decreased sharpness on the copy image. Periodic cleaning is required. The exposure glass and the platen cover must also be cleaned. If stains on the platen cover cannot be removed, it must be replaced.

image. Inspect the lamp at regular intervals and replace if discolored.

and/or rollers are worn out, paper may not feed correctly and/or skewing may result. Cleaning or replacement is required at regular intervals.

incorrectly, skew, or misfeed. Cleaning is required at regular intervals.

copies may become dirty. Clean the plate at regular intervals.

They should be cleaned or replaced at regular intervals.

and this can result in poor copy quality or even a high voltage leak. Clean end blocks at regular intervals.

a repeating negative image may result. Clean the QL at regular intervals.

the toner density cannot be controlled correctly. This results in light copy or overtorning. Clean this sensor at regular intervals.

background may occur that becomes progressively worse in long copy runs. Clean this lamp at regular intervals.

lines on copies and/or scratches on the drum. The blade must be replaced or cleaned at regular intervals. To avoid damaging the drum, dust with setting powder evenly along the edge and surface of the blade after replacement or cleaning.

copying becomes inhibited. To prevent unnecessary EM calls, the used toner tank should be emptied at every visit.

A151/A152 4-32 FSM

Item Explanation

Fusing Unit Thermistor If toner accumulates on the thermistor, fusing

temperature control may not be accurate. Inspect the thermistor at regular intervals.

Stripper Pawls Toner or dust adhering to the stripper pawls can

cause a paper jam. Clean or replace the pawls at regular intervals. Inspect the movement as well.

Fusing Entrance and

Exit Guides

DF Transport Belt A dirty transport belt can leave stains on copies.

Pick-up Roller,

Separation Roller,

Separation Belt

Toner piling up on the guide plate will cause a dirty background on the copy. Clean the guide plate at regular intervals.

Clean or replace the belt at regular intervals. When dirty, these rollers and this belt can leave

stains on the copy paper. Clean or replace these parts at regular intervals.

TABLES

SERVICE

FSM 4-33 A151/A152

5.3 REGULAR PM PROCEDURE

Every 80 K Every 160 K

1. Make a Copy

2. Optics (every 80 K)

3. Around Drum (every 80 K)

Make a copy of OS-A4 test chart at manual image density level 4.

1. Clean the mirrors, lens and reflectors by using silicone cloth, cotton pad with water, or blower brush.

2. Clean the exposure glass with alcohol or water.

3. Inspect the exposure lamp.

4. Clean the scanner guide rail with dry cloth.

5. Clean the magnification guide rail with dry cloth.

6. Replace the platen cover sheet.

Note: After removing the drum, wrap the drum in clean sheets of paper to protect it.

1. Clean the ID sensor with blower brush.

Replace the grid plate (every 160 K)

4. Cleaning Unit (every 80 K)

2. Clean the pick-off pawl.

3. Clean the quenching lamp and erase lamp unit with dry cloth.

4. Clean the end blocks, casing and transfer guide plate with water or dry cl oth.

5. Replace the corona wires and wire cleaner.

6. Clean the grid plate with blower brush.

1. Empty used toner tank.

2. Clean the cleaning seal.

3. Replace the cleaning blade. Note: Apply setting powder to the surface and edge of the new cleaning blade.

A151/A152 4-34 FSM

5. Development Unit (every 80 K)

6. Paper Feed (every 80 K)

1. Remove the old developer.

2. Clean the entrance seal.

3. Clean the drive gears on the development unit.

4. Install the new developer.

1. Clean the registration roller and relay roller.

2. Inspect the registra tion and relay sensor movement .

3. Clean the paper guide plate.

4. Clean the feed rollers and paper tray bottom plate pad.

1. Replace the feed rollers and paper tray bottom plate pads.

Paper Feed (every 160 K)

7. Fusing Unit (every 80 K)

Fusing Unit (every 160 K)

8. Exit Unit (every 80 K)

9. Others

1. Replace the hot roller.

2. Inspect the fusing lamp.

3. Inspect the thermistor.

4. Clean and inspect the stripper pawls.

5. Clean the entrance and exit guide.

1. Replace the pressure roller.

1. Clean the exit roller.

2. Inspect the exit sensor movement.

3. Replace the ozone filter.

1. Inspect all the timing belts.

1. Reset the VL correction counter by SP95.

2. Perform the drum initial setting by SP66 if the drum was replaced.

TABLES

SERVICE

10. Copy Quality

4. Adjust the exposure lamp intensity by SP48.

5. Adjust the ADS voltage by SP56.

6. Adjust the Vsg by SP54.

7. Reset the toner end counter (SP58) by SP83.

FSM 4-35 A151/A152

3. Perform the developer initial setting by SP65.

6. DEFECTIVE COMPONENT TABLES

6.1 DEFECTIVE SENSOR TABLE

Component Condition Symptom

Scanner Home Position Sensor (S1)

Lens Home Position Sensor (S2) (A152 copier only)

4th/5th Mirror Home Position Sensor (S3) (A152 copier only)

Registration Sensor (S4)

Exit Sensor (S5)

Relay Sensor (S6)

Image Density Sensor (ID Sensor) (S7)

Stays HIGH (CN103-11)

Stays LOW (CN103-11)

Stays HIGH (CN103-8)

Stays LOW (CN103-8)

Stays HIGH (CN102-2)

Stays LOW (CN102-2)

Stays HIGH (CN117-2)

Stays LOW (CN117-2)

Stays HIGH (CN116-2)

Stays LOW (CN116-2)

Stays HIGH (CN117-6)

Stays LOW (CN117-6)

Stays HIGH (CN112-1)

Stays LOW (CN112-1)

SC code (E22) is displayed.

SC code (E21) is displayed.

SC code (E29) is displayed.

SC code (E28) is displayed.

SC code (E2B) is displayed.

SC code (E2A) is displayed.

The "Check Paper Path" indicator and "J1" indicator light when a copy is made.

The "Check Paper Path" indicator and "J1" indicator light when the main switch is turned on.

The "Check Paper Path" indicator and "J2" indicator light when a copy is made.

The "Check Paper Path" indicator and "J2" indicator light when the main switch is turned on.

The "PE" indicator lights when a copy is made.

The "J1" indicator stays on when the main switch is turned on although there is no copy paper on the by-pass feed table.

The CPU detects an ID sensor abnormal condition. The ADS or Manual Image Density indicators start blinking.

A151/A152 4-36 FSM

6.2 DEFECTIVE SWITCHES OR OTHER ELECTRICAL COMPONENTS

Component Condition Symptom

Main Switch (SW1)

Front Cover Safety Switch (SW2)

Paper Tray Switch (SW3)

Exposure Lamp (L1)

Fusing Lamp (L2)

Fusing Thermistor (TH1)

Fusing Thermoswitch (TS)

Optics Thermo f use (TF)

Optics Thermist o r (TH2)

OPEN SHORT OPEN SHORT

OPEN SHORT

OPEN OPEN OPEN

SHORT OPEN

OPEN OPEN

SHORT

The copier does not turn on. The copier does not turn off. The copier does not turn on. The copier does not turn off when the

front or exit cover is opened. The Start key stays red even when the 1st

paper tray is closed. The Start key stays green even when the

1st paper tray is open, and the "J1" indicator lights after the Start key is pressed.

SC code (E11) is displayed.

SC code (E52) is displayed.

SC code (E55) is displayed. SC code (E53) is displayed. SC code (E52) is displayed.

SC code (E11) is displayed.

SC code (E40) is displayed. The Energy Saver Function key blinks.

TABLES

SERVICE

FSM 4-37 A151/A152

6.3 OPEN FUSE & CIRCUIT BREAKER TABLE

Component Circuit Symptom

FU201 (250 V/2 A) (dc power supply board)

FU202 (250 V/4 A) (dc power supply board)

FU401 (125 V/15 A) (ac drive board) ... 115 V machine only

FU402 (250 V/6.3 A) (ac drive board) ... 220∼230 V/240 V machine only

F1 (250 V/2 A) (DF main board)

FU101 (250 V/2 A) (Between CN418 on the ac drive board and CN1 of the DF connector) ... 220~230 V/240 V machine only

Circuit Breaker ... 220~230 V/240 V machine only

+5 V (VC) power supply

+24 V (VA) power supply

Front door safety

DC power supply for the DF

AC power supply for the DF

AC power supply

The copier does not turn on even when the main switch is turned on.

The copier displays E22 on the operation panel.

The copier does not turn on even when the main switch is turned on.

The DF does not turn on even when the main switch is turned on.

The copier does not turn on even when the main switch is turned on.

A151/A152 4-38 FSM

REPLACEMENT

AND

ADJUSTMENT

1. EXTERIOR AND INNER COVERS

1.1 EXTERIOR COVER REMOVAL

[A]

[B]

[C]

[E]

[D]

1.1.1 Front Cover

1. Open the front cover [A].

2. Remove the front cover (1 snap ring [B]).

1.1.2 Right Cover

1. Open the front cover.

2. Open the upper unit [C] by pushing the release lever [D].

3. Remove the right cover [E] (2 screws). NOTE: The upper unit can lift with force. Be sure to support the upper

unit with one hand while pushing the release lever with your other hand.

REPLACEMENT

AND

ADJUSTMENT

SM 5-1 A151/A152

[C]

[A]

[B]

[D]

[E]

1.1.3 Upper Left Cover

1. Remove the upper left cover [A] (2 screws).

1.1.4 Lower Left Cover

1. Take out the copy tray [B].

2. Remove the lower left cover [C] (2 screws).

1.1.5 Upper Rear Cover

1. Remove the upper rear cover [D] (2 screws).

1.1.6 Lower Rear Cover

1. Remove the upper rear cover (2 screws).

2. Remove the lower rear cover [E] (2 screws).

A151/A152 5-2 SM

1.1.7 Upper Cover

[B]

[A]

[C]

1. Remove the platen cover or DF.

2. Remove the left side scale (2 screws).

3. Remove the exposure glass. (See Exposure Glass Removal.)

4. Remove the upper rear cover (2 screws).

5. Remove the upper cover [A] with the operation panel [B] (9 screws and 2 connectors).

6. Remove the operation panel from the upper cover as shown. (1 screw and 2 hooks).

NOTE: When reinstalling the operation panel, make sure to do the

following:

1. Pass the operation panel harness [C] through the hole and connect the 2 connectors before reinstalling the operation panel.

REPLACEMENT

AND

ADJUSTMENT

2. Insert the rear side of the operation panel into the upper cover, and then push in the front side.

SM 5-3 A151/A152

1.2 INNER COVER REMOVAL

[B]

[C]

1. Open the front cover [A].

2. Open the upper unit by pushing the release lever [B]. NOTE: The upper unit can lift with force. Be sure to support the upper

unit with one hand while pushing the release lever with your other hand.

3. Remove the inner cover [C] (5 screws) as shown.

[A]

A151/A152 5-4 SM

2. OPTICS

2.1 EXPOSURE GLASS REMOVAL

[A]

[C]

[B]

1. Take off the left scale [A] (2 shoulder screws).

2. Grasp the left edge of the exposure glass [B] and lift it up slightly. Slide the other edge out from under the right glass holder [C]. Remove the exposure glass.

NOTE: When reinstalling the exposure glass, make sure of the

following: a) The left edge of the glass is flush with the tab to the left of the

scale plate, and the right gla ss holder firm ly secures the exposure glass.

REPLACEMENT

AND

ADJUSTMENT

b) The red mark is positioned on the right hand side facing

upwards. This side is smoother and generates less static electricity when the DF is used.

SM 5-5 A151/A152

2.2 1ST MIRROR REMOVAL

[A]

[C]

1. Turn off the main switch.

2. Remove the exposure glass. (See Exposure Glass Removal.)

3. Move the first scanner to the cutout position (150 mm from the left scale).

4. Move the 1st scanner to the front side. Then, while holding the scanner, press up on the rear spring plate [A] with a finger and remove the plate with a pair of pliers. Leave the front spring plate [B] in position in the rear side plate cutout.

5. Carefully slide the 1st mirror [C] toward the front of the machine and lift the mirror out of the machine rear side first.

[B]

A151/A152 5-6 SM

Ricoh FT3013, FT3213, FT3513, FT3713 Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

WARNING

Table of Contents

IMPORTANT SAFETY NOTICES

TAB INDEX

GUIDE TO COMPONENTS

INSTALLATION

SERVICE TABLES