Ricoh FT2050-S PARTS CATALOG

RICOH FT2050

1st edition Oct. 1985
RICOH COMPANY LTD.
PARTS CATALOG
PARTS CATALOG
This chapter instructs you the numbers and names of the parts on this machine.
INDEX to PARTS CATALOG
Section 1. Parts Location and List . . . . . . . . . . . . . . .
1. Exterior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2. Optics Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3. Upper Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4. Drive Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5. Paper Cassette Section . . . . . . . . . . . . . . . . . . . . . .
6. Lower Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7. Black Development Unit.... . . . . . . . . . . . . . . . . .
8. Color Development Unit.... . . . . . . . . . . . . . . . . .
9. Paper Feed Section . . . . . . . . . . . . . . . . . . . . . . . . . .
10. Registration Section . . . . . . . . . . . . . . . . . . . . . . . . .
11 . Fusing Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12. Main Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1- 2
1-
1- 4 1- 6 1- 8
1-10
1-12 1-14 1-16 1-18 1-20
1-22 1-24
13. PCBS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-26
2
DC Power Supply Board . . . . . . . . . . . . . . . . . . . . . 1-26
Fusing Power Supply Board.... . . . . . . . . . . . . . . 1-26
Relay Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-26
14. Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-28
AC Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-28
Main Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-28
Rear Unit Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-28
Lower Unit Harness . . . . . . . . . . . . . . . . . . . . . . . . . 1-28
15. interface Board Type C..... . . . . . . . . . . . . . . . . . 1-30
16. Special Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-32
Section 2. Parts index . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Sorter CS1040 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3- 1

1. EXTERIOR

October 1,’85
1-2
1. EXTERIOR
Index
Parts No.
No.
1
5216 4249
2
5216 1317 5216 1260
3
5216 1330 5216 1286
4
5216 5512 5216 5612
5
5216 1311
5216 1251
6
5216 1323
5216 1275 8 5216 1271 9
5409 1238
10
5216 1367
11
5216 1366
12
5216 1361
13
5216 1365
14
5216 1374
15
5216 1313
5216 1255
16
5216 1327 5216 1281
17
5216 1373
18
5216 1372
19
5216 1371
20
5203 1359
21
5420 1515
22
5216 1303
23
5216 1269
24
5216 1320
5216 1265
25
5216 1291
26
5216 2754
27
5216 2872 52162 874
Copy Tray Upper Left Cover - RIC (USA) Upper Left Cover ­Lower Left Cover - Lower Left Cover -
Operation Panel Ass’y - RIC (USA) Operation Panel Ass’y - RIC (220V, ROC) Upper Front Cover - RIC (USA) Upper Front Cover ­Lower Front Cover ­Lower Front Cover ­Inner Cover Rotary Catch Platen Cover Sheet Platen Cover Pad Platen Cover - RIC Original Holder - RIC Hinge Shaft - Platen Cover Upper Rear Cover ­Upper Rear Cover ­Lower Rear Cover - Lower Rear Cover - 220V
Ratch - Plunger Ratch Platen Cover Hinge ­Platen Cover Washer Plate Key Counter Cover - RIC, NSA Exposure Sensor Cover - RIC, NSA Upper Right Cover - RIC (USA) Upper Right Cover Lower Right Cover - RIC, NSA
Side Guide - Manual Feed - RIC, NSA Manual Feed Guide ­Manual Feed Guide -
Description
- Grommet
- Key Counter
RIC (220V, ROC), NSA RIC
(USA), NSA SA
RIC (220V, ROC), NSA EU
RIC (220V, ROC), NSA
RIC
(USA)
RIC (220V, ROC)
RIC
(USA)
RIC (220V, ROC), NSA RIC
(USA)
RIC
-
RIC (220V, ROC), NSA
RIC
(USA)
RIC (ROC)
Q’ty Per Ass’y
1 1 1 1 1 1 1 1 1 1
1 1 2 1 1 1 1 2 1 1 1 1
2 2
1
2 1 1 1
1
1 1 2 1
1
Part NO.
No.
5216 2873
28
5203 2678
29 5203 2677
30 5216 2753
5203 2675
31 32 5203 2679 33
5216 2752
34
5216 1279
35 5216 1293
5216 1295
36
5216 4867
5216 4873 5216 4874 5216 4875 5216 4876
5216 4877 37 5216 4880 38
5216 2755 39 5216 1262
40
5216 2875
5216 2877
5216 2876 41
5216 1267 42
5216 1268
*
5216 8706
*
5216 8708
*
5216 8709
*
5216 8710
*
5216 8711
*
5216 8721
*
5216 8722
*
5216 8723
Description
Manual Feed Guide - 220V Paper Tray Spring Friction Disc Manual Feed Guide Rack Paper Tray Pinion Pinion Tightening Screw - M4 x 5 Manual Feed Guide Cover - RIC, NSA Misfeed Removal Decal Lock Release Decal Lock Release Decal
Instruction Decal 1
Instruction Decal 1 French Instruction Decal 1 German Instruction Decal 1 - RIC(220V), NSA EU Italian Instruction Decal 1 - RIC(220V), NSA EU Spanish Instruction Decal 1 - RIC(220V), NSA EU Instruction Decal 2 Mylar -
19 X 48MM
Sortor Harness Cap Manual Feed Guide Ass’y - RIC (USA) Manual Feed Guide Ass’y - 220V Manual Feed Guide Ass’y - RIC (ROC) Toner Color Panel Lock Pawl Cushion Operating Instructions - English Operating Instructions - German Operating Instructions - French Operating Instructions - Italian Operating Instructions - Spanish Installation Procedure ­Installation Procedure Installation Procedure - USA
(USA)
- RIC
RIC (220V, ROC), NSA
-
- RIC
(USA)
- RIC (220V, ROC), NSA
English
- Multi-language
Q’ty Per Assembly
1 1 1 2 1 1 1 1
1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
October 1,’85
Index
Parts No.
No.
101
0353 0060F
102
0443 0060W 103 0443 0080W 104 0720 0025E 105
0313 0100E 106
0802 5019
107 0965 4010W
Description
Philips Pan Head Bind Screw - M3 x 6 Hexagon Head Tapping Screw - M3 x 6 Hexagon Head Tapping Screw - M3 x 8 Retaining Ring - M2.5 Philips Pan Head Screw - M3 x 10 Tapping Round Head Screw - M4 x 10 Tapping Screw with Flat Washer - M4 x 10
Q’ty Per Ass’y
24
6 2 2
1 2 2
1-3

2. OPTICS SECTION

October 1,’85
2. OPTICS SECTION
Index
Parts No.
No.
1
5216 1907 5216 1908 5216 1909
2
5216 1925
3
5216 1929
4
5216 1938 5216 1928 5216 1948 5216 1937
5
5216 1930 5216 1947
6
5216 1912
7
5216 1913
8
5447 2768
9
5216 1920
10
5216 1918
11
5216 5250
12
5216 1657
13
5216 5207
14
5216 5555 5216 5655
16
5216 2422
17
5216 5301
18
5216 1651
21
5216 2051
22
5216 1658
23
5216 1659
24
5216 1661
25
5216 1668
26
5216 5120
27
5216 1655
28
5216 5255
Exposure Glass Ass’y - RIC (USA) Exposure Glass Ass’y - 220V Exposure Glass Ass’y - RIC (ROC) Slider Cover Exposure Glass Sub Scale Sub Scale ­Sub Scale - 220V Main Scale ­Main Scale ­Main Scale - 220V Slider Drive Cable
Tightener Spring Stepped Screw - M3 Slider Dumper Slider Rail Quenching Lamp Leaf Spring - F.L. Hold Flourescent Lamp Socket Fluorescent Lamp - 115V Fluorescent Lamp - 220V Leaf Spring Main Harness Fiber Optics Charge Corona Ass’y Front Holder ­Rear Holder ­Exposure Reflector Leaf Spring - Fiber Optics Exposure Sensor Fiber Optics Bracket Erase Lamp Unit
Description
- RIC (USA) RIC (ROC)
RIC (USA) RIC (ROC)
- Master Earth
Fiber Optics
Fiber Optics
Q’ty Per Ass’y
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 2 1 1 1
Index
30 31 32 33 34 35 36 37 38 39
101
102 103 104
Parts No.
5216 5101 5203 2058 5216 2055 5203 2062 5214 2080 5203 2057 5216 5325 5203 2060
5203 2059
5216 9001 5203 2061
0353 0060F 0443 0060W 0312 5060W 0720 0030E
Description
Main Board Ass’y Front End Block Charge Corona Casing Charge Corona Holder Thumb Screw - M4 x 5 Rear End Block High Voltage Supply Cord - Charge Corona Wire Screw - M3 x 4 Corona Wire Hook Corona Wire Rear End Cover -
Philips Pan Head Bind Screw - M3 x 6 Hexagon Head Tapping Screw - M3 x 6 Philips Pan Head Screw - M2.5 x 6 Retaining Ring - M3
- Charge
- Charge
- 10 pcs/Set Charge
October 1,’85
Q’ty Per Ass’y
1 1 1 1 1 1 1 1 1 1 1
3
21
1 1
1-5

3. UPPER UNIT

1-6
October 1,’85
101
3. UPPER UNIT
Index
Parts No.
1
5216 5510 5216 5610 5216 5680
2
5216 1077
3
5216 5233
4
5216 2441
5
5216 5856
6
5214 5202
7
5216 2402
8
5203 2403
9
5216 2404
10
5216 5114
11
5216 1072
12
5216 1119
13
5216 5216
14
5216 5201
15
5216 1073
16
5216 1093
17
5216 1097
18
5216 5116
19
5216 5224
20
5216 1112
21
5203 1125
22
5216 1122
23
5216 1121
24
5216 1117
25
5216 1091
26
5216 1098
27
5216 1100
28
5216 1096
29
5216 1094
30
5203 2679
31
5216 2412
32
5216 2414
33
5216 1089
Cooling Fan Motor - 115V/60Hz
Cooling Fan Motor - 220V/50Hz Cooling Fan Motor - 220V/60Hz Ozone Filter Photointerruptor - IL-G-4P-S3T2-E Shielding Plate - T.O.F. Photointerruptor Bracket Varistor - 820V Varistor Bracket Varistor Holder Leaf Spring - Varistor Left Bracket ­Release Hook Upper Hinge Bracket - Rear Fluorescent Lamp Stabilizer Power Pack ­Left Spring Slider Actuator Bushing Release Lever Stopper Right Bracket - Operation Panel Total Counter Lower Hinge Bracket - Front Stopper Pin - Top Unit Rear Torsion Spring
Front Torsion Spring Lower Hinge Bracket - Rear Release Lever - Top Unit
Lock Release Arm
Release Lever Spring
Slider Actuator Spring
Slider Actuator
Pinion Tightening Screw - M4 x 5
Pressure Arm
Pressure Release Spring
Front Lock Pawl
Description
Operation Panel
- Master Unit
Charge
QJ’ty Per Ass’y
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2
1 1
1
1
Index
Parts No.
No.
34
5216 1088
35
5216 1092
36
5216 2410
37
5216 2413
38
5216 5415 5216 5615
39
5216 1115
40
5216 3170
42
5216 1302
43
5216 1090
101
0443 0060W
102
0313 0100E
103 0965 3006W 104 0964 4008W
105 0720 0040E 106
1105 0197
107 1105 0196 108
1105 0199
Description
Lock Pawl Shaft Lock Pawl Spring Pressure Ann Lever
Pressure Arm Spring AC Drive Board Ass’y - 115V AC Drive Board Ass’y - 220V Upper Hinge Bracket - Front Toner End Sensor Ass’y Key Counter Bracket Rear Lock Pawl
Hexagon Head Tapping Screw - M3 x 6 Philips Pan Head Screw - M3 x 10 Tapping Screw with Flat Washer - M3 x 6 Tapping Screw with Flat Washer - M4 x 8 Retaining
Ring - M4 Wire Saddle Harness Clamp clamp
October 1, '85
Q’ty Per Ass’y
1 1 1 1 1
1 1 1 1 1
32
1
2
3 3
1 1
1-7
1-8
4. DRIVE SECTION
Index
Parts No.
No.
1
5216 1876
2
5216 5245
3
5216 5278
4
5216 2284
5
5203 1831 5216 2287
6 7
5216 2267 8 5216 1171 9
5203 1853
10
5216 1180
11
5216 1174
12
5216 1811
13
5216 1166
14
5053 0465
15
5413 1175
16
5442 4774
17
5216 1165
18
5216 1870
19
5216 1862
20
5216 1170
21
5216 1172
22
5216 1822
23
5216 1828
24
5203 1870
25
5447 2768
26
5053 0447
27
5216 1821
28
5216 1872
29
5216 5239
30
5216 1840
5216 1841
31 32
5216 1838
33
5216 1837
34 5216 1844
5216 1864
35
Photointerruptor Bracket Photointerruptor - IL-G-3P-S3T2-E Short Return Solenoid Master Drive Shaft Rubber Dumper Gear - 48T Drive Arm - Master Unit Drive Pulley - 14T Gear - 30T Master Unit Solenoid - DC24V Spring - Master Unit Solenoid Clutch Base Plate Gear - 30T Spring Clutch Ratchet Sleeve ­Clutch Drive Shaft Brake Arm Slider Clutch Bracket Drive Pulley - 21T Timing Belt - 120XL Reverse Clutch Bevel Gear Flat Washer - M8 Stepped Screw - M3 Bushing Forward Clutch Brake Spring Microswitch - Home Position Slider Lock Spring Clutch Pawl Spring Return Clutch Pawl Forward Clutch Pawl Pinion - 36T Drive Wire Bracket
Description
- Drum
- Master Unit
- 53T (Return)
-6X1OX6MM
Paper Feed
Q’ty Per Ass’y
1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 1 1 1 1
1
Index
Parts No.
No.
36
5216 1858
37
5216 1856
38
5216 1859
39
5216 1842
40
5216 5300
42
5216 5506 5216 5606 5216 5608
43
5216 5860 5216 5861
44
5203 1869
45
5216 1176
101
5053 0447
102
0720 0040E 103 0720 0060E 104
0443 0060W 105 0574 0050W 106
1105 0199 107 1105 0197 108
1106 0458 109 1105 0196 110
0574 0040W 111 0314 0080B 112 1606 1524
1606 1525 113 0313 0050W 114
1105 0106
Description
Slider Lock Lever Slider Release Lever Stepped Screw - Slider Lock Slider Solenoid - DC24V Rear Unit Harness Main Motor Ass’y - l15V/60Hz Main Motor Ass’y - 220V/50Hz Main Motor Ass’y - 220V/60Hz Output Gear - 50Hz Output Gear - 60HZ Thrust Washer - 6 x 12 x 1.5MM Belt Tension Pulley
Bushing - 6X1OX6MM Retaining Ring - M4 Retaining Ring - M6 Hexagon Head Tapping Screw - M3 x 6 Hexagon Headless Set Screw - M4 x 5 cl amp Wire Saddle Bushing - 9.9MM Harness Clamp Hexagon Headless Set Screw - M4 x 4 Philips Pan Head Screw - M4 x 8 Capacitor - 8UF 220V Capacitor - 5UF 250V Philips Pan Head Screw - M3 x 5 Wire Saddle
October 1,’85
Q’ ty Per Ass’y
1 1 1 1 1 1 1 1 1 1
1
1
2
4
3
11
2
1 1 1 1 1 1 1 1 1 1
1-9

5. PAPER CASSETTE SECTION

October 1,’85
5. PAPER CASSETTE SECTION
October 1.’85
Index
Parts No.
No.
1
5216 2763
2
5413 4835
3
5216 2764
4
5215 2720 5215 2731
5 6
5447 2941
7
5216 2762
5215 2710
8
5216 2761
9
5216 2770
10
5216 2802
11
5216 2835
12
5216 2834 5216 2836
13 14
5216 2817
15
5216 4975
16
5216 2833
17,
5216 2820
18
5216 2838
19
5216 2806
20
5216 2805
21
5216 2804 5216 2807
22 23
5216 2808
5216 2813
24 25 5216 2845
5216 2788
26 27 5216 2795 28
5216 2821
29
5216 2815
5216 2841
30
31
5216 2809
5216 2810
32
33
5216 2822
34
5216 2840
Description
Left Side Fence Decal - Paper Level Right Side Fence Front Side Holder Rear Side Holder Rear Fence Paper Size Actuator Bottom Plate
Cassette Body - RIC (220V, ROC) Cassette Body - RIC (USA) Cassette Tray Cover
Hook Lever Cover
Friction Bracket Pad Hook Lever Friction Bracket
Fiber Optics/Corona Wire
Cleaner ­Pressure Spring Holder Pad Pressure Spring Magnet - 8 X 54MM Lock Holder Cover Lock Shaft Lock Lever Cassette Lift Spring Lift Spring Shaft Cassette Lift Bracket Magnet Cassette Cover Cassette Tray - RIC, NSA Release Lever Shaft Cassette Lift Arm Release Hook Cassette Lift Shaft
Lift Release Bracket Pressure Lift Lever Grounding Chain - 10P
Q’ty Per Ass’y
1 1 1 1 1 1 5 1 1 1 1 1 2
1
1 1 1 1 1 1
1 1 1 1 1
1
1 1 1 1 1 1 1 1 1
101 102 103 104 105 106 107 108
Parts No.
5216 2824 5216 2844 5216 2818 5216 2830 5216 2886 5216 2888 5216 2786 5215 2713 5216 2826 5216 2827 5216 2846 5054 0536
0353 0060W 0965 4008W 0720 0040E 0314 0080W 0353 0060W 0720 0060E 0443 0080W 0313 0080W
Description
Cassette Release Knob Friction Pad Pad Holder Friction Pad Spacer Cassette Size Panel Size Panel Holder - RIC, NSA Cassette Size Decal Bottom Plate Pad Roller - Pressure Release Bracket Stopper Bracket - Cassette Tray Magnet Catch Bracket Magnet Catch Ass’y
Philips Pan Head Bind Screw Tapping Screw with Flat Washer - M4 x 8 Retaining Ring - M4 Philips Pan Head Screw - M4 x 8 Philips Pan Head Bind Screw Retaining Ring - M6 Hexagon Head Tapping Screw - M3 x 8 Philips Pan Head Screw - M3 x 8
Q’ty Per Ass’y
1
1
1
1 1
1 1 1 1
3 3 8 2 2 2 1 1
1-11

6. LOWER UNIT

October 1,’85
1-12
6. LOWER UNIT
October 1,’85
Index
Parts No.
No.
1
5216 5150
2
5214 5235
3
5203 5535 5203 5635
4
5216 2702
5
5216 5445 5216 5645
6
5216 5530 5216 5630
7
5216 5501 2801 0027 5216 5401
8
5216 5236
9
5216 4179
10
5216 5850 5216 5880
11
5216 5851
12
5216 5302
13
5216 5310
14
5216 2862
15
5216 5213
16
5216 5806
17
5216 5805
18
5216 1157
19
5216 2855
20
5216 2851
21
5216 2853
22
5216 2852
23
5216 1159
24 5216 2854
5448 4973
25 26
5216 5675 27 5216 5685 28
5216 1163 29
5216 2847
Description
DC Power Supply Board Paper Feed Sensor Ceramic Resistor - 115V/5.2K Ohm Ceramic Resistor - 240V/23K Ohm Paper Feed Sensor Bracket Fusing Power Board Ass’y - 115V Fusing Power Board Ass’y - 220V Transformer - 115v Transformer - 220V Power Supply Cord - 115V Power Supply Cord - 220/240V Power Supply Cord - 11OV Exit Sensor Exit Sensor Bracket Power Supply Cord Bracket - 115V Power Supply Cord Bracket - 220/240V Safety Cover Lower Unit Harness
AC Harness
Bracket - Paper Size Switch Paper Size Switch Safety Switch Lever Safety Switch Bracket Unlock Lever Bracket Unlock Lever Shaft Unlock Lever Spring
- Twist Unlock Arm Rubber Foot Unlock Lever Spring Decal - English Grounding Wire Noise Filter Board - 220/240V Plate Nut - Rubber Foot Cassette Tray Guide - Left
Q’ ty Per Ass’y
1
1 1 1
1 1
1 1
1
1 1
1 1
1 1 1
1 1
1 1
1 1
1
1
1
1
1
1 4
1
1
1
1 4
1
Index
Parts No.
No.
30
5216 2848
31
5216 2849
32
5216 2850
101
1101 0359 1106 0442
102 103
0313 0160W 104 1105 0199 105
0313 0100W
106
0313 0120W 107 1107 0391 108 0443 0060W 109
1102 0895
110
1405 0153
111
0313 0100E
112
0720 0040E
113
1105 0197
114
1104 0322
115
0313 0080W
116
1107 0485
116
1107 0486
117
1204 1373
118 0951 3006W 119
1802 2802
120
0314 0080M
Description
Cassette Tray Guide - Right Cassette Tray Guide - Lower
Mylar -
40 x 40mm
Terminal - 3P Cord Clamp - 220/240V Philips Pan Head Screw - M3 x 16 Cl amp Philips Pan Head Screw - M3 x 10 Philips Pan Head Screw - M3 x 12 Fuse - 5A, 125V Hexagon Head Tapping Screw - M3 x 6 Nylon Stud Triac -
TG16C40 Philips Pan Head Screw - M3 x 10 Retaining Ring - M4 Wire Saddle Fuse Holder - 220/240V Philips Pan Head Screw - M3 x 8 Fuse - 15A, 125V Fuse -
8A, 250V Push Switch Philips Screw with Flat Washer - M3 x 6 Grounding Wire - RIC (ROC) Philips Pan Head Screw - M4 x 8 (ROC)
Q’ty Per Ass’y
1 1 1
1 1 2 6 2 1 1
17
6 1 2 2 1 1 1 1 1 1 4 1 1
1-13

7. BLACK DEVELOPMENT UNIT

106
1-14
7. BLACK
1-15
DEVELOPMENT UNIT
October 1,’85
Parts No. 5216 3050
5216 3110 5216 3080 5216 3180 5203 3105 5216 3140 5216 3141 5216 3051
5203 3145
5216 3113
5927 3150
5214 3115
5216 3120
5216 3060
5216 3095
5216 3098 5216 3087 5216 3067 5216 3066 5216 3133 5216 3105 5216 3090 5216 3078 5216 3072 5216 3073 5927 3085
5216 3130
5216 3151
5216 3107
5214 3100
5214 3102
5214 3101 5214 3103 5203 3125
Description
Development Unit - Black Development Roller Cover Toner Metering Blade Black Development Roller Nylon Rivet Bias Brush Cover Development Bias Brush
Front Side Plate -
Front Cover Bracket -
Roller Cover Spring
Front Development Cover
Sector Gear -
Cover Arm
Rear Side Plate
Seal
- Toner Supply Bar Toner Supply Bar Toner Supply Mylar Rear Side Seal Front Side Seal Drive Spring - Toner End Toner End Spring Toner Mixing Bar
Upper Seal Toner Hopper Seal - Rear Toner Hopper Seal - Side Front Toner Hopper Seal - Color Toner End Actuator Rear Development Cover Gear - 15T Gear - 24T Gear - 20T Gear - 12T Gear - 18T Coupled Gear - 14T/32T
Development
Development
60T
- Development
- Front Cover
Q’ty Per Ass’y
1 1 1 1
3
1 1 1 1 1 1 1 1
1 4 1
1 0
1 1 1
1 1
1
1 1 1
1 1 1 1
1 1
1
Index
Parts No.
No. 35 5203 3130
36 5203 3126
37 5216 3083
101
0443 0060W
102
0720 0060E
103
0805 3162
104
0313 0060W
105
0720 0040E
106
0720 0030E
107
O7O1 OO5OE
i
Description
Toner End Disk Gear - 32T Seal
- OBM
Hexagon Head Tapping Screw - M3 x 6 Retaining Ring - M6 Ball Bearing - 10 x 19 x 7mm Philips Pan Head Screw - M3 x 6
Retaining Ring - M4
Retaining Ring - M3
Flat Washer - M5
I
Q’ty Per Ass’y
1 1 1
11
1 2 2 6 2 1

8. COLOR DEVELOPMENT UNIT

1-16
October 1,’85
8. COLOR DEVELOPMENT UNIT
1-17
Index
Parts No.
No.
1
5216 3110
2
5927 3091
3
5927 3130
4
5203 3105 5216 3140
5 6
5216 3141
7
5927 3061
8
5203 3145
9
5927 3085
10
5927 3150
11
5214 3115
12
5216 3120
13
5216 3113
14
5921 3103
5921 3084
15 16
5927 3067
17
1402 0560
18
5216 3069
19
5216 3068
20
5927 3114
21
5927 3088
22 5927 3100
23
5216 3078
24
5216 3072
25
5216 3073
27 5927 3120
5216 3151
28
5216 3107
29
5921 3110
30 31
5921 3111 5214 3101
32 33
5927 3071
34
5203 3125 5203 3130
35 36
5203 3126
Development Roller Cover Toner Metering Blade - Color Color Development Roller Nylon Rivet Bias Brush Cover Development Bias Brush Front Side Plate ­Front Cover Bracket Front Toner Happer Seal - Color Front Development Cover Sector Gear - 60T Cover Arm Roller Cover Spring Seal Seal Grounding Plate Varistor ­Rear Side Seal Front Side Seal Toner Supply Roller Toner Hopper Seal - Upper Toner Mixing Bar
Upper Seal Toner Hopper Seal - Rear Toner Hopper Seal - Side Toner End Actuator - Color Rear Development Cover Gear - 15T
Gear - 20T
Gear - 16T
Gear - 12T Rear Side Plate - Color Development
Coupled Gear - 14T/32T Toner End Disk
Gear - 32T
Description
Color Development
- Development
- Toner Mixing Bar
- Toner Supply Bar
-180V ±10%
- Front cover
Q’ty Per Ass’y
1 1 1 3 1 1 1 1 1 1
1 1 1 2 2 1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
38 39
101 102 103 104 105 106 107 108
Parts No.
5927 3105
5216 3133
5216 3083
0313 0060W 0443 0060W 0443 0062W 0720 0030E 0720 0040E 0720 0050E 0720 0060E 0805 3162
Description
Toner End Spring - Color Drive Spring - Toner End
- OBM
Seal
Philips Pan Head Screw - M3 x 6 Hexagon Head Tapping Screw - M3 x 6 Hexagon Head Tapping Screw - M3 x 6 Retaining Ring - M3 Retaining Ring - M4 Retaining Ring - M5 Retaining Ring - M6 Ball Bearing - 10 x 19 x 7mm
October 1,’85
Q’ty Per Ass’y
1 1
1
2
12
2 3 5 1 1 2

9. PAPER FEED SECTION

October 1,’85
9. PAPER FEED SECTION
October 1,’85
Index
Parts No.
No.
1
5216 2626
2
5216 2574 5216 2617
3 4
5216 2573
5
5216 2606
6
5216 2603
7
5216 2605
8
5216 2609
5216 2601
9
10
5216 2571
11
5216 2581
12
5216 5203
13
5216 3160
14
5216 2715
15
5443 2668
16
5216 2717
17
5216 2604
18
5216 5245 5216 2552
19
20
5215 2621
21
5216 5333
22
5216 2616
23
5216 2744
24
5216 2746
25
5216 2748
26
5216 2737 27 5216 2741 28
5216 2643 29
5216 2582
30
5216 2655
31
5216 2634
32 5216 2632
5216 2633
33 34
5216 2635 35
5216 3162
Description
Lower Feed Guide 1st Relay Roller Spring Guide Plate - Manual Feed Registration Roller Bushing 1st Relay Roller Manual Feed Bracket Manual Feed Roller Pulley Drive Belt Manual Feed Roller
1st Relay Roller - Lower 2nd Relay Roller - Lower Power Pack - Transfer/Bias Front Development Guide Feeler Lever
Bushing Sensor Actuator
1st Relay Roller Pulley
Photointerruptor - IL-G-3P-S3T2-E
Paper Feed Roller Snap Ring - M6 Manual Feed Harness
Paper Turn Guide
1st Relay Solenoid
Paper Feed Solenoid
Spring -
Registration Solenoid Spring
Bracket -
Idle Gear -
Gear - 32T
Gear -
Feed Clutch Sleeve
Gear - 50T
Clutch Spring
Clutch Output Hub
Rear Development Guide
- Manual Feed
- Manual Feed
Paper Feed Solenoid
Paper Feed Solenoid
40T (B)
36T (Grip)
Q’ty Per Ass’y
1 2
1
2
1 1 1 1 1 1 1 1 1 1
2
1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 2 1
Index
Parts No.
No.
36 5216 2551 37
5216 2608
5216 2618
38 39
5216 2622
40
5216 2636
41
5216 2599
42
5216 2656
43
5216 2712
44
5216 5820
101
0443 0060W
102
0443 0080W
103
0720 0040E 104 0720 0030E 105
0805 3386 106
0720 0060E 107
0805 3385 108
0574 0040E 109
0313 0050W 110
1105 0196
111
1204 1386
Description
Feed Roller Shaft Belt Drive Shaft - Manual Feed
Mylar Manual Feed Bracket
Bracket ­Clutch Input Hub Spring ­Gear - 18T Paper Feed Bracket Power Pack Cover - Transfer/Bias
Hexagon Head Tapping Screw - M3 x 6 Hexagon Head Tapping Screw - M3 x 8 Retaining Ring - M4 Retaining Ring - M3 Bushing - 8MM Retaining Ring - M6 Bushing - 6MM Hexagon Headless Set Screw - M4 x 4 Philips Pan Head Screw - M3 x 5 Harness Clamp
Main Switch
Paper Feed Clutch
Manual Feed Bracket
Q’ty Per Ass’y
1 1 1 1 1 1 1 1 1
16
5
11
1 5 3 7 2 4 1 1
1-19
10
1-20
..
October 1,’85
10. REGISTRATION SECTION October 1,’85
Index
Parts No.
No.
1
5216 2592
2
5216 2573
5216 2593
3
4
5216 2612
5
5216 2615
6
5216 1133
7
5216 2104 5216 9001
8 9
5203 2060
10
5216 2103
11
5216 5320
12
5216 2115
13
5203 2108
14
5216 2113
15
5216 2107
16
5216 2111
17
5216 2121
18
5203 2133
5216 2591
19 20
5216 2124
21
5216 2112
22 5216 2110
23
5216 2731
24
5216 2732
25
5216 2677
26
5216 2676
27 5216 2672
5216 2678
28
5216 2635
29 30
5216 2665 5216 2664
31
5216 2663
32
5216 2662
33 34
5216 2642
5216 2116
35
Description
Upper Registration Roller Registration Roller Bushing Registration Roller Spring Upper Guide Plate - Registration 2nd Relay Roller - Upper Base Plate Stay Front End Cover - Transfer Corona Corona Wire ­Corona Wire Screw - M3 x 4 Front End Block - Transfer High Voltage Supply Cord - Transfer Transfer Guide Plate Rear End Cover - Transfer Corona Stepped Screw - Transfer Rear End Block - Transfer Transfer Corona Casing
Guide Plate -
Pressure Spring - Transfer Corona
Lower Registration Roller Insulating Sheet Pressure Spring Pressure Spring Holder Registration Solenoid Registration Solenoid Bracket Safety Cover ­Engage Gear Bracket - Registration Roller Spring ­Registration Roller Bushing - Rear Clutch Output Hub Registration Clutch Sleeve Clutch Spring Gear - 18T Gear - 36T
Idle Gear - 40T
Mylar Seal
10 pcs/Set
Transfer Entrance
Registration Roller
Engage Gear Bracket
- Transfer Guide Exit -
RIC (USA)
Q’ ty Per Ass’y
1 2 2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
2
1
1
1
1
1
1
1
1 1 1
1
1
1
Index
Parts No.
No.
5216 2737
36 37
5216 2102 5216 2101
38
5216 2636 5216 2619
39
101
0443 0060W
102
0313 0050W
103
0313 0220W
0720 0060E
104
0805 3386
105 106 0951 3008W 107
0574 0040E
108
0720 0040E
109
0805 3385 110 0720 0030E 111
0809 1013
Description
Registration Solenoid Spring Transfer Corona Ass’y - RIC (USA) Transfer Corona Ass’y - RIC (220V, ROC) Clutch Input Hub
Mylar -
Upper Guide Plate
Hexagon Head Tapping Screw - M3 x 6 Philips Pan Head Screw - M3 x 5 Philips Pan Head Screw - M3 x 22 Retaining Ring - M6 Bushing - 8MM Philips Screw with Flat Washer - M3 x 8 Hexagon Headless Set Screw - M4 x 4 Retaining Ring - M4 Bushing - 6MM Retaining Ring - M3 Nylon Wire (50M/Roll)
Q’ty Per Ass’y
1
1 1 1 1
12
2
2
2
1
2
1 2 1 1 1
1-21
11. FUSING SECTION
1-23
October 1,’85
Parts No.
.
5216 4169
5216 4170
2
5442 4421
5442 6126
3
5216 4127
4
5216 4145
5
5216 4195
6
5216 4221
7
5216 4180
8
5216 9002
5203 4168
9
10
5216 4205
11
5216 4202
12
5216 4197
13
5216 4095
14
5216 4099
15
5203 1124
16
5216 4085
17
5216 4090
18
5216 4133
19
5216 3915
20
5216 4134 5216 4106
21 22
5216 4107
23
5216 4118
24
5216 4110
25
5216 4155
26
5216 3914 5216 3911
27 28
5216 3912
29
5214 3855
30
5216 5258
31
5216 5425
32
5216 4100
33
5216 4207
Fusing Cover - 115V Fusing Cover - 220/240V Decal Small Decal
Fusing Stay
Thermofuse Decal Exit Cover - RIC, NSA Shoulder Screw - M3
Side Plate Hot Roller Stripper - 5 pcs/Set Stripper Spring
Gear - 19T
Upper Exit Roller Lower Guide Plate ­Front Heater Terminal
Rear Heater Bracket
Stopper Pin - Top Unit Front Pressure Lever Fusing Pressure Spring Paper Reverse Knob Gear - 18T Idle Gear - 38T Hot Roller Ball Bearing - 37 x 20 x 9MM Pressure Roller Bushing Pressure Roller Lower Guide Plate Transport Belt Driven Roller ­Transport Belt Holder
Inverted Roller ­Thermistor Thermofuse - 169°C Rear Heater Terminal Bushing - 6MM
Description
- Small - 115V
- High Temperature - 220/240V
- Paper Exit
Paper Exit
Transport Belt
Transport Belt
- RIC, NSA
Index
Parts No.
No. 34 5216 4143
35
5216 3903
36
5442 5722
36
5442 5752 5214 4108
37 38
5216 4150
39
5206 2684
40
5216 4075
41
5216 4068
42
5216 4073
43
5216 4072
44
5216 4074
45
5216 4086
46
5216 4220
47
5216 4144
48
5216 4213
49
5216 4215
50
5214 4235 5216 4103
51
101
0720 0040E 102 0313 0060M 103
0443 0060W 104 O313 O1OOW 105
0720 0060E 106 0313 0050W 107
0725 0200E
Description
Thermofuse Stay Transport Guide Plate
Heater - 115V, 960W Heater -
240V/960W Gear - 30T Gear - 24T Shoulder Screw - M3
- Transfer Belt Gear
Bracket Fusing Drive Ann Gear - 34T Fusing Arm Spring Gear - 20T Rear Pressure Lever Screw - M3 Thermistor Bracket Front Guide Roller Rear Guide Roller Lower Exit Roller Front Heater Bracket
Retaining Ring - M4 Philips Pan Head Screw - M3 x 6 Hexagon Head Tapping Screw - M3 x 6 Philips Pan Head Screw - M3 x 10 Retaining Ring - M6 Philips Pan Head Screw - M3 x 5 Retaining Ring - M20
Q’ty Per Ass’y
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2
1
11
2
20
4 3 2
2

12. MAIN BOARD

October 1,’85
12. MAIN BOARD
1-25
October 1,’85
Index Sketch No. No.
* 1
IC101 5216 5103
2
IC102,103 IC104
3
IC105
4
IC106
5
Q101 - 106 Q107,1O8
6
D101
7
ZD101
8
9
OSC101
10
DPS101
11
DAY101 DAY104
12 13
HB101
14
C101 C116 - 117
15 16
C119,121 C120
17 18
C118
19
C114
20
CN101
21
CN102
CN103,1O6
22
CN105
23 24
CN107
25
CN108 26 CN109 27
CN140 - 146
R108
28 29 R107 30 R111
R126
31
R127,148,150,
32
152,154,156
33 R112
- 116
- 103
-113
Parts No.
5216 5101
1407 1348
1401 0332 1408 0258 1400 0347 1400 0208 1401 0815 1402 0524 1503 0070
1204 1387 1401 0807 1401 0787
1602 0911
1606 1336 1606 1184 1604 1354 1604 1386 1604 1357 1604 1378 1103 0778 1103 1770 1103 1773 1103 1775 1103 1778 1103 1781 1103 1795 1601 1810
1622 1001
1622 4702
1611 4102 1611 4103 1611 4102V
1611 4132V
Description
Main Board Ass’y CPU - Main Board IC - TD62304P
Transistor - TD62083AP
IC - AN6914 Transistor - 2SB1010 Transistor - 2SC945 Diode - 1S1588 Zener Diode - 4.6V, 400MW Ceramic Oscillator - 10MHz
DIP Switch Diode Array
Diode Array - UPA54H
Surge Killer - 0.01MF
Capacitor - 1000PF 50V
Capacitor - 27PF 50V
Capacitor - 100MF 10V
Capacitor - 100MF 50V
Capacitor - 470MF, 10V
Capacitor - 1MF, 50V
Connector - 2P
Wafer - 4P
Pin Header - 7P
Pin Header - 9P
Pin Header - 12P
Pin Header -
Pin Header -
Resistor - 380 OHM ±5%
Resistor - lK OHM ±1%
Resistor -
Resistor -
Resistor -
Resistor - 1K OHM 1/4W ±5%
Resistor -
15P (Brown) 15P (Red)
47.2K OHM 1/4W ±1% 1K OHM 1/4T ±5% 10K OHM 1/4T ±5%
1.3K OHM 1/4T ±5%
Q’ty Per Assembly
1 1 3
1 1 6 2
16
1 1 1 3 1 1
13
2 2
1 1 1 1 1 1 1 1 1 1 7 1 1 1 1 6
1
Sketch
No.
R13O,1O4,147 149,151,153, 155
R158,160 R113 - 118
R123,183, R128 - 130
R109,124 R162 - 181 R105,1O6,11O
R119 - 121, R157,159,182
R122 R101,1O2,125,
R139 JP R161 Q109
Parts No.
1611 4222V
1611 4332V 1611 4472V
1611 4103V 1611 4123V 1611 4223V
1611 4393V 1611 4105V
1002 0307
1611 4472
1400 0352
Description
Resistor -
Resistor ­Resistor -
Resistor ­Resistor ­Resistor -
Resistor ­Resistor -
Jumper Wire Resistor ­Transistor - 2SD1198A
2.2K OHM 1/4V ±5%
3.3K OHM 1/4W ±5%
4.7K OHM 1/4W ±5%
10K OHM 1/4T ±5% 12K OHM 1/4W ±5% 22K OHM 1/4W ±5%
39K OHM 1/4W ±5% 10OM OHM 1/4V ±5%
4.7K OHM 1/4T ±5%
Q’ty Per Assembly
7
2
11
2
20
9
1
4
1

13. PCBs

October 1,’85
DC POWER SUPPLY BOARD
FUSING POWER SUPPLY BOARD
RELAY BOARD
.
1-26
13. PCBs
DC POWER SUPPLY BOARD
Index Sketch No.
No.
* - - 1
L1
2
L2
3
L3
4
FB 5 IC 6
DB 7
D 8
C1-3
C4
9
10
C5
11
C6 1604 1355
12
C7 1604 1386
13
C8
14
C9
15 R1 16
R2, 3
FU
17 18
-
19
JP1 - 4
20 CN201 21
CN202
22
CN203 23 CN204 24
CN205
25
CN206 26
CN207
-
27
28
-
29
-
Parts No. Description
5216 5150 1607 0102 1607 0097 1607 0103 1607 0071 1408 0414
1405 0136
1401 0840
1604 1093
1604 1378
1606 1333
1604 1440 1604 1358 1600 0678 Resistor - 4.7K OHM 1W 1600 0669 1107 0391
1104 0351
1002 0307
1103 1779
1103 1783 1103 3040 1103 1772 1103 1824 1103 1810
1103 1838 0313 0050B 5216 5852 0313 0120B
DC Power Supply Unit Choke Coil Choke Coil - 300MH 2A Choke Coil - 15MH 1A
Inductor Coil Chopper Regulator Rectifier - 3B4B41LC1 Diode - 30D1
Capacitor - 1000MF 50V Capacitor - 1MF 50V
Capacitor - 2200PF 50V Capacitor - 220MF 10V
Capacitor - 100MF 50V
Capacitor - 1000MF 35V Capacitor - 1000MF 10V
Resistor ­Fuse -
5A, 125V
Fuse Holder
Jumper Wire
Pin Header - 13P Connector - 3P
Spring Header - 2P
Pin Header - 6P
Pin Header - 2P (Red)
Pin Header - 2P (Brown)
Pin Header - 2P (Black)
Philips Pan Head Screw-M3 x 5
DC Supply Board Bracket
Philips Pan Head Screw-M3x 12
- 300MH 2A
0.2 OHM 2W ±5%
Q’ty Per Assembly
1 1 1 1 1 1
1 1
3
1 1 1 1 1 1 1
2
1
2
1 1 1 1 1 1 1
2
1 2
FUSING POWER SUPPLY BOARD
Index No.
* *
40
41 42
43
44 45 46 47 48 49
50 51
52 53 54
Parts No.
5216 5445 5216 5645
1405 0127 1405 0151
1400 0305
1405 0130
1405 0152 1606 0689 1611 4273 1611 5222 1611 4563 1611 5224 1002 0307 1602 0940 1602 0920
1103 1814 1103 1769
1103 1768
1100 0657
5216 5447
Description
Fusing Power Board Ass’y -115V Fusing Power Board Ass’y-220V Thyristor ­Photothyristor -TLP545J(220V) Transistor - 2SC1815 Rectifier -
(115V) Rectifier ­Capacitor - O.O1µF 50V Resistor ­Resistor -
Resistor ­Resistor ­Jumper Wire Noise killer -O.1UF,1O OHM(115V) Noise killer - O.1µF, 120 OHM
(220V)
Pin Header - 6P
Connector - 3P
Connector - 2P
Fastening Tab
using Power Harness
TLP541G (115V)
400V, 10A IG4B42
1J4B42 (220V)
27K OHM 1/4T ±5%
2.2K OHM 1/2W 56K OHM 1/4T ±5% 220K OHM 1/2W
Q’ty Per Assembly
1 1 1 1 1
1 1 1 1 1 1 1 1 1
1 1 1 1 4 1
60
CN401 1102 0766
61
CN402
62
CN403
63
CN404
64 CN405
RA401
65
66 RA402
Parts No.
5216 5415
5216 5615
1103 1446 1102 0484 1103 1445 1103 1769 1208 1041 1208 1076 1208 1042
Description
AC Drive Board Ass’y - 115V AC Drive Board Ass’y - 220V Wafer - 2P
Wafer - 2P
Terminal - 3P Wafer - 2P Connector - 3P Power Relay - DC24V Power Relay - DC24V (115V) Power Relay
- DC24V (220V)
Q’ ty Per Assembly
1
1
1
1 1 1 1 1 1 1
1-27
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