Rice Lake IQ Plus 210 User Manual

®
IQ plus 210
Digital Weight Indicator
Version 1.02
Installation Manual
64640
Contents
About This Manual................................................................................................................................... 1
1.0 Introduction.................................................................................................................................. 1
1.1 Operating Modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.3 LED Annunciators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.4 Indicator Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2.0 Setup and Service Information.................................................................................................... 3
2.1 Enclosure Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.2 Cable Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.2.1 Cable Grounding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.2.2 Load Cells. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.2.3 Setting the Load Cell Compensation Jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.2.4 Serial Communications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2.5 Digital Inputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.3 Enclosure Reassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.4 Board Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.5 IQ plus 210 Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.0 Configuration.............................................................................................................................. 10
3.1 Configuration Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.1.1 Revolution Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.1.2 EDP Command Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.1.3 Front Panel Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.2 Menu Structures and Parameter Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.2.1 Configuration Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.2.2 Format Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.2.3 Calibration Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.2.4 Serial Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.2.5 Digital Input Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.2.6 Default Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.2.7 Version Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.0 Calibration.................................................................................................................................. 20
4.1 Front Panel Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.2 EDP Command Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.3 Revolution
5.0 EDP Commands.......................................................................................................................... 22
5.1 The EDP Command Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5.1.1 Key Press Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5.1.2 Reporting Commands. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5.1.3 The RESETCONFIGURATION Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5.1.4 Parameter Setting Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5.1.5 Normal Mode Commands. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.2 Saving and Transferring Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.2.1 Saving Indicator Data to a Personal Computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.2.2 Downloading Configuration Data from PC to Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Technical training seminars are available through Rice Lake Weighing Systems.
Course descriptions and dates can be viewed at www.rlws.com or obtained by
calling 715-234-9171 and asking for the training department.
Copyright © 2003 Rice Lake Weighing Systems. All rights reserved. Printed in the United States of America.
Specifications subject to change without notice.
Version 1.0, June 2003
ii
6.0 Appendix.................................................................................................................................... 25
6.1 Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
6.1.1 Displayed Error Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
6.1.2 Using the XE EDP Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
6.2 Status Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
6.2.1 Using the P EDP Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
6.2.2 Using the ZZ EDP Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
6.3 Continuous Output (Stream) Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
6.4 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
6.4.1 IQ plus 210 Indicator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
6.4.2 RL2100 Bench Scale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
IQ plus 2100 Limited Warranty.............................................................................................................. 28
IQ plus 210 Installation Manual
About This Manual
This manual is intended for use by service technicians responsible for installing and servicing IQ plus
digital bench scales. Configuration and calibration of the indicator can be
accomplished using the indicator front panel keys, the EDP command set, or Version 2.3 or later of the
Revolution
configuration utility. See Section 3.1 on
page 10 for information about configuration methods.
®
2100
1.0 Introduction
Warning
Some procedures described in this manual require work inside the indicator enclosure. These procedures are to be performed by qualified service personnel only
.
Authorized distributors and their employees can view or download this manual from the Rice Lake Weighing Systems distributor site
www.rlws.com
at
.
The IQ plus 2100 digital bench scale consists of an IQ plus 210 digital weight indicator and an RL2100 bench scale. The indicator can be mounted to the bench scale using the 12-inch column or the attachment bracket, or can be separately mounted on the tilt stand.
The IQ plus 210 is a single-channel digital weight indicator housed in a NEMA 4X/IP66-rated stainless steel enclosure. The indicator front panel consists of a large (.8 in, 20 mm), six-digit, seven-segment LED display, seven LED annunciators, and two piezo switches used to zero the scale and select the displayed units. Features include:
Drives up to four 350
Supports 4- and 6-wire load cell connections
•Two configurable digital inputs
Single serial port supports full duplex, RS-232 communications at up to 9600 bps
•Available in 115 VAC and 230 VAC versions
load cells
The RL2100 bench scale is available in the following configurations:
5, 10, and 25 lb (2.5, 5, and 10 Kg) capacities with a 10" x 10" (25cm x 25cm) platform
50 and 100 lb (25 and 50 Kg) capacities with a 12" x 12" (30cm x 30cm) platform
The RL1042 anodized aluminum load cell is standard in the RL2100 bench scale; the RL1380 stainless steel load cell is available as an option. A stainless steel clamshell enclosure is also available for load cell protection.
1.1 Operating Modes
The IQ plus 210 has two modes of operation:
Normal (weighing) mode
Normal mode is the “production” mode of the indicator. The indicator displays the gross weight, and the LED annunciators described on page 2 indicate scale status and the type of weight value displayed. Once configuration is complete and a legal seal is affixed to the back of the indicator, this is the only mode in which the IQ plus 210 can operate.
Setup mode
Most of the procedures described in this manual require the indicator to be in setup mode, including configuration and calibration. To enter setup mode, remove the large fillister head screw from the enclosure backplate. Insert a screwdriver or a similar tool into the access hole and press the setup switch once. The indicator display changes to show the word
CONFIG
.
Introduction
1
2
1.2 Front Panel
Figure 1-1 shows the IQ plus 210 LED annunciators, buttons, and normal mode ke y functions.
DIGITAL WEIGHT INDICATOR
Neg
Zero
Motion
ZERO
ZERO
Set scale weight to zero
Figure 1-1. IQ plus 210 Front Panel, Showing LED Annunciators and Normal Mode Key Functions
Change displayed units
UNITS
UNITS
kg g lb oz
1.3 LED Annunciators
The IQ plus 210 display uses a set of seven LED annunciators to provide additional information about the value being displayed:
Neg annunciator lights to show that the displayed
• value is negative.
Zero : Weight is within 0.25 graduations of zero. This annunciator lights when the scale is zeroed.
Motion : Scale in motion outside the specified motion band. Zeroing and print operations can only be done when the motion LED is off.
lb, kg, oz, and g annunciators indicate the units
• associated with the displayed value: lb=pounds, kg=kilograms, oz=ounces, g=grams. lb and oz annunciators are both lit when the displayed weight is in pounds and ounces.
1.4 Indicator Operations
Basic IQ plus 210 operations are summarized below.
Zero Scale
1. Remove material from the scale and wait for
Motion
the
2. Press the lights to indicate the scale is zeroed.
Change Display Units
Press the
UNITS
between primary and alternate units. The LED annunciators on the right side of the display show the current displayed units. If more than one alternate unit is configured, the display cycles through the alternate units before returning to primary units; if no alternate units are configured, the display does not change when the button is pressed.
LED to go out.
ZERO
button. The
annunciator
Zero
button to change the displayed units
IQ plus 2100 Installation Manual
Cord grip
Insulated cable
Foil (silver side out)
Grounding clamp
Shield wire (cut)
Length of foil before folding back on cable insulation
Cut insulation here for foil-shielded cables
Braid
Cut insulation here for braided cables
NOTE: Install lockwashers first, against enclosure, under grounding clamp
2.0 Setup and Service Information
This section describes setup and service procedures for the IQ plus 2100 digital bench scale, including installation and maintenance information, replacement parts lists, and assembly drawings. See Sections 2.1 through 2.5 for IQ plus 210 indicator information; see Sections 6.6 and 6.7 for bench scale information.
2.1 Enclosure Disassembly
The indicator enclosure must be opened to connect cables after replacing the load cell, or when connecting serial communications cables or digital inputs to the scale.
The IQ plus 210 has no on/off switch.
Warning
Caution
• Use a wrist strap to ground yourself and protect components from electrostatic discharge (ESD) when working inside the indicator enclosure.
• This unit uses double pole/neutral fusing which could create an electric shock hazard. Procedures requiring work inside the indicator must be performed by qualified service personnel only.
• The supply cord serves as the power disconnect for the IQ plus 2100. The power outlet supplying the indicator must be installed near the unit and be easily accessible
Ensure power to the indicator is disconnected, then remove the screws that hold the backplate to the enclosure body, then lift the backplate away from the enclosure and set it aside.
2.2 Cable Connections
The IQ plus 210 provides three cord grips for cabling into the indicator: two for the power cord and load cell cabling, the third for communications and digital input cables. The free cord grip comes with a plug installed to prevent moisture from entering the enclosure. If your application requires serial communication or digital input cabling, remove the plug and install cables as described in Sections 2.2.4 and 2.2.5 on page 5.
Before opening the unit, ensure the power cord is disconnected from the power outlet.
•Route cables through cord grips and grounding clamps to determine cable lengths required to reach cable connectors. Mark cables to remove insulation and shield as described below:
•For cables with foil shielding, strip insulation and foil from the cable half an inch (15 mm) past the grounding clamp (see Figure 2-1). Fold the foil shield back on the cable where the cable passes through the clamp. Ensure silver (conductive) side of foil is turned outward for contact with the grounding clamp.
•For cables with braided shielding, strip cable insulation and braided shield from a point just past the grounding clamp. Strip another half inch (15 mm) of insulation only to expose the braid where the cable passes through the clamp (see Figure 2-1).
IMPOR
• yellow shield wire 3/4" past the grounding clamp. Fold wire back and secure between the cable and clamp. Shield wire function is provided by contact between the cable shield and the grounding clamp.
•Route stripped cables through cord grips and clamps. Ensure shields contact grounding clamps as shown in Figure 2-1. Tighten grounding clamp nuts.
Finish installation using cable mounts and ties to secure cables inside of indicator enclosure.
TANT!
For load cell cables, strip the
2.2.1 Cable Grounding
Except for the power cord, all cables routed through the cord grips should be grounded against the indicator enclosure. Do the following to ground shielded cables:
•Use the lockwashers, clamps, and kep nuts provided in the parts kit to install grounding clamps on the studs adjacent to the cord grips. Install grounding clamps only for cord grips that will be used; do not tighten nuts.
Figur e 2-1. Grounding Clamp Attachment for Foil-Shielded
and Braided Cabling
Setup and Service Information
3
To setup switch
Microprocessor
J1
GND
RESET
A/D Converter
GND
11
J3
J2
DIGIN 2 DIGIN 1
UNITS
Button
J4
DIGITAL
+5V
TEST
VR1 VR2
JP2 JP1
LOAD CELL CONNECTOR
1 23456
–SIG
+SIG
+SENSE
ANALOG
+5V
TEST
+EXC
–SENSE
J5
–EXC
4
GND
JP1
ON OFF
Load cell compensation jumper
VR3
TxD
1
GND
2
RxD
3
J7
TP1
+
BR1
TP2
Transformer
SERIAL COMM
J8
ZERO
Button
J6
Blue wire
Power
Input
F1 F2
Brown wire
Figure 2-2. IQ plus 210 CPU and Power Supply Board
2.2.2 Load Cells
Wire the load cell cable to connector J5 as shown in Table 2-1. If using 6-wire load cell cable (with sense wires), remove jumpers JP1 and JP2 (see Figure 2-2). For 4-wire installation, leave jumpers JP1 and JP2 on.
NOTE: All models come with ten feet of color-coded
load cell cable. Do not cut this cable! The load cell is temperature-compensated for an exact cable length of ten feet. Cutting the load cell cable voids the load cell warranty.
When connections are complete, use two cable ties to secure the load cell cable to the inside of the enclosure.
Load Cell Wire Color
J5 Pin
Function
1 +SIG Red White 2 –SIG White Red 3 +SENSE Blue — 4 –SENSE Brown — 5 +EXC Green Green 6 –EXC Black Black
NOTES:
1.Use grounding procedure described in Section 2.2.1 on page 3 to attach shield wire to backplate.
2.For 6-wire connections, remove jumpers JP1 and JP2.
Table 2-1. J5 Pin Assignments
RL1040 RL1042
RL1380
2.2.3 Setting the Load Cell Compensation Jumper
The load cell compensation jumper (above the
ZERO
button location on the CPU board; see Figure 2-2) must be set for the type of load cell connected to the indicator:
•For load cells with balanced bridges, set the jumper in the OFF position. Balanced load cells include the RL1040, RL1250, RL1260, RL1380, and RL1385.
•For load cells with unbalanced bridges, follow the procedure below to determine the correct jumper position. Examples of unbalanced cells include the RL1042 and RL1010.
To determine the correct jumper position for unbalanced cells, do the following;
1. Disconnect load cell from indicator.
2. Use an ohmmeter to measure +EXC to +SIG and +EXC to –SIG. Measured values between the excitation line and each of the signal lines should
be within 2–3
.
3. Next, measure –EXC to +SIG and –EXC to –SIG. Measured values between the excitation line and each of the signal lines should be within
.
2–3
4. If the +EXC measurements (step 2) are
5% larger than the –EXC measurements (step 3), set the compensation jumper in the ON position. If the +EXC measurements are < 5% greater (or are less) than the –EXC measurements, set the jumper in the OFF position.
IQ plus 2100 Installation Manual
2.2.4 Serial Communications
To attach serial communications cables, connect communications cables to connector J7 as shown in Table 2-2. Use cable ties to secure serial cable to the inside of the enclosure.
Use the SERIAL menu to configure serial communications. See Section 3.2.4 on page 18 for configuration information.
J7 Pin Label Function
1 TxD RS-232 TxD 2 GND RS-232 Ground 3 RxD RS-232 RxD
Table 2-2. J7 Pin Assignments
2.2.5 Digital Inputs
Digital inputs (connectors J2 and J3) can be used to perform remote ZERO and UNITS key presses or to send serial data to a printer (remote PRINT key function). The inputs are active (on) with lo w v oltage (0 VDC) and can be driven by TTL or 5V logic without additional hardware. Use the DIG IN menu to configure the digital inputs. See Section 3.2.5 on page 19 for information about configuring the digital inputs.
2.4 Board Removal
If you must remove the IQ plus 210 CPU board, use the following procedure:
1. Disconnect power to the indicator. Remove backplate as described in Section 2.1 on page 3.
2. Remove connections to J5 (load cell cable), J7 (serial communications), J2 and J3 (digital inputs), J4 and J6 (piezo button inputs), and J1 (setup switch). Remove blue and brown power input wires at J8. See Figure 2-2 on page 4 for connector locations.
3. Remove the five nuts from the CPU board, then lift the board out of the enclosure.
To replace the CPU board, reverse the above procedure. Be sure to reinstall cable ties to secure all cables inside the indicator enclosure.
2.3 Enclosure Reassembly
Once cabling is complete, position the backplate over the enclosure and reinstall the backplate screws. Use the torque pattern shown in Figure 2-3 to prevent distorting the backplate gasket. Torque screws to 15 in-lb (1.7 N-m).
Torque pattern
1
To rque backplate screws to 15 in-lb (1.7 N-m)
5
Fillister head screws
3
Figure 2-3. IQ plus 210 Enclosure Backplate
10
Setup switch access screw
7
8
9
4
6
2
Setup and Service Information
5
6
2.5 IQ plus 210 Replacement Parts
Table 2-3 lists replacement parts for the IQ plus 210, including all parts referenced in Figures 2-4 through 2-8.
Ref
Number
1 14626 Kep nuts, 8-32NC hex (3) Figure 2-4 on page 7, Figure 2-7 on page 8 2 53651 Display and CPU board assembly, 115 VAC (1) Figure 2-5 on page 8
3 15365 Board mounting spacers (5) 4 52483 Enclosure backplate (1) Figure 2-4 on page 7 5 15626 Cable grips, PG9 (2) Figure 2-8 on page 9 6 30375 Nylon seal rings for cable grips (3) 7 15627 Locknuts, PCN9 (3) 8 19538 Cable grip plugs (2)
9 45042 Sealing washers (10) Figure 2-4 on page 7 10 44676 Sealing washer for setup switch access screw (1) 11 42640 Setup switch access screw, 1/4 x 28NF x 1/4 (1) 12 41965 Power cord assembly, 115VAC (1) Figure 2-8 on page 9
13 41964 Line filter assembly (1) Figure 2-6 on page 8 14 14621 Kep nuts, 6-32NC hex (5) Figure 2-5 on page 8 20 15134 Lock washers, internal tooth, No. 8 , Type A (4) Figure 2-4 on page 7, Figure 2-7 on page 8 22 52853 Overlay membrane panel (1) Figure 2-8 on page 9 23 52482 Enclosure (1) 24 14862 Screws, 8-32NC x 3/8 (8) Figure 2-4 on page 7 26 45043 Ground wire, 4-in., No. 8 (1) 27 39037 Backplate gasket (1) 28 49910 Setup switch assembly (1) Figure 2-6 on page 8 29 16892 Ground/Earth Label (1) 30 15650 Cable tie mounts (1) 31 45302 Line filter standoffs (2) 33 15131 Lock washers, external tooth, No. 6, Type A (10) Figure 2-5 on page 8 34 61113 Piezo switches (2) Figure 2-8 on page 9 35 30623 Fillister head screws, 8-32NC x 7/16 (2) Figure 2-4 on page 7
53848 200 mA TR5 subminiature fuses (2), 115 VAC F1 and F2 in Figure 2-2 on page 4
Caution
PN Description (Quantity) Figure
53650 Display and CPU board assembly, 230 VAC (1)
45254 Power cord assembly, 230VAC (1)
53881 100 mA TR5 subminiature fuses (2), 230 VAC
(See Caution below)
For protection against risk of fire, replace fuses only with same type and rating fuse.
See Section 6.4 on page 27 for complete fuse specifications.
IQ plus 2100 Installation Manual
Table 2-3. Replacement Parts
4
27
26
B
9/10X
24/8X
A
11
10
See Line Filter
and
Ground Post
Assembly
35/2X
Figure 2-4. IQ plus 210 Backplate Assembly
Setup and Service Information
7
Loading...
+ 23 hidden pages