2.4 Power Connections ............................................................................................................................ 4
2.4.1 AC Units..................................................................................................................................................... 4
2.9 Standard Surge Protection Board....................................................................................................... 7
2.10 Serial Port Wiring .............................................................................................................................. 8
2.10.1 Serial Port #1 Wiring: CPU KGR8924–1..................................................................................................... 9
2.10.2 Serial Port #2 Wiring: CPU KGR8924–1................................................................................................... 10
2.11 Digital I/O Wiring............................................................................................................................. 10
3.1.3 Digital Configuration Parameters............................................................................................................... 12
3.1.4 Normal Configuration Setup Parameters................................................................................................... 18
3.2 Serial Configuration.......................................................................................................................... 19
4.2.2 Test Modes .............................................................................................................................................. 23
4.2.4 Communication Verification ...................................................................................................................... 23
4.2.5 Analog Wiring to Host Indicator ................................................................................................................ 26
4.2.6 Analog Module Serial Pass-Through......................................................................................................... 26
4.3 Option 3 – Time and Date................................................................................................................. 27
4.7.3 Standard Serial Configuration ................................................................................................................... 35
5.1 Zero Calibration ................................................................................................................................ 46
5.2 Single Slope Span Calibration........................................................................................................... 46
5.3 Five-Point Linear Calibration ............................................................................................................. 47
6.0 Normal Weighing Mode Operations.......................................................................................... 48
6.1 Display Test ...................................................................................................................................... 48
6.2 LED Annunciators ............................................................................................................................. 48
6.3 Function Keys................................................................................................................................... 48
6.4.1 Display Mode on Power Up...................................................................................................................... 48
6.4.2 ZERO Key Function.................................................................................................................................. 48
6.4.3 TARE Key Function .................................................................................................................................. 49
6.4.4 Overload and Underrange Conditions....................................................................................................... 49
6.6 Serial Output .................................................................................................................................... 50
6.6.1 Serial Data Formats.................................................................................................................................. 50
6.6.2 Demand Mode versus Continuous Data Output ....................................................................................... 51
6.6.3 Demand Print with Identification Number.................................................................................................. 51
8.0 Optional and Advanced Features............................................................................................... 61
8.1 Expanded Serial Communications .................................................................................................... 61
8.1.1 Demand Output Serial Data Format.......................................................................................................... 61
8.1.2 Continuous Condec Output Serial Data Format........................................................................................ 62
8.1.3 RS485 Data Formats................................................................................................................................ 62
8.1.4 Port 1 Remote Serial Commands............................................................................................................. 63
8.1.5 Full Duplex Parameter Entry/Recall........................................................................................................... 64
IQ 700 Limited Warranty........................................................................................................................ 69
ii
IQ 700 Installation Manual
About This Manual
The IQ 700 indicator represents the latest in
state-of-the-art microprocessor technology specifically
applied to the weighing marketplace. This manual
provides information on installation, calibration,
configuration, and operation of the IQ 700.
Authorized distributors and their
employees can view or download this
manual from the Rice Lake Weighing
Systems distributor site at
www.rlws.com
.
1.0Introduction
The IQ 700 is a single-channel digital weight indicator designed to operate in a wide variety of scale and weighing
applications. The indicator is housed in a NEMA 4X stainless steel sealed case. The standard unit is equipped with
a tilt stand base for tabletop or wall mounting applications. The indicator front panel consists of a 21-button ke ypad,
six seven-segment display digits, and six LED annunciators (see Figure 1-1 on page 2).
Features of the IQ 700 include:
•Full front panel digital configuration and calibration.
•Zero and span temperature compensation to ensure compliance with NTEP and Canadian temperature
range requirements (–10 to 40°C).
•Nonvolatile memory stores data for calibration, temperature compensation, configuration parameters, auto
or fixed tare values, PAZ and AZM values, and setpoint values.
•10,000 displayed graduations in legal-for-trade applications; 80,000 displayed graduation in
non-legal-for-trade, process weighing applications.
NOTE: Use of more than 20,000 graduations may cause undesirable display instability in some applications.
•Analog sensitivity to 0.3
•Ten updates per second, with selectable digital averaging and auto averaging; 5 Hz active analog filter for
smooth response.
•Excitation for eight 350
•Time and date print selection.
µ
V/grad at 20,000 graduations.
Ω
load cells at 10VDC.
Introduction
1
MODEL
700
1.1Front Panel Keypad and Annunciators
Figure 1-1 shows the IQ 700 front panel. The IQ 700 display consist of six seven-segment display digits. Table 1-1
lists the front panel keys and their functions.
lb
kg
MOTION
PRINT
1 SET
POINT
2 SET
POINT
ZERO
TARE
RECALL
MODEL
700
ZERO
NET
GROSS
CAPACITY
NET
GROSS
5000 lb. X 0.5
TARE
162738495
0
lb/kg
CONV
CE
ENT
Figure 1-1. IQ 700 Front Panel
Panel Key
ZEROProvides push-button auto zero (PAZ) over ±1.9% or 100% full scale capacity. Operates only in gross
weighing mode.
GROSS/NETSwitches the unit between gross and net weighing modes.
TARE
PRINTProvides a manual print function if unit is wired to serial printer or other data device. Also initiates truck
lb/kg CONVSwitches the displayed weight unit between pounds and kilograms.
TARE RECALLPress to recall tare value; LED annunciator lit when tare value is displayed. Also used as ID RECALL in
ON/OFFProvides power to the indicator.
SETPOINT 1 & 2Push to enter or recall associated setpoint values.
0–9, CE, ENT
Provides push-button tare entry over 100% of scale capacity. Pressing
and enters tare.
in/out weighing function if that feature is enabled. See Section 4.7 on page 31 for serial output
specifications.
t
ruck weighing mode and recalls total value when the totalizer option is enabled.
NOTE: On AC units, the ON/OFF switch is replaced by the Model 700 which becomes a start key in
setpoint batching modes.
Numeric keyboard for entry of manual tare, setpoint values, and calibration data.
ENT
(Enter) keys.
Function
TARE
key switches to net mode
CE
(Clear Entry) and
Table 1-1. Front Panel Key Functions
2
IQ 700 Installation Manual
Table 1-2 summarizes the front panel annunciator functions.
Annunciator
ZEROOn when scale weight is within ±0.25 displayed graduations of zero. Used in gross or net weighing mode.
NETOn when the indicator is in net weighing mode.
GROSSOn when the indicator is in gross weighing mode.
lb/kglb or kg LED is lit to show the current displayed weight units.
MOTIONOn when scale is in motion.
1 SETPOINT
2 SETPOINT
TARE RECALLPart of the TARE RECALL key, LED flashes when tare value is displayed.
On when the appropriate setpoint is energized or are flashing when the appropriate setpoint is recalled on
the display.
Function
Table 1-2. Front Panel Annunciators
Introduction
3
2.0Installation and Wiring
This section describes the procedures for connecting load cell and serial communications cables to the IQ 700
indicator. Instructions for CPU board replacement are included, along with assembly drawings and parts list for the
service technician.
Use a wrist strap to ground youself
and protect components from
electrostatic discharge (ESD) when
working inside the indicator.
!
Caution
2.1Unpacking and Assembly
All indicators are configured and tested prior to
shipment to ensure that they are fully functional.
Immediately after unpacking, visually inspect the IQ
700 to ensure all components are included and
undamaged. The shipping carton should contain the
indicator with attached tilt stand, this manual, and a
parts kit. If any parts were damaged in shipment, notify
Rice Lake Weighing Systems and the shipper
immediately .
2.2Enclosure Disassembly
The indicator enclosure consists of a load cell
connector and cord grips for communication cables.
The enclosure must be opened to connect the
communication cables.
The IQ 700 has no on/off switch.
Warning
Before opening the unit, ensure the
power cord is disconnected from the
power outlet.
Ensure power to the indicator is disconnected then
remove the screws that hold the enclosure body. Place
the indicator face-down on an antistatic work mat, then
lift the enclosure away from the front bezel. Set the
enclosure aside.
2.3Cable Connections
The IQ 700 provides a load cell connector and three
cord grips for cabling into the indicator; one for the
power, two to accomodate communications, digital
input, and analog output cables.
One of the two free cord grips comes with a plug
installed to prevent moisture from entering the
enclosure. Depending on your application, remove the
plug from the appropriate cord grip and install cables as
required.
Figure 2-1 shows the recommended assignments for the
IQ 700.
REAR VIEW
Analog Output, Digital Input
TB3 & 5
Load Cell
Connector
AC Power
TB1
Figure 2-1. IQ 700 Backplate
TB2 & 4
Serial Communications
2.4Power Connections
Standard units are powered by either 115 or 230 VAC
volts or by optional battery pack.
2.4.1AC Units
Units are powered by standard AC power. The AC
power cord must be plugged into a 3-prong grounded
AC wall socket.
2.4.2 VAC Conversion
The IQ 700 can be converted from 115VAC to
230VAC. The following steps are necessary to
complete this conversion.
Before beginning, disconnect the
Warning
1.Disconnect the power source from the unit.
2.Remo ve rear outer case of the IQ 700.
3.Remove the rear connector bracket, remove the
four corner screws from the standoffs, then
remove the four screws from the corners of the
CPU board.
4.Remo ve the CPU assembly.
5.Remove the protective insulator panel from the
solder side of the CPU board.
AC power source. Failure to do so
can result in injury or death.
4
IQ 700 Installation Manual
EP–1.15
EPROM
Set 1
Version 15
6.Cut circuit traces between E7/E8 and E9/E10 as
indicated with a sharp instrument like a razor
blade or an X-acto
Converting from 115V AC to 230V AC
Cut between
E7 and E8
E7
Circuit Side of CPU Board
Figure 2-2. Circuit Trace Setup
®
knife. Refer to Figure 2-2.
Jumper E8 to E9
E8 E9E10
Cut between
E9 and E10
7.Add jumper, E8 to E9 using a properly insulated
wire with a minimum size of #22 AWG.
8.Replace the protective insulator panel.
9.Change the power cord.
10. Reassemble the unit, test, and label unit for
230VAC.
2.5Board Removal
If you must remove the IQ 700 CPU board, use the
following procedure:
1. Disconnect power to the indicator. Loosen cord
grips and remove enclosure as described in
Section 2.2.
2.Unplug all connections to the CPU board.
3.Remove the four corner screws from the
standoffs.
4.Remove the four screws from the corners of the
CPU board.
5.Remo ve the CPU board from the enclosure.
To replace the CPU board, reverse the procedure. Be
sure to reinstall cable ties to secure all cables inside the
indicator enclosure. Replace the enclosure and torque
screws.
2.7Instrumentation Setup
The IQ 700 operates with the EPROM program
KDA1921-1(27C512). To verify the program installed
in the indicator, turn on the indicator and observe the
displayed value at the EP prompt (see Figure 2-3). The
EP prompt displays the family, set, and version level of
the installed EPROM.
Figure 2-3. EPROM Display
To ensure that the IQ 700 is in proper operating
condition, the indicator can be tested with a load cell
simulator. The input signal should be as close as
possible to the normal system millivolt value.
Figure 2-4 shows the simulator-to-indicator wiring
connection in a six-wire configuration. See Section 2.8
on page 6 for more information.
NOTE: Six-wire configuration requires that the +SEN
lead be shorted to +EXC and the –SEN lead be shorted
to –EXC at the simulator only.
LOAD CELL
SIMULATOR
–EXC
+EXC
+SIG
–SIG
Figure 2-4. Wiring Connection to Simulator
Caution
!
–EXC
–SEN
+EXC
+SEN
+SIG
–SIG
Exceeding rated load cell load or
shorting excitation wires may
damage power supply.
TO J1
CONNECTOR
IQ700 HB
2.6Replacement Parts
Table 2-1 lists the replacement parts for the IQ 700.
Unprotected cable runs need to be installed in a method to protect the cable from damage from crimping.
All wiring must conform to the National Electrical Code and RP 12.6.
2.8Load Cell Wiring
Units are equipped with a six-wire load cell connection.
Figure 2-5 shows the load cell output connector and the
location of TB1 on the back of the indicator. Table 2-2
(in the following column), shows load cell connector
pin assignments.
The standard connection is designed for 4-wire (non remote sensing) use. To convert to 6-wire (remote sensing)
applications, cut the two PC traces on either end of TB1 as shown in Figure 2-6.
Traces
J5
TB1
+EXC
+SEN
+SIG
–SIG
–SEN
–EXC
Traces
NOTE: The load cell shield wire should be connected
to one of the load cell cable clamp screws located on
the load cell mating connector.
LOAD CELL CONNECTOR
S3
654321
U18
J3
Q5
U2
F1
K1
Figure 2-6. Load Cell Wiring From Indicator
J7
J6
+ Batt -
Check load cell
color code for
proper wiring.
GND LO HI
TO POWER SUPPLY
1
2
TB5
Six-Pin Female
Shielding is connected at only one end
!
Caution
(typically at the indicator end). If
connected at the strain gauge end,
disregard Figure 2-7.
Figure 2-7. Load Cell Shield Wire Connection
2.9Standard Surge Protection Board
The IQ 700 digital indicator comes with a factory installed surge suppression board. The suppression board stops
the flow of excess voltage to the CPU board and attaches to TB1 on the CPU board just by pressing it onto TB1 and
tightening the connector screws.
COMPONENT SIDERIGHT SIDECIRCUIT SIDE
CR3
CR2
CR4
CR1
+EXC
+SENSE
+SIG
–SIG
–SENSE
–EXC
Figure 2-8. Surge Protection Diagram
E1
E2
E3
E4
E5
E6
E7
CHGND
Installation and Wiring
7
2.10Serial Port Wiring
The IQ 700 serial port can be configured to communicate directly to a printer, remote display, or other device using
20 mA active/passi ve, RS-232, or RS-485.
Access to this serial communication port is through the water seal cap (TB2 and TB4) located on the back of the IQ
700 indicator (see Figure 2-9). Wiring is extended through this connector and wired inside the indicator. See the
output connector diagram in Figure 2-10 for connector and wire identification. Select the appropriate terminals and
set switch S1 accordingly .
TB3 & 5
TB1
Figure 2-9. Serial Port TB2 Location
S1
PASS
PORT 1 RECEIVE
1
RS232
2
20MA
3
RS485
4
ACTIVE
U9
U8
POWER
REAR VIEW
U13
J11
SERIAL COMMUNICATIONS - 1
J10
SERIAL COMMUNICATIONS - 2
TB2 & 4
Serial Port
Connection
TB4
6
5
RX+ (20 mA passive Port 1)
4
RX- (20 mA passive Port 1)
3
RX+ (20 mA active Port 1)
2
TX- (20 mA Port 2)
1
TX+ (20 mA Port 2)
1
6
TX- (20 mA active Port 1)
5
GND or RX 20 mA active Port 1
4
TX+ (20 mA active Port 1)
3
RX1 (RS-232 duplex Port 1) RD1
2
TX1 (RS-232 duplex Port 1) TD1
1
TX2 (RS-232 Port 2) TD2
TB2
Figure 2-10. Serial I/O Wiring Locations
8
IQ 700 Installation Manual
2.10.1Serial Port #1 Wiring: CPU KGR8924–1
Serial Port 1 is a bidirectional (full duplex) port supporting active/passive 20 mA, current loop, RS-232, or RS-485
communications.
TB3
10
U7
GND LO HI
U10
U1
U4
C15
S1
PASS
PORT 1 RECEIVE
U22U21
J2
TO POWER SUPPLY
8
9
7
DIGITAL OUTPUT
U15
DIGITAL OUTPUT
1
1
2
3
TB5
3
5
2
6
4
U11
U19
RS232
20MA
3 41 2
RS485
ACTIVE
4
TX- 20 mA active port 2
TX+ 20 mA passive port 2
TX- 20 mA passive port 1
TX+ 20 mA passive port 1
NOTE: The pull-up and pull-down resistors shown in the RS485 wiring diagram (100 K
Ω
typical) should be installed
at the indicator. GND may be tied to TB2-5 and +5 VDC to TB2-4 on CPU board (KGR8924-).
Installation and Wiring
9
2.10.2Serial Port #2 Wiring: CPU KGR8924–1
Serial port #2 is a simplex port using RS232, or 20 mA active/passive (passive 20 mA requires U15 installed)
communication.
20 mA passive
TB5
3
TX+
TX-
4
PORT 2
Rx+
active
Rx-
COM
TX2
PORT 2
TB2
5
1
RS232
SIG COM
Rx
TX+
active
TX-
PORT 2
20 mA active
TB4
1
2
Rx+
passive
Rx -
Figure 2-13. Port #2 Switch Settings
2.11Digital I/O Wiring
The standard unit has four outputs for setpoint and zero band control and four discrete inputs that allow the zero,
net/gross, and print function to be operated remotely by contact closure of these inputs to digital ground. Wire any
active digital input and outputs to connector TB3 on the CPU board. Table 2-3 shows the digital I/O assignments for
the TB3 connector and their description.
Description
TB3 PinSignal
1+5 VDC
2DIG OUT 4Dribble control assigned to setpoint 2 (defined in parameter 11), or a zero band output
when parameter 12 is selected for 1-50.
3DIG OUT 3Setpoint 2 output (defined in parameter 11).
4DIG OUT 2Dribble control assigned to setpoint 1 (defined in parameter 11).
5DIG OUT 1Setpoint 1 output (defined in parameter 11).
Outputs
Inputs
Normal ModeBatch Mode
6GND
7DIG IN 1Net/grossAbort
8DIG IN 2ZeroZero
9DIG IN 3TareStart Batch
10DIG IN 4Print Print
Table 2-3. TB3 Pin Assignments (Digital I/O)
Inputs 7 through 10 allow the zero, net/gross, tare, and print functions to be operated remotely by contact closure of
these inputs to digital ground.
10IQ 700 Installation Manual
Typically, digital outputs control relays which operate other equipment. Outputs 1 through 4 allow for setpoint and
zero band control.
Operational Mode
NormalBatch
TareStart BatchTB3-6IN2
ZeroZeroTB3-5IN3
Net/GrossAbortTB3-4IN4
Print PrintTB3-3IN5
Relay Board TB3
TTL Inputs J11
KGR8924 CPU
Table 2-4. Relay Input Wiring
Installation and Wiring11
3.0Configuration
Prior to calibration, the IQ 700 must be digitally
configured, or assigned a set of operating parameters.
The three parameters listed in Section 3.1 are directly
related to calibration and must be set before proceeding
to calibration mode.
3.1Digital Configuration
3.1.1Parameter Overview
Table 3-1 on page 13 lists configuration parameters and
describes their values. The following paragraphs give
the procedure for configuring the IQ 700.
3.1.2Configuration Procedure
1. Unscrew the two screws on the face plate
bracket (Figure 3-1). The bracket drops down,
exposing four program switches on the left.
CE
ENT
lb
kg
MOTION
PRINT
1 SET
POINT
2 SET
POINT
342
1
OPEN
ZERO
TARE
RECALL
MODEL
700
ZERO
NET
GROSS
CAPACITY
NET
GROSS
5000 lb. X 0.5
TARE
162738495
0
lb/kg
CONV
When configuration is complete, set SW1-2 down to
return the unit to normal operating mode.
DEAD LOAD (3)
CONF (2)
CAL (1)
NORM
Parameter Identifier
ZERO
NET
GROSS
NET
ZERO
1
OPEN
342
TARE
RECALL
MODEL
700
GROSS
162738495
Figure 3-2. Closing Switch 2
CAPACITY
TARE
5000 lb. X 0.5
0
Selected Data
lb/kg
CONV
CE
ENT
lb
kg
MOTION
PRINT
1 SET
POINT
2 SET
POINT
Figure 3-3 defines the functional operation of each key
on the front panel of the indicator when the unit is in the
the setup mode.
ZERO
NET
GROSS
TARE
ZeroNet/GrossTareUnits
Parameter
Select
Parameter Data
Select
Subparameter
Select
Figure 3-3. Front Panel Key Functions
NOTE: The TARE RECALL key functions as a previous
screen key in CONFIG mode.
lb/kg
CONV
Subparameter
Data Select
Figure 3-1. Accessing the Program Switches
2.Temporarily remove the unit’s flexible black
display panel by gently pushing down and lifting
the panel up and out at its center to expose the
configuration and calibration instructions printed
on the surface below. The switch function table
defines the appropriate front panel switch
settings for the CONF and CAL modes.
3.Close switch SW1-2, marked
CONF (2), by
moving to the up position (see Figure 3-2). A
prompt appears with a parameter number and
data value.
The parameter identifier is a number, 1–14, that
correlates to the
CONFIG chart on the upper left of the
switch map panel. Selected data represents the value
being entered into the unit configuration data. For
example, 1 100 sets the indicator to 10,000 graduations
(see Table 3-2 on page 15).
3.1.3Digital Configuration Parameters
Table 3-2 on page 15 lists the configuration display
prompts (Prompt 1), and their value selections for
displayed graduations. Prior to calibration, the IQ 700
must be digitally configured, or given its set of
operating parameters. The first three parameter
selections are directly related to calibration and must be
set up before proceeding to the calibration mode. These
parameters include;
•number of graduation
•resolution
•decimal point location in the weight data, all of
which define the scale capacity.
Table 3-3 lists Prompts 2 and 3, Table 3-4 lists Prompts
4, and Table 3-4 has Prompts 5, 6, and 7. Prompts 8, 9,
and 10 are shown in Table 3-5 and Prompts 11 through
14 are listed in Table 3-6 on page 17.
12IQ 700 Installation Manual
ParameterDescriptionValues
1GraduationsNTEP to 10,000 (up to 80,000 available).
2Display resolution1, 2, 5, 10, 20, 50, 100
3Decimal point0.0, 0.00, 0.000, 0.0000, no decimal
5Digital averaging1, 2, 4, 8, 16, 32, A1 = 8-4-2; A2 = 16-8-4
6Tare modeATNR, AUTO, FIXED, BOTH (inhibit with motion)
7AZM bandOff, 0.5, 1, 3, 5, and 10 divisions
Use 0.5 for H-44, bench, counter and livestock applications; use 3 for vehicle,
axle-load, and railroad scales
8AZM/PAZ aperture±1.9%, 100% of capacity includes push-to-zero, H-44: 1.9%
9MotionOff, 1, 3, 5 divisions H-44: vehicle, axle, livestock, RR, 3.0; all other 1.0
10Displayed unitsLb, kg, con
11Setpoint modeSee Section 7.0 on page 52 for settings
12Zero bandOff, 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 20, 30, 40, 50
13Weigh modeNormal, truck mode with transaction cancelled/stored, fixed/auto tare
14Serial outputPort 1, Port 2, demand, continuous, baud rate, G/T/N, or display
Table 3-1. Parameter Overview
Configuration13
Figure 3-4 provides a graphic representation of configuration parameters associated with the IQ 700.
CONFIG
CALIBR
OPTION 1 OPTION 2SERIAL
OPTION 3
OPTION 4
XXXXXXXXXXXXXXXXXXXXX
OPTION 5
OPTION 6 OPTION 7 OPTION 8 OPTION 9 OPTION 10
OPTION 11
GRADS
100
selection
list,
see table 3-2
on page 15
RES
resolution
1
2
5
10
20
50
100
MOTION
band
Off
1
3
5
10
20
50
DECPT
decimal point
0.0
0.00
0.000
0.0000
digital average
DISPLAY
lb
kg
lb. conversion
AVERAGE
1
2
4
8
16
32
A1=8-4-2
A2=16-8-2
ST PT
setpoint
off
SP
over/under
batch 1
batch 2
modes A - G
output
pos/neg
TARE
enable tare
ATNR
AUTO
FIXED
BOTH
ZERO BAND
control output
Off
1
2
3
4
5
6
7
8
9
10
20
30
40
50
AZM
band
OFF
0.5
10
AZM/PAZ
band
1.9
FS
1
3
5
WEIGHT
mode
normal
truck
SERIAL
serial output
port 1 & 2
demand
continous
baud rate
G/T/N
display
14IQ 700 Installation Manual
Figure 3-4. Configuration Menu
Prompt DisplayInterpretationNotes
Displayed GraduationsNumber of Graduations = Scale Capacity
Truck modeSee “Truck Weighing Mode in Section 6.7, page 50, for details
13
Serial configurationSection 3.2 for details
14
for settings.
configurations. See Section 7.0 on page 52 for details.
Table 3-6. Configuration Display Prompts 11 – 14
Configuration17
3.1.4Normal Configuration Setup Parameters
You must be in the configuration mode (SW 2 closed to set the indicator from the PC) to be able to write
configuration parameters. To write commands the following Jxxyyzz<CR> sequence must be used. The following
parameters and their setup numbers are as follows: