Rice Lake IQ 700 User Manual

IQ 700
Digital Weight Indicator
Installation Manual
16821
Contents
About This Manual................................................................................................................................... 1
1.0 Introduction.................................................................................................................................. 1
1.1 Front Panel Keypad and Annunciators................................................................................................ 2
2.0 Installation and Wiring................................................................................................................ 4
2.1 Unpacking and Assembly................................................................................................................... 4
2.2 Enclosure Disassembly....................................................................................................................... 4
2.3 Cable Connections ............................................................................................................................. 4
2.4 Power Connections ............................................................................................................................ 4
2.4.1 AC Units..................................................................................................................................................... 4
2.4.2 VAC Conversion ........................................................................................................................................ 4
2.5 Board Removal .................................................................................................................................. 5
2.6 Replacement Parts ............................................................................................................................. 5
2.7 Instrumentation Setup ........................................................................................................................ 5
2.8 Load Cell Wiring ................................................................................................................................. 6
2.9 Standard Surge Protection Board....................................................................................................... 7
2.10 Serial Port Wiring .............................................................................................................................. 8
2.10.1 Serial Port #1 Wiring: CPU KGR8924–1..................................................................................................... 9
2.10.2 Serial Port #2 Wiring: CPU KGR8924–1................................................................................................... 10
2.11 Digital I/O Wiring............................................................................................................................. 10
3.0 Configuration.............................................................................................................................. 12
3.1 Digital Configuration ......................................................................................................................... 12
3.1.1 Parameter Overview ................................................................................................................................. 12
3.1.2 Configuration Procedure........................................................................................................................... 12
3.1.3 Digital Configuration Parameters............................................................................................................... 12
3.1.4 Normal Configuration Setup Parameters................................................................................................... 18
3.2 Serial Configuration.......................................................................................................................... 19
4.0 Options Configuration................................................................................................................ 21
4.1 Option 1 – Expanded Resolution ...................................................................................................... 22
4.2 Option 2 – Analog Output Option ..................................................................................................... 23
4.2.1 Specifications........................................................................................................................................... 23
4.2.2 Test Modes .............................................................................................................................................. 23
4.2.3 Error Checking ......................................................................................................................................... 23
4.2.4 Communication Verification ...................................................................................................................... 23
4.2.5 Analog Wiring to Host Indicator ................................................................................................................ 26
4.2.6 Analog Module Serial Pass-Through......................................................................................................... 26
4.3 Option 3 – Time and Date................................................................................................................. 27
4.4 Option 4 – Accumulator.................................................................................................................... 28
4.5 Option 5 – Expanded Serial Communications................................................................................... 29
4.6 Option 6 – Linear Calibration ............................................................................................................ 31
4.7 Option 7 – Serial I/O ......................................................................................................................... 32
4.7.1 Customizing Files...................................................................................................................................... 32
4.7.2 Macro File Setup ...................................................................................................................................... 34
4.7.3 Standard Serial Configuration ................................................................................................................... 35
4.7.4 Option 7 Configuration.............................................................................................................................. 35
4.8 Option 8 – Analog Output/Relay Option............................................................................................ 37
4.8.1 Analog Output Option Wiring.................................................................................................................... 37
4.9 Option 9 – Front Panel Key Lockout Option...................................................................................... 38
Copyright © 2001 Rice Lake Weighing Systems. All rights reserved. Printed in the United States of America.
Specifications subject to change without notice.
December 2001
i
4.10 Option 10 – Setpoints..................................................................................................................... 39
4.11 Option 11 – Remote Input Option.................................................................................................... 39
4.12 Additional Options........................................................................................................................... 40
4.12.1 Relay Output Board KHL8924................................................................................................................. 40
4.12.2 Relay Output/Input Board (KJN8924–) .................................................................................................... 42
4.12.3 Serial Command Option Parameters....................................................................................................... 45
5.0 Calibration.................................................................................................................................. 46
5.1 Zero Calibration ................................................................................................................................ 46
5.2 Single Slope Span Calibration........................................................................................................... 46
5.3 Five-Point Linear Calibration ............................................................................................................. 47
6.0 Normal Weighing Mode Operations.......................................................................................... 48
6.1 Display Test ...................................................................................................................................... 48
6.1.1 Display Check.......................................................................................................................................... 48
6.1.2 EPROM Verification.................................................................................................................................. 48
6.2 LED Annunciators ............................................................................................................................. 48
6.3 Function Keys................................................................................................................................... 48
6.4 Gross/Tare/Net Weighing Operations ............................................................................................... 48
6.4.1 Display Mode on Power Up...................................................................................................................... 48
6.4.2 ZERO Key Function.................................................................................................................................. 48
6.4.3 TARE Key Function .................................................................................................................................. 49
6.4.4 Overload and Underrange Conditions....................................................................................................... 49
6.5 Fixed Tare Entry................................................................................................................................ 49
6.5.1 Lb/Kg Conversion.................................................................................................................................... 49
6.6 Serial Output .................................................................................................................................... 50
6.6.1 Serial Data Formats.................................................................................................................................. 50
6.6.2 Demand Mode versus Continuous Data Output ....................................................................................... 51
6.6.3 Demand Print with Identification Number.................................................................................................. 51
6.7 Truck Weighing Mode....................................................................................................................... 52
7.0 Setpoints.................................................................................................................................... 54
8.0 Optional and Advanced Features............................................................................................... 61
8.1 Expanded Serial Communications .................................................................................................... 61
8.1.1 Demand Output Serial Data Format.......................................................................................................... 61
8.1.2 Continuous Condec Output Serial Data Format........................................................................................ 62
8.1.3 RS485 Data Formats................................................................................................................................ 62
8.1.4 Port 1 Remote Serial Commands............................................................................................................. 63
8.1.5 Full Duplex Parameter Entry/Recall........................................................................................................... 64
8.2 Delay Demand Print.......................................................................................................................... 64
8.3 Battery Option .................................................................................................................................. 64
9.0 Appendix.................................................................................................................................... 65
9.1 ASCII Character Chart ...................................................................................................................... 65
9.2 Parameter Control Code Chart ......................................................................................................... 66
9.3 Display and Error Messages ............................................................................................................. 66
9.4 Specifications ................................................................................................................................... 67
IQ 700 Limited Warranty........................................................................................................................ 69
ii
IQ 700 Installation Manual

About This Manual

The IQ 700 indicator represents the latest in state-of-the-art microprocessor technology specifically applied to the weighing marketplace. This manual provides information on installation, calibration, configuration, and operation of the IQ 700.
Authorized distributors and their employees can view or download this manual from the Rice Lake Weighing Systems distributor site at
www.rlws.com
.

1.0 Introduction

The IQ 700 is a single-channel digital weight indicator designed to operate in a wide variety of scale and weighing applications. The indicator is housed in a NEMA 4X stainless steel sealed case. The standard unit is equipped with a tilt stand base for tabletop or wall mounting applications. The indicator front panel consists of a 21-button ke ypad, six seven-segment display digits, and six LED annunciators (see Figure 1-1 on page 2).
Features of the IQ 700 include:
Full front panel digital configuration and calibration.
Zero and span temperature compensation to ensure compliance with NTEP and Canadian temperature range requirements (–10 to 40°C).
•Nonvolatile memory stores data for calibration, temperature compensation, configuration parameters, auto or fixed tare values, PAZ and AZM values, and setpoint values.
10,000 displayed graduations in legal-for-trade applications; 80,000 displayed graduation in non-legal-for-trade, process weighing applications.
NOTE: Use of more than 20,000 graduations may cause undesirable display instability in some applications.
•Analog sensitivity to 0.3
•Ten updates per second, with selectable digital averaging and auto averaging; 5 Hz active analog filter for smooth response.
Excitation for eight 350
•Time and date print selection.
µ
V/grad at 20,000 graduations.
load cells at 10VDC.
Introduction
1
MODEL
700

1.1 Front Panel Keypad and Annunciators

Figure 1-1 shows the IQ 700 front panel. The IQ 700 display consist of six seven-segment display digits. Table 1-1 lists the front panel keys and their functions.
lb
kg
MOTION
PRINT
1 SET
POINT
2 SET
POINT
ZERO
TARE
RECALL
MODEL
700
ZERO
NET
GROSS
CAPACITY
NET
GROSS
5000 lb. X 0.5
TARE
162738495
0
lb/kg
CONV
CE
ENT
Figure 1-1. IQ 700 Front Panel
Panel Key
ZERO Provides push-button auto zero (PAZ) over ±1.9% or 100% full scale capacity. Operates only in gross
weighing mode. GROSS/NET Switches the unit between gross and net weighing modes. TARE
PRINT Provides a manual print function if unit is wired to serial printer or other data device. Also initiates truck
lb/kg CONV Switches the displayed weight unit between pounds and kilograms. TARE RECALL Press to recall tare value; LED annunciator lit when tare value is displayed. Also used as ID RECALL in
ON/OFF Provides power to the indicator.
SETPOINT 1 & 2 Push to enter or recall associated setpoint values. 0–9, CE, ENT
Provides push-button tare entry over 100% of scale capacity. Pressing
and enters tare.
in/out weighing function if that feature is enabled. See Section 4.7 on page 31 for serial output
specifications.
t
ruck weighing mode and recalls total value when the totalizer option is enabled.
NOTE: On AC units, the ON/OFF switch is replaced by the Model 700 which becomes a start key in
setpoint batching modes.
Numeric keyboard for entry of manual tare, setpoint values, and calibration data.
ENT
(Enter) keys.
Function
TARE
key switches to net mode
CE
(Clear Entry) and
Table 1-1. Front Panel Key Functions
2
IQ 700 Installation Manual
Table 1-2 summarizes the front panel annunciator functions.
Annunciator
ZERO On when scale weight is within ±0.25 displayed graduations of zero. Used in gross or net weighing mode. NET On when the indicator is in net weighing mode. GROSS On when the indicator is in gross weighing mode. lb/kg lb or kg LED is lit to show the current displayed weight units. MOTION On when scale is in motion. 1 SETPOINT
2 SETPOINT TARE RECALL Part of the TARE RECALL key, LED flashes when tare value is displayed.
On when the appropriate setpoint is energized or are flashing when the appropriate setpoint is recalled on the display.
Function
Table 1-2. Front Panel Annunciators
Introduction
3

2.0 Installation and Wiring

This section describes the procedures for connecting load cell and serial communications cables to the IQ 700 indicator. Instructions for CPU board replacement are included, along with assembly drawings and parts list for the service technician.
Use a wrist strap to ground youself and protect components from electrostatic discharge (ESD) when working inside the indicator.
!
Caution

2.1 Unpacking and Assembly

All indicators are configured and tested prior to shipment to ensure that they are fully functional.
Immediately after unpacking, visually inspect the IQ 700 to ensure all components are included and undamaged. The shipping carton should contain the indicator with attached tilt stand, this manual, and a parts kit. If any parts were damaged in shipment, notify Rice Lake Weighing Systems and the shipper immediately .

2.2 Enclosure Disassembly

The indicator enclosure consists of a load cell connector and cord grips for communication cables. The enclosure must be opened to connect the communication cables.
The IQ 700 has no on/off switch.
Warning
Before opening the unit, ensure the power cord is disconnected from the power outlet.
Ensure power to the indicator is disconnected then remove the screws that hold the enclosure body. Place the indicator face-down on an antistatic work mat, then lift the enclosure away from the front bezel. Set the enclosure aside.

2.3 Cable Connections

The IQ 700 provides a load cell connector and three cord grips for cabling into the indicator; one for the power, two to accomodate communications, digital input, and analog output cables.
One of the two free cord grips comes with a plug installed to prevent moisture from entering the enclosure. Depending on your application, remove the plug from the appropriate cord grip and install cables as required.
Figure 2-1 shows the recommended assignments for the IQ 700.
REAR VIEW
Analog Output, Digital Input
TB3 & 5
Load Cell Connector
AC Power
TB1
Figure 2-1. IQ 700 Backplate
TB2 & 4
Serial Communications

2.4 Power Connections

Standard units are powered by either 115 or 230 VAC volts or by optional battery pack.

2.4.1 AC Units

Units are powered by standard AC power. The AC power cord must be plugged into a 3-prong grounded AC wall socket.

2.4.2 VAC Conversion

The IQ 700 can be converted from 115VAC to 230VAC. The following steps are necessary to complete this conversion.
Before beginning, disconnect the
Warning
1. Disconnect the power source from the unit.
2. Remo ve rear outer case of the IQ 700.
3. Remove the rear connector bracket, remove the four corner screws from the standoffs, then remove the four screws from the corners of the CPU board.
4. Remo ve the CPU assembly.
5. Remove the protective insulator panel from the solder side of the CPU board.
AC power source. Failure to do so can result in injury or death.
4
IQ 700 Installation Manual
EP–1.15
EPROM
Set 1
Version 15
6. Cut circuit traces between E7/E8 and E9/E10 as indicated with a sharp instrument like a razor blade or an X-acto
Converting from 115V AC to 230V AC
Cut between E7 and E8
E7
Circuit Side of CPU Board
Figure 2-2. Circuit Trace Setup
®
knife. Refer to Figure 2-2.
Jumper E8 to E9
E8 E9 E10
Cut between E9 and E10
7. Add jumper, E8 to E9 using a properly insulated wire with a minimum size of #22 AWG.
8. Replace the protective insulator panel.
9. Change the power cord.
10. Reassemble the unit, test, and label unit for 230VAC.

2.5 Board Removal

If you must remove the IQ 700 CPU board, use the following procedure:
1. Disconnect power to the indicator. Loosen cord
grips and remove enclosure as described in Section 2.2.
2. Unplug all connections to the CPU board.
3. Remove the four corner screws from the standoffs.
4. Remove the four screws from the corners of the CPU board.
5. Remo ve the CPU board from the enclosure.
To replace the CPU board, reverse the procedure. Be sure to reinstall cable ties to secure all cables inside the indicator enclosure. Replace the enclosure and torque screws.

2.7 Instrumentation Setup

The IQ 700 operates with the EPROM program KDA1921-1(27C512). To verify the program installed in the indicator, turn on the indicator and observe the displayed value at the EP prompt (see Figure 2-3). The EP prompt displays the family, set, and version level of the installed EPROM.
Figure 2-3. EPROM Display
To ensure that the IQ 700 is in proper operating condition, the indicator can be tested with a load cell simulator. The input signal should be as close as possible to the normal system millivolt value. Figure 2-4 shows the simulator-to-indicator wiring connection in a six-wire configuration. See Section 2.8 on page 6 for more information.
NOTE: Six-wire configuration requires that the +SEN
lead be shorted to +EXC and the –SEN lead be shorted to –EXC at the simulator only.
LOAD CELL
SIMULATOR
–EXC
+EXC
+SIG
–SIG
Figure 2-4. Wiring Connection to Simulator
Caution
!
–EXC –SEN
+EXC +SEN
+SIG
–SIG
Exceeding rated load cell load or shorting excitation wires may damage power supply.
TO J1
CONNECTOR
IQ700 HB

2.6 Replacement Parts

Table 2-1 lists the replacement parts for the IQ 700.
19571 AC CPU RFI assembly 19573 LED display board 19574 21-keyboard assembly 19404 Overlay 19600 LCD display board
Table 2-1. IQ 700 Replacement Parts
Installation and Wiring
5
NOTES:
Unprotected cable runs need to be installed in a method to protect the cable from damage from crimping. All wiring must conform to the National Electrical Code and RP 12.6.

2.8 Load Cell Wiring

Units are equipped with a six-wire load cell connection. Figure 2-5 shows the load cell output connector and the location of TB1 on the back of the indicator. Table 2-2 (in the following column), shows load cell connector pin assignments.
J1
Load Cell Connector
TB3 & 5
TB1
POWER
REAR VIEW
TB2 & 4
F
E
A
B
C
D
Pin
A +EXCITATION B –EXCITATION C +SIGNAL D –SIGNAL E +SENSE
F –SENSE
Function
Table 2-2. Load Cell Connector Pin Assignments
Figure 2-5. J1 Load Cell Connector
6
IQ 700 Installation Manual
The standard connection is designed for 4-wire (non remote sensing) use. To convert to 6-wire (remote sensing) applications, cut the two PC traces on either end of TB1 as shown in Figure 2-6.
Traces
J5
TB1
+EXC
+SEN
+SIG
–SIG
–SEN
–EXC
Traces
NOTE: The load cell shield wire should be connected
to one of the load cell cable clamp screws located on the load cell mating connector.
LOAD CELL CONNECTOR
S3
654321
U18
J3
Q5
U2
F1
K1
Figure 2-6. Load Cell Wiring From Indicator
J7
J6
+ Batt -
Check load cell color code for proper wiring.
GND LO HI
TO POWER SUPPLY
1
2
TB5
Six-Pin Female
Shielding is connected at only one end
!
Caution
(typically at the indicator end). If connected at the strain gauge end, disregard Figure 2-7.
Figure 2-7. Load Cell Shield Wire Connection

2.9 Standard Surge Protection Board

The IQ 700 digital indicator comes with a factory installed surge suppression board. The suppression board stops the flow of excess voltage to the CPU board and attaches to TB1 on the CPU board just by pressing it onto TB1 and tightening the connector screws.
COMPONENT SIDE RIGHT SIDE CIRCUIT SIDE
CR3
CR2
CR4
CR1
+EXC
+SENSE
+SIG
–SIG –SENSE
–EXC
Figure 2-8. Surge Protection Diagram
E1 E2
E3
E4 E5 E6
E7
CHGND
Installation and Wiring
7

2.10 Serial Port Wiring

The IQ 700 serial port can be configured to communicate directly to a printer, remote display, or other device using 20 mA active/passi ve, RS-232, or RS-485.
Access to this serial communication port is through the water seal cap (TB2 and TB4) located on the back of the IQ 700 indicator (see Figure 2-9). Wiring is extended through this connector and wired inside the indicator. See the output connector diagram in Figure 2-10 for connector and wire identification. Select the appropriate terminals and set switch S1 accordingly .
TB3 & 5
TB1
Figure 2-9. Serial Port TB2 Location
S1
PASS PORT 1 RECEIVE
1
RS232
2
20MA
3
RS485
4
ACTIVE
U9
U8
POWER
REAR VIEW
U13
J11
SERIAL COMMUNICATIONS - 1
J10
SERIAL COMMUNICATIONS - 2
TB2 & 4
Serial Port Connection
TB4
6 5
RX+ (20 mA passive Port 1)
4
RX- (20 mA passive Port 1)
3
RX+ (20 mA active Port 1)
2
TX- (20 mA Port 2)
1
TX+ (20 mA Port 2)
1
6
TX- (20 mA active Port 1)
5
GND or RX 20 mA active Port 1
4
TX+ (20 mA active Port 1)
3
RX1 (RS-232 duplex Port 1) RD1
2
TX1 (RS-232 duplex Port 1) TD1
1
TX2 (RS-232 Port 2) TD2
TB2
Figure 2-10. Serial I/O Wiring Locations
8
IQ 700 Installation Manual

2.10.1 Serial Port #1 Wiring: CPU KGR8924–1

Serial Port 1 is a bidirectional (full duplex) port supporting active/passive 20 mA, current loop, RS-232, or RS-485 communications.
TB3
10
U7
GND LO HI
U10
U1
U4
C15
S1
PASS PORT 1 RECEIVE
U22 U21
J2
TO POWER SUPPLY
8
9
7
DIGITAL OUTPUT
U15
DIGITAL OUTPUT
1
1
2
3
TB5
3
5
2
6
4
U11
U19
RS232 20MA
3 41 2
RS485 ACTIVE
4
TX- 20 mA active port 2 TX+ 20 mA passive port 2 TX- 20 mA passive port 1 TX+ 20 mA passive port 1
1
1
U9
U13
S1
PASS
RS232 20MA
3 41 2
RS485 ACTIVE
PORT 1 RECEIVE
J11
J10
U8
TB4
6 5 4
RX+ 20 mA passive port 1
RX- 20 mA passive port 1
3
RX+ 20 mA active port 1
2
TX- 20 mA port 2
1
TX+ 20 mA port 2
1
SERIAL COMMUNICATIONS - 1
6
TX- 20 mA active port 1
5
GND or RX 20mA active port 1
4
TX+ 20mA active port 1
3
RX1 RS-232 duplex port 1
2
TX1 RS-232 duplex
1
TX2 RS-232 port 2
SERIAL COMMUNICATIONS - 2
TB2
RS-485
NOTE: Passive 20mA requires U22 option RS-485 option requires U21
Figure 2-11. Serial Port #1 Switch Location
ACTIVE 20 mA
TB2
6
TX-
5
RX­TX+
4
RX+
3
TB4
PORT 1
PASSIVE 20 mA
TB5
TX+
1
TX-
2
RX-
3
RX+
4
TB4
PORT 1
(passive)
RX­TX-
RX+
TX+
S1 – 2, 4 CLOSED S1 – 1, 3 OPEN
RX+
RX-
(active)
TX­TX+
S1 – 2 CLOSED S1 – 1, 3, 4 OPEN
RS232 DUPLEX
TB2
COM
RX1
3 2
TX1
PORT 1
RS232 SIMPLEX
TB3
PRINT
10
COM
TX1
2
TB2
PORT 1
5
SIG COM
Tx Rx
S1 – 1 CLOSED S1 – 2, 3, 4 OPEN
REMOTE
5
SIG COM
Rx
S1 – 1 CLOSED S1 – 2, 3, 4 OPEN
TB5
A B
PORT 1
100 kOhm
RS485
GND
1
100 k Ohm
2
+5
OPTION 5 ON S1 – 3 CLOSED S1 – 1, 2, 4 OPEN
A B
MASTER
Figure 2-12. Port #1 Switch Settings
NOTE: The pull-up and pull-down resistors shown in the RS485 wiring diagram (100 K
typical) should be installed
at the indicator. GND may be tied to TB2-5 and +5 VDC to TB2-4 on CPU board (KGR8924-).
Installation and Wiring
9

2.10.2 Serial Port #2 Wiring: CPU KGR8924–1

Serial port #2 is a simplex port using RS232, or 20 mA active/passive (passive 20 mA requires U15 installed) communication.
20 mA passive TB5
3
TX+
TX-
4
PORT 2
Rx+ active
Rx-
COM
TX2
PORT 2
TB2
5 1
RS232
SIG COM Rx
TX+
active
TX-
PORT 2
20 mA active
TB4
1
2
Rx+ passive
Rx -
Figure 2-13. Port #2 Switch Settings

2.11 Digital I/O Wiring

The standard unit has four outputs for setpoint and zero band control and four discrete inputs that allow the zero, net/gross, and print function to be operated remotely by contact closure of these inputs to digital ground. Wire any active digital input and outputs to connector TB3 on the CPU board. Table 2-3 shows the digital I/O assignments for the TB3 connector and their description.
Description
TB3 Pin Signal
1 +5 VDC 2 DIG OUT 4 Dribble control assigned to setpoint 2 (defined in parameter 11), or a zero band output
when parameter 12 is selected for 1-50. 3 DIG OUT 3 Setpoint 2 output (defined in parameter 11). 4 DIG OUT 2 Dribble control assigned to setpoint 1 (defined in parameter 11). 5 DIG OUT 1 Setpoint 1 output (defined in parameter 11).
Outputs
Inputs
Normal Mode Batch Mode
6 GND 7 DIG IN 1 Net/gross Abort 8 DIG IN 2 Zero Zero 9 DIG IN 3 Tare Start Batch
10 DIG IN 4 Print Print
Table 2-3. TB3 Pin Assignments (Digital I/O)
Inputs 7 through 10 allow the zero, net/gross, tare, and print functions to be operated remotely by contact closure of these inputs to digital ground.
10 IQ 700 Installation Manual
Typically, digital outputs control relays which operate other equipment. Outputs 1 through 4 allow for setpoint and zero band control.
Operational Mode
Normal Batch
Tare Start Batch TB3-6 IN2
Zero Zero TB3-5 IN3
Net/Gross Abort TB3-4 IN4
Print Print TB3-3 IN5
Relay Board TB3
TTL Inputs J11 KGR8924 CPU
Table 2-4. Relay Input Wiring
Installation and Wiring 11
3.0 Configuration
Prior to calibration, the IQ 700 must be digitally configured, or assigned a set of operating parameters. The three parameters listed in Section 3.1 are directly related to calibration and must be set before proceeding to calibration mode.
3.1 Digital Configuration

3.1.1 Parameter Overview

Table 3-1 on page 13 lists configuration parameters and describes their values. The following paragraphs give the procedure for configuring the IQ 700.
3.1.2 Configuration Procedure
1. Unscrew the two screws on the face plate bracket (Figure 3-1). The bracket drops down, exposing four program switches on the left.
CE
ENT
lb
kg
MOTION
PRINT
1 SET POINT
2 SET POINT
342
1
OPEN
ZERO
TARE
RECALL
MODEL
700
ZERO
NET
GROSS
CAPACITY
NET
GROSS
5000 lb. X 0.5
TARE
162738495
0
lb/kg
CONV
When configuration is complete, set SW1-2 down to return the unit to normal operating mode.
DEAD LOAD (3)
CONF (2)
CAL (1)
NORM
Parameter Identifier
ZERO
NET
GROSS
NET
ZERO
1 OPEN
342
TARE
RECALL
MODEL
700
GROSS
162738495
Figure 3-2. Closing Switch 2
CAPACITY
TARE
5000 lb. X 0.5
0
Selected Data
lb/kg
CONV
CE
ENT
lb
kg
MOTION
PRINT
1 SET
POINT
2 SET POINT
Figure 3-3 defines the functional operation of each key on the front panel of the indicator when the unit is in the the setup mode.
ZERO
NET
GROSS
TARE
Zero Net/Gross Tare Units
Parameter
Select
Parameter Data
Select
Subparameter
Select
Figure 3-3. Front Panel Key Functions
NOTE: The TARE RECALL key functions as a previous screen key in CONFIG mode.
lb/kg
CONV
Subparameter
Data Select
Figure 3-1. Accessing the Program Switches
2. Temporarily remove the unit’s flexible black
display panel by gently pushing down and lifting the panel up and out at its center to expose the configuration and calibration instructions printed on the surface below. The switch function table defines the appropriate front panel switch settings for the CONF and CAL modes.
3. Close switch SW1-2, marked
CONF (2), by
moving to the up position (see Figure 3-2). A prompt appears with a parameter number and data value.
The parameter identifier is a number, 1–14, that correlates to the
CONFIG chart on the upper left of the
switch map panel. Selected data represents the value being entered into the unit configuration data. For example, 1 100 sets the indicator to 10,000 graduations (see Table 3-2 on page 15).
3.1.3 Digital Configuration Parameters
Table 3-2 on page 15 lists the configuration display prompts (Prompt 1), and their value selections for displayed graduations. Prior to calibration, the IQ 700 must be digitally configured, or given its set of operating parameters. The first three parameter selections are directly related to calibration and must be set up before proceeding to the calibration mode. These parameters include;
number of graduation
resolution
decimal point location in the weight data, all of which define the scale capacity.
Table 3-3 lists Prompts 2 and 3, Table 3-4 lists Prompts 4, and Table 3-4 has Prompts 5, 6, and 7. Prompts 8, 9, and 10 are shown in Table 3-5 and Prompts 11 through 14 are listed in Table 3-6 on page 17.
12 IQ 700 Installation Manual
Parameter Description Values
1 Graduations NTEP to 10,000 (up to 80,000 available). 2 Display resolution 1, 2, 5, 10, 20, 50, 100 3 Decimal point 0.0, 0.00, 0.000, 0.0000, no decimal 5 Digital averaging 1, 2, 4, 8, 16, 32, A1 = 8-4-2; A2 = 16-8-4 6Tare mode ATNR, AUTO, FIXED, BOTH (inhibit with motion) 7 AZM band Off, 0.5, 1, 3, 5, and 10 divisions
Use 0.5 for H-44, bench, counter and livestock applications; use 3 for vehicle,
axle-load, and railroad scales 8 AZM/PAZ aperture ±1.9%, 100% of capacity includes push-to-zero, H-44: 1.9% 9 Motion Off, 1, 3, 5 divisions H-44: vehicle, axle, livestock, RR, 3.0; all other 1.0
10 Displayed units Lb, kg, con 11 Setpoint mode See Section 7.0 on page 52 for settings 12 Zero band Off, 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 20, 30, 40, 50 13 Weigh mode Normal, truck mode with transaction cancelled/stored, fixed/auto tare 14 Serial output Port 1, Port 2, demand, continuous, baud rate, G/T/N, or display
Table 3-1. Parameter Overview
Configuration 13
Figure 3-4 provides a graphic representation of configuration parameters associated with the IQ 700.
CONFIG
CALIBR
OPTION 1 OPTION 2SERIAL
OPTION 3
OPTION 4
XXXXXXX XXXXXXXXXXXXXX
OPTION 5
OPTION 6 OPTION 7 OPTION 8 OPTION 9 OPTION 10
OPTION 11
GRADS
100
selection
list,
see table 3-2
on page 15
RES
resolution
1 2
5 10 20 50
100
MOTION
band
Off
1 3 5
10
20 50
DECPT
decimal point
0.0
0.00
0.000
0.0000
digital average
DISPLAY
lb
kg
lb. conversion
AVERAGE
1 2 4
8 16 32
A1=8-4-2
A2=16-8-2
ST PT
setpoint
off SP
over/under
batch 1 batch 2
modes A - G
output
pos/neg
TARE
enable tare
ATNR AUTO
FIXED BOTH
ZERO BAND control output
Off
1
2
3
4 5 6
7
8 9
10 20 30 40 50
AZM
band
OFF
0.5
10
AZM/PAZ
band
1.9 FS
1 3 5
WEIGHT
mode
normal
truck
SERIAL
serial output
port 1 & 2
demand
continous
baud rate
G/T/N
display
14 IQ 700 Installation Manual
Figure 3-4. Configuration Menu
Prompt Display Interpretation Notes
Displayed Graduations Number of Graduations = Scale Capacity
15 500 110 1000 115 1500 120 2000 125 2500 130 3000 140 4000 150 5000 160 6000 180 8000 1 100 10000 1 120 12000 Not valid in legal-for-trade applications 1 140 14000 1 160 16000 1 180 18000 1 200 20000 1 300 30000 Not valid in legal-for-trade applications 1 400 40000 1 500 50000 1 600 60000 1 700 70000 1 800 80000
Resolution
Legal for trade values: 500–10000 graduations
These selections available only if option 1 (expanded resolution) is enabled
Table 3-2. Configuration Display Prompt 1
Prompt Display Interpretation Notes
Resolution / display divisions Scale capacity = displayed graduations x resolution
21 1 22 2 25 5 210 10 220 20 250 50 2 100 100
Decimal Point Location
30 No decimal point 3 0.0 xxxxx.x 3 0.00 xxxx.xx 3 0.000 xxx.xxx 3 0.0000 xx.xxxx
Resolution is determined by the combination of parameters 2 and 3. For example:
• If Parameter 2 = 1 and Parameter 3 = 0.00, display resolution is 0.01
• If Parameter 2 = 5 and Parameter 3 = 0.0, display resolution is 0.5
• If Parameter 2 = 10 and Parameter 3 = 0, display resolution is 10
Table 3-3. Configuration Display Prompts 2 – 3
Configuration 15
Prompt Display Interpretation Notes
No.
Digital Averaging
51 1 10/sec 52 2 5/sec 54 4 2.5/sec 58 8 1 sec 516 16 2 sec 532 32 4 sec 5A1 8-4-2 Variable 5A2 16-8-4 Variable 5A3 8-4-2 Variable Selection available when option 1 is enabled 5A4 16-8-2 Variable
Tare Enable Selection of either fixed tare (Ft) or fixed tare and auto tare both in parameter 6
6 Atnr Auto (stored) tare only
6 Auto Auto (stored) tare only 6Ft Fixed (manual) tare
6 both Auto or fixed tare
AZM Capture Band (Displayed Grads)
7 oFF Off 7 0.5 ±0.5 71 ±1.0 73 ±3.0 75 ±5.0 Selection available when option 1 is enabled 710 ±10.0
Averages
– no recall
only
Update
Rate
allows up to a six digit fixed tare entry to be made using the numeric front panel
keys or, when configured for full duplex serial communication, a fixed tare entry can be down loaded through the serial port.
Table 3-4. Configuration Display Prompts 5 – 7
Prompt Display Interpretation Notes
PAZ Aperture
8 1.9 ±1.9% of full scale 8FS 100% of full scale
Motion Band
Display Grads/sec 9 oFF Off 91 ±1.0 93 ±3.0 95 ±5.0 910 ±10.0 920 ±20.0 Selections available when option 1 is enabled 950 ±50.0
Table 3-5. Configuration Display Prompts 8 –10
16 IQ 700 Installation Manual
Prompt Display Interpretation Notes
Display Base (lb/kg) lb/kg CONV key functions only if parameter 10 is set to 10 Con
10 lb lb display only 10 kg kg display only 10 Con lb (base) conversion
Table 3-5. Configuration Display Prompts 8 –10 Configuration Display Prompt 1 (Continued)
Prompt Display Interpretation Notes
Setpoint mode Four independent modes, three dependent modes. See Section 7.0 on page 52
11
Zero band control output Parameter 12 (zero band output) is not functional in certain setpoint
12 oFF off 12 1 ±1 12 2 ±2 12 3 ±3 12 4 ±4 12 5 ±5 12 6 ±6 12 7 ±7 12 8 ±8 12 9 ±9 12 10 ±10 12 20 ±20 12 30 ±30 12 40 ±40 12 50 ±50
Truck mode See “Truck Weighing Mode in Section 6.7, page 50, for details
13
Serial configuration Section 3.2 for details
14
for settings.
configurations. See Section 7.0 on page 52 for details.
Table 3-6. Configuration Display Prompts 11 – 14
Configuration 17
3.1.4 Normal Configuration Setup Parameters
You must be in the configuration mode (SW 2 closed to set the indicator from the PC) to be able to write configuration parameters. To write commands the following Jxxyyzz<CR> sequence must be used. The following parameters and their setup numbers are as follows:
Parameter 1 = Grads J0600 03 = Both J1100 02 = Ov.Un J1103 06 = 6 J1200 14 = 50 J0100 00 = 500 J1101 00 = HL J1103 07 = 7 J0100 01 = 1000 Parameter 7 = AZM Capture J1101 01 = TGT J1103 08 = 8 Parameter 13 = Truck in/out J0100 02 = 1500 J0700 00 = Off J1103 09 = 9 J1300 00 = Nor J0100 03 = 2000 J0700 01 = .5 J1102 00 = Pos J1103 10 = 10 J1300 01 = Tru J0100 04 = 2500 J0700 02 = 1 J1102 01 = Zer J1301 00 = Can J0100 05 = 3000 J0700 03 = 3 J1103 00 = Off J1301 01 = Str J0100 06 = 4000 J1103 00 = Pos J1103 01 = 1 J0100 07 = 5000 Parameter 8 = Zero Range J1103 01 = Zer J1103 02 = 2 J1302 00 = Off J0100 08 = 6000 J0800 00 = 1.9 J1103 03 = 3 J1302 01 = On J0100 09 = 8000 J0800 01 = FS J1104 00 = Pos J1103 04 = 4. J0100 10 = 10000 J1104 01 = Zer Parameter 14 = Serial J0100 11 = 12000 Parameter 9 = Motion Band J1104 00 = Off J1400 00 = Off J0100 12 = 14000 J0900 00 = Off J1100 03 = Bat 1 J1104 01 = S1 J1400 01 = SI J0100 13 = 16000 J0900 01 = 1 J1101 00 = Off J1104 02 = S1.P J1400 02 = DU J0100 14 = 18000 J0900 02 = 3 J1101 01 = S1 J1104 03 = S1.D (J1401 – 1405 for SI and DU) J0100 15 = 20000 J0900 03 = 5 J1101 02 = S1.P J1104 04 = S.P.D. J1401 00 = Net
J0900 04 = 10 J1101 03 = S1.D J1401 01 = GTN
Parameter 2 = Resolution J1101 04 = S.P.D. J1105 00 = Pos J0200 00 = 1 Parameter 10 = Units J1105 01 = Zer J1402 00 = Off J0200 01 = 2 J1000 00 = Lb only J1102 00 = Pos J1402 01 = 1 J0200 02 = 5 J1000 01 = Kg only J1102 01 = Zer J1106 00 = Off J1402 02 = 2 J0200 03 = 10 J1000 02 = Lb/Kg Conversion J1106 01 = 1 J1402 03 = 3 J0200 04 = 20 J1103 00 = Off J1106 02 = 2 J1402 04 = 4 J0200 05 = 50 Parameter 11 - Setpoints J1103 01 = S2 J1106 03 = 3 J0200 06 = 100 J1100 00 = Off J1103 02 = S2.P J1106 04 = 4. J1403 00 = Off
J1100 01 = SP J1103 03 = S2.D J1106 05 = 5 J1403 01 = Co
Parameter 3 = Decimal Point J1101 00 = Off J1103 04 = S.P.D. J1106 06 = 6 J1403 02 = De J0300 00 = 0 J1101 01 = S1 J1106 07 = 7 J0300 01 = 0.0 J1101 02 = S1.P J1104 00 = Pos J1106 08 = 8 J1404 00 = 3 J0300 02 = 0.00 J1101 03 = S1.D J1104 01 = Zer J1106 09 = 9 J1404 01 = 6 J0300 03 = 0.000 J1101 04 = S.P.D. J1106 10 = 10 J1404 02 = 12 J0300 04 = 0.0000 J1100 04 = Bat2 J1404 03 = 24
J1102 00 = Pos J1101 00 = Off Parameter 12 = Zero Band J1404 04 = 48
Parameter 5 = Digital Averaging J1102 01 = Zer J1101 01 = S1 J1200 00 = Off J1404 05 = 96 J0500 00 = 1 J1101 02 = S1.P J1200 01 = 1 J0500 01 = 2 J1103 00 = Off J1101 03 = S1.D J1200 02 = 2 J1405 00 = Off J0500 02 = 4 J1103 01 = S2 J1101 04 = S.P.D. J1200 03 = 3 J1405 01 = Co J0500 03 = 8 J1103 02 = S2.P J1200 04 = 4 J1405 02 = De J0500 04 = 16 J1103 03 = S2.D J1102 00 = Pos J1200 05 = 5 J0500 05 = 32 J1103 04 = S.P.D. J1102 01 = Zer J1200 06 = 6 (J1406 for SI only) J0500 06 = A1 J1103 05 = tol. J1200 07 = 7 J1406 00 = 3 J0500 07 = A2 J1103 00 = Off J1200 08 = 8 J1406 01 = 6
J1104 00 = Pos J1103 01 = 1 J1200 09 = 9 J1406 02 = 12
Parameter 6 = Tare J1104 01 = Zer J1103 02 = 2 J1200 10 = 10 J1406 03 = 24 J0600 00 = ATNR J1103 03 = 3 J1200 11 = 20 J1406 04 = 48 J0600 01 = Auto J1103 04 = 4. J1200 12 = 30 J1406 05 = 96 J0600 02 = FT J1103 05 = 5 J1200 13 = 40
Table 3-7. Configuration Setup Parameters
18 IQ 700 Installation Manual
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