Retsch SM 300 User Manual

Manual
Cyclone SM300
Translation
© Retsch GmbH, 42781 Haan, Retsch-Allee 1-5, Germany 07.02.2012 0003
Copyright
Copyright by Retsch GmbH Haan, Retsch-Allee 1-5 D-42781 Haan Federal Republic of Germany
2
1 Notes on the Operating Manual ............................................................................................................ 4
1.1 Explanations of the safety warnings .................................................................................................. 5
1.2 General safety instructions ................................................................................................................ 6
1.3 Repairs ............................................................................................................................................... 7
2 Confirmation ........................................................................................................................................... 8
3 Assembling and using the cyclone ...................................................................................................... 9
3.1 Cyclone assembly .............................................................................................................................. 9
3.1.1 Inserting the wide mouth bottle adapter ...................................................................................... 13
4 Disposal ................................................................................................................................................. 14
5 Index ...................................................................................................................................................... 15
3
Notes on the Operating Manual
Pos: 1.1 /00005 Überschriften/1. Überschri ften/1 Hinw eise zur Bedie nungsanleitung @ 0\mod_12223 47415287_9. doc @ 2631 @ @ 1
1 Notes on the Operating Manual
Pos: 1.2 /00010 Bedienungsanleitungen Kapitelsammlung en/CryoMill/ 0001 Hinweise z ur Bedienungsanl eitung/Modul H inweis zur Bedienungsa nleitung @ 0\mod _12223473417 73_9.doc @ 2 540 @ @ 1
This operating manual is a technical guide on how to operate the device safely and it contains all the information required for the areas specified in the table of contents. This technical documentation is a reference and instruction manual. The individual chapters are complete in themselves.
Familiarity (of the respective target groups defined according to area) with the relevant chapters is a precondition for the safe and appropriate use of the device.
This operating manual does not contain any repair instructions. If faults arise or repairs are necessary, please contact your supplier or get in touch with Retsch GmbH directly.
Application technology information relating to samples to be processed is not
included but can be read on the Internet on the respective device’s page at
Pos: 1.3 /00010 Bedienungsanleitungen Kapitelsammlung en/CryoMill/ 0001 Hinweise z ur Bedienungsanl eitung/M odul Änderungen @ 0\mod_122 2347341241_9. doc @ 2526 @ @ 1
www.retsch.com.
Changes
Pos: 1.4 /00010 Bedienungsanleitungen Kapitelsammlung en/CryoMill/ 0001 Hinweise z ur Bedienungsanl eitung/Modul Urh eberrecht @ 0 \mod_1 222347342038_9. doc @ 2547 @ @ 1
Subject to technical changes.
Pos: 2.1 /00010 Bedienungsanleitungen Kapitelsammlung en/------- Seitenumbruch ----------- @ 0\mod_12223443 73758_0.doc @ 2386 @ @ 1
4
Copyright
Disclosure or reproduction of this documentation, use and disclosure of its contents are only permitted with the express permission of Retsch GmbH.
Infringements will result in damage compensation liability.
Notes on the Operating Manual
WARNING
Type of danger / personal injury
Source of danger
Possible consequences if the dangers are not observed.
Instructions on how the dangers are to be avoided.
WARNING
CAUTION
Type of danger / personal injury
Source of danger
Possible consequences if the dangers are not observed.
Instructions on how the dangers are to be avoided.
CAUTION
NOTICE
Nature of the property damage
Source of property damage
Possible consequences if the instructions are not observed.
Instructions on how the dangers are to be avoided.
Pos: 2.2 /00005 Überschriften/1.1 Überschrif ten/1.1 Übers chriften BDA/1 1 Erklärungen zu den Sicherh eitswarnunge n @ 0\mod_ 1222344569771 _9.doc @ 2484 @ @ 1
1.1 Explanations of the safety warnings
Pos: 2.3 /00003 Standard Kapitel/General Modul Warnhi nweise Erklär ung neu @ 0\ mod_12348583 29746_9.doc @ 6190 @ @ 1
In this Operating Manual we give you the following safety warnings
Serious injury may result from failing to heed these safety warnings. We give you the following warnings and corresponding content.
We also use the following signal word box in the text or in the instructions on action to be taken:
Moderate or mild injury may result from failing to heed these safety warnings. We give you the following warnings and corresponding content.
Pos: 2.4 /00010 Bedienungsanleitungen Kapitelsammlung en/------- Seitenumbruch ----------- @ 0\mod_12223443 73758_0.doc @ 2386 @ @ 1
We also use the following signal word box in the text or in the instructions on action to be taken:
In the event of possible property damage we inform you with the word “Instructions” and the corresponding content.
We also use the following signal word in the text or in the instructions on action to be taken:
NOTICE
5
Notes on the Operating Manual
CAUTION
Read the Operating Manual
Non-observance of these operating instructions – The non-observance of these operating instructions can
result in personal injuries.
Read the operating manual before using the device.
We use the adjacent symbol to draw attention to the necessity of knowing the contents of this operating manual.
CAUTION
Changes to the machine
Changes to the machine may lead to personal injury.
Do not make any change to the machine and use spare parts and
accessories that have been approved by Retsch exclusively.
NOTICE
Changes to the machine
The conformity declared by Retsch with the European Directives will lose
its validity.
You lose all warranty claims.
Do not make any change to the machine and use spare parts and
accessories that have been approved by Retsch exclusively.
Pos: 2.5 /00005 Überschriften/1.1 Überschrif ten/1.1 Übers chriften BDA/1 1 Generelle Sic herheitshinweise @ 0\mod_ 12223445689 74_9.doc @ 2 463 @ @ 1
1.2 General safety instructions
Pos: 2.6 /00004 Warnhinweise/V0002 VORS ICHT Bedien ungsanleitung l esen @ 2\ mod_12638949 82815_9.doc @ 18630 @ @ 1
Pos: 2.7 /00003 Standard Kapitel/General Modul Zielgru ppe und Sic herheit @ 0\mo d_12287229553 00_9.doc @ 41 00 @ @ 1
Target group : All persons concerned with the machine in any form
This machine is a modern, high performance product from Retsch GmbH and complies with the state of the art. Operational safety is given if the machine is handled for the intended purpose and attention is given to this technical
Pos: 2.8 /00003 Standard Kapitel/General Modul Sicher heitshinweise @ 0\mod_122 8722954800_ 9.doc @ 4086 @ @ 1
Pos: 2.9 /00004 Warnhinweise/V0015 VORS ICHT + HINW EIS Sach- und Personens chäden @ 1\ mod_12362384 56676_9.doc @ 7642 @ @ 1
documentation. You, as the owner/managing operator of the machine, must ensure that the people
entrusted with working on the machine:
have noted and understood all the regulations regarding safety,
are familiar before starting work with all the operating instructions and
specifications for the target group relevant for them,
have easy access always to the technical documentation for this machine,
and that new personnel before starting work on the machine are familiarised
with the safe handling of the machine and its use for its intended purpose, either by verbal instructions from a competent person and/or by means of
this technical documentation. Improper operation can result in personal injuries and material damage. You are responsible for your own safety and that of your employees. Make sure that no unauthorised person has access to the machine.
Pos: 2.10 /00010 Bedienungsanleitungen K apitelsammlung en/------- Seitenumbruch ----------- @ 0\mod_1222344 373758_0.doc @ 2386 @ @ 1
6
Notes on the Operating Manual
The Retsch representative in your country
Your supplier
Retsch GmbH directly
Pos: 2.11 /00005 Überschriften/1.1 Übersc hriften/1.1 Übersc hriften BDA/ 11 Reparaturen @ 0\mod_ 1223624336511 _9.doc @ 297 8 @ @ 1 Reperaturen
1.3 Repairs
Pos: 2.12 /00003 Standard Kapitel/Gen eral Modul Repar aturen @ 0\m od_122872295 4535_9.doc @ 4 079 @ @ 1
This operating manual does not contain any repair instructions. For your own safety, repairs may only be carried out by Retsch GmbH or an authorized representative or by Retsch service engineers.
In that case please inform:
Your Service Address:
Pos: 3.1 /00020 BDA Software/20005 PM GC Kapitelsam mlung/- - - - S eitenumbruc h - - - - @ 0\mod _12088576884 13_0.doc @ 3 37 @ @ 1
7
Confirmation
I have read and taken note of the contents of all chapters in this operating manual as well as all safety instructions and warnings.
User
Surname, first name (block letters)
Position in the company
Signature
Service technician or operator
Surname, first name (block letters)
Position in the company
Place, date and signature
Pos: 3.2 /0010 BDA Software/Überschrift en/1. Überschrift en/1 Bestätigung (Formular für den Betreiber) @ 0\mod_ 1208870841095 _9.doc @ 430 @ @ 1 Bestätigung
2 Confirmation
Pos: 3.3 /00003 Standard Kapitel/General Modul Bestätigu ng @ 0\ mod_122872296 2707_9.doc @ 41 14 @ @ 1
This operating manual contains essential instructions for operating and maintaining the device which must be strictly observed. It is essential that they be read by the operator and by the qualified staff responsible for the device before the device is commissioned. This operating manual must be available and accessible at the place of use at all times.
The user of the device herewith confirms to the managing operator (owner) that (s)he has received sufficient instructions about the operation and maintenance of the system. The user has received the operating manual, has read and taken note of its contents and consequently has all the information required for safe operation and is sufficiently familiar with the device. As the owner/managing operator you should for your own protection have your employees confirm that they have received the instructions about the operation of the machine.
8
Assembling and using the cyclone
CAUTION
1.V0014
Injuries to limbs
Rotating blade
Can cause injury to hands and feet.
Keep hands and feet away from the device openings
when the device is switched on.
Pull the plug out before cleaning or retrofitting.
CAUTION
2.V0001
Risk of injury to fingers
Reaching into the turning rotor – Unintended reaching into the grinding area and the turning
rotor.
Never connect the device to the mains without the
discharge flange.
Only operate the device with discharge flange.
A1
AV
Pos: 4.1 /00005 Überschriften/1. Überschri ften/1 Ver wendung von Z yklon und Bodenpl atte für Weithalsflasc hen – SM 300 @ 3\m od_1279541116 382_9.doc @ 20 674 @ @ 1
3 Assembling and using the cyclone
Pos: 4.2 /00005 Überschriften/1.1 Überschrif ten/1.1 Übers chriften BDA/1 1 Zyklon Montage (2) @ 3\ mod_1279541 156398_9.doc @ 20683 @ @ 1
3.1 Cyclone assembly
Pos: 4.3 /00004 Warnhinweise/V0014 VORS ICHT Roti erende Messer @ 2\mod_1 263480051017_9. doc @ 18590 @ @ 1
Pos: 4.4 /00004 Warnhinweise/V0001 VORS ICHT Abg etrennte Finger - Eingriff in de n drehenden R otor @ 2\mod_1 27918383013 4_9.doc @ 2058 0 @ @ 1
Pos: 4.5 /00010 Bedienungsanleitungen Kapitelsammlung en/SM300 Zyklo n (2011)/0001 Z ySM Kapitel Z yklon Montag e/0201 ZySM Mo dul Montage Zyklon @ 2\ mod_12791868 28533_9.doc @ 20601 @ 3 @ 1
Fig. 1: Removing the discharge flange
Disconnect the device from the mains.
Loosen the screw (A1).
Pull off the discharge flange (AV).
9
Assembling and using the cyclone
U
U1
HS
NS
Fig. 2: Fastening the discharge flange
Insert the retrofit dust removal (U).
Tighten the screw (U1).
10
Fig. 3: Inserting the plug for the sliding block
Insert the plug (HS) into the back (flat surface) of the sliding block (NS).
Fig. 4: Inserting the sliding block
Guide the sliding block with plug into the aluminium profile.
Assembling and using the cyclone
Z
Z1
Z2
Z3
GF
Fig. 5: Turning the sliding block
Push in the sliding block against the resistance of the plug and turn the
sliding block to the position indicated.
Insert the second sliding block in the same way.
Fig. 6: Fastening the cyclone support
Fasten the cyclone support (Z3) on the front left-hand leg of the housing
(GF).
Fig. 7: Installing the cyclone
Connect the cyclone (Z2) onto the rod of the stand on the cyclone support.
11
Assembling and using the cyclone
CAUTION
W1
W1
Turn the side tube to the discharge flange and push the coupling (Z1) onto
the adapters on the discharge flange.
Fig. 8: Assembled cyclone
Before using the industrial vacuum cleaning, read the operating instructions supplied with the vacuum cleaner.
Fig. 9: Connecting the industrial vacuum cleaner
Plug the connector for dust extraction (W1) into the top opening on the
cyclone.
12
Assembling and using the cyclone
Z4
Z5
Z6
AZ
GS
3.1.1 Inserting the wide mouth bottle adapter
Pos: 5.1 /00010 Bedienungsanleitungen Kapitelsammlung en/------- Seitenumbruch ----------- @ 0\mod_12223443 73758_0.doc @ 2386 @ @ 1
Fig. 10: Inserting the wide mouth bottle adapter
Insert the adapter for wide mouth bottles (Z5) into the outlet opening of the
cyclone (AZ) .
Affix the adapter using the threaded pin (GS).
Use a SW3 Allen key to screw in the threaded pin (Z4).
This avoids the adapter turning when the wide mouth bottles are screwed in and out. You can use 1l, 2l and 5l wide mouth bottles.
13
Disposal
Pos: 5.2 /00005 Überschriften/1. Überschri ften/1 Entsorg ung @ 0\mod _12342587468 31_9.doc @ 6 173 @ @ 1
4 Disposal
Pos: 5.3 /00003 Standard Kapitel/General Modul Entsorg ung @ 0\m od_12342694049 35_9.doc @ 6 180 @ @ 1
Please observe the respective statutory requirements with respect to disposal.
Information on disposal of electrical and electronic machines in the European Community.
Within the European Community the disposal of electrically operated devices is regulated by national provisions that are based on the EU Directive 2002/96/EC on Waste Electrical and Electronic Equipment (WEEE).
Accordingly, all machines supplied after 13.08.2005 in the business-to-business area to which this product is classified, may no longer be disposed of with municipal or household waste. To document this they have the following label:
=== Ende der Liste für Textmarke Inhalt ===
Fig. 11: Disposal label
Since the disposal regulations within the EU may differ from country to country we would request you to consult your supplier.
14
5 Index
A
Assembling and using the cyclone ....................... 8
C
Changes ............................................................... 4
Confirmation ......................................................... 8
Connecting the industrial vacuum cleaner.......... 12
Copyright .............................................................. 4
Cyclone assembly ................................................. 8
D
Disposal .............................................................. 14
Disposal label ..................................................... 14
E
Explanations of the safety warnings ..................... 5
F
Fastening the cyclone support ............................ 11
Inserting the wide mouth bottle adapter ............. 13
Installing the cyclone.......................................... 11
M
Moderate or mild injury ........................................ 5
N
Notes on the Operating Manual ........................... 4
P
Plug .................................................................... 10
property damage .................................................. 5
R
Removing the discharge flange ........................... 9
Repairs ................................................................. 7
S
Safety warnings ................................................... 5
serious injury ........................................................ 5
Fastening the discharge flange .......................... 10
G
General safety instructions ................................... 6
I
Inserting the sliding block ................................... 10
Service Address ................................................... 7
Sliding block ....................................................... 10
T
Target group ........................................................ 6
Turning the sliding block .................................... 11
15
17
19
Copyright
® Copyright by Retsch GmbH Haan, Retsch-Allee 1-5 D-42781 Haan Federal Republic of Germany
20
Loading...