O p e r a t i n g I n s t r u c t i o n s
B B 2 0 0 J a w C r u s h e r
Retsch GmbH, Retsch-Allee 1-5, 42781 Haan, Germany 5/4/2012 0004
Information on these operating instructions
The present operating instructions for the Model BB 200 jaw crusher provides all the required information on the topics mentioned in the table of contents.
These guidelines are provided for the use of the groups specified in each chapter and will ensure safe operation of the BB 200, for the purpose for which it was intended. Familiarity with the pertinent chapters is a prerequisite for confident, proper utilization by the various persons who deal with the machine.
The present technical manual is designed for use both as a reference work and as a learning guide. Each of the individual chapters is a self-contained unit.
These operating instructions do not contain any information on repairs. If repairs should ever become necessary, kindly get in touch with your supplier or contact directly the Retsch GmbH.
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Information on these operating instructions ........................................ |
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Safety ..................................................................................................... |
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Safety note ........................................................................................................... |
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Warnings .............................................................................................................. |
5 |
Repairs.................................................................................................................. |
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Confirmation ....................................................................................................... |
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Technical specifications ....................................................................... |
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Utilization in accordance with the intended purpose ................................... |
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Gap width adjustment range............................................................................. |
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Throughput rate and ultimate fineness ........................................................... |
6 |
Receiver drawer volume .................................................................................... |
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Noise emissions .................................................................................................. |
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Electrical protection class.................................................................................. |
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Rated power......................................................................................................... |
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Noise emissions .................................................................................................. |
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Equipment dimensions (approximate)............................................................ |
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Footprint.............................................................................................................. |
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Shipping and installation ...................................................................... |
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Packing ................................................................................................................. |
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Shipping ............................................................................................................... |
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Intermediate storage........................................................................................... |
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Intermediate storage........................................................................................... |
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Requirements for the installation site.............................................................. |
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Installation ........................................................................................................... |
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Electrical connection.......................................................................................... |
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Operation ............................................................................................ |
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Control elements and their use ...................................................................... |
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Schematic view of the operating controls , part 1: |
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Control elements and their use ...................................................................... |
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Schematic view of the operating controls, part 2: ........................... |
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The operating controls and their functions ................................................. |
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Summary table....................................................................................... |
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Starting the BB 200 .......................................................................................... |
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Stopping the BB 200 ........................................................................................ |
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Emptying the receiver drawer ........................................................................ |
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Adjust the gap width ........................................................................................ |
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Adjusting the zero setting for the gap width ............................................... |
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Fill product to be ground ................................................................................ |
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Working instructions........................................................................... |
15 |
General ............................................................................................................... |
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Grain size of feedstock product..................................................................... |
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Properties of the product being ground ....................................................... |
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Fill volume ......................................................................................................... |
15 |
General ................................................................................................ |
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Cleaning.............................................................................................................. |
16 |
Maintenance ...................................................................................................... |
17 |
Functional inspections..................................................................................... |
17 |
Replacing the breaker jaws.............................................................................. |
18 |
Copyright ........................................................................................................... |
18 |
Modifications..................................................................................................... |
18 |
Safety instructions (table) ................................................................................ |
19 |
Appendix ...................................................................... |
following pages |
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Safety
Target group: Anyone who deals with the machine in any capacity whatsoever.
The BB 200 is a modern, high-performance product manufactured by the Retsch GmbH, incorporating engineering representing the state of the art. It is entirely safe in operation, provided that the operator is familiar with the present technical manual and uses the machine for the purpose for which it was intended.
Safety note
You as the owner/operator must ensure that the persons entrusted with the use of the BB 200:
*have read and understand all the regulations given in the section dealing with safety,
*have made themselves familiar with all the operating instructions and rules for the particular target group, prior to commencing any work,
*have complete, immediate and unrestricted access to the technical manuals for this machine.
*New personnel shall have been familiarized with the safe and correct use of the BB 200, prior to beginning the work, by way of instruction given by a qualified person and/or on the basis of the present technical documentation.
*Incorrect operation can result in personal injury and property damage. You are responsible for your own safety and for that of your employees.
*Ensure that no unauthorized persons have access to the BB 200.
For your own protection, have your coworkers certify in writing the fact that they have received instruction in the operation of the BB 200. A suggestion for a printed form which can be used for this purpose will be found at the end of the chapter on safety.
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We reject herewith any and all claims in conjunction with per- |
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sonal injury or property damage resulting from failure to ob- |
serve the following safety instructions. |
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Warnings
The following symbols are used to identify specific hazard potentials:
Personal injury
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Property damage
Repairs
These operating instructions do not include any repair instructions. In the interest of your own safety, have repairs made only by the Retsch GmbH or an authorized representative (service technician).
In this case, please notify the following:
Local Retsch representative
Your supplier
The Retsch GmbH
Your address for service:
____________________________
____________________________
____________________________
____________________________
Confirmation
I have familiarized myself with the foreword to the operating instructions and the chapter on safety.
_______________________________________
Owner/operator signature
_______________________________________
Service technician's signature
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Technical specifications
Machine designation: BB 200
Utilization in accordance with the intended purpose
The BB 200 is suitable for reducing medium-hard to very-hard substances as well as for brittle and tough materials.
The ultimate fineness can be as little as 2 mm and, depending on the material being processed, may be even less.
The following is a list of some of the materials which can be ground using the BB 200:
Bakelite // bauxite // concrete // dolomite // ores // feldspar
//granite // graywacke // glass // limestone // gravel // coal
//coke // corundum // quartz // salts // refractory clay // slag // silicates // silicon // sintered materials // cement clinker, etc.
Do not make any modifications to the machine and use only RETSCH approved spares and accessories.
Failure to comply will invalidate the CE declaration and guarantee.
Gap width adjustment range
From 0 to about 30 mm using a threaded spindle
Throughput rate and ultimate fineness
The performance data, through-put rate and attainable ultimate fineness are dependent on the fracturing properties and the hardness of the product being ground. These values can only be determined empirically.
Receiver drawer volume approx. 5 dm3
Noise emissions
Noise level at a distance of 1m: approx. 63 dB (A) when idling
The noise level can rise depending on the product being processed.
Electrical protection class
IP54
Rated power
1500 Watt
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Noise emissions
Noise measurements according to DIN 45635-31-01-KL3 Characteristic noise values are dependent on the fracturing properties of the product beeing ground.
Examples:
Workplace-related emission value LpAeq = 84 dB(A) Operating conditions:
Sample material: marble, grain size 40 - 80 mm Adjusted gap width: < 1 mm
Final grain size: < 5 mm
Filling ratio of grinding chamber: approx. 65 % or
Sound power level LWA = 101 db(A) Workplace-related emission value LpAeq = 92 dB(A) Operating conditions:
Sample material: marble, grain size 40 - 80 mm Adjusted gap width: < 1 mm
Final grain size: < 5 mm
Filling ratio of grinding chamber: approx. 65 %
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Damage to hearing |
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The level of noise can be high depending on the type of |
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material the duration of the grinding process. |
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Noise that is excessive in terms of level and duration |
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can cause impaired or permanently damaged hearing. |
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Ensure suitable sound-proofing measures or |
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wear hearing protection. |
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Equipment dimensions (approximate) |
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Height: |
1160 mm |
Width: |
450 mm |
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Depth: |
900 mm |
Weight: |
300 kg net |
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Footprint |
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450 mm x 900 mm; no safety clearances required!
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Shipping and installation
Packing
The type of packaging used has been selected in accordance with the shipping mode. It complies with generally accepted packaging guidelines.
Please retain the packaging for the duration of the guarantee since, in case of a claim, returning in unsuitable packaging can jeopardize your guarantee entitlements.
Shipping
The BB 200 shall not be subjected to impact or vibration during transportation; it shall not be thrown. The electronic and mechanical components could otherwise be damaged.
In order to be able to transport the BB 200 with a crane (capable of lifting at least 500 kg), it should be fixed with ties as in figure 1.
Intermediate storage
Please pay attention to the fact that the BB 200 must also
be kept dry when in intermediate storage.
Abb.1
Temperature fluctuations
In case of wide temperature fluctuations (during shipment by air, for instance) the BB 200 will have to be protected against condensation; the electronic components could otherwise be damaged.
Intermediate storage
Also ensure that the BB 200 is stored in a dry place.
Requirements for the installation site
Ambient temperature:
5°C to 40°C
When the ambient temperature exceeds or falls below that specified, the electronic and mechanical components may be damaged, and performance data changed to an unknown extent.
Humidity:
Maximum relative humidity 80% at temperatures up to 31°C; linear decline down to 50% relative humidity at 40°C.
At higher humidity, the electronic and mechanical components may be damaged, and performance data changed to an unknown extent.
Installation site – altitude
max. 2000 m above mean sea level
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