Retsch PM User Manual

Manual PMGrindControl

Pressure and temperature measuring system

Translation

1 Notes on the Operating Manual ............................................................................................................ 5

2 Confirmation ........................................................................................................................................... 6

2.1 Method of Operation .......................................................................................................................... 7

3 Technical Data ........................................................................................................................................ 8

3.1 Operating Conditions ......................................................................................................................... 8

3.1.1 Temperature Range ....................................................................................................................... 8

3.1.2 Pressure ranges............................................................................................................................. 8

3.1.3 Rotational speed range .................................................................................................................. 8

3.1.4 Transmitter range .......................................................................................................................... 8

3.1.5 Operating Time .............................................................................................................................. 8

3.2 Transport and Storage ..................................................................................................................... 10

3.2.1 Packaging .................................................................................................................................... 10

3.2.2 Transport ...................................................................................................................................... 10

3.2.3 Temperature Fluctuations ............................................................................................................ 10

3.3 Care Instructions and Storage ......................................................................................................... 10

4 The First Start ....................................................................................................................................... 11

4.1 Complete Program Sequence up to First Measurement ................................................................. 11

5 Software ................................................................................................................................................ 15

5.1 System Requirements ..................................................................................................................... 15

5.2 Software Installations ....................................................................................................................... 15

5.2.1 Installing the USB Drivers ............................................................................................................ 15

5.2.2 Installation of the PM GrindControl Software .............................................................................. 16

5.3 File System ...................................................................................................................................... 16

5.3.1 File Endings ................................................................................................................................. 16

5.4 Software Interface ............................................................................................................................ 18

5.5 Menu and Menu Bar ........................................................................................................................ 18

5.5.1 Menu File - Measurement task, new ........................................................................................... 19

5.5.1.1 Steps for Creating a New Measurement Task ..................................................................... 19

5.5.1.2 Menu File - Open Measurement Task ................................................................................. 21

5.5.1.3 Menu File - Close Measurement Task ................................................................................. 22

5.5.1.4 Menu File - Open Measurement Data ................................................................................. 22

5.5.1.5 Menu File - Export Measurement Data ................................................................................ 22

5.5.1.6 Menu File - End.................................................................................................................... 22

5.5.2 Menu View ................................................................................................................................... 22

5.5.2.1 Menu View - Diagram .......................................................................................................... 23

5.5.2.2 Menu View - Measurement Settings .................................................................................... 23

5.5.2.3 Menu View - Status Bar ....................................................................................................... 23

5.5.2.4 Menu View - Tool bar ........................................................................................................... 23

5.5.3 Menu Settings .............................................................................................................................. 24

5.5.3.1 Menu Settings - Measuring Systems Management ............................................................. 24

5.5.3.2 Menu Settings - Options ...................................................................................................... 24

5.5.4 Menu Help .................................................................................................................................... 24

5.5.5 Menu View ................................................................................................................................... 24

5.6 Status Bar for the Measuring Systems ............................................................................................ 26

5.7 Explanation of the Icons and Symbols ............................................................................................ 26

5.8 Measuring Rates .............................................................................................................................. 27

6 Wireless Grinding Jar Cover ............................................................................................................... 28

6.1 Wireless Grinding Jar Cover Components ...................................................................................... 28

6.2 Inserting the Batteries ...................................................................................................................... 29

6.3 Turning Off the GrindControl ........................................................................................................... 29

6.4 LED Display on the Wireless Grinding jar Cover ............................................................................. 29

6.4.1 Status indications ......................................................................................................................... 29

6.5 Cleaning the Air Duct in the Pressure Sensor ................................................................................. 30

6.6 Gassing Function ............................................................................................................................. 30

6.7 Exchanging the Cover Baseplate .................................................................................................... 31

6.8 Changing the Filter Fleece ............................................................................................................... 32

6.9 Replacing the Filter Fleece When Using the Standard Cover Baseplate ........................................ 32

6.10 Replacing the Filter Fleece When Using the Gassing Function ...................................................... 33

6.11 Clamping the Grinding jar with the Clamping Ring .......................................................................... 33

6.12 Wet Grinding with Highly Flammable Materials ............................................................................... 35

7 Telegesis (ZigBee) USB stick .............................................................................................................. 36

7.1 System Requirements ..................................................................................................................... 36

7.2 Technical Data ................................................................................................................................. 36

8 Operating Instructions for Powerline 5 LCD ..................................................................................... 37

8.1 Safety Instructions ........................................................................................................................... 38

8.2 Using the Charger ............................................................................................................................ 38

8.3 Overview of the Charger Functioning .............................................................................................. 38

8.3.1 Indicator Lamps for Batteries (1) ................................................................................................. 39

8.3.2 LCD Display (3)............................................................................................................................ 39

8.3.3 Discharge key (4) ......................................................................................................................... 39

8.4 Commissioning the Charger ............................................................................................................ 39

8.5 Maintenance and Care of the Charger ............................................................................................ 39

8.6 Environment Notice ......................................................................................................................... 40

9 Index ...................................................................................................................................................... 42

Appendix ............................................................................................................................... following pages

Notes on the Operating Manual

Please also follow the instructions in the operating manual for your planetary ball mill.

This document only has instructions for the use of the PM GrindControl. Safe handling of the Planetary Ball Mill is a precondition for the use of the PM GrindControl.

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1 Notes on the Operating Manual

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This operating manual provides all the necessary information on the topics specified in the Table of Contents.

It instructs the target group(s) defined for the respective areas on the safe and purpose-conformant use. Familiarity with the relevant chapter is a precondition for the safe and purpose-conformant use of the machine.

This technical documentation is a reference work and learning guide. The individual chapters are complete by themselves.

This operating manual does not contain any repair instructions. In case of any faults or repairs being required, please contact your supplier or directly get in touch with

Retsch GmbH http://www.retsch.com/

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Disclosure or reproduction of this documentation, use and disclosure of its contents are only permitted with the express permission of Retsch GmbH.

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Infringements will result in damage compensation liability.

Changes

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Subject to technical changes.

Confirmation

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2 Confirmation

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I have read and taken note of the contents of the

Chapters on Notes on the Operating Manual, Safety

Instructions, Warnings and Summary of all Safety

Instructions.

_______________________________________

Signature of owner/managing operator

_______________________________________

Signature of service technician

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Confirmation

The wireless grinding jar cover cannot be used in the PM 200.

Comply with the operating instructions for your planetary ball mill too.

This document only has instructions for the use of the PM GrindControl. Safe handling of the planetary ball mill is a precondition for the use of the PM GrindControl.

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2.1 Method of Operation

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This wireless grinding jar cover and the PM GrindControl software serve to continuously acquire the parameters pressure and temperature in a grinding jar. The measured values read by the sensors located in the grinding jar cover are transmitted wirelessly to a receiver system in the PC.

The temperature sensor is thermally separate from the grinding jar cover and measures only the gas temperature in the grinding chamber. As a result, even rapid or slight changes in temperature are registered.

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The transmitted data is displayed and stored in the software. For every measurement, the values measured are stored in a file (dat-file) and are then available for extensive evaluations.

The wireless grinding jar cover permits the use of the system in the PM 100 and PM400.

Essentially, the following steps are necessary for using the PM GrindControl software to monitor the temperature and the pressure in the grinding jar:

1. Definition of a measurement task

2. Integration of the measurement systems involved

3. Execution of the measurement

4. Evaluation of the measurement data

The evaluation can be conducted at a separate time from the measurement, i.e. the raw data can be inputted again later and evaluated. The raw data contains all the settings and protocol inputs stored in the measurement task.

Technical Data

Monitor the temperature of the measurement unit inside the wireless grinding jar cover at regular intervals to avoid damage to the measurement electronics.

Screw the clamping screws on the clamping ring tight!

Maximum internal pressures of 5.0 bar are only permissible where there is sufficient initial tension on the clamping ring.

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3 Technical Data

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3.1 Operating Conditions

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3.1.1 Temperature Range

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The temperature range is determined by the max. permissible temperature inside the wireless grinding jar cover (measurement electronics) of 70°C.

An additional sensor measures the temperature of the measurement unit inside the wireless grinding jar cover. On exceeding 70°C, a warning is outputted on the screen.

When you move the mouse cursor over the text box of the grinding jar, the momentary temperature inside the wireless jar cover is displayed as a small tool tip beside the mouse cursor. (See image: Temperature inside the wireless grinding jar cover)

Fig. 1: Temperature inside the wireless grinding jar cover

Measurement Resolution of the Temperature Measurement : 0.1 °C

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Accuracy of the Temperature Measurement: 1%

3.1.2 Pressure ranges

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– Maximum permissible pressure range

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inside the grinding beaker: up to 5.0 bar (500 kPa)

3.1.3 Rotational speed range

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Rotational speed range: corresponds to the maximum rotational speeds of the PM

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100 or PM 400 respectively

3.1.4 Transmitter range

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Transmitter range: approx. 15 m in buildings

3.1.5 Operating Time

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Technical Data

Operating time with full battery charge:

– highly dynamic measuring rate (200 Hz) - 40h

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– long-time measuring rate (0.2 Hz) - 80h

Technical Data

Caution – Damage to electronic components!

Do not clean the radio grinding jar cover under running water.

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3.2 Transport and Storage

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3.2.1 Packaging

The packaging has been adapted to the mode of transport. It complies with the generally applicable packaging guidelines.

Please retain the packaging for the duration of the warranty period because returning in unsuitable packaging in the event of a complaint can jeopardize your warranty claims.

3.2.2 Transport

Do not subject the PM GrindControl to impacts, jolts or vibrations during transportation as this can damage the electronic and mechanical components.

3.2.3 Temperature Fluctuations

Where temperature fluctuates greatly (during shipment by air, for instance), protect the PM GrindControl from condensation. The electronic components could

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otherwise be damaged.

3.3 Care Instructions and Storage

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The two cover baseplates are made of hardened stainless steel (1.4034).

Hardened steel has a lower chromium content and so it does not form any oxide protective layer. Therefore, it distinguishes itself not by its corrosion resistance, but by its greater hardness.

We therefore use a special oil to protect these grinding tools. Please remove the oil before using it the first time; water and detergent are enough for this purpose. Please dry the grinding tool well.

After the grinding operations, the grinding tools must be cleaned in as dry a state as possible. However, if they are extremely dirty, they can be cleaned with a damp cloth and some household detergent. It is important to ensure sufficient drying.

If the grinding tools are to be stored for a long time, we recommend the use of a corrosion protection oil. If corrosion occurs nonetheless, it can be removed with household scouring agents.

Also recommendable for long-time storage is to store the parts in the accompanying VCE bags. (blue plastic bags).

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The First Start

Read all chapters in this operating manual!

This description of the first activation of a wireless grinding jar cover does not replace the need to read the operating instructions. Read the other chapters in this manual too.

Please also read and observe the operating instructions for your planetary ball mill!

Do not pull the Telegesis (ZigBee) USB Stick out of the USB port as long as the PM GrindControl software is active.

If the PM GrindControl software does not find the USB wireless unit (Telegesis), you must connect the USB-stick manually once again. This requires the following steps:

• Confirm the warning with OK.

(the PM GrindControl software starts)

• In program, PM GrindControl prodram select

Settings > Options > .

• Click on the Connect Again button

The measurement tasks must be saved to a local drive.

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4 The First Start

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4.1 Complete Program Sequence up to First Measurement

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The following sequence presents only the steps necessary for the first activation and the test to see if the wireless grinding jar cover is functioning perfectly.

1. First, charge the three storage batteries completely using the charging adapter in the accompanying charger. Read the chapter on OPERATING INSTRUCTIONS POWERLINE 5 LCD beforehand

2. Follow the instructions in the Software Installation chapter and install the USB driver for the ZigBee USB – wireless unit, the USB driver for the TGETRXn USB port and the PM GrindControl software.

3. Start the PM GrindControl software.

4. Insert the 3 fully charged batteries 1 into the wireless grinding jar.

The status indicator lamp starts to flash red and then glows a steady red.

Execute the following command in the PM GrindControl software::

5. Menu File  Measurement task, new

6. Assign a new name to the first measurement task and save the file to a local drive (e.g. C:\).

The Configure Measurement Systems program window is displayed.

7. Go to the MAC address filed and enter your grinding jar’s MAC address number sequence.

The First Start

After 15 minutes without assignment to a measurement task, the wireless grinding jar cover switches off. If the status indicator lamp is not glowing red any longer, take out one of the batteries and then put it back in again.

Fig. 2: Enter into the MAC address field.

You will find the MAC address on the cover page of your operating manual:

Fig. 3: MAC address

8. Click on the button Add measurement system..

Once the system corresponding to the MAC address has been found,

9. confirm with the OK button.

The status indicator lamp now glows green.

The System Information program window is displayed.

10. In the Name field, enter a name for the wireless grinding jar cover.

Fig. 4: Name field

11. After clicking on the Accept button,

12. you can end the procedure by clicking on the Close button.

The changed name is the name that is stored in the measurement system. On connecting the next time, the measurement system will identify itself with this new name.

13. Double-click to open the active system and click on the Assign field

Fig. 5: Assign active system to the measurement.

The First Start

This adds the wireless grinding jar cover to the current measurement task as one of the four possible measurement systems.

14. After clicking on the Accept button, you can end the procedure by clicking on the Close button.

15. Now, click on the Continue button in the Assign measurement systems program window.

In the Measurement Task window, you can input a remark for the measurement task.

16. Click on the Continue button.

17. In the measurement file window, input a name for the first measurement of the measurement task.

In the measurement file window, you can also input the operator and a remark for the measurement.

18. You can end the creation of the measurement task with the Finish button.

19. In the program window, in the Run Settings area, click on the protocol inputs button.

Fig. 6: Protocol Inputs

20. After making these inputs, you can store the data with the Accept button

21. With the Close button, you are taken back to the program window.

22. Start the measurement with the Start button.

The First Start

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Fig. 7: Start - Pause - Stop

Software

Do not pull the Telegesis (ZigBee) USB Stick out of the USB port as long as the PM GrindControl software is active.

After the software for the Telegesis USB device has been installed, the installation for the TG-ETRXn USB port follows automatically.

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5 Software

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5.1 System Requirements

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• Windows XP SP II and Windows Vista

• USB port (Version 1.1 or 2.0)

• The user must have local administrator rights.

• All energy saving functions on the PC system must be turned off.

• No screen saver with password input may be turned on.

• No programs that consume additional resources may be active.

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• Use a CPU with at least two cores (dual-core CPU)

5.2 Software Installations

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5.2.1 Installing the USB Drivers

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Before you can install the software for PM GrindControl, the driver software of the ZigBee USB wireless unit must be installed:

• Insert the installation CD included in the scope of supply into the CD ROM

drive in your PC.

• Insert the ZigBee USB wireless unit (Telegesis) into a free USB port on

your PC. And follow the installation instructions

1. “Wizard for searching for new hardware”

• Select "Yes, only this time"

2. “Wizard for searching for new hardware” window

• Select "Automatically install software (recommended)" and click on

<Continue>.

3. "Hardware Installation" window

• In the following windows warning, select "Continue installation"

1. "Wizard for searching for new hardware" window

• Select "Yes, only this time"

2. "Wizard for searching for new hardware" window

• Select "Automatically install software (recommended)" and click on

3. “Hardware Installation” window

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• At the following Windows safety instruction select "Continue installation"

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Retsch PM User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual