Retsch PB100 Operation Manual

© Retsch GmbH, 42781 Haan, Rheinische Strasse 36, Germany
Typ PB100
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Copyright
Copyright by Retsch GmbH Rheinische Strasse 36 D-42781 Haan Federal Republic of Germany
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1 Notes on the Operating Manual ............................................................................................................ 5
1.1 Explanations of the safety warnings .................................................................................................. 6
1.2 General safety instructions ................................................................................................................ 7
1.3 Repairs ............................................................................................................................................... 8
2 Confirmation ........................................................................................................................................... 9
3 Transport, scope of delivery, installation .......................................................................................... 10
3.1 Packaging ........................................................................................................................................ 10
3.2 Transport.......................................................................................................................................... 10
3.3 Temperature fluctuations and condensed water ............................................................................. 10
3.4 Conditions for the place of installation ............................................................................................. 11
3.5 Installation of the machine ............................................................................................................... 11
3.6 Electrical connection ........................................................................................................................ 12
4 Technical data ....................................................................................................................................... 13
4.1 Use of the machine for the intended purpose.................................................................................. 13
4.1.1 Programmable motor speed and process run duration ............................................................... 13
4.1.2 Utilisation convenience and volume ............................................................................................ 13
4.1.3 Cleaning ....................................................................................................................................... 13
4.2 Protective equipment ....................................................................................................................... 13
4.3 Emissions......................................................................................................................................... 14
4.4 Degree of protection ........................................................................................................................ 14
4.5 Rated power .................................................................................................................................... 14
4.6 Rated voltage ................................................................................................................................... 14
4.7 Dimensions and weight .................................................................................................................... 14
4.8 Required floor space ........................................................................................................................ 14
4.9 Technical Data ................................................................................................................................. 15
5 Operating the machine ........................................................................................................................ 16
5.1 Views of the Instrument ................................................................................................................... 16
5.2 Overview table of the parts of the device ........................................................................................ 17
5.3 Overview Table of the Operating Elements and the Display ........................................................... 19
5.4 Commissioning ................................................................................................................................ 19
5.5 Selecting the Language for the Menu .............................................................................................. 20
5.6 Inserting the sample ........................................................................................................................ 20
5.7 Size Reduction ................................................................................................................................. 22
5.7.1 Timer Operation ........................................................................................................................... 22
5.7.1.1 Continuous Operation .......................................................................................................... 22
5.7.2 Faults during Size Reduction ....................................................................................................... 23
5.8 Process Run Duration ...................................................................................................................... 23
5.9 Motor rotation speed ........................................................................................................................ 23
4
5.9.1 Plate movements per minute depending on speed ..................................................................... 23
5.10 Log Display ...................................................................................................................................... 24
6 Cleaning and service ........................................................................................................................... 25
6.1 Taking out the Size Reduction Plates .............................................................................................. 26
6.2 Lubricating the Fulcrum Pins ........................................................................................................... 26
6.3 Replacing the chamber sealing ....................................................................................................... 27
7 Fault messages ..................................................................................................................................... 28
8 Disposal ................................................................................................................................................. 29
9 Index ...................................................................................................................................................... 30
Notes on the Operating Manual
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1 Notes on the Operating Manual
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This operating manual provides all the necessary information on the topics specified in the Table of Contents.
It instructs the target group(s) defined for the respective areas on the safe and purpose-conformant use. Familiarity with the relevant chapter is a precondition for the safe and purpose-conformant use of the machine.
This technical documentation is a reference work and learning guide. The individual chapters are complete by themselves.
This operating manual does not contain any repair instructions. In case of any faults or repairs being required, please contact your supplier or directly get in touch with
Retsch GmbH http://www.retsch.com/
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Changes
Subject to technical changes.
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Copyright
Disclosure or reproduction of this documentation, use and disclosure of its contents are only permitted with the express permission of Retsch GmbH.
Infringements will result in damage compensation liability.
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Notes on the Operating Manual
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1.1 Explanations of the safety warnings
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In this Operating Manual we give you the following safety warnings
Serious injury may result from failing to heed these safety warnings. We give you the following warnings and corresponding content.
WARNING
Type of danger / personal injury
Source of danger
Possible consequences if the dangers are not observed.
Instructions on how the dangers are to be avoided.
We also use the following signal word box in the text or in the instructions on action to be taken:
WARNING
Moderate or mild injury may result from failing to heed these safety warnings.
We give you the following warnings and corresponding content.
CAUTION
Type of danger / personal injury
Source of danger
Possible consequences if the dangers are not observed.
Instructions on how the dangers are to be avoided.
We also use the following signal word box in the text or in the instructions on action to be taken:
CAUTION
In the event of possible property damage we inform you with the word
“Instructions” and the corresponding content.
NOTICE
Nature of the property damage
Source of property damage
Possible consequences if the instructions are not observed.
Instructions on how the dangers are to be avoided.
We also use the following signal word in the text or in the instructions on action to be taken:
NOTICE
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Notes on the Operating Manual
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1.2 General safety instructions
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CAUTION
Read the Operating Manual
Non-observance of these operating instructions – The non-observance of these operating instructions can
result in personal injuries.
Read the operating manual before using the device.
We use the adjacent symbol to draw attention to the necessity of knowing the contents of this operating manual.
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Target group : All persons concerned with the machine in any form This machine is a modern, high performance product from Retsch GmbH and
complies with the state of the art. Operational safety is given if the machine is handled for the intended purpose and attention is given to this technical documentation.
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You, as the owner/managing operator of the machine, must ensure that the people entrusted with working on the machine:
have noted and understood all the regulations regarding safety,
are familiar before starting work with all the operating instructions and
specifications for the target group relevant for them,
have easy access always to the technical documentation for this machine,
and that new personnel before starting work on the machine are familiarised
with the safe handling of the machine and its use for its intended purpose, either by verbal instructions from a competent person and/or by means of
this technical documentation. Improper operation can result in personal injuries and material damage. You are responsible for your own safety and that of your employees. Make sure that no unauthorised person has access to the machine.
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CAUTION
Changes to the machine
Changes to the machine may lead to personal injury.
Do not make any change to the machine and use spare parts and
accessories that have been approved by Retsch exclusively.
NOTICE
Changes to the machine
The conformity declared by Retsch with the European Directives will lose
its validity.
You lose all warranty claims.
Do not make any change to the machine and use spare parts and
accessories that have been approved by Retsch exclusively.
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Notes on the Operating Manual
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1.3 Repairs
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This operating manual does not contain any repair instructions. For your own safety, repairs may only be carried out by Retsch GmbH or an authorized representative or by Retsch service engineers.
In that case please inform:
The Retsch representative in your country
Your supplier
Retsch GmbH directly
Your Service Address:
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Confirmation
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2 Confirmation
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This operating manual contains essential instructions for operating and maintaining the device which must be strictly observed. It is essential that they be read by the operator and by the qualified staff responsible for the device before the device is commissioned. This operating manual must be available and accessible at the place of use at all times.
The user of the device herewith confirms to the managing operator (owner) that (s)he has received sufficient instructions about the operation and maintenance of the system. The user has received the operating manual, has read and taken note of its contents and consequently has all the information required for safe operation and is sufficiently familiar with the device. As the owner/managing operator you should for your own protection have your employees confirm that they have received the instructions about the operation of the machine.
I have read and taken note of the contents of all chapters in this operating manual as well as all safety instructions and warnings.
User
Surname, first name (block letters)
Position in the company
Signature
Service technician or operator
Surname, first name (block letters)
Position in the company
Place, date and signature
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Transport, scope of delivery, installation
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3 Transport, scope of delivery, installation
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3.1 Packaging
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The packaging has been adapted to the mode of transport. It complies with the generally applicable packaging guidelines.
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Fig. 1: Unpacking the Paddle Blender
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NOTICE
Storage of packaging
In the event of a complaint or return, your warranty claims may be
endangered if the packaging is inadequate or the machine has not been secured correctly.
Please keep the packaging for the duration of the warranty period.
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3.2 Transport
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NOTICE
Transport
Mechanical or electronic components may be damaged.
The machine may not be knocked, shaken or thrown during
transport.
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3.3 Temperature fluctuations and condensed water
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Transport, scope of delivery, installation
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NOTICE
Temperature fluctuations
The machine may be subject to strong temperature fluctuations during transport (e.g. aircraft transport)
The resultant condensed water may damage electronic components.
Protect the machine from condensed water.
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3.4 Conditions for the place of installation
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Ambient temperature: 15°C to 30°C
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NOTE
Ambient temperature
- Electronic and mechanical components can be damaged and the performance characteristics can change to an unknown extent.
Keep within the permissible temperature range for the device. (15°C to
30°C/ambient temperature).
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Atmospheric humidity: Maximum relative humidity 80% at temperatures up to 31°C, decreasing linearly up
to 50% relative humidity at 40°C
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NOTICE
Atmospheric humidity
Electronic and mechanical components may be damaged and the
performance data alter to an unknown extent.
Do not exceed the admissible range for atmospheric humidity.
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3.5 Installation of the machine
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CAUTION
Device falling down
Incorrect assembly or unsuitable workplace
- The appliance is very heavy and can therefore cause serious personal injuries if it falls down.
Operate the device only on a sufficiently large, firm, skid-resistant and
steady workplace.
Make sure that all equipment feet are steady.
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While the device is running, it vibrates normally. The device must stand on an even, stable and balanced supporting surface.
The work surface, on which the device is standing, must be clean and dry.
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Installation height: maximum 2000 m above sea level
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Transport, scope of delivery, installation
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NOTICE
Installation of the machine
It must be possible to disconnet the machine from the mains at any time.
Install the machine such that the connection for the mains cable is
easily accessible.
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3.6 Electrical connection
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NOTICE
Installation of the machine
It must be possible to disconnet the machine from the mains at any time.
Install the machine such that the connection for the mains cable is
easily accessible.
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The voltage required and the frequency of the machine are provided on the type plate.
Ensure that the values agree with the available power supply system.
Connect the machine to the power supply system using the connecting cable
supplied.
CAUTION
An external fusing at the connection of the mains cable to the power supply must be provided in accordance with the conditions of the place of installation.
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The Paddle Blender must be set up near a power outlet socket.
NOTE
Use only the provided power cable. No liability will be accepted for any damage caused by the use of another cable.
110-120 V
220-240 V
Voltage
115 V +/-10%
230 V +/- 10%
Maximum voltage
1 A
0.5 A
Frequency
50-60 Hz
50-60 Hz
Power consumption
100 W
100 W
Fuse size
2AT
2AT
Check before connecting the device that the voltage selector switch at the back is set tothe characteristics of the given source of voltage (triangle pointing to the line , see description on the back of the device).
NOTE
In the as-delivered state the pointer is at 230 V +-10 %.
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Technical data
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4 Technical data
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4.1 Use of the machine for the intended purpose
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Target group: Operators Machine type designation: Paddle Blender
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The smasher is a size reducer that produces a homogenised, liquid suspension to represent the sample to be analysed.
The size of the sample is reduced with the aid of two stainless steel plates (450 ­640 movements per minute) in a grinding chamber made of ABS.
If the material is difficult to cut up, the motor switches into reverse gear to help accelerate the speed of the plates and process the sample with increased impact power.
4.1.1 Programmable motor speed and process run duration
The size reduction operates either in programmable runs of 10 - 180 sec. or in continuous operation.
The motor speed can be suited to the sample which is to be cut up. There is a choice of 3 speeds: slow, normal and fast.
4.1.2 Utilisation convenience and volume
The smasher, which is equipped with vibration-proof feet, works efficiently and also quietly. Its ergonomically shaped handle allows a choice of right-handed or left­handed operation.
4.1.3 Cleaning
Cleaning the interior is made easier by the rounded form of the size reduction chamber and by the possibility of tilting the device backwards.
As a standard feature in the series, the device is equipped with an integrated waste collecting receptacle.
Thanks to the removable plates, all areas in the size reduction chamber are easy to access.
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NOTICE
Area of use of the machine
This machine is a laboratory machine designed for 8-hour single-shift
operation.
This machine may not be used as a production machine nor is it
intended for continuous operation.
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4.2 Protective equipment
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The motor is protected by an electronic system. When the door is closed, the inside of the size reduction chamber is inaccessible.
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Technical data
14
4.3 Emissions
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The noise is measured with two different samples at the three speeds:
Noise level with 250ml water: slow speed: 49.6 db (A) normal speed: 53.2 db (A) high speed: 55.3 db (A)
Noise level with 225ml water + 25g Babybel (processed cheese): slow speed: 51.4 db (A) normal speed: 52.4 db (A) high speed: 55.2 db (A)
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4.4 Degree of protection
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IP40 total device – IP54 interior
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4.5 Rated power
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Power consumption: max. 100 W
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4.6 Rated voltage
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115 V +/- 10 %, 50-60 Hz 230 V +/- 10 %, 50-60 Hz
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4.7 Dimensions and weight
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Height: 400 mm (without lid) Width: 330 mm Depth: 380 mm Weight: approx. 20.3 kg
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4.8 Required floor space
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400 mm x 600 mm; no safety spacing required
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Technical data
15
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4.9 Technical Data
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Fuse size
2AT
Air pressure
700 HPa -1100 Hpa
Degree of contamination
2
Installation category
II in conformance to EU Directive 1664
Number of knife movements/min. (when device is empty) Movements
Slow speed: Normal speed: Fast speed:
450 - 490 520 - 560 600 - 640
Spacing between plates and door
Advanced position: Reversed position:
1 mm +/- 1 mm 34 mm +/- 1 mm
Adjustable motor speed
slow normal fast
Duration of the size reduction process
adjustable from 10 - 180 sec. (or unlimited)
- Backlit alphanumeric display 2x 16 characters
- Membrane keypad
- Left-handed and right-handed use of handle
- Integrated waste collecting receptacle
- Intelligent management when plates get stuck
(5 attempts before final blockage)
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Operating the machine
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5 Operating the machine
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5.1 Views of the Instrument
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Fig. 2: View of the front
Fig. 3: View of the rear
C A B D G
E C H
I
F
Operating the machine
17
Fig. 4: View of the interior
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5.2 Overview table of the parts of the device
Pos: 6.6 /00010 Bedienungsanleitungen/001 40 Kapitelsammlung Paddle Blender/0003 PB Kapitel Bedienung/0303 PB Modul Gerätet eile Tabelle @ 2\mod_1262787026464_9.d oc @ 18278 @
Element
Description
Function
A
Membrane keypad
Control functions
B
LCD
Display of control functions and parameters
C
Handle
Opening and closing door
D
Door
Sealing the grinding chamber
E
Feet
-
F
Power switch
Contains voltage selector switch, fuse holder power supply connection and ON/OFF switch
G
Voltage selector switch + fuse holder
Setting the supply voltage and replacing the device’s fuse
H
IEC C14 power inlet
Power connection
I
ON/OFF switch
Disconnects the device from mains
J
Bag stop
Positions the sample bag in a vertical direction
K
Door hinge
- L Sealing size reduction chamber
Seals the size reduction chamber
M
Size reduction plates
Cuts up the sample property
N
Waste collecting receptacle
Collects sample
J K M
N L P
Operating the machine
18
P
Black rubber band for bag
Holds the bag in place
Pos: 6.7 /00010 Bedienungsanleitungen/------- Seitenum bruch ----------- @ 0\mod_1222344373758_0.doc @ 2386 @
Operating the machine
19
Pos: 6.8 /00005 Überschriften/1.1 Überschrif ten/1.1 Überschriften BDA/11 Übersichtstab elle der Bedienelemente und der Anzeige @ 0\mod_1228990697273_9.doc @ 4978 @
5.3 Overview Table of the Operating Elements and the Display
Pos: 6.9 /00010 Bedienungsanleitungen/001 40 Kapitelsammlung Paddle Blender/0003 PB Kapitel Bedienung/0305 PB Modul Bedienel ement und Anzeige @ 2\mod_1262946 152205_9.doc @ 18410 @
Fig. 5: Two-line display
Element
Description
Function
O
Selected mode of operation
60s (timer switching with a run duration of 10 - 180 sec.) or Cont. (continuous operation)
W
Selected motor speed
(normal, slow or fast)
Q
The following information appears in the lower line:
- device status
READY” appears when the size reducer is
READY to conduct a size reduction run.
Finished” when the size reduction run has come to
an end.
- progress of a run during continuous operation
- error message or display of the device data
Fig. 6: Control panel Pressing the and ► keys moves the cursor on the display to the left or right. You can use the and keys to scroll through the list of the options.
The key is also used to confirm a selection.
Pos: 6.10 /00005 Überschriften/1.1 Überschrift en/1.1 Überschriften BDA/11 Erstinbetriebn ahme @ 2\mod_1262857956229_9.doc @ 18290 @ 2
5.4 Commissioning
Pos: 6.11 /00004 Warnhinweise/General VOR SICHT Explosions- oder Brandgefahr Ver mahlen @ 1\mod_1236238455830_9.doc @ 7626 @
CAUTION
Danger of explosion or fire
Changing sample properties – Please note that the properties, and therefore the dangerous nature of
your sample, can change during the grinding process.
Do not grind any substances in this machine which can cause an
explosion or a fire.
Pos: 6.12 /00010 Bedienungsanleitungen/00 140 Kapitelsammlung Paddle Blender/0003 PB Kapitel Bedienung/0304 PB Modul Erstin betriebnahme @ 2\mod_126285724415 1_9.doc @ 18311 @
60s NORMAL
STARTKLAR
O W Q
Operating the machine
20
Connect the smasher to the power grid and press the ON/OFF switch to turn on the device.
The following initialisation sequence is shown in the display:
The message is displayed for 3 sec.
NOTE The following are the factory settings for the device:
- Run duration 60 sec.
- Motor speed “normal”
- Menu language English
It is recommendable to conduct the following functional test first:
• Lift the handle to open the door. The size reduction chamber must be empty.
• Close the door again so that the size reduction can begin. If you have maintained the factory settings, the device runs through a size
reduction process lasting 60 sec.
Pos: 6.13 /00005 Überschriften/1.1 Ü berschriften/1.1 Überschriften BDA/11 Sprache des Menüs auswählen @ 2\mod_126285 8032822_9.doc @ 18297 @ 2
5.5 Selecting the Language for the Menu
Pos: 6.14 /00010 Bedienungsanleitungen/0 0140 Kapitelsammlung Paddle Blender/00 03 PB Kapitel Bedienung/0302 PB Modul Sprac he des Menüs @ 2\mod_1262858135023_ 9.doc @ 18304 @
Select the menu language by pressing the and keys for 5 sec as you are switching on the device. Use the key to scroll to the next screen:
Press the ◄ and ► keys to scroll through the list of the available menu languages.
Press the key to confirm the selected menu language.
Pos: 6.15 /00005 Überschriften/1.1 Überschrift en/1.1 Überschriften BDA/11 Einsetzen d er Probe @ 2\mod_1262858832798_9.doc @ 18318 @ 2
5.6 Inserting the sample
Pos: 6.16 /00004 Warnhinweise/General VOR SICHT Gefahr von Personenschäden Gefährl iche Stoffe @ 1\mod_1236238456269 _9.doc @ 7634 @
CAUTION
Danger of personal injury
Dangerous nature of the sample – Depending on the dangerous nature of your sample, take the
necessary measures to rule out any danger to persons.
Observe the safety guidelines and datasheets of your
sample material.
LANGUAGE
FRENCH
60s NORMAL
READY
AES Laboratoire
SMASHER 2.00A
Operating the machine
21
Pos: 6.17 /00004 Warnhinweise/General VOR SICHT Explosions- oder Brandgefahr Ver mahlen @ 1\mod_1236238455830_9.doc @ 7626 @
CAUTION
Danger of explosion or fire
Changing sample properties – Please note that the properties, and therefore the dangerous nature of
your sample, can change during the grinding process.
Do not grind any substances in this machine which can cause an
explosion or a fire.
Pos: 6.18 /00010 Bedienungsanleitungen/00 140 Kapitelsammlung Paddle Blender/0003 P B Kapitel Bedienung/0306 PB Modul Eins etzen der Probe @ 2\mod_1262947010197_ 9.doc @ 18417 @
Fig. 7: Opening the Flap
• Lift the handle to open the door. The collecting receptacle must be inserted and the device must be free of solid or
liquid waste.
Fig. 8: Inserting the bags
• Place the bag with the sample and the dilution in the size reduction chamber
(max. bag contents: 400 ml).
• Push the bag downwards along the door to remove any air out of the interior and accordingly avoid leakages as the door is being closed.
Operating the machine
22
Fig. 9: Closing the Flap
• Press the handle downward to close the door.
The size reduction process starts automatically.
CAUTION
The device must be switched off and disconnected from the power grid before anyone reaches into the device for cleaning or maintenance purposes.
NOTE It is recommendable to use tear-resistant Retsch sample bags as far as possible. Do not use any frozen samples or samples containing bones. The bags can be
damaged by shells.
Pos: 6.19 /00005 Überschriften/1.1 Überschrift en/1.1 Überschriften BDA/11 Zerkleinerung @ 2\mod_1263290014496_9.doc @ 18 542 @ 2
5.7 Size Reduction
Pos: 6.20 /00010 Bedienungsanleitungen/00 140 Kapitelsammlung Paddle Blender/0003 P B Kapitel Bedienung/0308 PB Modul Zerkleiner ung @ 2\mod_1263290086522_9.doc @ 18549 @ 343
The messages shown in the display depend on the selected mode of operation.
5.7.1 Timer Operation
The 1st line shows the time that has elapsed (in sec.), the programmed time and the selected speed.
In the 2nd line a bar display provides information on the progress of the run.
28/ 60s NORMAL ooooooooo
This screen appears at the end of the size reduction process.
60/ 60s NORMAL FINISHED
Whenever the door is opened, the main screen appears.
60s NORMAL READY
5.7.1.1 Continuous Operation
The 1st line shows the elapsed time and the selected motor speed. In the 2nd line a movable cursor indicates the fault-free operation of the device.
The elapsed time is indicated in seconds (0 - 99999 sec.).
Operating the machine
23
3474s/- NORMAL o
Opening the door interrupts the size reduction process and the main menu is shown again.
CONT. NORMAL READY
NOTE If the plates get stuck (hard sample), the device switches automatically into reverse
gear to start the plates moving again with maximum momentum. After 5 unsuccessful automatic attempts, the process is stopped.
5.7.2 Faults during Size Reduction
Fault
Cause and possible remedy
Sample material escapes
Check contents in bag (samples that are too hard, e.g. shells, can damage the bag). Examine the bag quality (e.g. for weak seams). If the fault occurs repeatedly, please ask customer service.
Message “Size reduction failed”
Take the bag out and check if the sample is not too large. If the reason for the message is not apparent, please read through the “Fault diagnosis” section.
Note: When technical faults occur, please refer to the error messages section.
Pos: 6.21 /00005 Überschriften/1.1 Überschrift en/1.1 Überschriften BDA/11 Durchlaufdau er @ 2\mod_1263289874150_9.doc @ 18 528 @ 2
5.8 Process Run Duration
Pos: 6.22 /00010 Bedienungsanleitungen/00 140 Kapitelsammlung Paddle Blender/0003 P B Kapitel Bedienung/0309 PB Modul Durchla ufdauer @ 2\mod_1263290871222_9.doc @ 18556 @
The size reducer can run either in continuous operation or for a time which can be adjusted from 10 - 180 sec.
60s NORMAL READY
Starting with the main screen, set a process run duration of XXXs (flashes) with the ◄ or ► key.
When put into operation for the first time, the device’s default setting is a process run duration of 60 sec.
60s NORMAL READY
Use the or keys to scroll through the list of the size reduction times, ending with continuous operation.
Tests have shown that a process run duration of 30 - 60 sec. is sufficient for the size reduction of most samples.
Pos: 6.23 /00005 Überschriften/1.1 Überschrift en/1.1 Überschriften BDA/11 Motordrehzahl @ 1\mod_1241508280705_9.doc @ 876 3 @ 2
5.9 Motor rotation speed
Pos: 6.24 /00010 Bedienungsanleitungen/00 140 Kapitelsammlung Paddle Blender/0003 P B Kapitel Bedienung/0310 PB Modul Motordr ehzahl @ 2\mod_1263291329108_9.doc @ 18563 @ 3
60s NORMAL READY
Starting with the main screen, use the ◄ or ► keys to set a motor speed (flashes).
60s NORMAL READY
Use the or keys to scroll through the list of speeds (normal, slow, fast).
When put into operation for the first time, the default setting is “normal”
speed.
5.9.1 Plate movements per minute depending on speed
Speed
Movements per min.
Movements per min.
Operating the machine
24
(Blender empty*)
(Blender with load*)
Slow
471
424
Normal
541
500
Fast
622
592
average number of plate movements per minute, determined with a selection of new empty blenders ** average number of plate movements per minute, determined with a selection of new loaded blenders (with 250 ml of water). The number of plate movements per minute depends on the type and size of the cut up sample.
Pos: 6.25 /00005 Überschriften/1.1 Überschrift en/1.1 Überschriften BDA/11 Protokoll A nzeige @ 2\mod_1263289563465_9.doc @ 1 8514 @ 2
5.10 Log Display
Pos: 6.26 /00010 Bedienungsanleitungen/00 140 Kapitelsammlung Paddle Blender/0003 P B Kapitel Bedienung/0307 PB Modul Protokoll Anzeige @ 2\mod_1263289656307_9.doc @ 18521 @
• Switch the blender to maintenance mode by pressing the and keys for
5 sec. as you are switching the blender on.
TOTAL DURATION: 3256427:54
The total duty cycleis displayed. Hours and minutes). Press to call up the next screen.
NUMBER OF RUNS: 324221
The display shows the number of runs already conducted. Press to call up the next screen.
MOTOR OVERLOADING: 23
The display shows the number of motor blockages that have occurred so far. Press to call up the next screen.
LANGUAGE: FRENCH
The display shows the selected menu language. Press the ◄ and ► keys to scroll through the list of available menu languages. Press the key to confirm the menu language selection.
60s NORMAL READY
The main menu displays the standard run duration andstandard motor speed (60 sec., speed “normal”) in size reduction.
Pos: 7.1 /00010 Bedienungsanleitungen/------- Seitenum bruch ----------- @ 0\mod_1222344373758_0.doc @ 2386 @
Cleaning and service
25
Pos: 7.2 /00005 Überschriften/1. Überschri ften/1 Reinigung und Wartung @ 0\mod_ 1231167007723_9.doc @ 5450 @
6 Cleaning and service
Pos: 7.3 /00004 Warnhinweise/General WARN UNG Reinigung Stromstoß neu @ 1\m od_1236239978437_9.doc @ 7686 @
WARNING
Risk of a fatal electric shock
- An electric shock can cause injuries in the form of burns and cardiac
arrhythmia, respiratory arrest or cardiac arrest.
Do not clean the blender under running water. Use only a cloth dampened with water.
• Disconnect the power supply plug before cleaning the blender.
Pos: 7.4 /00010 Bedienungsanleitungen/001 40 Kapitelsammlung Paddle Blender/0004 PB R einigung/0401 PB Modul Reinigung @ 2\ mod_1262948196805_9.doc @ 18439 @
The rounded easily accessible surfaces allow effortless access to the size reduction chamber.
Use kitchen towels or a soft cloth soaked in warm water to clean the size reduction chamber at the end of every day.
Never spray cleaning agents directly onto the plate shafts. Disinfect the size reduction chamber afterwards with alcohol 70%.
Fig. 10: Preparing for Cleaning
• Lift the door so that the size reduction chamber is completely free (1).
• Pull the waste collecting receptacle out.
Cleaning and service
26
Fig. 11:
• Tilt the blender backwards and support it on its back feet.
• Then clean the size reduction chamber and the flap.
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6.1 Taking out the Size Reduction Plates
Pos: 7.6 /00010 Bedienungsanleitungen/001 40 Kapitelsammlung Paddle Blender/0004 PB R einigung/0405 PB Modul Platten entn ehmen @ 2\mod_1262958799616_9.doc @ 1 8460 @
Fig. 12: Removing the Size Reduction Plates
• Check if the waste collecting receptacle was taken out.
• Tilt the blender backwards.
Hold the upper and lower ends of the plate with both hands and then turn it
towards the wall of the size reduction chamber.
Then take the plate off the fulcrum pin.
• To reinsert it, simply hold the knife at the fulcrum pin and press it in until it engages audibly (“click”).
Pos: 7.7 /00005 Überschriften/1.1 Überschrif ten/1.1 Überschriften BDA/11 Schmierung der Dr ehachsen @ 2\mod_1262960520152 _9.doc @ 18467 @ 2
6.2 Lubricating the Fulcrum Pins
Pos: 7.8 /00010 Bedienungsanleitungen/001 40 Kapitelsammlung Paddle Blender/0004 PB R einigung/0402 PB Modul Schmierung Vaseli ne Öl @ 2\mod_1262960693251_9.doc @ 18474 @
Cleaning and service
27
• Lubricate the fulcrum pins with Vaseline oil once a month.
Fig. 13: Lubricating the Fulcrum Pins
Pos: 7.9 /00005 Überschriften/1.1 Überschrif ten/1.1 Überschriften BDA/11 Austausch d er Kammerdichtung @ 2\mod_126296136095 4_9.doc @ 18481 @ 2
6.3 Replacing the chamber sealing
Pos: 7.10 /00010 Bedienungsanleitungen/00 140 Kapitelsammlung Paddle Blender/0004 P B Reinigung/0403 PB Modul Austausch der Dic htung @ 2\mod_1262961411105_9.doc @ 18488 @
Fig. 14: Replacing the sealing NOTE The sealing on the size reduction chamber must be replaced at least once a year
and at shorter intervals when damaged. It is recommendable to leave the door open a bit when the blender is not in use so
that the sealing does not stick together or get warped.
• Before inserting the sealing, clean the sealing groove with 70% alcohol.
• Put the two ends of the sealing into the upper parts of the groove (1) (2).
• Put the middle part of the sealing into the lower part of the groove (3).
• Push the remaining sealing with even tautness into the groove (4) (5).
Pos: 8.1 /00010 Bedienungsanleitungen/------- Seitenum bruch ----------- @ 0\mod_1222344373758_0.doc @ 2386 @
Fault messages
28
Pos: 8.2 /00005 Überschriften/1. Überschrift en/1 Fehlermeldungen @ 2\mod_125905 6589728_9.doc @ 17580 @ 1
7 Fault messages
Pos: 8.3 /00010 Bedienungsanleitungen/001 40 Kapitelsammlung Paddle Blender/00150 Fe hlermeldungen/1501 PB Modul Fehlermeldu ngen @ 2\mod_1263288791689_9.doc @ 18507 @
Error
message/problem
Cause
Remedy
Message: !!! SIZE REDUCTION FAILED
The sample cannot be cut up. Plates get stuck after 5 attempts.
Increase the speed. If the blender is already running at maximum speed, cut the sample into smaller pieces and start the size reduction again. If this does not remedy the fault, please ask Customer Service. Technical Fault Motor does not turn.
Ask Customer Service.
Display blank
Blender is not switched on.
Check if the blender is connected correctly and switched on.
Fuse might be defective.
Check the size and condition of the fuse on the voltage selector switch at the back of the blender.
If the size and condition of the fuse are alright
but the fault continues, ask Customer Service.
Faulty connection or
defective display
Ask Customer Service.
During size reduction sample material comes out of the bag
Maintenance problem or incorrectly closed bag
Examine the condition of the black rubber band that serves to hold the bag. If necessary, clean with a sponge. Check that the bag does not pucker when the door is closed. If this does not remedy the fault, please ask Customer Service.
Pos: 9.1 /00010 Bedienungsanleitunge n/------- Seitenumbruch ----------- @ 0\mod_1222344373758_0.doc @ 2386 @
Disposal
29
Pos: 9.2 /00005 Überschriften/1. Überschrift en/1 Entsorgung @ 0\mod_12342587468 31_9.doc @ 6173 @
8 Disposal
Pos: 9.3 /00003 Standard Kapitel/General M odul Entsorgung @ 0\mod_12342694049 35_9.doc @ 6180 @
Please observe the respective statutory requirements with respect to disposal. Information on disposal of electrical and electronic machines in the European
Community. Within the European Community the disposal of electrically operated devices is
regulated by national provisions that are based on the EU Directive 2002/96/EC on Waste Electrical and Electronic Equipment (WEEE).
Accordingly, all machines supplied after 13.08.2005 in the business-to-business area to which this product is classified, may no longer be disposed of with municipal or household waste. To document this they have the following label:
Fig. 15: Disposal label Since the disposal regulations within the EU may differ from country to country we
would request you to consult your supplier.
=== Ende der Liste für Textmarke Inhalt ===
30
9 Index
!
!!!SIZE REDUCTION FAILED ............................. 28
1
1.1 Overview Table of the Operating Elements
and the Display ............................................... 19
A
Ambient Temperature ......................................... 11
Atmospheric humidity ......................................... 11
C
Changes ............................................................... 5
Characteristics .................................................... 12
Cleaning and service .......................................... 25
Closing the Flap .................................................. 22
Commissioning ................................................... 19
Conditions for the place of installation ................ 11
Conditions of the installation site ........................ 12
Confirmation ......................................................... 9
Connecting cable ................................................ 12
Continuous Operation ......................................... 22
Control panel ...................................................... 19
Copyright .............................................................. 5
D
Degree of protection ........................................... 14
Depth .................................................................. 14
Description .................................................... 17, 19
Dimensions and weight....................................... 14
Display blank ...................................................... 28
Disposal .............................................................. 29
Disposal label ..................................................... 29
E
Electrical connection ........................................... 12
Emissions ........................................................... 14
Error Message / .................................................. 28
Explanations of the safety warnings ..................... 6
External fusing .................................................... 12
F
Fault messages .................................................. 28
Faults during Size Reduction ............................. 23
Frequency .......................................................... 12
Function ....................................................... 17, 19
Fuse size ............................................................ 12
G
General safety instructions .................................. 7
H
Height ................................................................. 14
I
Inserting the bags .............................................. 21
Inserting the Sample .......................................... 20
Installation height ............................................... 11
Installation of the machine ................................. 11
L
Log Display ........................................................ 24
Lubricating the Fulcrum Pins ....................... 26, 27
M
Maintenance Mode ............................................ 24
Maximum relative humidity ................................ 11
Maximum voltage ............................................... 12
Menu Language ................................................. 24
Moderate or mild injury ........................................ 6
Motor Blockages ................................................ 24
Motor rotation speed .......................................... 23
N
Noise Level ........................................................ 14
noise measurement ........................................... 14
Notes on the Operating Manual ........................... 5
O
Opening the Flap ............................................... 21
Operating the machine....................................... 16
Overview table of the parts of the device........... 17
31
P
Packaging ........................................................... 10
Power cable ........................................................ 12
Power consumption ............................................ 14
Power consumption ............................................ 12
Preparing for Cleaning ........................................ 25
Problem............................................................... 28
Process Run Duration ......................................... 23
Process runs ....................................................... 24
property damage ................................................... 6
Protective equipment .......................................... 13
R
Rated power ....................................................... 14
Rated voltage ...................................................... 14
Removing the Size Reduction Plates ................. 26
Repairs.................................................................. 8
Replacing the Chamber Sealing ......................... 27
Replacing the Sealing ......................................... 27
Required floor space ........................................... 14
Runs Conducted ................................................. 24
S
Safety Spacing .................................................... 14
Safety warnings .................................................... 6
Selecting the Language for the Menu ................. 20
serious injury ......................................................... 6
Service-Adresse ................................................... 8
Size Reduction .................................................... 22
Standard motor speed ........................................ 24
Standard Run Duration ....................................... 24
T
Taking out the Plates ......................................... 26
Taking out the Size Reduction Plates ................ 26
Target group ........................................................ 7
Technical data .................................................... 13
Technical Data ................................................... 15
Technical Fault ................................................... 28
Temperature fluctuation and condensed water . 10
Timer Operation ................................................. 22
Total Duty Cycle ................................................. 24
Transport ............................................................ 10
Transport, scope of delivery, installation ........... 10
triangular pointer ................................................ 12
Two-line display ................................................. 19
Type plate .......................................................... 12
U
Unpacking the Paddle Blender .......................... 10
Use of the machine for the intended purpose .... 13
V
View of the front ................................................. 16
View of the interior ............................................. 17
View of the rear .................................................. 16
Views of the Instrument ..................................... 16
Voltage ............................................................... 12
Voltage selector switch ...................................... 12
W
Weight ................................................................ 14
Width .................................................................. 14
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