Retsch PB100 Operation Manual

© Retsch GmbH, 42781 Haan, Rheinische Strasse 36, Germany
Typ PB100
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Copyright
Copyright by Retsch GmbH Rheinische Strasse 36 D-42781 Haan Federal Republic of Germany
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1 Notes on the Operating Manual ............................................................................................................ 5
1.1 Explanations of the safety warnings .................................................................................................. 6
1.2 General safety instructions ................................................................................................................ 7
1.3 Repairs ............................................................................................................................................... 8
2 Confirmation ........................................................................................................................................... 9
3 Transport, scope of delivery, installation .......................................................................................... 10
3.1 Packaging ........................................................................................................................................ 10
3.2 Transport.......................................................................................................................................... 10
3.3 Temperature fluctuations and condensed water ............................................................................. 10
3.4 Conditions for the place of installation ............................................................................................. 11
3.5 Installation of the machine ............................................................................................................... 11
3.6 Electrical connection ........................................................................................................................ 12
4 Technical data ....................................................................................................................................... 13
4.1 Use of the machine for the intended purpose.................................................................................. 13
4.1.1 Programmable motor speed and process run duration ............................................................... 13
4.1.2 Utilisation convenience and volume ............................................................................................ 13
4.1.3 Cleaning ....................................................................................................................................... 13
4.2 Protective equipment ....................................................................................................................... 13
4.3 Emissions......................................................................................................................................... 14
4.4 Degree of protection ........................................................................................................................ 14
4.5 Rated power .................................................................................................................................... 14
4.6 Rated voltage ................................................................................................................................... 14
4.7 Dimensions and weight .................................................................................................................... 14
4.8 Required floor space ........................................................................................................................ 14
4.9 Technical Data ................................................................................................................................. 15
5 Operating the machine ........................................................................................................................ 16
5.1 Views of the Instrument ................................................................................................................... 16
5.2 Overview table of the parts of the device ........................................................................................ 17
5.3 Overview Table of the Operating Elements and the Display ........................................................... 19
5.4 Commissioning ................................................................................................................................ 19
5.5 Selecting the Language for the Menu .............................................................................................. 20
5.6 Inserting the sample ........................................................................................................................ 20
5.7 Size Reduction ................................................................................................................................. 22
5.7.1 Timer Operation ........................................................................................................................... 22
5.7.1.1 Continuous Operation .......................................................................................................... 22
5.7.2 Faults during Size Reduction ....................................................................................................... 23
5.8 Process Run Duration ...................................................................................................................... 23
5.9 Motor rotation speed ........................................................................................................................ 23
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5.9.1 Plate movements per minute depending on speed ..................................................................... 23
5.10 Log Display ...................................................................................................................................... 24
6 Cleaning and service ........................................................................................................................... 25
6.1 Taking out the Size Reduction Plates .............................................................................................. 26
6.2 Lubricating the Fulcrum Pins ........................................................................................................... 26
6.3 Replacing the chamber sealing ....................................................................................................... 27
7 Fault messages ..................................................................................................................................... 28
8 Disposal ................................................................................................................................................. 29
9 Index ...................................................................................................................................................... 30
Notes on the Operating Manual
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1 Notes on the Operating Manual
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This operating manual provides all the necessary information on the topics specified in the Table of Contents.
It instructs the target group(s) defined for the respective areas on the safe and purpose-conformant use. Familiarity with the relevant chapter is a precondition for the safe and purpose-conformant use of the machine.
This technical documentation is a reference work and learning guide. The individual chapters are complete by themselves.
This operating manual does not contain any repair instructions. In case of any faults or repairs being required, please contact your supplier or directly get in touch with
Retsch GmbH http://www.retsch.com/
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Changes
Subject to technical changes.
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Copyright
Disclosure or reproduction of this documentation, use and disclosure of its contents are only permitted with the express permission of Retsch GmbH.
Infringements will result in damage compensation liability.
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Notes on the Operating Manual
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1.1 Explanations of the safety warnings
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In this Operating Manual we give you the following safety warnings
Serious injury may result from failing to heed these safety warnings. We give you the following warnings and corresponding content.
WARNING
Type of danger / personal injury
Source of danger
Possible consequences if the dangers are not observed.
Instructions on how the dangers are to be avoided.
We also use the following signal word box in the text or in the instructions on action to be taken:
WARNING
Moderate or mild injury may result from failing to heed these safety warnings.
We give you the following warnings and corresponding content.
CAUTION
Type of danger / personal injury
Source of danger
Possible consequences if the dangers are not observed.
Instructions on how the dangers are to be avoided.
We also use the following signal word box in the text or in the instructions on action to be taken:
CAUTION
In the event of possible property damage we inform you with the word
“Instructions” and the corresponding content.
NOTICE
Nature of the property damage
Source of property damage
Possible consequences if the instructions are not observed.
Instructions on how the dangers are to be avoided.
We also use the following signal word in the text or in the instructions on action to be taken:
NOTICE
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Notes on the Operating Manual
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1.2 General safety instructions
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CAUTION
Read the Operating Manual
Non-observance of these operating instructions – The non-observance of these operating instructions can
result in personal injuries.
Read the operating manual before using the device.
We use the adjacent symbol to draw attention to the necessity of knowing the contents of this operating manual.
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Target group : All persons concerned with the machine in any form This machine is a modern, high performance product from Retsch GmbH and
complies with the state of the art. Operational safety is given if the machine is handled for the intended purpose and attention is given to this technical documentation.
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You, as the owner/managing operator of the machine, must ensure that the people entrusted with working on the machine:
have noted and understood all the regulations regarding safety,
are familiar before starting work with all the operating instructions and
specifications for the target group relevant for them,
have easy access always to the technical documentation for this machine,
and that new personnel before starting work on the machine are familiarised
with the safe handling of the machine and its use for its intended purpose, either by verbal instructions from a competent person and/or by means of
this technical documentation. Improper operation can result in personal injuries and material damage. You are responsible for your own safety and that of your employees. Make sure that no unauthorised person has access to the machine.
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CAUTION
Changes to the machine
Changes to the machine may lead to personal injury.
Do not make any change to the machine and use spare parts and
accessories that have been approved by Retsch exclusively.
NOTICE
Changes to the machine
The conformity declared by Retsch with the European Directives will lose
its validity.
You lose all warranty claims.
Do not make any change to the machine and use spare parts and
accessories that have been approved by Retsch exclusively.
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Notes on the Operating Manual
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1.3 Repairs
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This operating manual does not contain any repair instructions. For your own safety, repairs may only be carried out by Retsch GmbH or an authorized representative or by Retsch service engineers.
In that case please inform:
The Retsch representative in your country
Your supplier
Retsch GmbH directly
Your Service Address:
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Confirmation
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2 Confirmation
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This operating manual contains essential instructions for operating and maintaining the device which must be strictly observed. It is essential that they be read by the operator and by the qualified staff responsible for the device before the device is commissioned. This operating manual must be available and accessible at the place of use at all times.
The user of the device herewith confirms to the managing operator (owner) that (s)he has received sufficient instructions about the operation and maintenance of the system. The user has received the operating manual, has read and taken note of its contents and consequently has all the information required for safe operation and is sufficiently familiar with the device. As the owner/managing operator you should for your own protection have your employees confirm that they have received the instructions about the operation of the machine.
I have read and taken note of the contents of all chapters in this operating manual as well as all safety instructions and warnings.
User
Surname, first name (block letters)
Position in the company
Signature
Service technician or operator
Surname, first name (block letters)
Position in the company
Place, date and signature
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Transport, scope of delivery, installation
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3 Transport, scope of delivery, installation
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3.1 Packaging
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The packaging has been adapted to the mode of transport. It complies with the generally applicable packaging guidelines.
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Fig. 1: Unpacking the Paddle Blender
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NOTICE
Storage of packaging
In the event of a complaint or return, your warranty claims may be
endangered if the packaging is inadequate or the machine has not been secured correctly.
Please keep the packaging for the duration of the warranty period.
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3.2 Transport
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NOTICE
Transport
Mechanical or electronic components may be damaged.
The machine may not be knocked, shaken or thrown during
transport.
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3.3 Temperature fluctuations and condensed water
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