O p e r a t i n g I n s t r u c t i o n s
B B 1 0 0 J a w C r u s h e r
Retsch GmbH, Retsch-Allee 1-5, 42781 Haan, Germany 2/7/2012 0002
Information on these operating instructions
The present operating instructions for the Model BB 100 jaw
crusher provide all the required information on the topics
mentioned in the table of contents.
These guidelines are provided for the use of the group(s)
specified in each chapter and will ensure safe operation of the
BB 100, for the purpose for which it was intended. Familiarity
with the pertinent chapters is a prerequisite for confident,
proper utilization by the various persons who will be dealing
with the machine.
The present technical manual is designed for use both as a
reference work and as a learning guide. Each of the individual
chapters is a self-contained unit.
These operating instructions contain no information on repairs.
If repairs should ever become necessary, kindly get in touch
with your supplier or contact directly the Retsch GmbH.
2/7/2012 Retsch GmbH 2
Information on these operating instructions ......................................... 2
Safety ...................................................................................................... 4
Safety notes ............................................................................................................ 4
Warnings ................................................................................................................ 5
Repairs .................................................................................................................... 5
Confirmation ......................................................................................................... 5
Technical specifications ........................................................................ 6
Utilization as per the intended purpose ............................................................ 6
Gap width adjustment range............................................................................... 6
Throughput rate and ultimate fineness ............................................................. 6
Receiver drawer nominal volume ...................................................................... 6
Electrical protection classes ................................................................................ 6
Rated power........................................................................................................... 6
Noise emissions .................................................................................................... 7
Equipment dimensions (approximate) .............................................................. 7
Footprint ................................................................................................................ 7
Shipping and installation ....................................................................... 8
Packing ................................................................................................................... 8
Shipping ................................................................................................................. 8
Intermediate storage ............................................................................................. 8
Requirements for the installation site ................................................................ 8
Installation ............................................................................................................. 9
Electrical connection ............................................................................................ 9
Operation ............................................................................................... 10
Control elements and their use .......................................................................... 10
Schematic view of the operating controls , part 1: .............................. 10
Control elements and their use .......................................................................... 11
Schematic view of the operating controls, part 2: ............................... 11
The operating controls and their functions ..................................................... 12
Summary table ........................................................................................... 12
Starting the BB 100 .............................................................................................. 13
Stopping the BB 100 ............................................................................................ 13
Empty the receiver drawer .................................................................................. 13
Adjust the gap width ............................................................................................ 14
Adjusting the zero setting for the gap width ................................................... 14
Fill product to be crushed ................................................................................... 14
Working instructions.............................................................................. 15
General ................................................................................................................... 15
Grain size of feedstock product ......................................................................... 15
Properties of the product being crushed .......................................................... 15
Fill volume ............................................................................................................. 15
General ................................................................................................... 16
Cleaning .................................................................................................................. 16
Maintenance .......................................................................................................... 17
Functional inspections ......................................................................................... 17
Replacing the breaker jaws .................................................................................. 18
Copyright ............................................................................................................... 18
Modifications......................................................................................................... 18
Safety instructions (table) .................................................................................... 19
Appendix ....................................................................... following pages
2/7/2012 Retsch GmbH 3
Safety
!
We reject herewith any and all claims in conjunction with personal injury or property damage resulting from failure to observe the following safety instructions.
Target group: Anyone who deals with the machine in any
capacity whatsoever.
The BB 100 is a modern, high-performance product
manufactured by the Retsch GmbH, incorporating state-of-theart engineering. It is entirely safe in operation, provided that the
operator is familiar with the present technical manual and uses
the machine for the purpose for which it was intended
Safety notes
You as the owner/operator must ensure that the persons
entrusted with the use of the BB 100:
have read and understand all the regulations given in the section
dealing with safety,
have made themselves familiar with all the operating instructions
and rules for the particular target group, prior to commencing any
work,
have complete, immediate and unrestricted access to the technical
literature for this machine.
New personnel shall have been familiarized with the safe and
correct use of the BB 100, prior to beginning the work, by way of
instruction given by a qualified person and/or on the basis of the
present technical manual.
Incorrect operation can result in personal injury and property
damage. You are responsible for your own safety and for that of
your employees.
Ensure that no unauthorized persons have access to the BB 100.
For your own protection, have your workers certify in writing
the fact that they have received instruction in the operation of
the BB 100. A suggestion for a printed form which can be used
for this purpose will be found at the end of the chapter on
safety.
2/7/2012 Retsch GmbH 4
Warnings
!
Personal injury
Property damage
Local Retsch representative
Your supplier
The Retsch GmbH
_____________________________
_____________________________
_____________________________
_____________________________
The following symbols are used to identify specific hazard potentials:
Repairs
These operating instructions do not include any repair instructions. In the interest of your own safety, have repairs made
exclusively by the Retsch GmbH or an authorized representative
(service technician).
In this case, please notify the following:
Your address for service:
Confirmation
I have familiarized myself with the foreword to the operating in-
structions and the chapter on safety.
_______________________________________
Owner/operator signature
_______________________________________
Service technician's signature
2/7/2012 Retsch GmbH 5
Technical specifications
Do not make any modifications to the machine and use only RETSCH
approved spares and accessories.
Failure to comply will invalidate the CE declaration and guarantee.
Machine designation: BB 100
Utilization as per the intended purpose
This unit is not designed as a production machine, but as as
laboratory device intended for 8 hours single shift operation.
The BB 100 is suitable for reducing substances of medium to
extreme hardness and for brittle and tough materials.
The ultimate fineness can be as little as 1 mm and, depending on
the material being processed, may be even less.
Maximum recommended grain size for feedstock product is 50
mm.
The following is a list of some of the materials which can be
crushed using the BB 100:
Bakelite // bauxite // concrete // dolomite // ores // feldspar
// granite // graywacke // glass // limestone // gravel // coal
// coke // corundum // quartz // salts // refractory clay //
slag // silicates // silicon // sintered materials // cement
clinker, etc.
Gap width adjustment range
From 0 to about 20 mm using a threaded spindle
Throughput rate and ultimate fineness
The performance data, throughput rate and ultimate degree of
fineness are functions of the fracture properties and the
hardness of the product being crushed and the gap width
selected. These values can only be determined empirically.
Receiver drawer nominal volume
approx. 2000 ml
Electrical protection classes
IP 54 for motor and overload switch
IP 65 for limit switch
Rated power
750 watts
2/7/2012 Retsch GmbH 6
Noise emissions
Height: approx. 960 mm
Width: approx. 320 mm
Depth: approx. 800 mm
Weight: approx. 137 kg net
Noise measurements according to DIN 45635-31-01-KL3
Characteristic noise values are dependent on the fracturing properties of
the product beeing ground.
Examples:
Workplace-related emission value L
= 84 dB(A)
pAeq
Operating conditions:
Sample material: marble, grain size 40 - 50 mm
Adjusted gap width: < 1 mm
Final grain size: < 5 mm
Filling ratio of grinding chamber: approx. 65 %
or
Sound power level LWA = 104 db(A)
Workplace-related emission value L
= 90 dB(A)
pAeq
Operating conditions:
Sample material: marble, grain size 40 - 50 mm
Adjusted gap width: < 1 mm
Final grain size: < 5 mm
Filling ratio of grinding chamber: approx. 65 %
Equipment dimensions (approximate)
Footprint
320 mm x 800 mm; no safety clearances required!
2/7/2012 Retsch GmbH 7
Shipping and installation
Please retain the packaging for the duration of the
guarantee period since, in case of a claim, returning in
unsuitable packaging can jeopardize your guarantee
entitlements.
The BB 100 shall not be subjected to impact or vibration
during transportation; it shall not be thrown. The
electronic and mechanical components could otherwise be
damaged.
In case of wide temperature fluctuations (during shipment
by air, for instance) the BB 100 will have to be protected
against condensation; the electronic components could
otherwise be damaged.
When the ambient temperature exceeds or falls below that
specified, the electronic and mechanical components may be
damaged, and performance data changed to an unknown
extent.
At higher humidity, the electronic and mechanical
components may be damaged, and performance data
changed to an unknown extent.
Target groups: Owner, freight forwarder, operators
Packing
The type of packaging used has been selected in accordance with
the shipping mode. It complies with generally accepted
packaging guidelines
Shipping
In preparation for shipping the BB 100, attach lifting tackle only
at the eye bolts provided for this purpose.
Refer to the section on operating controls and operation.
Temperature fluctuations
Intermediate storage
Also ensure that the BB 100 is stored in a dry place.
Requirements for the installation site
Ambient temperature:
5°C to 40°C
Humidity:
Maximum relative humidity 80% at temperatures up to 31°C;
linear decline down to 50% relative humidity at 40°C.
Installation site – altitude
max. 2000 m above mean sea level
2/7/2012 Retsch GmbH 8
Fig. 1
Installation
Set up the BB 100 only on a solid, level surface. The jaw crusher
should be anchored to provide sufficient protection against tipping;
use the holes in the feet of the BB 100 for this purpose; see Fig. 1.
The vibrations transmitted to the environment by the free mass
moments in the BB 100 will be only barely perceptible.
Electrical connection
Refer to the data plate for information on the voltage and
frequency at which the BB 100 is to be operated.
Ensure that the values shown there correspond to those for the
local power supply.
Use the supplied power cord to connect the BB 100 to the
power supply.
When connecting the power cord to the power source, be sure
that the supply circuit is fused in accordance with local codes.
!
The BB 100 will not exhibit the degree of protection against
tipping prescribed in EN 61010 unless it is anchored to the
floor.
Components could be damaged.
Hazard of crushing arms and feet.
Failure to observe the values on the data plate can cause
damage to the electrical or the mechanical components or
both.
2/7/2012 Retsch GmbH 9
Operation
Target group: Operators
Control elements and their use
Schematic view of the operating controls , part 1:
Side view
2/7/2012 Retsch GmbH 10
Control elements and their use
Schematic view of the operating controls, part 2:
Front view
2/7/2012 Retsch GmbH 11
The operating controls and their functions
Element
Description
Function
A
ON/OFF switch and motor protection
(overload) switch
Starts and stops the jaw crusher drive; isolates the motor
from the power supply in case of overload.
B
Fill hopper
Allows for the feed of material; prevents unintentionally
reaching into the crushing chamber; prevents ejection of
the material being processed.
C
Receiver drawer V = 2000 ml
Accepts the crushed sample material.
D
Hand barrier
Prevents unintentionally reaching into the crushing
chamber.
E
Two machine screws
The fill hopper B can be swung to the rear once these
screws have been removed.
F
Limit switch
Disables the drive (motor) when the fill hopper B is swung
to the rear.
G
Clamping shim
Secures the breaker jaws J on the breaker arms S and T.
H
Machine screws
Secure the clamping shims at G.
J
Breaker jaws
The size reduction components.
K
Two machine screws
Secure the scale at M.
L
Pointer
Indicates at scale M the width of the gap, at a tolerance of
±1 mm.
M
Scale
Indicates, in conjunction with the pointer L, the width of
the gap; used to zero the gap width adjustment to
accommodate for crusher jaw wear.
N
Lock nut
Locks the threaded spindle O.
O
Threaded spindle
Increases the gap width when turned to the left, decreases
when turned to the right.
P
Eye bolts
Attachment points when using lifting tackle to move the
device.
Q
Pin
Releases the breaker arm S when the fill hopper B is
swung back and the pin is pulled out.
R
Handle
Facilitates removal of the breaker arm S.
S
Breaker arm, stationary
The breaker jaw J is mounted here; adjustment of the gap
width can be adjusted with the threaded spindle O.
T
Breaker arm, moving
The breaker jaw J is mounted here; executes the crushing
motion required for size reduction without manual effort.
U
Wearing plates in the crushing chamber
Prevent damage to the side components.
Summary table
2/7/2012 Retsch GmbH 12
Starting the BB 100
The BB 100 may be started only when the crushing chamber
and fill hopper are empty.
Product which is present in the crushing chamber or fill
hopper before starting will cause the machine to block and can
cause damage to mechanical components.
0 I
Fig. 2
The ON/OFF and motor protection switch A/A1 is located
on the left, at the front of the BB 100. Fig. 2
Press button I.
The motor starts and the movable arm is set in motion.
The crushing operation can now be started, once the feed
hopper is in place.
Stopping the BB 100
The ON/OFF and motor protection switch A is located on
the left, at the front of the BB 100. Fig. 2
Press button 0
The motor is separated from the power supply and the
movable breaker arm comes to a stop.
Stop the BB 100 only when the crushing chamber has been
cleared of product.
Mechanical components could be damaged by blockage.
Empty the receiver drawer
Since the volume fed through the hopper can be greater than
the capacity of the drawer (V = 2000 ml), the drawer C will have
to be emptied from time to time.
To achieve the maximum fill level in the drawer, it is necessary
to shake it back and forth occasionally, without displacing the
drawer by more than 30 mm.
Fig. 3
Fig. 3
2/7/2012 Retsch GmbH 13
Adjust the gap width
Fig. 4
* Start the BB 10 (idling, without product).
* Loosen the lock nut N (turn to the left).
* Turn the spindle O to the right to reduce the gap.
* Turn the spindle O to the left to enlarge the gap.
* The pointer L shows the approximate gap width at the scale
M.
* Re-tighten the lock nut N (turn to the right).
Fig. 4
Adjusting the zero setting for the gap width
* Start the BB 100 (idling, without product).
* Loosen the lock nut N (turn to the left).
* Turn the spindle O to the right until you hear the two
breaker arms make contact.
* Loosen the machine screws K (turn to the right).
* Slide the 0 mark at the scale M to align with the tip of the
pointer L.
* Re-tighten the machine screws (turn to the right).
Fig. 4
Fig. 5
Fill product to be crushed
The fill hopper B and the crushing chamber can accept product
at grain size of up to 50 mm. Fill the crushing chamber and the
fill hopper only while the machine is running.
The fill hopper is not intended to store product to be crushed;
its sole purpose is to feed the material into the crushing
chamber while at the same time keeping the operator from
unintentionally reaching into the crushing chamber and at the
same time keeping crushed product from being ejected.
Fig. 5
If the crushing chamber W is filled with more than
2
/
3 , then the
fill hopper guide plates could be damaged; the moving breaker
arm would force the product behind the breaker arm and into
the crusher housing.
2/7/2012 Retsch GmbH 14
Working instructions
Fig. 6
Fill volume
If the crushing chamber W is filled with more than
2
/
3=300ml,
then the guide plates of the fill hopper could be damaged and the
moving breaker would force the product into the crusher
housing, behind the breaker arm. Fig. 6
The fill level will also influence the proportion of fine material
in the product or specimen after preliminary crushing; the fuller
the crushing chamber, the greater the share of fines.
If the crushing chamber W is filled with more than
2
/
3=300ml,
then the fill hopper guide plates could be damaged; the moving
breaker arm would force product behind the breaker arm and
into the crusher housing.
Target group: Laboratory technicians
General
The BB 100 is a rugged, floor-mounted unit which is used
primarily for preliminary crushing in preparation for final size
reduction.
Its continuous operating concept also makes the BB 100
suitable for integration into fully automatic and semi-automatic
processing lines.
The performance data, throughput rates and ultimate fineness
will depend on the fracture properties and hardness of the
product and on the gap width which is selected.
Grain size of feedstock product
The maximum grain size is determined by the size of the fill
hopper opening; in the BB 100 this is a maximum of 50 mm.
Properties of the product being crushed
Every hard and brittle product, exhibiting a hardness of greater
than 3 on the Mohs scale, can as a rule, be reduced with the BB
100.
Wet and oily product and that with a hardness index below 3
(Mohs scale) tend to be compressed and clump in the crushing
chamber, this being due to the pressure exerted by the breaker
jaws. It is for this reason that pre-crushing such material is
hardly possible.
2/7/2012 Retsch GmbH 15
General
The stationary breaker arm S can also be removed to allow for
sufficient cleaning of the crushing chamber. See Fig. 7
Unscrew the machine screws E.
Swing back the fill hopper B.
Grasp the breaker arm S at the handle R and pull out the
pin Q.
Lift out the breaker arm S.
The crushing chamber is now accessible.
Assemble in reverse order.
Fig. 7
!
The fill hopper may be swung back (by unscrewing the two
machine screws) only by trained personnel and only for
cleaning purposes. Operating the BB 100 without these
machine screws in place and tightened down properly is
absolutely prohibited.
Hazard of crushing fingers and hands!!
!
Do not use running water to clean the BB 100.
Hazard of fatal electrical shock.
Using solvents is prohibited since the felt seals at the sides of
the breaker arms could be damaged and/or grease packings
could be washed out.
Cleaning
An industrial vacuum cleaner and a stable, long-handled brush
are best suited for cleaning the BB 100.
2/7/2012 Retsch GmbH 16
Maintenance
CE
Fig. 8
The BB 100 is to be lubricated from time to time.
Fig. 8
Kindly refer to the table below for the quantities of grease and
the lubrication intervals.
The lubrication points are marked with red dots on the unit.
No. Quan. in kg Interval, hours of operation
1 0.005 50
2 0.003 50
Use the grease gun supplied with the BB 100 for lubrication
purposes.
Ordinary multi-purpose graese can be used as lubricant, e.g. EP
4685 by ESSO / SHELL or BP.
The limit switch at the fill hopper is to be checked semiannually
for proper functioning. Fig. 9
Unscrew the two cap screws E in front of the fill hopper B.
Swing the fill hopper to the rear.
The BB 100 comes to a stop
Close the fill hopper B.
The BB 100 must not restart.
Screw in the machine screws E.
Start the BB 100.
Fig. 9
Functional inspections
2/7/2012 Retsch GmbH 17
Replacing the breaker jaws
Fig. 10
The stationary breaker arm S can be removed to provide
sufficient space for dismantling the machine.
Fig. 10
Unscrew the machine screws E.
Swing back the fill hopper B.
Grasp the breaker arm S at the handle R and pull out the
pin Q.
Lift out the breaker arm S.
Unscrew the machine screws H.
Remove the clamping shims G.
Replace the breaker jaws J.
Assemble in reverse order.
Set the gap width as described in this instruction manual.
!
The fill hopper B may be swung back (by unscrewing the two
machine screws E) only by trained personnel and only for
cleaning purposes. Operating the BB 100 without these
machine screws E in place and tightened down properly is
absolutely prohibited.
Hazard of crushing fingers and hands!!
Copyright
Reproducing or distributing this manual, utilizing or distributing
the contents is permitted only with the express consent of
Retsch GmbH.
Non-compliance will subject violators to claims for
damages.
Modifications
Subject to modification without prior notice.
2/7/2012 Retsch GmbH 18
Safety instructions (table)
for the BB 100 taken from the chapters
Procedure
Action
Dangers
Safety
Not paying attention to the safety instructions
can lead to damage to people and property.
Claims for damage are excluded in whatever form.
Packaging
Please retain the packaging for the duration of
the guarantee period.
In the case of complaint your warrantee rights can
be endangered if the item is returned insufficiently
packaged
Transport
During transportation the BB 100 should not be
knocked, shaken or thrown.
Electronic and mechanical components can
become damaged.
Temperature variations
With severe variations in temperature, the BB
100 must be protected from condensation.
Electronic components can become damaged.
Scope of delivery
In the case of the delivery being incomplete
and/or transport damage, you must inform the
carrier and Retsch GmbH immediately (within
24 h).
Later complaints can under certain circumstances
no longer be considered.
Environmental temperature
Drops below 5°C
Rises above 40°C
Electronic and mechanical components can
become damaged. Performance data change by an
unknown extent.
Air humidity
Rises above 80%
at temperatures up to 31%
Electronic and mechanical components can
become damaged. Performance data change by an
unknown extent.
Setting-up
Set the BB 100 up only on a level, secure
surface. Anchoring should, in order to
satisfactorily guarantee that the jaw crusher
cannot overturn, be carried out making use of
the holes in the feet of the BB 100.
Without being secured to the floor, the BB 100
cannot achieve the level of security against
overturning required by EN 61010. Components
can become damaged. Danger of crushing for
arms and feet.
Electrical connection
Mains supply does not match the values given
on the type plate.
Electronic components can become damaged.
Operation
During starting, stopping and disconnection,
there must be no material for grinding in the
crushing chamber or in the feed hopper.
Mechanical components can possibly become
damaged via a blockage.
The crushing chamber is not be filled by more
than 2/3.
Otherwise the guide plates of the feed hopper can
becoming damaged and the material for grinding
will be delivered by the breaking arm into the
crusher housing behind the arm.
Cleaning
Each time before cleaning, pull out the mains
plug.
Danger of death by electrocution.
Do not clean with running water.
Danger of death by electrocution.
Solvents are not permitted.
Since they would damage the felt seals on the sides
of the breaking arms or wash out the grease filling.
The filling hopper may be swung back for
cleaning, by unscrewing the two socket screws,
only by assigned, trained personnel. Operation
of the BB 100 without screwed-in socket screws
and without the filling hopper is not permitted.
Danger of crushing for fingers and hands.
2/7/2012 Retsch GmbH 19
Authorized person for the compilation of technical documents:
J. Bunke (technical documentation)
The following records are held by Retsch GmbH in the form of Technical Documentation:
Detailed records of engineering development, construction plans, study (analysis) of the measures required for
conformity assurance, analysis of the residual risks involved and operating instructions in due form according to
the approved regulations for preparation of user information data.
The CE-conformity of the Retsch Jaw Crusher BB 100 is assured herewith.
In case of a modification to the machine not previously agreed with us as well as the use of not
licensed spare parts and accessories this certificate will lose its validity.
Retsch GmbH Haan, January 2010
Dr. Stefan Mähler
Manager technical services
R e t s c h G m b H R e t s ch- Al l e e 1 - 5 4 2 7 8 1 H a a n G e r m a n y w w w .r e t s c h .co m
JAW CRUSHER
BB 100
FB-EW-805-008 (E) Änderungsstand G 01.2012
CERTIFICATE OF CE-CONFORMITY
Translation
Certificate of CE-Conformity according to:
EC Mechanical Engineering Directive 2006/42/EC
Applied harmonized standards, in particular:
DIN EN ISO 12100 Security of machines
EC Directive Electromagnetic Compatibility 2004/108/EC
Applied standards, in particular:
DIN EN 50081 Generic standard interference emission - living areas - in conjunction with
EN 55022 and EN 60555
DIN EN 50082 Generic standard interference resistance - living areas
Additional applied standards, in particular
DIN EN 61010 Safety prescriptions concerning measuring-, operating-, controlling- and
laboratory equipment
Copyright
® Copyright by
Retsch GmbH
Haan, Retsch-Allee 1-5
D-42781 Haan
Federal Republic of Germany
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