Retsch AS 200 jet User Manual

Manual

Air Jet Sieving Machine AS200jet

Translation

© Retsch GmbH, 42781 Haan, Retsch-Allee 1-5, Germany 18.09.2014 0011

Copyright

© Copyright by
Retsch GmbH
Haan, Retsch-Allee 1-5
D-42781 Haan
Federal Republic of Germany

2

3

1 Notes on the Operating Manual ............................................................................................................ 6

1.1 Explanations of the safety warnings .................................................................................................. 7

1.2 General safety instructions ................................................................................................................ 8

1.3 Repairs ............................................................................................................................................... 9

2 Confirmation ......................................................................................................................................... 10

3 Technical data ....................................................................................................................................... 11

3.1 Use of the machine for the intended purpose.................................................................................. 11

3.2 Emissions......................................................................................................................................... 12

3.3 Maximum Load ................................................................................................................................ 13

3.4 Degree of protection ........................................................................................................................ 13

3.5 Dimensions and weight .................................................................................................................... 13

3.6 Required floor space ........................................................................................................................ 13

3.7 Rated power .................................................................................................................................... 13

3.8 Type plate description ...................................................................................................................... 14

4 Transport, scope of delivery, installation .......................................................................................... 15

4.1 Packaging ........................................................................................................................................ 15

4.2 Transport.......................................................................................................................................... 15

4.3 Temperature fluctuations and condensed water ............................................................................. 15

4.4 Conditions for the place of installation ............................................................................................. 15

4.5 Installation of the machine ............................................................................................................... 15

4.6 Electrical connection ........................................................................................................................ 16

5 Operating the machine ........................................................................................................................ 18

5.1 Views of the Instrument ................................................................................................................... 18

5.2 Operating elements and displays .................................................................................................... 20

5.3 Overview table of the parts of the device ........................................................................................ 21

5.4 Working procedure .......................................................................................................................... 22

5.5 Switching On and Off ....................................................................................................................... 22

5.6 Inserting the test sieve ..................................................................................................................... 22

5.6.1 Sieve lid for 50--mm/25--mm sieve height ................................................................................... 23

5.7 Soft-faced mallet – Application and Use .......................................................................................... 23

5.8 Connecting the external Industrial Vacuum cleaner ........................................................................ 23

5.8.1 Vacuum cleaner function ............................................................................................................. 24

5.8.1 Setting options using the display menu ....................................................................................... 27

5.8.2 Navigation between operating modes ......................................................................................... 27

5.9 Symbols in the Display Unit ............................................................................................................. 28

5.10 Direct access to the language menu ............................................................................................... 29

5.11 Menu structure ................................................................................................................................. 30

5.12 Operating modes ............................................................................................................................. 31

5.12.1.1 Manual ............................................................................................................................. 31

5.12.1.2 Program 01 to 09 ............................................................................................................ 31

5.12.1.3 Quick Start ....................................................................................................................... 31

5.12.1.4 Basic settings ................................................................................................................... 31

5.13 Manual operation ............................................................................................................................. 32

5.13.1 Sieve duration .......................................................................................................................... 32

5.13.2 Speed ....................................................................................................................................... 32

5.13.3 Vacuum .................................................................................................................................... 32

4

5.13.4 Open Mesh .............................................................................................................................. 32

5.13.5 Save parameters ..................................................................................................................... 32

5.13.6 Suction apparatus .................................................................................................................... 32

5.14 Programs ......................................................................................................................................... 33

5.14.1 Sieve duration .......................................................................................................................... 33

5.14.2 Speed ....................................................................................................................................... 33

5.14.3 Vacuum .................................................................................................................................... 33

5.14.4 Open Mesh .............................................................................................................................. 33

5.14.4.1 Change program .............................................................................................................. 33

5.14.4.2 Delete program ................................................................................................................ 34

5.15 Quick Start ....................................................................................................................................... 34

5.16 Basic settings ................................................................................................................................... 34

5.16.1 Vacuum .................................................................................................................................... 34

5.16.2 Languages ............................................................................................................................... 34

5.16.3 Brightness ................................................................................................................................ 34

5.16.4 Date ......................................................................................................................................... 35

5.16.5 Time ......................................................................................................................................... 35

5.16.6 Signal tone ............................................................................................................................... 35

5.16.7 Interface ................................................................................................................................... 35

5.16.8 Service ..................................................................................................................................... 35

5.16.8.1 Operating hours ............................................................................................................... 35

5.16.8.2 Software version display .................................................................................................. 35

5.16.8.3 Software version controller .............................................................................................. 35

5.16.8.4 Update software ............................................................................................................... 35

5.16.8.4.1 Display ......................................................................................................................... 35

5.16.8.4.2 Controller ..................................................................................................................... 36

5.16.8.5 Sensor calibration ............................................................................................................ 36

5.16.9 Service level ............................................................................................................................. 36

5.17 Starting, Interrupting, Stopping .................................................................................................... 36

5.18 Stand-by ....................................................................................................................................... 36

5.19 Controlled suction force adjuster ................................................................................................. 37

5.20 Cyclone assembly ........................................................................................................................ 37

6 EasySieve® ........................................................................................................................................... 42

6.1 Control, evaluation, documentation................................................................................................... 42

6.2 Serial PC connection ......................................................................................................................... 42

7 Cleaning and service ........................................................................................................................... 44

7.1.1 Cleaning ....................................................................................................................................... 44

7.1.2 Vacuum cleaner – changing the vacuum cleaner bag ................................................................ 44

7.1.3 Maintenance ................................................................................................................................ 44

7.2 Calibrating the pressure sensor (checking of the differential pressure) ............................................ 44

8 Fault messages ..................................................................................................................................... 46

9 Index ...................................................................................................................................................... 47

Appendix .................................................................................................................................. following page

5

Notes on the Operating Manual

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1 Notes on the Operating Manual

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This operating manual is a technical guide on how to operate the device safely and
it contains all the information required for the areas specified in the table of
contents. This technical documentation is a reference and instruction manual. The
individual chapters are complete in themselves.

Familiarity (of the respective target groups defined according to area) with the
relevant chapters is a precondition for the safe and appropriate use of the device.

This operating manual does not contain any repair instructions. If faults arise or
repairs are necessary, please contact your supplier or get in touch with Retsch
GmbH directly.

Application technology information relating to samples to be processed is not

included but can be read on the Internet on the respective device’s page at

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www.retsch.com.

Changes

Subject to technical changes.

Copyright

Disclosure or reproduction of this documentation, use and disclosure of its contents
are only permitted with the express permission of Retsch GmbH.

Infringements will result in damage compensation liability.

6

Notes on the Operating Manual

WARNING

Type of danger / personal injury

Source of danger

– Possible consequences if the dangers are not observed.

• Instructions on how the dangers are to be avoided.

WARNING

CAUTION

Type of danger / personal injury

Source of danger

– Possible consequences if the dangers are not observed.

• Instructions on how the dangers are to be avoided.

CAUTION

NOTICE

Nature of the property damage

Source of property damage

– Possible consequences if the instructions are not observed.

• Instructions on how the dangers are to be avoided.

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1.1 Explanations of the safety warnings

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In this Operating Manual we give you the following safety warnings

Serious injury may result from failing to heed these safety warnings. We give you
the following warnings and corresponding content.

We also use the following signal word box in the text or in the instructions on action
to be taken:

Moderate or mild injury may result from failing to heed these safety warnings.
We give you the following warnings and corresponding content.

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We also use the following signal word box in the text or in the instructions on action
to be taken:

In the event of possible property damage we inform you with the word
“Instructions” and the corresponding content.

We also use the following signal word in the text or in the instructions on action to
be taken:

NOTICE

7

Notes on the Operating Manual

CAUTION

Read the Operating Manual

Non-observance of these operating instructions
– The non-observance of these operating instructions can

result in personal injuries.

• Read the operating manual before using the device.

• We use the adjacent symbol to draw attention to the
necessity of knowing the contents of this operating
manual.

CAUTION

Changes to the machine

– Changes to the machine may lead to personal injury.

• Do not make any change to the machine and use spare parts and

accessories that have been approved by Retsch exclusively.

NOTICE

Changes to the machine

– The conformity declared by Retsch with the European Directives will lose

its validity.

– You lose all warranty claims.

• Do not make any change to the machine and use spare parts and

accessories that have been approved by Retsch exclusively.

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1.2 General safety instructions

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Target group : All persons concerned with the machine in any form
This machine is a modern, high performance product from Retsch GmbH and

complies with the state of the art. Operational safety is given if the machine is
handled for the intended purpose and attention is given to this technical

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documentation.
You, as the owner/managing operator of the machine, must ensure that the people

entrusted with working on the machine:

• have noted and understood all the regulations regarding safety,

• are familiar before starting work with all the operating instructions and

specifications for the target group relevant for them,

• have easy access always to the technical documentation for this machine,

• and that new personnel before starting work on the machine are familiarised

with the safe handling of the machine and its use for its intended purpose,
either by verbal instructions from a competent person and/or by means of

this technical documentation.
Improper operation can result in personal injuries and material damage. You are
responsible for your own safety and that of your employees.
Make sure that no unauthorised person has access to the machine.

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8

The Retsch representative in your country

Your supplier

Retsch GmbH directly

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Reperaturen

1.3 Repairs

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Notes on the Operating Manual

This operating manual does not contain any repair instructions. For your own
safety, repairs may only be carried out by Retsch GmbH or an authorized
representative or by Retsch service engineers.

In that case please inform:

Your Service Address:

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9

Confirmation

I have read and taken note of the contents of all chapters in this operating
manual as well as all safety instructions and warnings.

User

Surname, first name (block letters)

Position in the company

Signature

Service technician or operator

Surname, first name (block letters)

Position in the company

Place, date and signature

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Bestätigung

2 Confirmation

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This operating manual contains essential instructions for operating and maintaining
the device which must be strictly observed. It is essential that they be read by the
operator and by the qualified staff responsible for the device before the device is
commissioned. This operating manual must be available and accessible at the
place of use at all times.

The user of the device herewith confirms to the managing operator (owner) that
(s)he has received sufficient instructions about the operation and maintenance of
the system. The user has received the operating manual, has read and taken note
of its contents and consequently has all the information required for safe operation
and is sufficiently familiar with the device.
As the owner/managing operator you should for your own protection have your
employees confirm that they have received the instructions about the operation of
the machine.

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10

Technical data

CAUTION

Risk of explosion or fire

– On account of its design, the device is not suitable for use in hazardous

(potentially explosive) atmospheres.

• Do not operate the device in a hazardous atmosphere.

CAUTION

Risk of explosion or fire

Changing sample characteristics
– Note that the characteristics and accordingly the danger presented by a

sample can change during sieving.

• Do not sieve any potentially explosive or combustible materials in
this device.

CAUTION

Danger of personal injury

Dangerous nature of the sample
– Depending on the dangerous nature of your sample, take the

necessary measures to rule out any danger to persons.

• Observe the safety guidelines and datasheets of your
sample material.

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3 Technical data

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3.1 Use of the machine for the intended purpose

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Target group: Owner/managing operator, operator
Machine Type Designation: AS200jet

The AS200jet is specially designed for the dry sieving and the particle size
determination of fine-grained, dry, pourable and dispersed bulk materials. The
sieve holder is particularly suitable for the Retsch 203-mm-diameter test sieves.

This device offers user-friendly operation with rotary knob control and a large
graphic display. All sieve parameters are set, indicated and monitored digitally.

Work is also made easier by the possibility of storing up to 9 and 10 (QUICK
START) parameter combinations directly in the sieve shaker for frequently
repeated sieving operations under the same conditions. The QUICK START key
allows direct access to a combination of parameters.

The device can be controlled and adjusted with the EasySieve® evaluation
software. With EasySieve® all sieve parameters are displayed on the screen
before and during the sieving procedure.

The AS200jet can then reduce the average sieving times in samples with a high
fine fraction.

11

Technical data

NOTICE

Area of use of the machine

– This machine is a laboratory machine designed for 8-hour single-shift

operation.

• This machine may not be used as a production machine nor is it
intended for continuous operation.

NOTE

Defects in components due to liquids
Penetration of liquids inside the housing

– Components are damaged and the correct functioning of the device is no

longer assured.

• Do not use this device for any wet sieving.

CAUTION

Hearing damage or hearing loss
Suction noise at the suction opening

– The volume and/or force of drawn-in air can damage

hearing or cause hearing loss.

• Keep your ears away from the air inlet in the channel.
Use hearing protection.

CAUTION

V0050

Failure to hear acoustic signals

Loud suction noise on the air inlet
– It is possible that some acoustic warnings and voice communication may

not be noticed.

• Take the strength of the suction noise into consideration when
designing your acoustic signals in the working environment.
Possibly additionally use visual signals.

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3.2 Emissions

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Noise characteristics:
The noise is measured in accordance with DIN 45635-031-01-KL3
The AS 200 jet itself is constructed in a manner that prevents any significant

development of noise.
The noise characteristics of the connected industrial vacuum cleaner depend on

the set suction force and suction load.
When the NILFISK HDS2000 is used at max. suction stage II, the average sound

pressure level without sample filling is 72dB.
To reduce the suction noise, the provided sound absorber (IS) can be connected to

the air inlet channel (I).

12

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I

IS

IB

Technical data

Fig. 1: Connecting the sound absorber
Put the position pin (IB) into the opening marked in the picture in order to lock the

sound absorber in a horizontal position.

3.3 Maximum Load

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NOTICE
Ensure that the differential pressure or vacuum generated by your vacuum cleaner

or the suction is not greater than 100 mbar (9999 Pa).
The maximum quantity of material to be sieved depends on the mesh size and

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sieve size.

3.4 Degree of protection

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– IP40

3.5 Dimensions and weight

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Height : 288 mm (without lid)
Width: 460 mm
Depth: 305 mm

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Weight: approx. 14 kg

3.6 Required floor space

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460 mm x 320 mm; no safety spacing required

3.7 Rated power

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• AS200jet: maximum 50 watts

• AS200jet + HDS200 or GM80 vacuum cleaner: maximum 1450 watts

13

Technical data

1 2 3

4 5 6 7 8 9 10

11

12

14

13

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3.8 Type plate description

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Fig. 2: Type plate lettering
1 Device designation
2 Year of production
3 Part number
4 Serial number
5 Manufacturer’s address
6 CE marking
7 Disposal label
8 Bar code
9 Power version
10 Mains frequency
11 Capacity
12 Amperage
13 Number of fuses
14 Fuse type and fuse strength
In the case of questions please provide the device designation (1) or the part

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number (3) and the serial number (4) of the device.

14

Transport, scope of delivery, installation

NOTICE

Transport

– Mechanical or electronic components may be damaged.

• The machine may not be knocked, shaken or thrown during

transport.

NOTICE

Temperature fluctuations

The machine may be subject to strong temperature fluctuations during transport
(e.g. aircraft transport)

– The resultant condensed water may damage electronic components.

• Protect the machine from condensed water.

NOTICE

Ambient temperature

– Electronic and mechanical components may be damaged and the

performance data alter to an unknown extent.

• Do not exceed or fall below the permitted temperature range of the
machine (5°C to 40°C / ambient temperature).

CAUTION

V0047

Device falling down

Incorrect erection or insufficient working space

– Due to its weight, the device can inflict personal injury if it falls down.

• Only operate the device on a sufficiently large, strong and stable

workplace.

• Ensure that all feet of the device are positioned securely.

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4 Transport, scope of delivery, installation

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4.1 Packaging

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4.2 Transport

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4.3 Temperature fluctuations and condensed water

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The packaging has been adapted to the mode of transport. It complies with the
generally applicable packaging guidelines.

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4.4 Conditions for the place of installation

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Ambient temperature: 5°C to 40°C

4.5 Installation of the machine

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15

Transport, scope of delivery, installation

CAUTION

V0048

Parts connected to voltage

The power supply is suddenly switched on
– When you switch the device on there is danger of an electrical shock at the

electrical connection for the external suction device.

• Do not touch the electrical connection for the external suction device
and do not insert any parts into the openings.

WARNING

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Installation height: maximum 2000 m above sea level

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4.6 Electrical connection

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When connecting the power cable to the mains supply, use an external fusethat
complies with the regulations applicable to the place of installation .

• Please check the type plate for details on the necessary voltage and
frequency for the device.

• Make sure the levels agree with the existing mains power supply.

16

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WARNING

W0002

Danger to life through electric shock

– An electric shock can lead to burns and to cardiac arrhythmias or to

respiratory arrest and cardiac arrest.

• The device may only be operated with plugs that have a protective
conductor (earthed).

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Transport, scope of delivery, installation

• Use the supplied connection cable to connect the device to the mains power
supply.

The external fuse must be at least T15A (230V) T15A (100/120V).

17

Operating the machine

A

B

C

D G F

E

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5 Operating the machine

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5.1 Views of the Instrument

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Fig. 3: Front view

18

Operating the machine

H

I

J K M O P H R

S T L

Fig. 4: Rear view

Fig. 5: View of the sieve compartment (without sieve)

19

Operating the machine

C D G F E

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5.2 Operating elements and displays

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Fig. 6: View of the display unit

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20

Operating the machine

Element

Description

Function

A

Lid for air jet sieving

Lid for the test sieve

B

Test sieve

Sieve for the dry sieving and/or particle size
determination

C

Display

Displays the control functions and parameters

D

Start button

Starts sieving

E

Stop button

Stops sieving

F

Operating knob

Dial for changing the device settings

G

Quick start button

Starts quick sieving

H

Air outlet channel

Connection for external exhaust

I

Air inlet channel

Opening for air inlet

J

Connection for automatic air flow
regulation

Connector socket for external air flow regulation

K

Serial PC - Port (RS232)

PC connection for data communication with
EasySieve®

L

USB interface

PC connection for data communication with
EasySieve®

M

On/Off switch

Disconnects the device from the mains / including
thermal and switchable power fuse

O

IEC C14 appliance inlet

Mains connection

P

IEC C13 connector

Power connection for the external vacuum cleaner

R

Cover for differential pressure sensor

Protects the differential pressure sensor

S

Air nozzle

Conducts the air jet upwards onto the sieve

T

Nozzle compartment

Feeds the material to be sieved to the air outlet
channel

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5.3 Overview table of the parts of the device

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21

Operating the machine

T

A

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5.4 Working procedure

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The AS 200 jet has an air nozzle, which is set rotating. The sieve with lid is put on
top of that. A vacuum unit generates a jet of air, which disperses the particles

through the air nozzle on the sieve. The material, which is smaller than the sieve’s

mesh size is transported by the backflow of the air into the cyclone or directly into
the vacuum cleaner. The jet of air de-agglomerates the particles and cleans the

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sieve mesh constantly.

5.5 Switching On and Off

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• Press the on/off switch (M) at the back to turn on the device.

When the switch is in the "off" position, the device must be disconnected

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completely from the mains power supply.

5.6 Inserting the test sieve

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The AS200jet is intended for Retsch test sieves with a diameter of 203mm (8
inches) and a height of 25mm (1 inch) or 50mm (2 inches). The range of mesh
fineness extends from 10µm to approx. 4mm.

Fig. 7: Inserting the test sieve
Place the sieve in the nozzle compartment (T).
Close the sieve with the air jet sieve lid (A) intended for the respective sieve height.
NOTE
The AS200jet cannot be started until the sieve has been inserted and the lid put

on.

22

Operating the machine

WARNING

W0007

Electric shock

Faulty power cable
– When you switch the device on there is danger of an electrical shock if the

power cable for the external suction device is damaged.

• Before use, check the power cable between the sieve device and the

suction device for possible damage.

• Never use a damaged power cable!

2

1

5.6.1 Sieve lid for 50--mm/25--mm sieve height

Fig. 8: Sieve lid
The sieve lid for 50-mm (2-inch) sieves lies on the top edge of the sieve (1).

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The sieve lid for 25-mm (1-inch) sieves lies on the ledge inside the sieve (2).

5.7 Soft-faced mallet – Application and Use

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Any caking that has built up during the sieving process is knocked off the inside of
the lid by means of the soft-faced mallet.

Tap lightly, striking the centre of the knob as far as possible.

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Fig. 9: Using the soft-faced mallet

5.8 Connecting the external Industrial Vacuum cleaner

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23

Operating the machine

CAUTION

Objects thrown-out or falling down
Connection of compressed air instead of vacuum cleaner

– If compressed air is connected to one of the two air openings, the sieve lid

and the sieve will be hurled out.

• This device may not be operated with compressed air.

CAUTION

H

P

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The AS200jet can be operated only with a suction extractor, such as for example a
vacuum cleaner. We recommend the use of the Retsch industrial vacuum cleaner,
which is available as an accessory.

Before starting to use the Retsch industrial vacuum cleaner, read the
accompanying operating manual.

Fig. 10: Connection of the Retsch industrial vacuum cleaner

• As required, connect the manual suction force adjuster to the
air outlet channel (H).

• Connect your vacuum cleaner’s suction tube to the air outlet
channel (H) or to the manual suction force adjuster.

• Insert the type F IEC C14 connector on the vacuum cleaner
into the IEC C13 panel-mounted outlet (P).

The power for the Retsch industrial vacuum cleaner is supplied from the AS200jet.

5.8.1 Vacuum cleaner function

By means of the vacuum cleaner menu item, the industrial vacuum cleaner
connected to the IEC C13 panel-mounted outlet (P) can be used for cleaning the
device too.

• Pull the industrial vacuum cleaner’s suction hose out of the air outlet channel
(H).

• Navigate to the menu item Manual suction apparatus.

• Press the start button.

24

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NB

H0051

Objects are sucked in

Vacuum in the sieve area

– Small objects can be sucked into the inside of the machine.

• No small objects or parts of the body may be placed near the suction

opening.

CAUTION

V0050

Failure to hear acoustic signals

Loud suction noise on the air inlet
– It is possible that some acoustic warnings and voice communication may

not be noticed.

• Take the strength of the suction noise into consideration when

designing your acoustic signals in the working environment.
Possibly additionally use visual signals.

U

1

1

2

3 4

V

U

V

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Operating the machine

• To turn the vacuum cleaner off, press the STOP button or use the turn-and­push dial.

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Fig. 11: Air jets through the manual suction force adjuster

Fig. 12: Manual adjustment of the air jet (cross section)

25

Operating the machine

The air jet can be changed by turning the manual air jet setting (U).
[1] Air entry opening (V) closed  maximum air jet
[2] Air entry opening (V) open  minimum air jet
The difference in air pressure (differential pressure) between the air inlet and air

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outlet at a given moment is displayed on the screen.

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Fig. 13: connecting the manual suction force adjuster

26

Operating the machine

to .

to .

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This device offers a new, very convenient operator guidance. All relevant data can
be entered or retrieved by means of a graphics display with one-button operation.
The menu guidance is in several languages.

5.8.1 Setting options using the display menu

The selection bar in the display should be operated as follows:

Rotation function I)

• Turn the operating button to get to the various menu points. The selected
menu points are marked by the dark selection bar. Areas which cannot be
changed are skipped.

Rotation function II)

• Turn the operating button to change figures and decisions in the menu
points.

Press I)

• Press the operating button to open selected menu points.

Press II)

• Press the operating button to confirm settings.

Press III)

• Keeping the operating button pressed takes you back to the basic screen
(level 1).

5.8.2 Navigation between operating modes

• Turn the operating button clockwise until the dark line cursor is in the
navigation menu (C1).

• Press the operating button (F).

– The icon for scrolling direction (C4) changes from

• By turning the operating button, switch between the operating modes

manual, Program 01 to 09, Quick Start and basic settings.

• To activate the selected operating mode, press the operating button (F).

– The icon for scrolling direction (C4) changes from

• By turning the operating button, switch to the sub-points of the selected

menu point.

27

Operating the machine

Element

Description

Function

C1

Menu navigation

Switch between manual, program and basic settings

C2

Specification of sieve parameters

Sieve parameter display and adjustment

C3

Icons for device functions

Display of function statuses of sound, interface, Open
Mesh and automatic vacuum force adjustment

C4

Icon for scrolling direction

Shows possible scrolling directions

C5

Sieve parameters

Display of values

Open Mesh switched on (see Open Mesh chapter)

Open Mesh switched off

Automatic vacuum adjustment connected

No automatic vacuum adjustment

Signal tone on

Signal tone off

RS232 interface active

USB interface active

Scrolling up or down possible

Scrolling up only is possible

Scrolling down only is possible

MANUAL

SIEVE DURATION

SPEED

VACUUM

OPEN MESH

SAVE PARAMETERS

00:10 mm:ss

05 rpm

0000 Pa

ON

C4

C1

C5

C2

C3

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5.9 Symbols in the Display Unit

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Fig. 1: View of the menu in the display unit

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28

Operating the machine

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5.10 Direct access to the language menu

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If you have inadvertently set the wrong language you can go straight to the
language menu using the following steps.

• Switch the device off by the main switch.

• Switch the device on, simultaneously pressing the buttons START - STOP -

QUICK START.

• After selecting the correct language, switch the device off and immediately
back on.

• Confirm your selection by pressing the operating button.

The device has now been permanently set to your language and you are in the
main menu.

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29

Operating the machine

Manual

Sieve duration

Speed

Vacuum

Open Mesh

Save parameters

Program

Save

Back Suction apparatus

Program [01 - 09]

Sieve duration

Speed

Vacuum

Open Mesh

Change program

Program

Sieve duration

Speed

Vacuum

Open Mesh

Save

Back Delete program

Program

Delete

Back

Quick Start

Sieve duration

Speed

Vacuum

Open Mesh

Change program

Program

Sieve duration

Speed

Vacuum

Open Mesh

Save

Back

Delete program

Basic settings

Vacuum

Languages

Brightness

Date Time Signal tone

Interface

Service

Operating hours

Display software version

Controller software version

Software updates

Display

Start

Back Controller

Start

Back Back

Calibrate sensor

Service level

Calibrate rotation speed

Test motor

Back

Back

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5.11 Menu structure

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Overview of all menu points:

30

Operating the machine

G

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5.12 Operating modes

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You can select the following operating modes using the menu navigation (C1):

5.12.1.1 Manual

If this function has been set, all parameters and functions can be retrieved and
changed at any time. This is also possible while sieving.

5.12.1.2 Program 01 to 09

In programs 01 to 09 the previously set parameters such as sieve duration, speed,
vacuum (only with connected automatic suction force adjustment) and Open Mesh
can be saved in a memory.

5.12.1.3 Quick Start

Under the Quick Start menu point, as with a program you can save previously set
parameters such as sieve duration, speed, vacuum (only with connected automatic
suction force adjustment) and Open Mesh in a memory.

The Quick Start sieving can also be started directly using
the Quick Start button (G).

– The Quick Start button has no function if you are in a settings menu.

Fig. 2: Quick Start button

5.12.1.4 Basic settings

In this settings menu, you can perform the following device settings:

– Vacuum
– Languages
– Brightness
– Date
– Time
– Signal tone
– Interface
– Service

31

Operating the machine

Open Mesh switched on

Open Mesh switched off

P

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5.13 Manual operation

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5.13.1 Sieve duration

00:01 to 99:59 (minutes : seconds)

5.13.2 Speed

5 to 55 revolutions per minute (10 revolutions per minute “Open Mesh”

5.13.3 Vacuum

You can adjust the vacuum when the automatic suction force adjustment has been
connected. (Pa; mbar; psi)

5.13.4 Open Mesh

Display whether Open Mesh is active: YES / NO
The air nozzle is moved two steps in the direction of rotation and then one step

back. The speed is fixed when Open Mesh is switched on to 10 revolutions per
minute.

5.13.5 Save parameters

All previously set parameters such as sieve duration, speed, vacuum (only with
connected automatic suction force adjustment) and Open Mesh can be saved in a
memory here.

• Set the desired parameters.

• By turning the operating button (F), switch to the menu point Save

• Press the operating button (F).

– The Save parameters menu opens and the dark line cursor is on Program.

• Press the operating button (F) to select a program memory location or Quick

• By turning the operating button (F) switch to the desired memory location.

• Press the operating button (F) to exit the memory location selection.

• Select either

– Save to save settings or
– back to cancel without saving.

5.13.6 Suction apparatus

parameters.

Start.

32

Fig. 3: Connector (electrical connection for the external suction apparatus)
Using the suction apparatus menu point, you can switch on the vacuum cleaner

connected to the connector (P) independently of sieving.

• By turning the operating button (F) switch to the suction apparatus menu
point.

Operating the machine

Open Mesh switched on

Open Mesh switched off

• Press the operating button (F).

– The Off display appears in the suction apparatus menu point.

• Press the START button to switch the power on.

• Press the STOP button to turn the power off.

• Press the operating button (F) to exit the suction apparatus menu point.

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5.14 Programs

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5.14.1 Sieve duration

Display of the stored sieve duration:
00:01 to 99:59 (minutes : seconds)

5.14.2 Speed

Display of the stored speed:
5 to 55 revolutions per minute (10 revolutions per minute “Open Mesh”)

5.14.3 Vacuum

Display of the vacuum with connected automatic vacuum force adjustment.

5.14.4 Open Mesh

Display whether Open Mesh is active: YES / NO

NOTE

The air nozzle is moved two steps in the direction of rotation and then one step
back. The speed is fixed when Open Mesh is switched on to 10 revolutions per
minute.

5.14.4.1 Change program

In this menu you can change the stored parameters of each program incl. Quick
Start.

• By turning the operating button (F) switch to the Change program menu

• Press the operating button (F).

– The Save parameters menu opens and the dark line cursor is on Program.

NOTE

You can change the active or any other program.

• Press the operating button (F) to activate the program selection.

• By turning the operating button (F) switch to the desired memory location.

• Press the operating button (F) to exit the memory location selection.

• Set the desired sieve parameters.

• Finally select either

point.

- Save to save the settings or

33

Operating the machine

- Back to cancel without saving.

– This returns you to the program level.

NOTE

A program which has not been saved cannot be started.

5.14.4.2 Delete program

In this menu you can delete the stored parameters of each program.

NOTE

Only the parameters saved in the respective program are deleted. The program
memory location remains in place. The parameters in the Quick Start program
cannot be deleted.

• By turning the operating button (F) switch to the Delete program menu point.

• Press the operating button (F).

– The Delete program menu opens and the dark line cursor is on Program.

• Press the operating button (F) to activate the program selection.

• By turning the operating button (F) switch to the desired program.

• Press the operating button (F) to exit the program selection.

• Finally select either

– Delete to delete the settings or
– Back to cancel without deleting.

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– You return to the program level.

5.15 Quick Start

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5.16 Basic settings

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5.16.1 Vacuum

Fig. 4: Quick Start button
Using the QUICK START button you can start sieving directly with the parameters

saved in the Quick Start program location.
(see programs)

NOTE

No sieving can be started while the basic settings menu is active.

You can set the display unit for the vacuum in this menu:

– Pa
– mbar;
– psi

5.16.2 Languages

5.16.3 Brightness

34

You can selecte the languages menu here. After selecting and pressing the
operating button, the entire menu structure is displayed in your language.

The brightness can be adjusted to the respective user or environment (sunshine,
glare etc.).

5.16.4 Date

Signal tone on

Signal tone off

RS232 interface active

USB interface active

K

L

5.16.5 Time

5.16.6 Signal tone

5.16.7 Interface

Operating the machine

The current date can be entered here.
The device can be disconnected from the mains for up to 30 days without losing

the settings.

The time can be entered here.
The time then appears in the stand-by screen.
The device can be disconnected from the mains for up to 30 days without losing

the settings.

The error messages on incorrect operation can be supported by an acoustic signal
tone. When the function is switched off, the corresponding pictogram appears

Fig. 5: Interfaces
In this menu you can switch from using the RS232 (K) or the USB (L) interface.

5.16.8 Service

5.16.8.1 Operating hours

The hours counted are sieving hours, i.e. the total times between START and
STOP. The times cannot be manipulated.

5.16.8.2 Software version display

Shows the software version of the display.

5.16.8.3 Software version controller

Shows the software version of the controller.

5.16.8.4 Update software

5.16.8.4.1 Display

– The target display unit is selected on the PC via a software update selection

menu.

35

Operating the machine

– The data are sent by the connected PC via interface cable (RS232 or USB)

to the controller PCB. The controller PCB forwards the data on to the boot
loader of the display unit.

5.16.8.4.2 Controller

– The target device controller is selected on the PC via a software update

selection menu.

– The data are sent by the connected PC via interface cable (RS232 or USB)

to the controller PCB. The controller PCB forwards the data on to the boot
loader of the display unit.

5.16.8.5 Sensor calibration

See chapter “pressure sensor calibration”

5.16.9 Service level

NOTE
Access to this menu point is exclusively permitted for service employees or

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authorised service personnel.

5.17 Starting, Interrupting, Stopping

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• Switch the device on by pressing the on/off switch at the back.

• Use the operating knob (F) to set the sieving parameters you want.

• Put the test sieve with the sample onto the nozzle compartment.

• Place the lid on the sieve.

NOTE
The sieving will not start if the lid is not on.

• Start sieving by pressing the START button (D).

• You can also start the air jet sieving directly by pressing the QUICK START

Pos: 9.53 /0020 Überschriften/1.1 Übersc hriften/1.1 Überschriften BDA/11 Quick S tart - Tastenfunktion @ 1\mod_1240 313233592_9.docx @ 8229 @ 2 @ 1
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Pos: 9.55 /0020 Überschriften/1.1 Übersc hriften/1.1 Überschriften BDA/11 Stand-b y @ 7\mod_1386841122969_9.doc x @ 53601 @ 2 @ 1

key (G). (see chapter on Quick Start key functions)

The QUICK START (G) key can be used to start a pre-programmed sieving
process directly without accessing the menu.

5.18 Stand-by

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36

After the device has been inactive for 15 minutes (time after a STOP command),
the stand-by screen switches on automatically.

By pressing one of the buttons or touching the operating button, the stand-by
screen disappears without executing the command given.

If you were in a sub-menu when the stand-by screen was activated, you return
automatically to this selection window.

NOTE
The stand-by screen cannot be deactivated.

Operating the machine

Automatic vacuum force adjustment connected

No automatic vacuum force adjustment

WARNING

W0002

Danger to life through electric shock

– An electric shock can lead to burns and to cardiac arrhythmias or to

respiratory arrest and cardiac arrest.

• The device may only be operated with plugs that have a protective
conductor (earthed).

SK

J IS

H

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5.19 Controlled suction force adjuster

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Fig. 14: Connecting the automatic suction force adjuster
The automatic suction force adjuster available as a Retsch accessory allows the air

jet force to be controlled automatically. The AS200jet measures the momentary
differential pressure and controls the automatic suction force adjuster accordingly.

• Insert the automatic suction force adjuster into the air outlet channel (H) as

• Connect the automatic suction force adjuster’s control cable (SK) to the

• Connect the industrial vacuum cleaner’s suction tube to the opening (IS).
As long as the automatic suction force adjuster’s control cable is connected, the

following symbol appears in the display:

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5.20 Cyclone assembly

Pos: 9.60 /0025 Warnhinweise/W0015 WARNUNG Kabelbruch Stromstoß Erdung @ 4\mod_1334064762171_9.docx @ 27560 @ @ 1

shown in the picture.

control connection (J).

37

Operating the machine

CAUTION

Risk of explosion or fire

Changing sample characteristics
– Note that the characteristics and accordingly the danger presented by a

sample can change during sieving.

• Do not sieve any potentially explosive or combustible materials in
this device.

Element

Description

Function

Z1

Knurled head screw

Fastens the cyclone

Z2

Pin

Anti-rotation device for support Z3

Z3

Housing support for cyclone

Cyclone support

Z4

Fixing screw

Fastens the cyclone support

Z5

Manual suction power adjuster

To adjust the air current

Z1

Z3

Z4

Z5

Z6

Z9

Z2

Z7

Z8

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Electrostatic charge inside the devices is prevented by earthing the device via the
protective conductor on the electrical connection. Ensure the correct assembly of
the cyclone in order to guarantee sufficient earthing.

NOTICE

Despite this, electrostatic charge separation may however still occur between the
sample and receptacle wall inside the collecting receptacle (Z9) depending on the

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sample property, flow speed and air humidity.

Fig. 15: Individual cyclone parts

38

Operating the machine

Z6

Air outlet

Connection for the industrial vacuum cleaner

Z7

Cyclone cover

Removable cover with air outlet

Z8

Cyclone

Separates sample material from air current

Z9

Collecting vessel

Collecting tank for sieved sample material

Z2

Z3

Fig. 16: Connection of the cyclone

Fig. 17: Steps 1 and 2

1. Push the pin (Z2) into the upper opening on the outer edge of the housing.

2. Push the cyclone support (Z3) onto the pin.

39

Operating the machine

Z4

Z5

H

Z1

Fig. 18: Steps 3 and 4

3. Screw the screw (Z4) in.

4. Push the manual suction power adjuster (Z5) into the air outlet‘ (H).

40

Fig. 19: Steps 5 and 7

5. Push the cyclone with cover into the manual suction power adjuster.
Position the cyclone with cover such that the support on the cyclone fits into

the housing support (Z3).

6. Screw the knurled head screw (Z1) into the housing support.

Pos: 10 /0005 RETSCH/0005 RETSCH B edienungsanleitungen Kapitelsammlung en/------- Seitenumbruch ----------- @ 0\mod_1222344373758_0.docx @ 2386 @ @ 1

Operating the machine

Fig. 20: Connect the vacuum cleaner

7. Place the hose of the vacuum cleaner in the upper opening of the cyclone.

41

EasySieve®

K

L

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6 EasySieve®

Pos: 11.2 /0020 Überschriften/1.1 Übersc hriften/1.1 Überschriften Software BDA1 1 Steuern, auswerten, dokumentieren @ 0 \mod_1231151811461_9.docx @ 5357 @ 2 @ 1

6.1 Control, evaluation, documentation

Pos: 11.3 /0010 RETSCH Standard KapitelG eneral Modul EasySieve @ 0\mo d_1231151891210_9.docx @ 5363 @ @ 1

EasySieve®, the software package from RETSCH for grain size analyses, is
superior to manual evaluation in many respects. This is because the software is
able to perform the required measuring and weighing processes automatically –
from determining the weights of the sieves to evaluating the data. And in a much
more simple and comfortable manner – thus making life “easier”.

The software is structured in a self-explanatory way and follows the logical chain of
events involved in analysing grain sizes. This makes it possible to use it with
confidence in a fairly short time. The multiplicity of evaluation options additionally
provides the utmost flexibility in adapting to demanding, individual applications.

Abb. 21: Parameter input – Trend analysis of product processes - Comparison with specification limits

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6.2 Serial PC connection

Pos: 12 /0005 RETSCH Bedienungsanleit ungen Kapitelsammlungen/AS200Jet/00 091 AS200Jet PC Anschluss Seriell/AS200 Jet Modul PC Anschluss Seriell @ 1\ mod_1249992786844_9.docx @ 13787 @ @ 1

The AS200jet can be connected in series with a personal computer for data
migration and data transfer. Either use a standard 9-pole RS232 cable or a type B
USB cable. This enables analysis communication between sieving and the
EasySieve ® software which is available as an accessory.

Depending on the model, connect either

• the 9-pole RS232 cable to the RS232 interface (K) or

• the USB type B cable to the USB interface (L).

42

Fig. 22: Schnittstellen

EasySieve®

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43

Cleaning and service

WARNING

Risk of a fatal electric shock

- An electric shock can cause injuries in the form of burns and cardiac

arrhythmia, respiratory arrest or cardiac arrest.

• Do not clean the blender under running water. Use only a cloth dampened
with water.

• Disconnect the power supply plug before cleaning the blender.

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7 Cleaning and service

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7.1.1 Cleaning

We recommend Retsch ultrasonic baths for thorough, gentle and time-saving
cleaning of your test sieves.

Ask for our free special publication “Looking after and cleaning test sieves”.

Fig. 22: Cleaning the air outlet channel
Clean the air outlet channel regularly using a brush to remove any deposits.

7.1.2 Vacuum cleaner – changing the vacuum cleaner bag

Change the vacuum cleaner bag or empty the dust container on your vacuum
cleaner regularly as required.

Check the degree of soiling of the vacuum cleaner filter regularly and change the
filter where applicable.

The vacuum or differential pressure generated by the vacuum cleaner may

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otherwise be too low for sieving.

7.1.3 Maintenance

This device is essentially maintenance-free if cleaned regularly.
It is possible to calibrate the differential pressure sensor within the context of the

DIN EN ISO 9001:2000 ff. Please contact your dealer or Retsch GmbH.

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www.retsch.com

7.2 Calibrating the pressure sensor (checking of the differential pressure)

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44

• Unscrew the sealing screws (MS).

Cleaning and service

MS

Fig. 2 Sealing screws

• Install a test sieve.

• Install a sieve cover.

• Connect the vacuum cleaner to the manual vacuum regulation.

• Connect the two hoses of the manometer (Digital Manometer PCE-P05 or

similar) to the two measuring ports.

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Abb. 23: Connecting the Manometer

• With the operating button, navigate to the sensor calibration menu point.
Manual operation  sensor

• Confirm the start of calibration by pressing the operating button.

• Press the START button

The instrument will now activate the vacuum cleaner and you can start the
measurement. The air nozzle will not turn and the analog value of the differential
pressure will be shown in the display.

• Compare this value on the display of your AS200 jet with the reading of your
measuring tool.

If necessary change the setting of the manual vacuum regulation to check further
measuring points. The actual pressure will be displayed until to press the STOP
button.

45

Fault messages

E11

FAULT DRIVE/MOTOR

Service necessary

E20

FAULT CONTROLLER

Service necessary

E24

FAULT VALVE

Connection to electrical vacuum force adjustment
disconnected.

• Confirm the message in the display (C) by
pressing the operating button (F) on the
operating element.

E83

VACUUM TOO LOW

Check whether

• The suction apparatus is connected;

• The suction apparatus is generating

sufficient vacuum;

• The collecting receptacle in the suction

apparatus is full;

• The sieve cover is attached.

E84

DROP IN VACUUM

Check whether

• The suction apparatus is connected;

• The suction apparatus is generating

sufficient vacuum;

• The collecting receptacle in the suction

apparatus is full;

• The sieve cover is attached.

H45

INTERRUPTION DUE TO MAINS FAILURE

Restart the device

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8 Fault messages

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=== Ende der Liste für Textmarke Inhalt ===

46

9 Index

1

1 inch 23

2

2 inch 23
25mm 23

5

50mm 23

9

9 polig 43

A

Air jets through the manual suction force adjuster

25
Air outlet channel 44
Ambient temperature 15
Amperage 14
Auswertekommunikation 43

B

Bar code 14
Basic settings 31, 34
Brightness 34

C

Calibrating the pressure sensor 44
Capacity 14
CE marking 14
Change languages 34
Change program 33
Changes 6
Changing the vacuum cleaner bag 44
checking of the differential pressure 44
Cleaning and service 44
Comparison with specification limits 42
Conditions for the place of installation 15
Confirmation 10
Connect the vacuum cleaner 41
Connecting the automatic suction force adjuster

37
Connecting the external Industrial Vacuum

cleaner 23
Connecting the Manometer 45
Connecting the sound absorber 13
Connection cable 17
Connection of the cyclone 39
Connection of the Retsch industrial vacuum

cleaner 24
Control, evaluation, documentation 42
controlled suction force adjuster 37
Copyright 6
Cyclone assembly 37

D

Date 35
Datenübergabe 43
Datenübernahme 43
Degree of protection 13
Degree of soiling 44
Delete program 34
Depth 13
Description 21
Description 28
Description 38
Device designation 14
Differential pressure 44
Differential pressure, maximum 13
Dimensions and weight 13
Direct access to the language menu 29
Disposal label 14
DROP IN VACUUM 46
Dust container 44

E

E11 46
E20 46
E24 46
E83 46
E84 46
EasySieve 43
EasySieve® 42
Electrical connection 16, 32
Emissions 12
Evaluation options 42
Explanations of the safety warnings 7
External fuse 16
External suction apparatus 32

F

FAULT CONTROLLER 46
FAULT DRIVE/MOTOR 46
Fault messages 46
FAULT VALVE 46
Filter 44
Front view 18
Function 21, 28, 38
Fuse strength 14
Fuse type 14

G

General safety instructions 8
Grain size analyses 42

H

H45 46
Height 13

47

I

Individual cyclone parts 38
Inserting the test sieve 22
Installation height 16
Installation of the machine 15
Interface 35
INTERRUPTION DUE TO MAINS FAILURE 46

M

Machine Type Designation 11
Mains frequency 14
Manual 31
Manual adjustment of the air jet (cross section) 25
Manual operation 32
Manufacturer’s address 14
Material to be sieved, maximum quantity 13
Maximum differential pressure 13
Maximum Load 13
Maximum quantity of material to be sieved 13
Maximum vacuum 13
mbar 32, 34
Menu structure 30
Moderate or mild injury 7

N

Noise characteristics 12
noise is measured 12
Notes on the Operating Manual 6
nozzle compartment 22
Number of fuses 14

O

Open Mesh 32, 33
Operating elements and displays 20
Operating hours 35
Operating modes 31
Operating the machine 18
Overview table of the parts of the device 21

P

Pa 32, 34
Packaging 15
Part number 14
Personal-Computer 43
position pin 13
Power version 14
Programs 33
property damage 7
psi 32, 34

Q

Quick Start 31, 34

R

Rated power 13
Rear view 19
Regulations for the place of installation 16
Repairs 9
Required floor space 13

Restart the device 46
Rückansicht 43

S

Safety Spacing 13
Safety warnings 7
Save parameters 32
Schnittstelle 43
Sealing screws 45
selection bar 27
Sensor calibration 36
Serial number 14
Serial PC connection 42
seriell 43
serious injury 7
Service 35
Service Address 9
Service level 36
Service necessary 46
Set vacuum 34
setting options via the display menu 27
Sieve duration 32, 33
sieve height 23
Sieve lid 23
Sieve program 01 to 09 31
Signal tone 35
Soft-faced mallet – Application and Use 23
Software 43
Software 42
Software version controller 35
Software version display 35
sound absorber 12
Speed 32, 33
Stand-by 36
Starting, Interrupting, Stopping 36
Suction apparatus 24, 32
suction noise 12
Switching On and Off 22
Symbols in the Display Unit 28

T

Target group 11
Target group 8
Technical data 11
Temperature fluctuation and condensed water 15
Time 35
To reduce the suction noise 12
Transport 15
Transport, scope of delivery, installation 15
Trend analysis of product processes 42
Typ B 43
Type plate 16
type plate description 14
Type plate lettering 14

U

USB Kabel 43
Use of the machine for the intended purpose 11
Using the soft-faced mallet 23

48

V

Vacuum 32, 33, 34
Vacuum

setting 32
Vacuum cleaner 44
Vacuum cleaner bag 44
Vacuum cleaner bag 44
Vacuum cleaner function 24
VACUUM TOO LOW 46
Vacuum, maximum 13
View of the Display Unit 20
View of the menu in the display unit 28

View of the sieve compartment 19
Views of the Instrument 18

W

Weight 13
Width 13
Working procedure 22
Wrong language 29

Y

Year of production 14

49

Authorized person for the compilation of technical documents:

J. Bunke (technical documentation)

The following records are held by Retsch GmbH in the form of Technical Documentation:

Detailed records of engineering development, construction plans, study (analysis) of the measures required for
conformity assurance, analysis of the residual risks involved and operating instructions in due form according to
the approved regulations for preparation of user information data.

The CE-conformity of the Retsch Analytical Sieve Shaker Type AS200jet is assured herewith.

In case of a modification to the machine not previously agreed with us as well as the use of not
licensed spare parts and accessories this certificate will lose its validity.

Retsch GmbH Haan, january 2010
Dr. Stefan Mähler

Manager technical services

Retsch GmbH  Retsch-Allee 1-5  42781 Haan  Germany  www.retsch.com

SIEVE SHAKER

AS200jet

FB-EW-805-065 (E) Änderungsstand C 01.2012

CERTIFICATE OF CE-CONFORMITY

Translation

Certificate of CE-Conformity according to:
EC Mechanical Engineering Directive 2006/42/EC

Applied harmonized standards, in particular:
DIN EN ISO 12100 Security of machines

EC Directive Electromagnetic Compatibility 2004/108/EC
Applied standards, in particular:

EN 61000-3-2/-3 Electromagnetic compatibility (EMC)
EN 61236 Electrical measuring, operating, controlling and laboratory equipment – EMC-

requirements in conjunction with EN 61000

EN 55011 Limit values and measuring procedures for noise suppression of industrial, scientific

and medical high frequency devices

Additional applied standards, in particular

DIN EN 61010-1 Safety prescriptions concerning measuring-, operating-, controlling- and

laboratory equipment

Copyright

® Copyright by
Retsch GmbH
Haan, Retsch-Allee 1-5
D-42781 Haan
Federal Republic of Germany