Retsch AS 200 jet User Manual
Manual
Air Jet Sieving Machine AS200jet
Translation
© Retsch GmbH, 42781 Haan, Retsch-Allee 1-5, Germany 18.09.2014 0011
Copyright
© Copyright by
Retsch GmbH
Haan, Retsch-Allee 1-5
D-42781 Haan
Federal Republic of Germany
2
3
1 Notes on the Operating Manual ............................................................................................................ 6
1.1 Explanations of the safety warnings .................................................................................................. 7
1.2 General safety instructions ................................................................................................................ 8
1.3 Repairs ............................................................................................................................................... 9
2 Confirmation ......................................................................................................................................... 10
3 Technical data ....................................................................................................................................... 11
3.1 Use of the machine for the intended purpose.................................................................................. 11
3.2 Emissions......................................................................................................................................... 12
3.3 Maximum Load ................................................................................................................................ 13
3.4 Degree of protection ........................................................................................................................ 13
3.5 Dimensions and weight .................................................................................................................... 13
3.6 Required floor space ........................................................................................................................ 13
3.7 Rated power .................................................................................................................................... 13
3.8 Type plate description ...................................................................................................................... 14
4 Transport, scope of delivery, installation .......................................................................................... 15
4.1 Packaging ........................................................................................................................................ 15
4.2 Transport.......................................................................................................................................... 15
4.3 Temperature fluctuations and condensed water ............................................................................. 15
4.4 Conditions for the place of installation ............................................................................................. 15
4.5 Installation of the machine ............................................................................................................... 15
4.6 Electrical connection ........................................................................................................................ 16
5 Operating the machine ........................................................................................................................ 18
5.1 Views of the Instrument ................................................................................................................... 18
5.2 Operating elements and displays .................................................................................................... 20
5.3 Overview table of the parts of the device ........................................................................................ 21
5.4 Working procedure .......................................................................................................................... 22
5.5 Switching On and Off ....................................................................................................................... 22
5.6 Inserting the test sieve ..................................................................................................................... 22
5.6.1 Sieve lid for 50--mm/25--mm sieve height ................................................................................... 23
5.7 Soft-faced mallet – Application and Use .......................................................................................... 23
5.8 Connecting the external Industrial Vacuum cleaner ........................................................................ 23
5.8.1 Vacuum cleaner function ............................................................................................................. 24
5.8.1 Setting options using the display menu ....................................................................................... 27
5.8.2 Navigation between operating modes ......................................................................................... 27
5.9 Symbols in the Display Unit ............................................................................................................. 28
5.10 Direct access to the language menu ............................................................................................... 29
5.11 Menu structure ................................................................................................................................. 30
5.12 Operating modes ............................................................................................................................. 31
5.12.1.1 Manual ............................................................................................................................. 31
5.12.1.2 Program 01 to 09 ............................................................................................................ 31
5.12.1.3 Quick Start ....................................................................................................................... 31
5.12.1.4 Basic settings ................................................................................................................... 31
5.13 Manual operation ............................................................................................................................. 32
5.13.1 Sieve duration .......................................................................................................................... 32
5.13.2 Speed ....................................................................................................................................... 32
5.13.3 Vacuum .................................................................................................................................... 32
4
5.13.4 Open Mesh .............................................................................................................................. 32
5.13.5 Save parameters ..................................................................................................................... 32
5.13.6 Suction apparatus .................................................................................................................... 32
5.14 Programs ......................................................................................................................................... 33
5.14.1 Sieve duration .......................................................................................................................... 33
5.14.2 Speed ....................................................................................................................................... 33
5.14.3 Vacuum .................................................................................................................................... 33
5.14.4 Open Mesh .............................................................................................................................. 33
5.14.4.1 Change program .............................................................................................................. 33
5.14.4.2 Delete program ................................................................................................................ 34
5.15 Quick Start ....................................................................................................................................... 34
5.16 Basic settings ................................................................................................................................... 34
5.16.1 Vacuum .................................................................................................................................... 34
5.16.2 Languages ............................................................................................................................... 34
5.16.3 Brightness ................................................................................................................................ 34
5.16.4 Date ......................................................................................................................................... 35
5.16.5 Time ......................................................................................................................................... 35
5.16.6 Signal tone ............................................................................................................................... 35
5.16.7 Interface ................................................................................................................................... 35
5.16.8 Service ..................................................................................................................................... 35
5.16.8.1 Operating hours ............................................................................................................... 35
5.16.8.2 Software version display .................................................................................................. 35
5.16.8.3 Software version controller .............................................................................................. 35
5.16.8.4 Update software ............................................................................................................... 35
5.16.8.4.1 Display ......................................................................................................................... 35
5.16.8.4.2 Controller ..................................................................................................................... 36
5.16.8.5 Sensor calibration ............................................................................................................ 36
5.16.9 Service level ............................................................................................................................. 36
5.17 Starting, Interrupting, Stopping .................................................................................................... 36
5.18 Stand-by ....................................................................................................................................... 36
5.19 Controlled suction force adjuster ................................................................................................. 37
5.20 Cyclone assembly ........................................................................................................................ 37
6 EasySieve® ........................................................................................................................................... 42
6.1 Control, evaluation, documentation................................................................................................... 42
6.2 Serial PC connection ......................................................................................................................... 42
7 Cleaning and service ........................................................................................................................... 44
7.1.1 Cleaning ....................................................................................................................................... 44
7.1.2 Vacuum cleaner – changing the vacuum cleaner bag ................................................................ 44
7.1.3 Maintenance ................................................................................................................................ 44
7.2 Calibrating the pressure sensor (checking of the differential pressure) ............................................ 44
8 Fault messages ..................................................................................................................................... 46
9 Index ...................................................................................................................................................... 47
Appendix .................................................................................................................................. following page
5
Notes on the Operating Manual
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1 Notes on the Operating Manual
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This operating manual is a technical guide on how to operate the device safely and
it contains all the information required for the areas specified in the table of
contents. This technical documentation is a reference and instruction manual. The
individual chapters are complete in themselves.
Familiarity (of the respective target groups defined according to area) with the
relevant chapters is a precondition for the safe and appropriate use of the device.
This operating manual does not contain any repair instructions. If faults arise or
repairs are necessary, please contact your supplier or get in touch with Retsch
GmbH directly.
Application technology information relating to samples to be processed is not
included but can be read on the Internet on the respective device’s page at
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www.retsch.com.
Changes
Subject to technical changes.
Copyright
Disclosure or reproduction of this documentation, use and disclosure of its contents
are only permitted with the express permission of Retsch GmbH.
Infringements will result in damage compensation liability.
6
Notes on the Operating Manual
WARNING
Type of danger / personal injury
Source of danger
– Possible consequences if the dangers are not observed.
• Instructions on how the dangers are to be avoided.
WARNING
CAUTION
Type of danger / personal injury
Source of danger
– Possible consequences if the dangers are not observed.
• Instructions on how the dangers are to be avoided.
CAUTION
NOTICE
Nature of the property damage
Source of property damage
– Possible consequences if the instructions are not observed.
• Instructions on how the dangers are to be avoided.
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1.1 Explanations of the safety warnings
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In this Operating Manual we give you the following safety warnings
Serious injury may result from failing to heed these safety warnings. We give you
the following warnings and corresponding content.
We also use the following signal word box in the text or in the instructions on action
to be taken:
Moderate or mild injury may result from failing to heed these safety warnings.
We give you the following warnings and corresponding content.
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We also use the following signal word box in the text or in the instructions on action
to be taken:
In the event of possible property damage we inform you with the word
“Instructions” and the corresponding content.
We also use the following signal word in the text or in the instructions on action to
be taken:
NOTICE
7
Notes on the Operating Manual
CAUTION
Read the Operating Manual
Non-observance of these operating instructions
– The non-observance of these operating instructions can
result in personal injuries.
• Read the operating manual before using the device.
• We use the adjacent symbol to draw attention to the
necessity of knowing the contents of this operating
manual.
CAUTION
Changes to the machine
– Changes to the machine may lead to personal injury.
• Do not make any change to the machine and use spare parts and
accessories that have been approved by Retsch exclusively.
NOTICE
Changes to the machine
– The conformity declared by Retsch with the European Directives will lose
its validity.
– You lose all warranty claims.
• Do not make any change to the machine and use spare parts and
accessories that have been approved by Retsch exclusively.
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1.2 General safety instructions
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Target group : All persons concerned with the machine in any form
This machine is a modern, high performance product from Retsch GmbH and
complies with the state of the art. Operational safety is given if the machine is
handled for the intended purpose and attention is given to this technical
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documentation.
You, as the owner/managing operator of the machine, must ensure that the people
entrusted with working on the machine:
• have noted and understood all the regulations regarding safety,
• are familiar before starting work with all the operating instructions and
specifications for the target group relevant for them,
• have easy access always to the technical documentation for this machine,
• and that new personnel before starting work on the machine are familiarised
with the safe handling of the machine and its use for its intended purpose,
either by verbal instructions from a competent person and/or by means of
this technical documentation.
Improper operation can result in personal injuries and material damage. You are
responsible for your own safety and that of your employees.
Make sure that no unauthorised person has access to the machine.
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8
The Retsch representative in your country
Your supplier
Retsch GmbH directly
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Reperaturen
1.3 Repairs
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Notes on the Operating Manual
This operating manual does not contain any repair instructions. For your own
safety, repairs may only be carried out by Retsch GmbH or an authorized
representative or by Retsch service engineers.
In that case please inform:
Your Service Address:
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9
Confirmation
I have read and taken note of the contents of all chapters in this operating
manual as well as all safety instructions and warnings.
User
Surname, first name (block letters)
Position in the company
Signature
Service technician or operator
Surname, first name (block letters)
Position in the company
Place, date and signature
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Bestätigung
2 Confirmation
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This operating manual contains essential instructions for operating and maintaining
the device which must be strictly observed. It is essential that they be read by the
operator and by the qualified staff responsible for the device before the device is
commissioned. This operating manual must be available and accessible at the
place of use at all times.
The user of the device herewith confirms to the managing operator (owner) that
(s)he has received sufficient instructions about the operation and maintenance of
the system. The user has received the operating manual, has read and taken note
of its contents and consequently has all the information required for safe operation
and is sufficiently familiar with the device.
As the owner/managing operator you should for your own protection have your
employees confirm that they have received the instructions about the operation of
the machine.
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10
Technical data
CAUTION
Risk of explosion or fire
– On account of its design, the device is not suitable for use in hazardous
(potentially explosive) atmospheres.
• Do not operate the device in a hazardous atmosphere.
CAUTION
Risk of explosion or fire
Changing sample characteristics
– Note that the characteristics and accordingly the danger presented by a
sample can change during sieving.
• Do not sieve any potentially explosive or combustible materials in
this device.
CAUTION
Danger of personal injury
Dangerous nature of the sample
– Depending on the dangerous nature of your sample, take the
necessary measures to rule out any danger to persons.
• Observe the safety guidelines and datasheets of your
sample material.
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3 Technical data
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3.1 Use of the machine for the intended purpose
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Target group: Owner/managing operator, operator
Machine Type Designation: AS200jet
The AS200jet is specially designed for the dry sieving and the particle size
determination of fine-grained, dry, pourable and dispersed bulk materials. The
sieve holder is particularly suitable for the Retsch 203-mm-diameter test sieves.
This device offers user-friendly operation with rotary knob control and a large
graphic display. All sieve parameters are set, indicated and monitored digitally.
Work is also made easier by the possibility of storing up to 9 and 10 (QUICK
START) parameter combinations directly in the sieve shaker for frequently
repeated sieving operations under the same conditions. The QUICK START key
allows direct access to a combination of parameters.
The device can be controlled and adjusted with the EasySieve® evaluation
software. With EasySieve® all sieve parameters are displayed on the screen
before and during the sieving procedure.
The AS200jet can then reduce the average sieving times in samples with a high
fine fraction.
11
Technical data
NOTICE
Area of use of the machine
– This machine is a laboratory machine designed for 8-hour single-shift
operation.
• This machine may not be used as a production machine nor is it
intended for continuous operation.
NOTE
Defects in components due to liquids
Penetration of liquids inside the housing
– Components are damaged and the correct functioning of the device is no
longer assured.
• Do not use this device for any wet sieving.
CAUTION
Hearing damage or hearing loss
Suction noise at the suction opening
– The volume and/or force of drawn-in air can damage
hearing or cause hearing loss.
• Keep your ears away from the air inlet in the channel.
Use hearing protection.
CAUTION
V0050
Failure to hear acoustic signals
Loud suction noise on the air inlet
– It is possible that some acoustic warnings and voice communication may
not be noticed.
• Take the strength of the suction noise into consideration when
designing your acoustic signals in the working environment.
Possibly additionally use visual signals.
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3.2 Emissions
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Noise characteristics:
The noise is measured in accordance with DIN 45635-031-01-KL3
The AS 200 jet itself is constructed in a manner that prevents any significant
development of noise.
The noise characteristics of the connected industrial vacuum cleaner depend on
the set suction force and suction load.
When the NILFISK HDS2000 is used at max. suction stage II, the average sound
pressure level without sample filling is 72dB.
To reduce the suction noise, the provided sound absorber (IS) can be connected to
the air inlet channel (I).
12
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I
IS
IB
Technical data
Fig. 1: Connecting the sound absorber
Put the position pin (IB) into the opening marked in the picture in order to lock the
sound absorber in a horizontal position.
3.3 Maximum Load
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NOTICE
Ensure that the differential pressure or vacuum generated by your vacuum cleaner
or the suction is not greater than 100 mbar (9999 Pa).
The maximum quantity of material to be sieved depends on the mesh size and
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sieve size.
3.4 Degree of protection
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– IP40
3.5 Dimensions and weight
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Height : 288 mm (without lid)
Width: 460 mm
Depth: 305 mm
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Weight: approx. 14 kg
3.6 Required floor space
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460 mm x 320 mm; no safety spacing required
3.7 Rated power
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• AS200jet: maximum 50 watts
• AS200jet + HDS200 or GM80 vacuum cleaner: maximum 1450 watts
13
Technical data
1 2 3
4 5 6 7 8 9 10
11
12
14
13
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3.8 Type plate description
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Fig. 2: Type plate lettering
1 Device designation
2 Year of production
3 Part number
4 Serial number
5 Manufacturer’s address
6 CE marking
7 Disposal label
8 Bar code
9 Power version
10 Mains frequency
11 Capacity
12 Amperage
13 Number of fuses
14 Fuse type and fuse strength
In the case of questions please provide the device designation (1) or the part
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number (3) and the serial number (4) of the device.
14
Transport, scope of delivery, installation
NOTICE
Transport
– Mechanical or electronic components may be damaged.
• The machine may not be knocked, shaken or thrown during
transport.
NOTICE
Temperature fluctuations
The machine may be subject to strong temperature fluctuations during transport
(e.g. aircraft transport)
– The resultant condensed water may damage electronic components.
• Protect the machine from condensed water.
NOTICE
Ambient temperature
– Electronic and mechanical components may be damaged and the
performance data alter to an unknown extent.
• Do not exceed or fall below the permitted temperature range of the
machine (5°C to 40°C / ambient temperature).
CAUTION
V0047
Device falling down
Incorrect erection or insufficient working space
– Due to its weight, the device can inflict personal injury if it falls down.
• Only operate the device on a sufficiently large, strong and stable
workplace.
• Ensure that all feet of the device are positioned securely.
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4 Transport, scope of delivery, installation
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4.1 Packaging
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4.2 Transport
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4.3 Temperature fluctuations and condensed water
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The packaging has been adapted to the mode of transport. It complies with the
generally applicable packaging guidelines.
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4.4 Conditions for the place of installation
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Ambient temperature: 5°C to 40°C
4.5 Installation of the machine
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15
Transport, scope of delivery, installation
CAUTION
V0048
Parts connected to voltage
The power supply is suddenly switched on
– When you switch the device on there is danger of an electrical shock at the
electrical connection for the external suction device.
• Do not touch the electrical connection for the external suction device
and do not insert any parts into the openings.
WARNING
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Installation height: maximum 2000 m above sea level
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4.6 Electrical connection
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When connecting the power cable to the mains supply, use an external fusethat
complies with the regulations applicable to the place of installation .
• Please check the type plate for details on the necessary voltage and
frequency for the device.
• Make sure the levels agree with the existing mains power supply.
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WARNING
W0002
Danger to life through electric shock
– An electric shock can lead to burns and to cardiac arrhythmias or to
respiratory arrest and cardiac arrest.
• The device may only be operated with plugs that have a protective
conductor (earthed).
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Transport, scope of delivery, installation
• Use the supplied connection cable to connect the device to the mains power
supply.
The external fuse must be at least T15A (230V) T15A (100/120V).
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