REMKO ASF 100 User Manual

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REMKO ASF 100
Portable dehumidifier with adsorption rotor
Operation · Technology · Spare parts
Edition GB – T12
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Table of contents
Unit description
Installation
Safety information
Commissioning
Decommissioning
Unit transport
Care and maintenance
Troubleshooting
Intended use
Customer service and warranty
Environmental protection and recycling
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Maintenance report
Electrical wiring diagram
Capacity graph
Technical data
These operating instructions must be read carefully before commissioning/using the unit!
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These instructions are part of the unit and must always be kept near to the site of installation or on the unit.
Subject to changes; errors and typographical errors excepted!
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REMKO ASF 100
Unit description
The units are designed for universal and problem-free dehumidification.
Owing to their compact size, they are easy to transport and install.
The units operate according to the adsorption principle and are pro­vided with ioniser, low noise and maintenance recirculation fans as well as a power cord with plug.
The fully automatic control, the condensate container with inte­grated overflow protection and the drain connection for direct con­densate discharge ensure trouble­free operation.
The units comply with the fundamental safety and health requirements of the pertinent EU directives.
The units are reliable and easy to operate.
The units are used wherever dehumidification is necessary and consequential damage (e.g. due to mould formation) is to be avoided.
Operation
The units can be switched on and off with the ON/OFF button. The LED of the last selected mode lights up in the control panel. The recirculation fan draws in the humid room air via the inlet grille with filter, condenser and follow­ing adsorption rotor.
In the internal regeneration circuit, the air flows across a heating ele­ment, dries the adsorption rotor and passes the humid air through the condenser.
On the cooler condenser, heat is removed from the room air and cooled to below dew-point. The water vapour contained in the room air deposits as condensate.
Depending on the room air tem­perature and relative humidity, the condensed water constantly drips through the integrated drain connection into the condensate container located below. The conditioned drier air continu­ously mixes with the room air. Due to the constant circulation of the
room air through the unit, the relative humidity in the room is gradually reduced to the required humidity (45% relative humidity).
A float switch in the condensate container interrupts dehumidifica­tion via a microswitch when the container is full. The units switch off with an audible signal (5x) and the „FULL TANK“ indica­tor light illuminates on the control panel. This does not extinguish until the emptied condensate con­tainer is refitted. The units return to the previously selected mode.
In an unsupervised continuous mode with external condensate connection, the produced condensate is continuously drained via a hose connection on the condensate container.
The units are also suitable for drying and dehumidification of:
Living rooms, bedrooms,
shower or cellar rooms, lofts
Utility rooms, weekend homes,
caravans
Museums, archives, laboratories
Wellness areas, washrooms and
changing rooms, etc.
Garages, store rooms
The air flow is cooled on its way through or via the condenser to below the dew point. The water vapour condenses and is collected in a condensate trap and discharged.
adsorption rotor
saturated air
humid room air
condenser
condensate container
dehumidified
room air
regenerative heating element
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Installation
For optimal and reliable unit operation, the following information must be observed in any event:
The units must be installed
stable and horizontal to ensure unhindered condensate drainage.
The units should be placed
in the centre of the room if possible to ensure optimal air circulation.
It must be ensured that the
room air can be sucked in and blown out freely.
A minimum distance of 40 cm
to walls and 60 cm above the unit must be maintained in any event.
The units must not be installed
in the immediate vicinity of radiators or other heat sources.
Optimal room air circulation is
achieved when the units are installed about 1 m above the ground.
The room to be dried or dehu-
midified must always be closed from the ambient atmosphere.
Open windows, doors, etc., as
well as frequently entering and leaving the room should be avoided as far as possible.
The units must not be used in
dusty, chlorine or ammonia­containing atmospheres.
The unit output depends
solely on the room conditions, room temperature, relative humidity and observance of the installation instructions.
Electrical connection
The units operate
on 230V AC/50 Hz
Electrical connection takes place
using the fitted power cord with safety plug.
NOTE
For installation of the units in damp areas such as utility rooms, shower rooms or similar, the units must be protected with a residual­current-operated circuit­breaker complying with the requirements.
Cables must only be extended
depending on the cable length, unit rating and taking local use into account.
Diagram showing installation of the REMKO dehumidifier
keep windows and doors closed!
wall distance
minimum 0.4 m
maintain distance to radiators or
other heat sources.
ATTENTION
All extension cables must only be used uncoiled.
ATTENTION
The unit must not be discon­nected from the supply before the after-running time of 2 minutes has elapsed.
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REMKO ASF 100
Safety information
The units were subjected to ex­tensive material, functional and quality inspections and tests prior to delivery.
However, the units may constitute a hazard if used by untrained per­sonnel, improperly or not for the intended purpose.
The following information must be observed:
The units must not be installed
and operated in hazardous areas.
The units must not be installed
and operated in oil, sulphur, chlorine or salt containing atmospheres.
Commissioning
Prior to each commissioning or as required, the air inlet and outlet grilles must be checked for clogging.
NOTE
Clogged grilles and filters must immediately be cleaned or replaced.
Important information prior to commissioning
All electrical extension cables
must have a sufficient cross­section and only be used fully uncoiled.
Do not pull at the power cord.
Control panel
The control panel contains control buttons and indicator lights.
ON / OFF
The unit is switched on and off with this button.
Note switch off delay of about 2 minutes.
The units must be installed up-
right and stable.
The units must not be exposed
to direct water jets.
The air openings must always be
kept free.
The air inlet grilles must always
be kept free of dirt and loose objects.
The units must not be covered
during operation.
Never insert foreign objects into
the units.
The units must not be transport-
ed during operation.
The units must only be trans-
ported upright.
The condensate containers must
be emptied prior to each change of location.
After switching on, the units
operate fully automatically until switched off controlled by the timer or float switch of the full condensate container.
The condensate container must
be fitted correctly.
The unit will not function if the condensate container is not fit­ted correctly!
For safety reasons, the units are
fitted with a tilt switch which prevents operation of a unit that has toppled over or is lying vertically.
The unit can only be restarted when it is placed upright!
In an unsupervised continuous
mode with external condensate connection, the produced con­densate is continuously drained via a hose connection on the condensate container.
MODE
This button is used for selecting the 3 modes “POWERFUL”, “SILENT” and “NORMAL”.
TIMER
This button is used to activate the switch off timer for 2, 4 or 8 hours.
AUTO SWING
This button is used to activate the automatic swing mode of the air directing flap.
IONIC
This button is used to switch on the ioniser for enriching the room air with negatively charged ions.
”FULL TANK” indicator light
This indicator light shows when the condensate container is full and requires emptying. When the unit is switched off via the float switch, the unit generates 5 audible signals.
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Unit commissioning
1. Connect the units to a properly fused power socket.
2. Press the ON/OFF button on the control panel.
NOTE
As long as the unit is not disconnected from the power supply, the last selected mode (MODE, IONIC, and AUTO SWING) is active when the unit is switched on.
3. The air directing flap at the top of the unit opens fully. The unit is the „NORMAL“ mode and the ioniser and timer are not activated.
4. Select the required mode with the „MODE“ button.
Electronic program sequence
NORMAL
This is the comfort mode.
The unit regulates according to time (12 hours) or on reaching the preset humidity, the dehu­midification capacity and fan setting.
relative humidity above 55%
- max. dehumidification capacity
- moderate fan setting relative humidity 45 – 55%
- min. dehumidification
capacity
- min. fan setting relative humidity below 45%
- dehumidification off
- min. fan setting
SILENT
This is the most silent mode.
Optimal for night operation.
Relative humidity above 45%
- min. dehumidification capacity
- min. fan setting relative humidity below 45%
- dehumidification off
- min. fan setting
POWERFUL
This is the most powerful mode.
relative humidity 45 – 55%
- max. dehumidification capacity
- max. fan setting relative humidity below 45%
- dehumidification off
- max. fan setting
ATTENTION
After 12 hours operation at maximum power, the control automatically selects the min. power setting.
„AUTO SWING“ button
This button is used to activate the oscillating function of the air directing flap. Pressing the button again stops the flap at the respective position. The most favourable air flow position can be selected in this way. The swing function serves to improve the air distribution within the room.
Mode Power consumption Fan setting Relative humidity
2. Setting / 560W medium above 55%
NORMAL
1. Setting / 340W min. 45 - 55% — min. below 45%
SILENT
POWERFUL
1. Setting / 340W min. above 45% — min. below 45%
2. Setting / 560W max. 45 - 55% — max. below 45%
After 12 hours continuous operation at max. power setting, the control automatically selects the min. power setting. If the relative humidity subsequently falls below 45%, the dehumidifica­tion function is switched off. The fan continues to run at minimum speed for moisture measurement. If the relative humidity subsequently rises above a value of 45% again, the minimum dehumidification setting is activated. Return to the maximum power setting can only take place via the ON/OFF button manually.
The following information must also be observed:
Free air flow must be ensured.
This ensures optimal unit operation!
It must be ensured that sensi-
tive items, e.g. indoor plants are not placed directly in the air flow.
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REMKO ASF 100
IONISER
The unit has an ioniser genera­tor for the generation of negative ions. A high concentration of negative ions occurs, e.g. in mountainous regions, at waterfalls and in forests and the air we inhale is „pure“. Only a small ion concentration is present in rooms. Here, the ion generator is able to enrich the oxygen molecule ions in the circulated air and provide a pleasant atmosphere. Also, suspended and dust particles in the air are bound so that natural air purification can take place. As a result of ionisation, the dust is able to deposit on smooth surfaces and removed manually.
Empty condensate container
The installed condensate container must be emptied from time to time.
When the condensate container is full, dehumidification is interrupted with the generation of an audible signal.
The “Tank full” indicator light shows that the unit has switched off.
1. Carefully pull out the full tank.
3. Carefully place the emptied con­densate container with closed slider in the unit.
The “Tank full” indicator light extinguishes and the unit contin­ues to operate fully automatically.
NOTE
The unit will only start with a correctly fitted condensate container.
Continuous operation with exter­nal condensate connection
This function is active in all modes after selection.
NOTE
The housing and filter clean­ing intervals reduce when using the ioniser.
TIMER
This button is used to program a decremental switch off timer. The timer can be set to 2, 4 or 8 hours by pressing the button repeatedly. Pressing the button again switches off the timer.
2. Open the slider in the corner of the container and pour out the water into a drain.
NOTE
After each emptying, the condensate container including float switch must be checked for possible damage, fouling, etc.
The condensate containers are provided with a special connection at the back. After removing the sealing plug, a suitable drainage hose can be connected.
Connection external
diameter = 11mm
NOTE
Also when using an external condensate hose, the conden­sate container initially fills up to the level of the connection before condensate discharges from the hose.
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Decommissioning
Unit transport
1. Remove the cover [F] from the rear wall of the unit with a suitable tool.
F
2. A suitable drainage hose of sufficient length can be routed to the outside through the free opening.
F
Switch off the unit with the ON/OFF button on the control panel.
The mode LED extinguishes. The unit initially switches off com­pletely after lapse of a preset after­running time of 2 minutes.
ATTENTION
Never disconnect the unit from the power supply during operation by pulling out the mains plug. This can damage the control electronics.
Dam­age of this kind is not covered by the warranty
If the units are not used for extended periods of time, they must be disconnected from the power supply.
.
The units are provided with a handle for easy and convenient transport.
The unit must be switched off
and the plug removed from the power socket each time before the unit is moved to a different location.
The condensate container must
be emptied completely.
NOTE
The condensate must preferably be discharged to a lower located outlet in unsupervised continuous duty. When using an external container (tub, bucket, etc.) the unit must be placed in a raised position.
ATTENTION
It must be ensured that the drainage house is routed to the drain with a gradient to ensure that the condensate is able to flow out freely!
The condensate container must be emptied completely and dried with a clean cloth.
Pay attention to subsequently dripping condensate!
Prior to possible storage, the units must be cleaned thoroughly and dried.
For storage purposes, the units should be covered with plastic sheeting and stored in an upright position in a protected and dry location.
The units must only be stored in upright in a suitable location protected from dust and direct sunlight.
Attention must be paid to dripping condensate. Condensate can still drip after switching off the unit.
As long as residual moisture is
still present in the unit or water is present in the condensate container, the units must only be transported upright.
ATTENTION
The power cord must never be used for pulling or fixing purposes.
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REMKO ASF 100
Care and maintenance
NOTE
Regular care and maintenance is a basic precondition for a long useful life and trouble­free operation of the unit.
All moving parts are provided with low-maintenance permanent lubrication.
ATTENTION
Before carrying out all work on the units, the mains plug must be disconnected from the power socket.
Observe regular care and main-
tenance intervals.
Depending on the particular
operating conditions, the units should be tested by an expert for reliable operation as neces­sary, however at least once a year.
Only clean the units dry or with
a moist cloth
Do not use a jet of water!
Filter cleaning
The unit is provided with an inte­grated air filter to prevent damage.
To prevent a reduction in performance and faults, the air inlet grille with filter must be checked as required, however at least once a week and cleaned if necessary.
1. Switch off the unit with the button. Note the after-running
time!
2. Disconnect the plug from the power socket.
3. Pull the air inlet grille out of the unit at the recessed grip [G].
G
4. Clean the air inlet grille with warm water or a vacuum cleaner.
5. A heavily clogged grille with filter can be washed in a warm soap solution (maximum 40°C). Subsequently rinse thoroughly with clear water and allow to dry!
6. It must be ensured that the grille with filter is completely dry and undamaged prior to refitting.
Do not use caustic cleaning
agents or those containing solvents.
Only use suitable cleaning
agents to remove heavy fouling.
Regularly check the air inlet and
outlet grilles for fouling.
Clean or replace if necessary!
ATTENTION
The units must not be used without air inlet grille fitted!
NOTE
Heavily fouled or damaged air inlet grilles must be replaced with new ones. Only original spare parts must be used.
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Troubleshooting
Cleaning internal components
NOTE
Only authorised specialists may carry out adjustments and maintenance.
For cleaning the interior of the unit and to gain access to the electri­cal components, it is necessary to open the unit housing.
Clean the components either by
blowing out, suction, inlet grille or with a soft brush. Do not use a jet of water!
NOTE
Particular care must be taken when cleaning the adsorption rotor as the surface must not be subjected to any mechani­cal load.
Carefully clean the internal
surfaces of the unit, condensate trap with hose connection, fan and fan housing.
Check all unit components for
possible damage and repair if necessary.
Carefully refit all previously
removed components in the reverse order.
ATTENTION
After carrying out all work on the units, an electrical safety test must be carried out in ac­cordance with VDE 0701.
The units were manufactured us­ing the latest production methods and tested repeatedly for perfect function.
If faults should still occur, the unit must be checked against the fol­lowing list.
NOTE
Only authorised specialists may carry out adjustments and maintenance.
The unit does not start:
Check unit installation (tilt
switch)
The unit will only operate in an upright position!
Check the supply connection
and system fuse
Hz
on-site
Check the mains plug and
power cord for damage
Check the condensate container
for level and correct seating
230V/1~/50
The “FULL TANK” indicator light must not light up!
Check the microswitch of the
condensate container
Check for free air flow
Overheating
Check the miniature fuse on the
control pcb
!
The unit operates, but with no condensate formation:
Check the room temperature
The operating range of the unit is between 1°C and 40°C
Humidity has not reached
the fixed value (45% relative humidity)
Check the air inlet and outlet
grilles for fouling
Clean or replace if necessary!
Have the exchanger surface of
the absorption rotor checked for fouling.
This work makes it necessary to open the unit and must be carried out only by an authorised specialist!
The unit is loud or condensate discharges:
Check that the unit is standing
on a level and firm surface.
Check that the unit is standing
upright and stable.
Have the condensate trap or
connection checked for dirt deposits.
This work makes it necessary to open the unit and must be carried out only by an authorised specialist!
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REMKO ASF 100
Intended use
The units are designed and equipped for drying and dehumidi­fication purposes. The units must not be used for any other purposes.
The units must only be operated by suitably trained persons who are familiar with the operation of the unit.
The manufacturer is not liable for any damage attributed to failure to observe the manufacturer‘s instructions or applicable statu­tory requirements or unauthorised changes to the unit.
Customer service and warranty
A precondition for any war­ranty claims is that the dealer or his customer has completed and returned the enclosed “Warranty document” to REMKO GmbH & Co. KG.
The units were repeatedly tested for perfect functioning at the factory. If malfunctions should occur that cannot be remedied by troubleshooting, your specialised dealer or contract partner should be contacted.
Environmental protection and recycling
Disposal of packaging
Think of the environment when disposing of the packaging material. Our units are carefully packed for transport and delivered in sturdy cardboard packaging on a wooden pallet if necessary. The packaging materials are environmentally-friendly and can be recycled. By reusing packaging material, you make a valuable contribution towards waste reduction and the conservation of raw materials.
Only dispose of packaging mate­rial at the facilities provided.
NOTE
Any other operation other than that described in these operat­ing instructions is not permit­ted. Non-observance will result in all liability being disclaimed and render warranty entitle­ments null and void.
ATTENTION
Copyright Any copying of this docu­ment in whole or part or use for purposes other than the intended is strictly forbid­den without the prior written permission of
& Co. KG
REMKO GmbH
.
NOTE
Only authorised specialists may carry out adjustments and maintenance.
Disposal of old unit
This unit must not be disposed of together with normal household waste but must be must be taken to a special collection point for recycling electrical and electronic equipment.
The materials can be reused ac­cording to their marking.
Reusing or recycling materials and old appliances makes an important contribution towards protecting the environment.
To find out about your nearest dis­posal facilities, contact your local authorities.
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Maintenance report
Type of unit: .................................. Serial number: ...................................
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Unit cleaned – externally -
Unit cleaned – internally -
Fan blade cleaned
Fan housing cleaned
Condenser cleaned
Adsorption rotor cleaned
Fan function tested
Air inlet grille with filter cleaned
Unit checked for damage
Protective devices checked
All fixing screws checked
Checked for electrical safety
Test run
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The unit must only be serviced by authorised specialists in compliance with the statutory requirements.
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REMKO ASF 100
L
N
F , 3 15A
5
10 15 20 25 30
2
4
6
8
10
12
Electrical wiring diagram
230 V/1~/50Hz
Thermostat
Heating element
Thermal fuse
Front
Heating element
Miniature fuse
Thermal fuse
Rear
Heating element
Capacity graph
Transformer
Input
Heating element
Fan
Circulation air
Transformer
Output
Fan
Regeneration
circuit
Fin motor
Control panel
Humidity sensor
Microswitch
Ioniser
Adsorption
rotor
80 % r.H.
60 % r.H
Dehumidification capacity litre/day
Room temperature °C
We reserve the right to make changes to dimensions and design in the interest of technical advances.
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Technical Data
Series ASF 100
Operating temperature °C 1 bis 40 Operating humidity % r. H. 45 - 100 Max. dehumidification output l/day 8.7 at 20°C/70% relative humidity l/day 8.0 at 15°C/60% relative humidity l/day 7.0
3
Max. air volume flow m Condensate container capacity Litre 3.0 Power supply V 230/1~ Frequency Hz 50 Max. rated power consumption A 2.6 Max. power input kW 0.60 Sound pressure level L
1m 1) dB (A) 34 - 48
pA
Depth mm 300 Width mm 195 Height mm 500 Weight kg 6.5
/h 150
1)
Dependent upon the respective mode.
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REMKO EUROPE-WIDE
... and somewhere near you!
Take advantage of our experience and consulting services
Consulting
Through intensive training, we en­sure that the expert knowledge of our consultants is always up-to-date. This has given us the reputation of being more than just a good, reliable sup­plier: REMKO, a partner that helps solve problems.
Sales
REMKO not only has an extensive sales network in Germany and abroad, but also unusually highly qualified sales experts. REMKO field representatives are more than just salesmen. They must also be customer consultants in air conditioning and heating technology.
Customer service
Our units operate precisely and reliably. If a fault should occur, REMKO Custom­er Service is there to help you. Our ex­tensive network of experienced specialist retailers guarantees our customers a fast and reliable service at all times.
REMKO GmbH & Co. KG Klima- und Wärmetechnik
Im Seelenkamp 12 D-32791 Lage P.O. Box 1827 ·D-32777 Lage Telephone +49 5232 606-0 Fax +49 5232 606-260 E-mail info@remko.de Internet www.remko.de
Subject to technical changes, errors and omissions excepted!
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