Remcor TJ45 Installation Manual

Operator’s Manual

ICE DISPENSER

MODELS: TJ45 TJ90

Part No. 90614
Revision G

THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Manual must be read and understood before installing or operating this equipment

âREMCOR INC:

PRINTED IN U.S.A

TABLE OF CONTENTS

SAFETY PRECAUTIONS 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

GENERAL DESCRIPTION 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

INSTALLA TION INSTRUCTIONS 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

OPERA TOR INSTRUCTION 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

OPERATING INSTRUCTIONS 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CLEANING INSTRUCTIONS 3............................................

DISPENSER 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MAINTENANCE 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DAILY OR AS REQUIRED 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

WEEKLY OR AS REQUIRED 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MONTHLY 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TOUBLESHOOTING 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BLOWN FUSE OR CIRCUIT BREAKER 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

GATE DOES NOT OPEN. AGITATOR DOES NOT TURN. 5. . . . . . . . . . . . . . . .

GATE DOES NOT OPEN OR IS SLUGGISH. AGITATOR TURNS. 5. . . . . . . . . . .

GATE OPENS. AGITATOR DOES NOT TURN. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . .

ICE DISPENSES CONTINUOUSLY. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SLUSHY ICE. WATER IN HOPPER. 5......................................

PARTS LIST 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page

WARRANTY 14..............................................................

LIST OF FIGURES

FIGURE 1. MOUNTING TEMPLATES 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 2. WIRING DIAGRAM TJ45, 90 DISPENSER 7. . . . . . . . . . . . . . . . . . . . . .

FIGURE 3. EXPLODED VIEW UPPER SECTION TJ45 8. . . . . . . . . . . . . . . . . . . .

FIGURE 4. EXPLODED VIE LOWER SECTION TJ45 9. . . . . . . . . . . . . . . . . . . . . .

FIGURE 5. EXPLODED VIEW UPPER SECTION TJ90 10. . . . . . . . . . . . . . . . . . . . .

FIGURE 6. EXPLODED VIEW LOWER SECTION TJ90 11. . . . . . . . . . . . . . . . . . . .

FIGURE 7. SOLENOID ASSEMBLY 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

LIST OF TABLES

TABLE 1. SPECIFICATIONS 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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SAFETY PRECAUTIONS

Always disconnect power to the dispenser before servicing or cleaning.
Never place hands inside of hopper or gate area without disconnecting power to the dispenser. Agitator rotation

occurs automatically when the dispenser is energized!
This ice dispenser has been specifically designed to provide protection against personal injury and eliminates

contamination of ice. To insure continued protection and sanitation, observe the following

ALWAYS be sure the removable lid is properly installed to prevent
unauthorized access to the hopper interior and possible contamination of ice.

ALWAYS be sure the upper and lower front panels are securely fastened.
ALWAYS keep area around the dispenser clean of ice cubes.

CAUTION: Dispenser cannot be used with crushed or flaked ice.
Use of bagged ice which has frozen into large chunks can void warranty . The dispenser

agitator is not designed to be an ice crusher. Use of large chunks of ice which “jam up”
inside the hopper will cause failure of the agitator motor and damage to the hopper. If bagged ice
is used, it must be carefully and completely broken into small, cube-sized pieces before filling into
the dispenser hopper.

GENERAL DESCRIPTION

The Remcor “TJ” series of ice dispensers will solve ice and beverage service needs in the sanitary, space
saving, economical way . Designed to be manually filled with ice from any remote ice making source, these
dispensers will dispense cubes (up 1” in size), cubelets, hard-chipped or cracked ice.

Table 1. Specifications

Model: TJ45

Ice Storage Capacity: 45 lbs.

Electrical: 120/1/60 3AMP

Drain Connection: 3/4” F.P.T.

Electrical Connection: 6’, 3-wire cord with 3-prong ground-type plug

Dimensions: 26½” H x 16” W x 22” D

Model: TJ90

Ice Storage Capacity: 90 lbs.

Electrical: 120/1/60 3AMP

Drain Connection: 3/4” F.P.T.

Electrical Connection: 6’, 3-wire cord with 3-prong ground-type plug

Dimensions: 30” H x 22” W x 28” D

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INSTALLATION INSTRUCTIONS

1. * Locate the dispenser indoors on a level counter top, unpack 4 legs and install them into the threaded
holes provided in the bottom of the unit.

2. Connect 3/4” IPS (or equal) drain line to the 3/4” threaded drain connections at the lower rear of the unit.
This line must pitch downward to an open drain, and must contain no traps, or improper drainage will
result.

3. Clean the hopper interior (see cleaning instructions).

4. Connect the power cord to a 120 volt, 60 Hz. 3-wire grounded receptacle.

Unit is now ready for operation.

NOTE: *Figure 1, page 6 provides mounting template for those who desire to mount dispensers on a
counter.

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