ALWAYS: Disconnect power to the dispenser before servicing or cleaning.
NEVER: Place hands inside of hopper or gate area without disconnecting power to the dispenser. Agitator
rotation occurs automatically when dispenser is energized!
This ice dispenser has been specifically designed to provide protection against personal injury and eliminates
contamination of ice. To ensure continued protection and sanitation, observe the following:
ALWAYS: Be sure removable lid is properly installed to prevent unauthorized
access to the hopper interior and possible contamination of the ice.
ALWAYS: Be sure the upper and lower front panels are securely fastened.
ALWAYS: Keep area around the dispenser clean of ice cubes.
Dispenser cannot be used with crushed or flaked ice. Use of bagged ice that has frozen
into large chunks can void warranty . The dispenser agitator is not designed to be an ice
crusher. Use of large chunks of ice that “jam up” inside the hopper will cause failure of the
agitator motor and damage to the hopper. If bagged ice is used, it must be carefully and
completely broken into small, cube-sized pieces before filling into the dispenser hopper.
DESCRIPTION
The Remcor TJ400 series ice dispensers solve your ice service needs, the sanitary , space saving, economical
way . The units are designed to be filled with ice from a top-mounted ice maker.
These dispensers will dispense cubes (up to 1-3/8? size), cubelets and hard chipped or cracked ice. Remcor
dispensers cannot be used with crushed or flaked ice.
“B” models contain beverage faucets only and must be supplied with cold product from any remote cold plate or
refrigerated soda factory .
“BC” models contain beverage faucets and an internal cold plate system. They are designed to be supplied
direct from syrup tanks and carbonator, with no additional cooling required.
Table 1. Specifications
Model:TJ400S--TB, TJ400S--TBC
Ice Storage:400 pounds
Electrical:115 Volts, single phase, 60 Hz.
Electrical Connection:Supplied with 12 foot, 3-wire cord with 3-prong ground type plug.
Amperage:7.0 Amps
Drain Connection:7/8” I.D. Hose.
Dimensions:48? wide x 47 3/16? high x 36? deep.
Cabinetry:All stainless steel.
Faucets:A maximum number of 12 faucets are available.
909121
INSTALLATION INSTRUCTIONS
1. The ice dispenser must be sealed to the counter. The mounting template (See Figure 1) indicates openings
that must be cut in the counter. Locate the desired position for the dispenser, then mark the outline dimensions and cut out locations using the template drawing. Cut openings in counter.
Apply a continuous bead of NSF International listed silastic sealant (Dow 732 or equal) approximately 1/4?
inside of the unit outline dimensions, and around all openings. Then position the unit on the counter within
the outline dimensions. All excess sealant must be wiped away immediately .
2. Carefully pull the beverage tubes, drain line, and power cord through the large openings in the bottom of
the unit. See the mounting template (Figure 1) for locating the required clearance holes in the counter for
these utility lines.
3. Install the ice maker according to instructions supplied with the installation kit (consult factory for kit part
numbers), and manufacturer’s instructions supplied with ice maker.
4. Connect the drain tube to an open drain. If additional piping is required, it must be 3/4” IPS (or equal), and
must pitch downward away from the unit for proper drainage.
5. Connect the beverage system product lines according to the system schematics shown on page 9 for “B”
models and page10 for “BC” models. This work should be done by a qualified serviceperson. Consult with
your local syrup or beverage equipment supplier for recommended practices for system hook-up.
IMPORTANT: Potable water supplied to the dispenser must comply with the Basic Plumbing Code of
the Building Officials and Code Administrators International Inc. (BOCA).
6. Clean the ice dispenser interior (see Cleaning Instructions on page 6).
7. Connect the power cord to a 115 volt, 60 cycle, 3-wire grounded receptacle. If local code requires the unit
to be permanently wired, the power supply cord can be disconnected from the machine’s internal wiring
(2 wire nuts) and the electrical control box (clamp style strain relief fitting). The control box is located in the
upper right corner at the front of the unit. Access is provided by removing the upper front cabinet panel.
With the power cord removed, conduit can then be routed from the rear of the unit, inside the lower
compartment and up to the control box. Electrical hook-up must comply with N.E.C. and local codes.
290912
13-31/32
13-31/32
2-3/4
OUTLINE
OF UNIT
3-17/32
2-3/4
7-25/32
FRONT
3-15/16
25/32
5 - 7/32
20-13/32
36
48
NOTE:SHADED AREAS INDICA TE OPENINGS IN
CABINET BOTTOM NEEDED FOR BEVERAGE
TUBING AND UTILITIES
FIGURE 1. MOUNTING TEMPLA TE
390912
OPERATING INSTRUCTIONS
1. Ice Dispensing -- Depressing the operating lever located below each ice chute activates a switch which energizes the agitator motor and gate solenoid. This causes the agitator to rotate and the gate slide to lift,
allowing ice to push out the gate opening into the ice chute.
2. Storage Hopper Ice Level -- The agitation time causes the ice to level which allows the entire storage bin to
fill before the ice machine shuts off. The ice maker control capillary bulb maintains the ice level in the storage hopper. Follow the instructions provided with the installation kits (consult factory), and the ice maker
manual for location and operation of the ice maker control.
3. Beverage System -- Beverages may be dispensed by operating the lever on the appropriate faucets. On
units with cold plates (“C” models), periodic movement of the ice in the hopper is necessary to maintain the
level of ice on the cold plate. On initial startup, or after long idle periods with no use, dispensing ice for
20-30 seconds is necessary to fill the cold plate, or warm beverages may be experienced.
CLEANING INSTRUCTIONS
WARNING: DISCONNECT POWER BEFORE CLEANING! Do not use metal scrapers, sharp
objects or abrasives on the surface of the liner, as damage may result. Do not use solvents
or other cleaning agents as they may attack the plastic liner.
CAUTION: The inherent nature of ice may cause spillage onto counter or floor areas. The
owner or operator is cautioned to maintain these areas in a clean, ice free condition.
DISPENSER
1. Clean the ice dispenser interior at least once a month.
2. Remove the top lid and lift out the agitator.
3. Wash the agitator in a detergent solution and rinse thoroughly to remove all traces of detergent.
4. Wash down the inside of the hopper and top cover with a mild detergent solution, and rinse thoroughly to
remove all traces of detergent.
5. Replace the agitator.
6. Sanitize agitator and all internal surfaces of the hopper with a solution of 1 oz. of household bleach in 2
gallons of water.
7. Remove ice chute cover as follows:
A.Flex sides outward to disengage lower pins.
B.Lift ice chute cover to disengage upper pins.
C.Lower ice chute cover down out of unit. NOTE: It may be helpful to twist cover slightly.
8. Clean the inside of the ice transfer conduits, ice chute covers, and ice chutes with a mild detergent solution
and rinse thoroughly to remove all traces of detergent.
9. Reverse steps above to reassemble ice chute.
10. Sanitize as described in step 6.
490912
Cold Plate
1. Carefully remove the lower front panel of the ice dispenser.
2. Remove cold plate cover by lifting slightly in front and slide forward.
3. Wash down the inside of the cold plate and cover with mild detergent solution and rinse. A small long handled brush will be found helpful in reaching the corners.
4. Replace the cover taking care that it is securely positioned in the cold plate tray .
5. Replace the lower front panel, carefully feeding the tubing and wires into the cabinet. Be sure not to pinch
any tubing or wires between the panel and cabinet.
Beverage System
1. Remove faucet spouts, wash in mild detergent, rinse, and replace.
2. Disconnect electrical power to the carbonator. Shut off the water supply and close the CO2regulator to the
carbonator.
3. Disconnect the syrup tanks from the system.
4. Energize the beverage faucets to purge the remaining soda water in the system.
5. Use a clean 5 gallon tank for each of the following:
A.Cleaning Tank -- Fill with hot (120--140° F) potable water.
B.Sanitizing Tank -- Fill with a chlorine sanitizing solution in the strength of 1 ounce of household bleach
(sodium hypochlorite) to 2 gallons of cold (ambient) potable water (200 PPM).
6. Repeat the following procedure on each of the unit’s syrup product lines:
A.Connect the cleaning tank to the syrup line to be sanitized and to the CO2system.
B.Energize the beverage faucet until the liquid dispensed is free of any syrup.
C.Disconnect the cleaning tank and hook-up the sanitizing tank to the syrup line and CO2system.
D.Energize the beverage faucet until the chlorine sanitizing solution is dispensed through the faucet.
Flush at least 2 cups of liquid to insure that the sanitizing solution has filled the entire length of the
syrup line.
E.Disconnect the sanitizing tank. Hook-up the product tank to the syrup line and to the CO2system.
F.Energize the faucet to flush the sanitizing solution from the syrup line and faucet. Continue draw on
faucet until only syrup is dispensed.
7. Repeat step #2 in reverse order to turn on the carbonator. Dispense at least 1 cup of beverage from each
faucet. Check taste. Continue to flush if needed to obtain satisfactory tasting drink.
Fill the hopper with ice and replace the lid. Pushing the dispenser lever will cause ice to flow from the ice chute.
Ice flow will continue until the lever is released. If ice does not dispense, see the TROUBLESHOOTING GUIDE
to find the cause.
590912
MAINTENANCE
The following dispenser maintenance should be performed at the intervals indicated:
CLEANING
DAILY (OR AS REQUIRED)
Remove foreign material from the vending area sink to prevent drain blockage.
WEEKLY (OR AS REQUIRED)
Clean the vending area. Check for proper water drainage from the vending area sink.
MONTHLY
Clean and sanitize the hopper interior, cold plate and beverage valves. (See CLEANING INSTRUCTIONS.)
If the dispenser fails to dispense ice when operated, check that the hopper has ice in it and that power is being
supplied to the unit. If the problem persists, check the following:
1. Determine if the agitator is rotating (check for the sound of ice movement in the hopper).
2. Observe whether the gate is operating.
After checking the above, refer to the TROUBLESHOOTING GUIDE for possible problem causes and corrective action.
690912
TROUBLESHOOTING GUIDE
Should your unit fail to operate properly , check that there is power to the unit and that the hopper contains ice.
If the unit still does not dispense, check the following chart under the appropriate symptoms to aid in locating
the defect.
TroubleProbable CauseRemedy
BLOWN FUSE OR CIRCUIT
BREAKER.
GATE DOES NOT OPEN.
AGITATOR DOES NOT TURN.
GATE DOES NOT OPEN OR
IS SLUGGISH. AGITATOR
TURNS.
BEVERAGES TOO SWEET.A.Carbonator not working.A.Repair carbonator.
BEVERAGES NOT SWEET
ENOUGH.
BEVERAGES NOT COLD
(UNITS WITH BUILT-IN COLD
PLATE).
Contact your local syrup or beverage equipment distributor for additional information and troubleshooting of beverage system. Refer to manufacturer’s instructions for troubleshooting ice maker.
A.Blocked drain.A.Open drain.
B.Unit not level.B.Make sure unit is sitting level..
C.Ice maker malfunction.C.Repair ice maker.
A.No 24 volt power to faucets.A.Restore 24 volts to faucets.
26McCann Fast Flow -- PB40790
27McCann -- Fast Flow -- Lever40444
28Cornelius, SF1 - PB (1.5 to 3 oz.)40756
29Cornelius -- Fast Flow Lever (1.5 to 3 oz.)40445
30Wilshire (Dole) -- PB40730
31Wilshire (Dole) Lever40483
___
9091213
CUP ACTIVATED
1
4
9
PUSH LEVER
2
1
2
9
4
FIGURE 32. DISPENSING LEVERS AND SWITCHES
9091214
REMCOR PRODUCT COMPANY
500 Regency Drive
Glendale Heights, IL60139-2268
Telephone(708) 980--6900
Facsimile (708) 980--8511
WARRANTY
REMCOR warrants that all equipment and parts are free from defects in material and workmanship under normal use and service. For a copy of the warranty applicable to your REMCOR product, in your country ,please
write, fax or telephone the IMI Cornelius office nearest you. Please provide the equipment model number and
the date of purchase.
IMI Cornelius Offices
AUSTRALIA D P.O. 210, D RIVERWOOD, D NSW 2210, AUSTRALIA D (61) 2 533 3122 D FAX (61) 2 534 2166
AUSTRIA D AM LANGEN FELDE 32 D A-1222 D VIENNA, AUSTRIA D (43) 1 233 520 D FAX (43) 1-2335-2930
BELGIUM D BOSKAPELLEI 122 D B-2930 BRAASCHAAT, BELGIUM D (32) 3 664 0552 D FAX (32) 3 665 2307
BRAZIL D RUA ITAOCARA 97 D TOMAS COELHO D RIO DE JANEIRO, BRAZIL D (55) 21 591 7150 D FAX (55) 21 593 1829
ENGLAND D TYTHING ROAD ALCESTER D WARWICKSHIRE, B49 6 EU, ENGLAND D (44) 789 763 101 D FAX (44) 789 763 644
FRANCE D 71 ROUTE DE ST. DENIS D F-95170 DEUIL LA BARRE D PARIS, FRANCE D (33) 1 34 28 6200 D FAX (33) 1 34 28 6201
GERMANY D CARL LEVERKUS STRASSE 15 D D-4018 LANGENFELD, WEST GERMANY D (49) 2173 7930 D FAX (49) 2173 77 438
GREECE D 488 MESSOGION AVENUE D AGIA PARASKEVI D 153 42 D ATHENS, GREECE D (30) 1 600 1073 D FAX (30) 1 601 2491
HONG KONG D 1104 TAIKOTSUI CENTRE D 11-15 KOK CHEUNG ST D TAIKOKTSUE, HONG KONG D (852) 789 9882 D FAX (852) 391 6222
ITALY D VIA PELLIZZARI 11 D 1-20059 D VIMARCATE, ITALY D (39) 39 608 0817 D FAX (39) 39 608 0814
NEW ZEALAND D 20 LANSFORD CRES. D P.O. BOX 19-044 AVONDALE D AUCKLAND 7, NEW ZEALAND D (64) 9 8200 357 D FAX (64) 9 8200 361
SINGAPORE D 16 TUAS STREET D SINGAPORE 2263 D (65) 862 5542 D FAX (65) 862 5604
SPAIN D POLIGONO INDUSTRAIL D RIERA DEL FONOLLAR D E-08830 SANT BOI DE LLOBREGAT D BARCELONA, SPAIN D (34) 3 640 2839 D FAX (34) 3 654 3379
USA D ONE CORNELIUS PLACE D ANOKA, MINNESOTA D (612) 421-6120 D FAX (612) 422-3255
1590912
CORPORATE HEADQUARTERS:
Glendale Heights, IL 60139
Remcor Incorporated
500 Regency Drive
708. 980.6900
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