Manufactured Under One or More of the Following Patent Numbers: 3,211,336,3,274,792,3,393,839,3,517,860,3,739,842,4,215,803,
4,227,377, 4,300,359, 4,346,824,
Canadian Patent Numbers 912,514 (10/72), 936,855 (11/73),4,429,543,4,921,149
Other Patents Pending
i
91589
Page 3
SAFETY PRECAUTIONS
Always d isconnect power to th e dispenser before servicing or cleaning.
Never place han ds inside of ho pper or gate area without disconnecting power to the dispenser. Agitator rotation
occurs automa tically when the dispenser is energized!
This ice dispenser has been specifically designed to provide protection against personal injury and eliminates
contamination of ice. To ensure continued protection and sanit ation, observe the following:
ALWAYS be sure the removable lid is properly installed to prevent unauthorized access to the hopper interior and possible contamination of ice.
ALWAYS be sure the upper and lower front panels are securely fastened.
ALWAYS keep area around the dispenser clean of ice cubes.
CAUTION: Dispenser cannot be used with crushed or flaked ice.
Use of bagged ice, which has frozen into large chunks, can void warranty. The dispenser
agitator is not designed to be an ice crusher. Use of large chunks of ice which “jam up”
inside the hopper will cause failure of the agitator motor and damage to the hopper. If bagged ice
is used, it must be carefully and completely broken into small, cube-sized pieces before filling into
the dispenser hopper.
GENERAL DESCRIPTION
The Remcor TJ150R-BC series of ice dispensers manufactured for Coca-Cola solve your ice and beverage
service needs in the sanitary, space saving, economical way. Designed to be manually filled with ice from a ny
remote ice making source, these dispensers will dispense cubes (up to 1-1/4? in size), cubelets and hardchipped or cracked ice; and in additi on, several flavors of post-mix beverages. “BC” units include beverage faucets and a cold plate and are designed to be supplied directly from syrup tanks and carbonator, with no
additional cooling required.
The unit must never be lifted or moved by the sink.
Table 1. Specifications
Model:TJ150R-BC
Ice Storage:150 lbs.
Maximum Number of Faucets Available:8
Built-in Cold Plate:Yes
Electrical:120/1/60
Dimensions:30? W x 30? D x 34-1/2? H
LEGEND
S -Stainless Cabinet
R -Red Upper Cabinet Finish
BC -Beverage Valves with Cold Plate Cooling System
191589
Page 4
INSTALLATION INSTRUCTIONS
1. Locate the dispenser indoors on a level counter top.
LEG OPTION
Unpack the fo ur (4) legs and install them into the threaded holes provided in the bottom of the unit. Before
installing, remove the four (4) plastic thread plugs; push center in and remove plug.The installer must provide flexibility in the product and utility lines to permit shifting the position of the dispenser sufficiently to
clean the area beneath it.
COUNTER MOUNTING
The ice dispenser must be sealed to the counter. The template drawing indicates openings that must be
cut in the counter. Locate the desired position for the dispenser, then mark the outline dimensions on the
counter using the template drawing. Cut openings in the counter.
Apply a cont inuous bea d of NSF International (NSF) listed silastic sealant (Dow 732 or equal) approximately 1/4? inside of the unit outline dimensions and around all openings. Then position the unit on the counter
within the outline dimensions. All excess sealant must be wiped away immediately.
2. The beverage tubes, drain line and power cord are routed through the large opening in the bottom of the
unit. See the MOUNTING TEMPLATE for locating the re quired clearance hole in the counter for these
utility lines.
3. SINK DRAIN ASSEMBLY: Connect the drain tube to an open drain. Addition al drain tubing is provided with
the unit. The drain line must continuously pitch downward away from the unit and contain no “traps” or improper drainage will result.
DRAIN LINE
STAINLESS STEELELBOW
DRAIN TUBING PROVIDED
DISPENSER BOTTOM
WITH DISPENSER
FIGURE 1. MOUNTING TEMPLATE
A.Use tube, clamp and insulation provided to assemble drain.
B.To assure proper drainage, do not allow “trap” t o form in drain line. Be sure drain line runs flat with
bottom of dispenser. (See Figure 1)
4. Connect the beverage system product lines as indicated in the Beverage System Schematic (See Figure
6). This work should be done by a qual ified service person. Note that the hoses are marked with numbers
1 through 8 for syrup connections and “CW” for carbonated water connect io ns.
5. Clean the hopper interior (see CLEANING INSTRUCTIONS).
6. Connect the power cord to a 120 volt, 60 cycle, 3-wire grounded receptacle.
NOTE:Water pipe connections and fixtu res directly conn ected to a potable water supply must be
sized, installed and maintained according to federal, state and local laws.
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Page 5
MAINTENANCE
The following dispenser maintenance should be performed at the intervals indicated:
DAILY or as required
Remove foreign material from the vending area sink to prevent drain blockage.
WEEKLY or as required
Clean vending area. Check for prope r water drainage from the vending area sink.
MONTHLY
Clean and sanitize the hopper interior (see CLEANING INSTRUCTIONS).
START-UP AND OPERATING INSTRUCTIONS
Fill the hopper with ice. With a built-in cold plate, dispense several large cups of ice (approximately one (1) minute total dispensing time) to allow ice to fill the cold plate. Add ice to the hopper as necessary to refill, then replace the lid. Allow 10 to 15 minutes for the cold plate to cool down. Repeat this procedure whenever the dispenser h as been standing overnight or other long periods without ice use. Start up the beverage system and
adjust faucets to the proper brix. Contact your local Coca-Cola distributor for complete information on t he beverage system.
In normal operation, pushing the ice dispenser lever will cause ice to flow from the ice chute. Ice flow will continue until the lever is released. Pushing the switch on any faucet will provide beverage of the appropriate flavor.
CAUTION: Use caution to avoid spilling ice when filling d ispen ser. Immediately clean up
any spilled ice from filling or operating the unit. To prevent contamination of ice, the lid
must be installed on the unit at all times.
CLEANING INSTRUCTIONS
WARNING: DISCONNECT POWER BEFORE CLEANING! Do not use metal scrapers, sharp
objects or abrasives on the ice storage hopper, top co ver and t h e agitator disk, as damage
may result. Do not use solvents or other cleaning agents. They may attack the plastic
material.
DISPENSER
1. Clean the ice storage hopper at least once a month.
2. Lift off the agitator assembly. Wash and rinse thoroughly.
3. Wash down the inside of the ho pper and top cover with a mild detergent solut ion and rinse thoroughly to
remove all traces of detergent.
391589
Page 6
4. Replace t he agitator.
5. Sanitize the inside of the hopper and agitator with a solution of 1/2 ounce of household bleach in 1 gallon of
water. (200 PPM)
6. Remove i ce chute cover as follows:
A.Flex sides out ward to disengage lower pins.
B.Lift ice chute cover to disengage upper pins.
C.Lower ice chut e cover down out of unit. NOTE: It may be helpful to twist cover slightly.
7. Clean the inside of the ice chute with a mild detergent solution and rinse thoroughly to remove all traces of
detergent.
8. Reverse steps above to reassemble ice chute.
9. Sanitize as described in Step 5.
COLD PLATE
1. Remove splash panel and merchandiser.
2. Remove b ottom two (2) screws on the ice chute and loosen the top two (2) screws. You do not have to remove the ice chute. (During reassembly, make sure the ice gate restrictor is relocated to it’s correct
position.)
3. Remove the screws, hold the beverage faucet panel and bring forward.
4. Remove the tape holding the lower cold plate cover to the top cold plate cover.
5. Lift the lower cold plate cover up into the top cover.
6. Remove a ny debris from the drain trough and spring. Check that t he drain hole is not clogged.
7. Wash down the inside of the cold plate, tray and cover with a mild detergent solution and rinse. A small,
long-handled brush will be found helpful in reaching the corners.
8. Slide the cover forward, taking care that it is securely positioned on the cold plate.
9. Reassemble.
BEVERAGE SYSTEM
1. Remove faucet spouts, wash in mild detergent, rinse and replace.
2. Disconnect electrical power to the carbonato r. Shut off the water supply and close the CO2regulator to the
carbonator.
3. Disconnect the syrup tanks from the system.
4. Energize the beverage faucets to purge the remaining soda in the system.
5. Use a clean 5 gallon tank for each of the following.
A.Cleaning Tank - Fill with hot (120° - 140°) potable water.
B.Sanitation Tank - Fill with a chlorine sanitizing solution in the strength of 1/2 ounce of household
bleach (sodium hypochlorite) to 1 gallon of cold (ambient) potable water (200 PPM).
6. Repeat the following procedure on each of the units’ syrup product lines:
491589
Page 7
A.Connect the cleaning tank to the syrup line to be sanitized and to the CO2system.
B.Energize the beverage faucet until the liquid dispensed is free of any syrup.
C.Disconnect the cleaning tank and hookup the sanitizing tank to the syrup line and CO2system.
D.Energize the beverage faucet until the chlorine sanitizing solution is dispensed thro ugh the faucet.
Flush at least 2 cups of liquid to ensure that the sanitizing solution has filled the entire length of the
syrup lines.
E.Disconnect the sanitizing tank. Hookup the pro duct tank to the syrup line and to the CO2system.
F.Energ ize the faucet to flush the sanitizing solution from the syrup line and faucet. Continue to draw on
the faucet until only syrup is dispensed.
7. Repeat Step 2 in reverse order to turn on the carbonator. Dispense at least 1 cup of beverage from each
faucet. Check taste. Continue to flush if needed, to obtain a satisfactory tasting d rink.
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Page 8
OPERATING INSTRUCTIONS
Ice Dispensing:Depressing the operating lever activates a micro switch behind the front
panel which energizes the agitator motor and gate solenoid. This causes
the agitator to rotate and the gate slide to lift, allowing ice to push out the
gate opening.
Ice Level (Standard Models):Remove the lid and fill the hopper with ice. Replace lid to avoid contami-
nation of ice.
For units equipped with the optional ice level light, low ice level in the storage hopper will be indicated when the
light is “on”.
CAUTION: Use caution to avoid spilling ice when filling d ispen ser. Immediately clean up
any spilled ice from filling or operating the unit. To prevent contamination of ice, the lid
must be installed on the unit at all times.
Beverage System:Beverages m ay be dispensed by operating the lever on the appropriate
faucets. On units with cold plates (“C” models), periodic movement of the
ice in the hopper is necessary to maintain the level of ice on the cold
plate. Fill the hopper with ice and dispense several large cups of ice
approximately 20-30 seconds total dispensing time) to allow ice to fill the
cold pl ate. Allow 10-15 minutes for the cold plate to cool down.
Repeat this procedure whenever the dispenser has been standing over
night or other long periods without ice use to prevent warm beverages
on initial use. Start up the beverage system and adjust the faucets to the
proper brix. Contact your local Coca-Cola distributor for complete
information on the beverage system.
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Page 9
TROUBLESHOOTING GUIDE
Should your unit fail to operate properly, check that there is power to the unit and that the hopper contains ice.
If the unit does not dispense, check the following chart under the appropriate symptoms to aid in locating
the defect.
TroubleProbable Cause
BLOWN FUSE OR CIRCUIT BREAKER.A.Short circuit in wiring.
B.Defective ga te solenoid.
C.Defective agitator motor.
GATE DOES NOT OPEN.A.No power.
B.Defective di spensing switch.
C.Blown/defective fuse or jammed gate solenoid.
GATE DOES NOT OPEN OR IS SLUGGISH.
AGITATOR TURNS.
GATE OPENS. AGITATOR DOES NOT TURN.A.Ice solidified in hopper.
A.Defective ga te solenoid.
B.Excessive pressure against gate slide.
B.Defective ag itator motor.
C.Defective capacitor.
ICE DISPENSES CONTINUOUSLY.A.Stuck or bent push button (does not release switch).
B.Defective di spensing switch.
C.Improper switch installation.
SLUSHY ICE. WATER IN HOPPER.A.Blocked drain.
B.Unit not level.
C.Poor ice quality due to water quality or ice maker
problems.
D.Improper use of flaked ice.
BEVERAGES DO NOT DISPENSE.A.No 24 volt power to faucets.
B.No CO2pressure.
BEVERAGES TOO SWEET.A.Carbonator not working.
B.No CO2pressure in carbonator.
C.Faucet brix requires adjusting.
BEVERAGES NOT SWEET ENOUGH.A.Empty syrup tank.
B.Faucet brix requires adjusting.
BEVERAGES NOT COLD.A.Unit standing with no ice in hopper, no ice in cold
plate.
Contact your l ocal Coca-Cola or beverage equipment distributor for additional information and troubleshooting of
your beverage system.
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Page 10
GATE RESTRICTOR PLATE KIT # 01926
CAUTION: Disconnect power to dispenser before installing, removing o r adjusting
restrictor.
INSTALL PLATE ON
STUDS AS SHOWN
FIGURE 2. GATE RESTRICTOR PLATE
ADJUSTMENT
This dispenser is provided with a gate re strictor plate, installed in its highest position.
This plate adjusts the rate of ice flow from the dispenser. In applications using buckets, carafes or other large
containers, the plate may be removed entirely for maximum ice flow. For glasses and cups, the plate may be
adjusted downward to reduce the flow of ice. The best position depends on the type of ice being used and the
size container and must be found by trial and error. Adjustment is made by loosening the upp er two ice chute
retaining nuts, sliding the restrictor plate to the desired position and re-tightening the nuts.
If the dispenser fails to dispense the ice when operating, check that the hopper has ice in it and that power is
being supplied to the unit. If the problem persists, check the following:
1. Determine if the agitator is rotating (check for the sound of ice movement in the hopper).
2. Observe whether t he gate is operating.
891589
Page 11
2 9/16
148
1 1/8
2 5/16
1
4 1/2
2 1/8 DIA.
(POWER CORD
AND DRAIN)
OPENING REQUIRED
FOR BEVERAGE TUBING
18 1/2
30
1/2 DIA.
27 3/4
30
FIGURE 3. MOUNTING TEMPLATE TJ150R -- BC
991589
1 1/8
Page 12
11 3/8
33
34 1/2
8 5/16
27 5/8
15 3/8
17 5/8
30
30
FIGURE 4. SPECIFICATION DRAWING
1091589
Page 13
T’STAT
LIGHT
LIGHTED DISPLAY
OPTION
GROUNDNL
GRN
BALLAST
LIGHT
COLD PLATE
MOTOR OPTION
PORTION
CONTROL
OPTION
WHT
ICE LEVEL SIGNAL
OPTION
BLK
24 V.
KEY
SWITCH
OPTION
BEVERAGE SYSTEM
WHT
MOTOR
HEATER
WHT
CAP
BLK
BLK
TRANSFORMER
BEVERAGE
FAUCET
(TYPICAL)
PORTION
TIMER
TD
SW
OR
RED
DISPENSE
SWITCH
TERMINAL
BOARD
BLK
WHT
RED
DISPENSE
SWITCH
BLK
WHT
WHT
GATE
SOLENOID
1 1/4 AMP TIME
DELAY FUSE
AGITATIONTIMER
PNK
REDRED
AGITATOR
MOTOR
CAPACITOR
STARTER
C
NO
NC
TO
TERMINAL
BOARD
{
WHT
RED
BLK
DANGER!
7/8
SERVICE INFORMATION
ELECTRIC SHOCKHAZARD. DISCONNECT
POWER BEFORESERVICING UNIT.
SOLENOID
ADJUSTMENT
WHEN REPLACINGSOLENOID,
ADJUST TO7/8 INCH AS SHOWN
BEFORE TIGHTENING
MOUNTING SCREWS.
FIGURE 5. W IRING DIAGRAM
TJ150R -- BC DISPENSER
1191589
Page 14
OPTIONALFOR
WATER
SUPPLY
DIET OR ROOT BEER
91589
5-15 PSIG
FIGURE 6. BEVERAGE SYSTEM SCHEMATIC
ICE/SOFT DRINK POST-MIXDISPENSER
ITEMS OUTSIDE BROKEN LINES ARE NOT IN-
CLUDED.
NO.5
WATERDRINKS CAN
BE MADE TO FAUCET
OPTIONAL NON-CARB
12
Page 15
5
2
8
7
1
3
4
6
FIGURE 7. EXPLODED VIEW -- LOWER SECTION AND PARTS LIST
Item
No.Part No.Name
121515Depressor Lever
202070Switch Kit
331007Switch Boot
451430Sink (“B” Models) Black
51598Sink (“B” Models) Grey
52109Sink (“BC” Models) Black
3268275VA (after 7--17--92)
531889Agitator Motor
650454Motor Shaft Seal
750804Motor Gasket
851432Lid (“B” and “BC”) Black
51596(“B” and “BC”) Grey
953015Ice Chute (Clear) Back Section
1053016Ice Chute Cover
1151891Gate Gasket
1230774Capacitor
1331093Solenoid Assembly
1491598Decal, Side
1591599Decal, Back
1691600Decal, Front
1731763Agitation Timer (“BC” & “KBC” Models Only)
1831406Fuse
1970341Spring
2030794Agitator Motor Heater
2122081Gate Restrictor
2250842Motor Plate Insulation
1491589
Page 17
22
17
19
22
4
1
4
18
21
16
15
14
19
13
9
2
3
5
22
20
6
8
11
10
12
7
FIGURE 9. SOLENOID ASSEMBLY -- EXPLODED VIEW & PARTS LIST
Index
No.
1214931Solenoid Mounting Plate
2#315511Solenoid Service Kit
37017128--32 x 3/8 Phil Tr HD Screw
4701212No. 8 Lockwasher
5507523Isolator
6*507892Bumper Assembly
7*704231Cotter Pin
8*100801Gate Lift Rod
9100811Gate Lift Rod Bushing
10507541Gate Arm Bearing
11214921Gate Lift Arm
12700431Flatwasher
13*704221Spring
147026311/4-20 x 3/4 Hex Hd Screw
157004811/4 Lockwasher
167006611/4 Flatwasher
17100771Pivot Bearing
183022711/4 Quick Connect Tab
1950305----Lubricant
20*215921Solenoid Linkage Pin
21*704332Retainer Ring
2251088----Loctite
----*70438----Rebuilding Kit
Part No.QuantityDescription
NOTE: * Parts supp lied with rebuild ing kit.
# 31551 solenoid supplied with items 20 & 21.
1591589
Page 18
REMCOR PRODUCT COMPANY
500 Regency Drive
Glendale Heights, IL 60139-2268
Telephone(708) 980--6900
Facsimile (708) 980--8511
WARRANTY
REMCOR warrants that all equipment and parts are free from defects in material and workmanship under normal use and service. For a copy of the warranty applicable to your REMCOR product, in your country ,please
write, fax or telephone the IMI Cornelius office nearest you. Please provide the equipment model number and
the date of purchase.
IMI Cornelius Offices
AUSTRALIA D P.O. 210, D RIVERWOOD, D NSW 2210, AUSTRALIA D (61) 2 533 3122 D FAX (61) 2 534 2166
AUSTRIA D AM LANGEN FELDE 32 D A-1222 D VIENNA, AUSTRIA D (43) 1 233 520 D FAX (43) 1-2335-2930
BELGIUM D BOSKAPELLEI 122 D B-2930 BRAASCHAAT, BELGIUM D (32) 3 664 0552 D FAX (32) 3 665 2307
BRAZIL D RUA ITAOCARA 97 D TOMAS COELHO D RIO DE JANEIRO, BRAZIL D (55) 21 591 7150 D FAX (55) 21 593 1829
ENGLAND D TYTHING ROAD ALCESTER D WARWICKSHIRE, B49 6 EU, ENGLAND D (44) 789 763 101 D FAX (44) 789 763 644
FRANCE D 71 ROUTE DE ST. DENIS D F-95170 DEUIL LA BARRE D PARIS, FRANCE D (33) 1 34 28 6200 D FAX (33) 1 34 28 6201
GERMANY D CARL LEVERKUS STRASSE 15 D D-4018 LANGENFELD, WEST GERMANY D (49) 2173 7930 D FAX (49) 2173 77 438
GREECE D 488 MESSOGION AVENUE D AGIA PARASKEVI D 153 42 D ATHENS, GREECE D (30) 1 600 1073 D FAX (30) 1 601 2491
HONG KONG D 1104 TAIKOTSUI CENTRE D 11-15 KOK CHEUNG ST D TAIKOKTSUE, HONG KONG D (852) 789 9882 D FAX (852) 391 6222
ITALY D VIA PELLIZZARI 11 D 1-20059 D VIMARCATE, ITALY D (39) 39 608 0817 D FAX (39) 39 608 0814
NEW ZEALAND D 20 LANSFORD CRES. D P.O. BOX 19-044 AVONDALE D AUCKLAND 7, NEW ZEALAND D (64) 9 8200 357 D FAX (64) 9 8200 361
SINGAPORE D 16 TUAS STREET D SINGAPORE 2263 D (65) 862 5542 D FAX (65) 862 5604
SPAIN D POLIGONO INDUSTRAIL D RIERA DEL FONOLLAR D E-08830 SANT BOI DE LLOBREGAT D BARCELONA, SPAIN D (34) 3 640 2839 D FAX (34) 3 654 3379
USA D ONE CORNELIUS PLACE D ANOKA, MINNESOTA D (612) 421-6120 D FAX (612) 422-3255
1691589SD 99-2
Page 19
CORPORATE HEADQ UARTERS:
RemcorIncorporated
500 Regency Drive
Glendale Heights, IL 60139
708. 980.6900
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