Remcor TJ150R-BC Installation Manual
ICE/BEVERAGE DISPENSER
Operator’s Manual
MODEL TJ150R-BC
Part No. 91589
February , 1997
Revision D
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Manual must be read and understood before installing or operating this equipment
âREMCOR INC: 1994--95
PRINTED IN U.S.A
TABLE OF CONTENTS
SAFETY PRECAUTIONS 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GENERAL DESCRIPTION 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSTALLA TION INSTRUCTIONS 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MAINTENANCE 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DAILY OR AS REQUIRED 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WEEKLY OR AS REQUIRED 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MONTHLY 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
START-UP AND OPERATING INSTRUCTIONS 3. . . . . . . . . . . . . . . . . . . . . . . . . . .
CLEANING INSTRUCTIONS 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DISPENSER 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
COLD PLATE 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BEVERAGE SYSTEM 4..................................................
OPERA TING INSTRUCTIONS 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TROUBLESHOOTING GUIDE 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BLOWN FUSE OR CIRCUIT BREAKER 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GATE DOES NOT OPEN. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GATE DOES NOT OPEN OR IS SLUGGISH. AGITATOR TURNS. 7. . . . . . . . . . .
GATE OPENS. AGITATOR DOES NOT TURN. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . .
ICE DISPENSES CONTINUOUSLY. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SLUSHY ICE. WATER IN HOPPER. 7......................................
BEVERAGES DO NOT DISPENSE 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BEVERAGES TOO SWEET. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BEVERAGES NOT SWEET ENOUGH. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BEVERAGES NOT COLD 7..............................................
ADJUSTMENT 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page
WARRANTY 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LIST OF FIGURES
FIGURE 1. MOUNTING TEMPLATE 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 2. GATE RESTRICTOR PLATE 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 3. MOUNTING TEMPLATE TJ150R -- BC 9. . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 4. SPECIFICATION DRAWING 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 5. WIRING DIAGRAM TJ150R -- BC DISPENSER 11. . . . . . . . . . . . . . . . .
FIGURE 6. BEVERAGE SYSTEM SCHEMATIC 12. . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 7. EXPLODED VIEW -- LOWER SECTION AND PAR TS LIST 13. . . . . . .
FIGURE 8. EXPLODED VIEW -- UPPER SECTION AND PAR TS LIST 14. . . . . . . .
FIGURE 9. SOLENOID ASSEMBLY -- EXPLODED VIEW & PAR TS LIST 15. . . . .
LIST OF TABLES
TABLE 1. SPECIFICATIONS 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Manufactured Under One or More of the Following Patent Numbers: 3,211,336,3,274,792,3,393,839,3,517,860,3,739,842,4,215,803,
4,227,377, 4,300,359, 4,346,824,
Canadian Patent Numbers 912,514 (10/72), 936,855 (11/73),4,429,543,4,921,149
Other Patents Pending
i
91589
SAFETY PRECAUTIONS
Always d isconnect power to th e dispenser before servicing or cleaning.
Never place han ds inside of ho pper or gate area without disconnecting power to the dispenser. Agitator rotation
occurs automa tically when the dispenser is energized!
This ice dispenser has been specifically designed to provide protection against personal injury and eliminates
contamination of ice. To ensure continued protection and sanit ation, observe the following:
ALWAYS be sure the removable lid is properly installed to prevent unauthorized access to the hopper interior and possible contamination of ice.
ALWAYS be sure the upper and lower front panels are securely fastened.
ALWAYS keep area around the dispenser clean of ice cubes.
CAUTION: Dispenser cannot be used with crushed or flaked ice.
Use of bagged ice, which has frozen into large chunks, can void warranty. The dispenser
agitator is not designed to be an ice crusher. Use of large chunks of ice which “jam up”
inside the hopper will cause failure of the agitator motor and damage to the hopper. If bagged ice
is used, it must be carefully and completely broken into small, cube-sized pieces before filling into
the dispenser hopper.
GENERAL DESCRIPTION
The Remcor TJ150R-BC series of ice dispensers manufactured for Coca-Cola solve your ice and beverage
service needs in the sanitary, space saving, economical way. Designed to be manually filled with ice from a ny
remote ice making source, these dispensers will dispense cubes (up to 1-1/4? in size), cubelets and hardchipped or cracked ice; and in additi on, several flavors of post-mix beverages. “BC” units include beverage faucets and a cold plate and are designed to be supplied directly from syrup tanks and carbonator, with no
additional cooling required.
The unit must never be lifted or moved by the sink.
Table 1. Specifications
Model: TJ150R-BC
Ice Storage: 150 lbs.
Maximum Number of Faucets Available: 8
Built-in Cold Plate: Yes
Electrical: 120/1/60
Dimensions: 30? W x 30? D x 34-1/2? H
LEGEND
S - Stainless Cabinet
R - Red Upper Cabinet Finish
BC - Beverage Valves with Cold Plate Cooling System
1 91589
INSTALLATION INSTRUCTIONS
1. Locate the dispenser indoors on a level counter top.
LEG OPTION
Unpack the fo ur (4) legs and install them into the threaded holes provided in the bottom of the unit. Before
installing, remove the four (4) plastic thread plugs; push center in and remove plug.The installer must provide flexibility in the product and utility lines to permit shifting the position of the dispenser sufficiently to
clean the area beneath it.
COUNTER MOUNTING
The ice dispenser must be sealed to the counter. The template drawing indicates openings that must be
cut in the counter. Locate the desired position for the dispenser, then mark the outline dimensions on the
counter using the template drawing. Cut openings in the counter.
Apply a cont inuous bea d of NSF International (NSF) listed silastic sealant (Dow 732 or equal) approximately 1/4? inside of the unit outline dimensions and around all openings. Then position the unit on the counter
within the outline dimensions. All excess sealant must be wiped away immediately.
2. The beverage tubes, drain line and power cord are routed through the large opening in the bottom of the
unit. See the MOUNTING TEMPLATE for locating the re quired clearance hole in the counter for these
utility lines.
3. SINK DRAIN ASSEMBLY: Connect the drain tube to an open drain. Addition al drain tubing is provided with
the unit. The drain line must continuously pitch downward away from the unit and contain no “traps” or improper drainage will result.
DRAIN LINE
STAINLESS STEELELBOW
DRAIN TUBING PROVIDED
DISPENSER BOTTOM
WITH DISPENSER
FIGURE 1. MOUNTING TEMPLATE
A. Use tube, clamp and insulation provided to assemble drain.
B. To assure proper drainage, do not allow “trap” t o form in drain line. Be sure drain line runs flat with
bottom of dispenser. (See Figure 1)
4. Connect the beverage system product lines as indicated in the Beverage System Schematic (See Figure
6). This work should be done by a qual ified service person. Note that the hoses are marked with numbers
1 through 8 for syrup connections and “CW” for carbonated water connect io ns.
5. Clean the hopper interior (see CLEANING INSTRUCTIONS).
6. Connect the power cord to a 120 volt, 60 cycle, 3-wire grounded receptacle.
NOTE: Water pipe connections and fixtu res directly conn ected to a potable water supply must be
sized, installed and maintained according to federal, state and local laws.
291589
MAINTENANCE
The following dispenser maintenance should be performed at the intervals indicated:
DAILY or as required
Remove foreign material from the vending area sink to prevent drain blockage.
WEEKLY or as required
Clean vending area. Check for prope r water drainage from the vending area sink.
MONTHLY
Clean and sanitize the hopper interior (see CLEANING INSTRUCTIONS).
START-UP AND OPERATING INSTRUCTIONS
Fill the hopper with ice. With a built-in cold plate, dispense several large cups of ice (approximately one (1) minute total dispensing time) to allow ice to fill the cold plate. Add ice to the hopper as necessary to refill, then replace the lid. Allow 10 to 15 minutes for the cold plate to cool down. Repeat this procedure whenever the dispenser h as been standing overnight or other long periods without ice use. Start up the beverage system and
adjust faucets to the proper brix. Contact your local Coca-Cola distributor for complete information on t he beverage system.
In normal operation, pushing the ice dispenser lever will cause ice to flow from the ice chute. Ice flow will continue until the lever is released. Pushing the switch on any faucet will provide beverage of the appropriate flavor.
CAUTION: Use caution to avoid spilling ice when filling d ispen ser. Immediately clean up
any spilled ice from filling or operating the unit. To prevent contamination of ice, the lid
must be installed on the unit at all times.
CLEANING INSTRUCTIONS
WARNING: DISCONNECT POWER BEFORE CLEANING! Do not use metal scrapers, sharp
objects or abrasives on the ice storage hopper, top co ver and t h e agitator disk, as damage
may result. Do not use solvents or other cleaning agents. They may attack the plastic
material.
DISPENSER
1. Clean the ice storage hopper at least once a month.
2. Lift off the agitator assembly. Wash and rinse thoroughly.
3. Wash down the inside of the ho pper and top cover with a mild detergent solut ion and rinse thoroughly to
remove all traces of detergent.
3 91589
4. Replace t he agitator.
5. Sanitize the inside of the hopper and agitator with a solution of 1/2 ounce of household bleach in 1 gallon of
water. (200 PPM)
6. Remove i ce chute cover as follows:
A. Flex sides out ward to disengage lower pins.
B. Lift ice chute cover to disengage upper pins.
C. Lower ice chut e cover down out of unit. NOTE: It may be helpful to twist cover slightly.
7. Clean the inside of the ice chute with a mild detergent solution and rinse thoroughly to remove all traces of
detergent.
8. Reverse steps above to reassemble ice chute.
9. Sanitize as described in Step 5.
COLD PLATE
1. Remove splash panel and merchandiser.
2. Remove b ottom two (2) screws on the ice chute and loosen the top two (2) screws. You do not have to remove the ice chute. (During reassembly, make sure the ice gate restrictor is relocated to it’s correct
position.)
3. Remove the screws, hold the beverage faucet panel and bring forward.
4. Remove the tape holding the lower cold plate cover to the top cold plate cover.
5. Lift the lower cold plate cover up into the top cover.
6. Remove a ny debris from the drain trough and spring. Check that t he drain hole is not clogged.
7. Wash down the inside of the cold plate, tray and cover with a mild detergent solution and rinse. A small,
long-handled brush will be found helpful in reaching the corners.
8. Slide the cover forward, taking care that it is securely positioned on the cold plate.
9. Reassemble.
BEVERAGE SYSTEM
1. Remove faucet spouts, wash in mild detergent, rinse and replace.
2. Disconnect electrical power to the carbonato r. Shut off the water supply and close the CO2regulator to the
carbonator.
3. Disconnect the syrup tanks from the system.
4. Energize the beverage faucets to purge the remaining soda in the system.
5. Use a clean 5 gallon tank for each of the following.
A. Cleaning Tank - Fill with hot (120° - 140°) potable water.
B. Sanitation Tank - Fill with a chlorine sanitizing solution in the strength of 1/2 ounce of household
bleach (sodium hypochlorite) to 1 gallon of cold (ambient) potable water (200 PPM).
6. Repeat the following procedure on each of the units’ syrup product lines:
491589
Loading...