Remcor TJ150-B Installation Manual
ICE/BEVERAGE DISPENSERS
MODELS: TJ150-B
Operator’s Manual
TJ150-KB
TJ150-BC
TJ150-KBC
Part No. 91803
February , 1997
Revision D
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Manual must be read and understood before installing or operating this equipment
âREMCOR INC:
PRINTED IN U.S.A
TABLE OF CONTENTS
SAFETY PRECAUTIONS 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GENERAL DESCRIPTION 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ICE MAKER 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSTALLA TION INSTRUCTIONS 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SINK DRAIN ASSEMBLY INSTRUCTIONS 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLEANING INSTRUCTIONS 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DISPENSER 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
COLD PLATE 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BEVERAGE SYSTEM 5..................................................
MAINTENANCE 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DAILY OR AS REQUIRED 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WEEKLY OR AS REQUIRED 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MONTHLY 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OPERATING INSTRUCTIONS 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GATE RESTRICTOR PLATE 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ADJUSTMENT 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TROUBLESHOOTING GUIDE 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page
BLOWN FUSE OR CIRCUIT BREAKER 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GATE DOES NOT OPEN. AGITATOR DOES NOT TURN 8. . . . . . . . . . . . . . . . . . .
GATE DOES NOT OPEN OR IS SLUGGISH. AGITATOR TURNS. 8. . . . . . . . . . .
GATE OPENS. AGITATOR DOES NOT TURN. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . .
ICE DISPENSES CONTINUOUSLY. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SLUSHY ICE. WATER IN HOPPER. 8......................................
ICE SOLIDIFIED IN HOPPER OR ICE AT REAR CORNER ONLY. 8...........
NO ICE IN HOPPER 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ICE PACKED IN HOPPER 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BEVERAGES DO NOT DISPENSE 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BEVERAGES TOO SWEET. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BEVERAGES NOT SWEET ENOUGH. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BEVERAGES NOT COLD (UNITS WITH BUILT-IN COLD PLATE). 8. . . . . . . . . . .
FINAL ASSEMBLY PARTS LIST 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WARRANTY 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
i
91803
TABLE OF CONTENTS (cont’d)
LIST OF FIGURES
FIGURE 1. SINK DRAIN ASSEMBLY 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 2. GATE RESTRICTOR PLATE 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 3. TJ150-K ICE CUBER INSTALLATION 9. . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 4. MOUNTING TEMPLATE TJ150-B, BC 10. . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 5. SPECIFICATION DRAWING TJ150-B, BC 11. . . . . . . . . . . . . . . . . . . . . .
FIGURE 6. BEVERAGE SYSTEM SCHEMATIC “-B” MODELS 12. . . . . . . . . . . . . .
FIGURE 7. BEVERAGE SYSTEM SCHEMATIC “-BC” MODELS 13. . . . . . . . . . . . .
FIGURE 8. WIRING DIAGRAM TJ150-BC DISPENSER 14. . . . . . . . . . . . . . . . . . . .
FIGURE 9. FINAL ASSEMBLY 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 10. SOLENOID ASSEMBLY -- EXPLODED VIEW AND PAR TS LIST 17.
LIST OF TABLES
TABLE 1. SPECIFICATIONS 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TABLE 2. ICE MAKER/MODEL SERIES 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page
Manufactured Under One or More of the Following Patent Numbers:
3,211,336, 3,274,792, 3,393,839, 3,517,860, 3,739,842, 4,215,803, 4,227,377, 4,300,3594,346,824
Canadian Patent Numbers912,514 (10/72), 936,855 (11,73), 4,429,543, 4,921,149
Other Patents Pending
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SAFETY PRECAUTIONS
This ice dispenser has been specifically designed to provide protection against personal injury and eliminate
contamination of ice. To ensure continued protection and sanit ation, observe the following:
Always d isconnect power to th e dispenser before servicing or cleaning.
Never place han ds inside of ho pper or gate area without disconnecting power to the dispenser. Agitator rotation
occurs automa tically when the dispenser is energized!
ALWAYS be sure the removable lid is properly installed to prevent unauthorized access to the hopper interior and possible contamination of ice.
ALWAYS be sure the upper and lower front panels are securely fastened.
ALWAYS keep area around the dispenser clean of ice cubes.
CAUTION: Dispenser cannot be used with crushed or flaked ice.
Use of bagged ice which has frozen into large chunks can void warranty. The dispenser
agitator is not designed to be an ice crusher. Use of large chunks of ice which “jam up”
inside the hopper will cause failure of the agitator motor and damage to the hopper. If bagged ice
is used, it must be carefully and completely broken into small, cube-sized pieces before filling into
the dispenser hopper.
GENERAL DESCRIPTION
The Remcor “TJ” series of ice and beverage dispensers solve your ice and beverage service needs the sanitary, space saving, economical way. Designed to be manually filled with ice from any remote ice-making source,
or automatically filled from a top-mounted “Ice cuber,” these dispensers will dispense cubes (up to1? in size),
cubelets, hard-chipped or cracked ice and in addition, several flavors of p ost-mix beverages. “B” models contain
beverage faucets only and must be supplied with cold product f rom any remote cold plate or refrigerated soda
factory. “-BC” models include faucets and a coldplate and are designed to be supplied directly from the syrup
tanks and carbonator, with no additional cooling required.
Table 1. Specifications
Model: TJ150E/S-B, “KB”
Ice Storage: 150 lbs.
Electrical: 120 /1 /60
Maximum Number of Faucets Available: 8
Dimensions: 30? W x 30? D x 34-1/2? H
Model: TJ150E/S-BC, “KBC”
Ice Storage: 150 lbs.
Electrical: 120 /1 /60
Maximum Number of Faucets Available: 8
Dimensions: 30? W x 30? D x 34-1/2? H
CABINETRY OPTIONS
E -- Neutral Beige or White Baked En amel Finish
S -- All Stainless Steel
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ICE MAKER
REMCOR “K” model ice/beverage dispensers are designed to be used with one of several top-mount “ice cubers.” These cubers must be obtained from the appropriate manufacturer or distributor in your area.
The following ice makers are approved for use on the TJ150 “K” models:
Table 2. Ice Maker/Model Series
ICE MAKER MODEL SERIES
Ross Temp RCV--404 / 604
Scotsman CM500 / 650
Mile High Equipment Company C20 / C40 / C61
Manitowas E200 / E400 / G600
* Kold-Draft GT300 / 400 / 500
** Reynolds MCC700
* Order Installation Kit No. 02016
** Order Installation Kit No. 02020
Consult the factory for other ice-maker applications.
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INSTALLATION INSTRUCTIONS
1. Locate the dispenser indoors on a level counter top.
MODELS “B”, “BC”
Unpack the fo ur (4) legs and install them into the threaded holes provided in the bottom of the unit. The
installer must provide flexibility in the product and utility lines to permit shifting the position of the dispenser
sufficiently t o clean the area beneath it.
MODEL “KB”, “KBC”
The ice dispenser must be sealed to the counter. The template drawing (Figure 4) indicates openings
which mu st be cut in the counter. Locate the desired position for the dispenser, then mark the outline dimensions on the counter using the template drawings. Cut openings in counter.
Apply a cont inuous bea d of NSF International (NSF) listed silastic sealant (Dow 732 or equal) approximately 1/4? inside of the unit outline dimensions and around all openings. Then position the unit on the counter
within the outline dimensions. All excess sealant must be wiped away immediately.
2. Carefully pull the beverage tubes, drain line and power cord through the large opening in the bot tom of the
unit. See Figure 4 for locating the required clearance holes in the counter for these utility lines.
3. Connect the drain tube to an open drain. If addition al piping is provided, it must be 3/4? IPS (or equal). This
line must continually pitch downward away from the unit and must contain no traps or improper drainage
will re sult.
4. Connect the beverage system product lines as indicated in Figure 6 (“B” units) or Figure 7 (“BC” units).
This work should be done by a qualif ied service person. Note that the hoses are marked with number 1
through 8 for syrup connections and “CW” for carbonated water connection.
IMPORTANT: The water supply to the carbonator must comply with the basic plumbin g co de o f t h e
Building Officials and Code Administrators International, Inc. (BOCA) and local
plumbing codes.
5. Clean the hopper interior (see CLEANING INSTRUCTIONS).
6. “K” Models Only: Install the ice maker on the dispenser as shown in Figure 3 or according to the instructions supplied with the kit, as appropriate. Follow the ice-maker manufacturer’s instructions to complete the
installation.
7. Connect the dispenser cord to a 120 volt, 60 hertz, 3-wire grounded receptacle.
SINK DRAIN ASSEMBLY INSTRUCTIONS
1. Use tube, clamp and insulation provided to assemble drain.
2. To assure proper drainage, do not allow “trap” t o form in drain line. Be sure drain line runs flat with bottom
of the dispenser (See Figure 1).
3. Water pipe connections and fixtures connected directly to a potable water supply must be sized, installed
and maintained according to federal, state, and local laws.
4. The unit is now ready for operation.
DRAIN LINE
DISPENSER BOTTOM
FIGURE 1. SINK DRAIN ASSEMBLY
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CLEANING INSTRUCTIONS
WARNING: DISCONNECT POWER BEFORE CLEANING! Do not use metal scrapers, sharp
objects or abrasives on the ice storage hopper, top co ver and t h e agitator disk; Damage
may result. Do not use solvents or other cleaning agents; they may attack the plastic
material.
DISPENSER
1. Clean the ice storage hopper at least once a month.
2. Lift off the agitator and the agitator disk. Wash with a mild detergent solution and rinse them thoroughly to
remove all traces of detergent.
3. Wash down the inside of the ho pper and top cover with a mild detergent solut ion and rinse thoroughly to
remove all traces of detergent.
4. Replace t he agitator.
5. Sanitize the inside of the hopper and agitator with a solution of 1/2 ounce of household bleach in 1 gallon of
water. (200 PPM)
6. Replace t he agitator disk. Sanitize as described in Step 5.
7. Remove i ce chute cover as follows:
A. Flex sides out ward to disengage lower pins.
B. Lift ice chute cover to disengage upper pins.
C. Lower ice chut e cover down out of unit. NOTE: it may be helpful to twist cover slightly.
8. With brush provided, clean the inside of the ice chute with a mild detergent solution a nd rinse thoroughly to
remove all traces of detergent.
9. Reverse steps above to reassemble ice chute.
10. Sanitize as described in Step 5.
COLD PLATE
1. Carefully remove the lower front panel of the ice dispenser.
2. Remove cold plate cover by lifting slightly in front and slide forward.
3. Wash down the inside of the cold plate, tray and cover with a mild detergent solution and rinse. A small,
long-handled brush will be found helpful in reaching the corners.
4. Slide the cover back, taking care that it is properly positioned on the cold plate.
5. Replace t he lower front panel, carefully feeding the tube and wires into the cabinet. Be sure not to punch
any tubing or wires between the panel and cabinet.
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