Remcor SPIRIT Installation Manual
Installation Manual
IMPORTANT:
TO THE INSTALLER.
It is the responsibility of the
Installer to ensure that the water
supply to the dispensing
equipment is provided with
protection against backflow by an
air gap as defined in ANSI/ASME
A112. 1.2-1979; or an approved
vacuum breaker or other such
method as proved effective by
test.
SPIRIT
POST-MIX DISPENSER
Water pipe connections and
fixtures directly connected to a
potable water supply shall be
sized, installed, and maintained
according to Federal, State, and
Local laws.
Part No. 317961000
March 7, 1983
Revised: November 21, 1996
Control Code A
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Manual must be read and understood before installing or operating this equipment
IMI CORNELIUS INC; 1983-96
PRINTED IN U.S.A
TABLE OF CONTENTS
SAFETY INFORMATION 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RECOGNIZE SAFETY INFORMATION 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
UNDERSTAND SIGNAL WORDS 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FOLLOW SAFETY INSTRUCTIONS 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CO2 (CARBON DIOXIDE) WARNING 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SHIPPING, STORING, OR RELOCATING UNIT 1. . . . . . . . . . . . . . . . . . . . . . .
GENERAL INFORMATION 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GENERAL DESCRIPTION 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
UNIT DESCRIPTION 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
THEORY OF OPERATION 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSTALLATION 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
UNPACKING AND INSPECTION 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
IDENTIFICATION OF LOOSE-SHIPPED PARTS 7. . . . . . . . . . . . . . . . . . . . . . . . . . .
SELECTING LOCATION 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSTALLING UNIT 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSTALLING UNIT ON COUNTERTOP 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FILL WATER TANK AND START REFRIGERATION SYSTEM 8. . . . . . . . . . . . . . .
CONNECTING PLAIN WATER SOURCE LINE TO UNIT 9. . . . . . . . . . . . . . .
CONNECTING CARBONATED WATER SOURCE LINE TO UNIT 9. . . . . . .
CONNECTING SYRUP SOURCE LINES TO UNIT 9. . . . . . . . . . . . . . . . . . . . .
PREPARING FOR OPERATION 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSTALLING DECALS 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OPERATORS INSTRUCTIONS 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page
OPERATING CONTROLS 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
POWER SWITCH 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DISPENSING VALVE LEVER 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DISPENSING VALVE CARBONATED WATER ONLY LEVER 13. . . . . . . . . . . .
DAILY PRE-OPERATION CHECK 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
UNIT OPERATION 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ADJUSTMENTS 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ADJUSTING CO2 REGULATORS 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ADJUSTING DISPENSING VALVE(S) WATER FLOW RATE 14. . . . . . . . . . . .
ADJUSTING WATER-TO-SYRUP ‘‘RATIO’’ OF DISPENSED DRINK 14. . . . .
REPLENISHING CO2 SUPPLY 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REPLENISHING SYRUP SUPPLY 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLEANING AND SANITIZING 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DAILY CLEANING OF UNIT EXTERIOR 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WEEKLY CLEANING OF DISPENSING VALVES 14. . . . . . . . . . . . . . . . . . . . . .
SANITIZING SYRUP SYSTEMS 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CHECKING DROP-IN REFRIGERATION ASSEMBLY CONDENSER COIL FOR
RESTRICTIONS 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CHECKING ICE WATER BATH 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CARBONATOR WATER PUMP MAINTENANCE 15. . . . . . . . . . . . . . . . . . . . . . . . . . .
CLEANING CO2 GAS CHECK VALVES 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
i
317961000
TABLE OF CONTENTS (cont’d)
SERVICE AND MAINTENANCE 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HOOD REMOVAL 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DROP-IN REFRIGERATION ASSEMBLY REMOVAL 17. . . . . . . . . . . . . . . . . . . . . . .
PERIODIC INSPECTION 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ADJUSTMENTS 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ADJUSTING CO2 REGULATORS 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ADJUSTING DISPENSING VALVE ADJUSTABLE WATER FLOW
REGULATOR FOR WATER FLOW RATE 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ADJUSTING WATER-TO-SYRUP “RATIO” OF DISPENSED PRODUCT 20. .
REPLENISHING CO2 SUPPLY 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REPLENISHING SYRUP SUPPLY 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SYRUP FLAVOR CHANGE 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLEANING DROP-IN REFRIGERATION ASSEMBLY CONDENSER COIL 21. . . .
CHECKING ICE WATER BATH 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLEANING WATER TANK 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLEANING AND SANITIZING 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DAILY CLEANING OF UNIT 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SANITIZING POST-MIX SYRUP SYSTEMS 23. . . . . . . . . . . . . . . . . . . . . . . . . .
CARBONATOR WATER PUMP YEARLY MAINTENANCE OR AFTER WATER
SYSTEM DISRUPTION 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NO. 3 DISPENSING VALVE CONVERSION FROM STILL (NON-CARBONATED)
TO CARBONATED DRINK 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
UNIT NEW INSTALLATION 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
UNIT ALREADY IN SERVICE 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLEANING CO2 GAS CHECK VALVES 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REMOVE AND REPLACE DISPENSING VALVE 27. . . . . . . . . . . . . . . . . . . . . . . . . . .
TROUBLESHOOTING 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page
TROUBLESHOOTING DISPENSING SYSTEM 29. . . . . . . . . . . . . . . . . . . . . . . . . . . .
WATER-TO-SYRUP ‘‘RATIO’’ TOO LOW OR TOO HIGH. 29. . . . . . . . . . . . . . .
ADJUSTMENT OF DISPENSING VALVE SYRUP FLOW REGULATOR DOES
NOT INCREASE TO DESIRED WATER-TO-SYRUP ‘‘RATIO’’.29. . . . . . . . . .
ADJUSTMENT OF DISPENSING VALVE SYRUP FLOW REGULATOR DOES
NOT DECREASE TO DESIRED WATER-TO-SYRUP ‘‘RATIO’’ 30. . . . . . . . . .
DISPENSED PRODUCT CARBONATION TOO LOW. 30. . . . . . . . . . . . . . . . . .
DISPENSED PRODUCT COMES OUT OF DISPENSING VALVE CLEAR BUT
FOAMS IN CUPS OR GLASSES 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DISPENSED PRODUCT PRODUCES FOAM AS IT LEAVES DISPENSING
VALVE. 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NO PRODUCT DISPENSED FROM ALL DISPENSING VALVES 31. . . . . . . .
NO PRODUCT DISPENSED FROM ONE DISPENSING VALVE. 31. . . . . . . .
ONLY CARBONATED WATER DISPENSED. 31. . . . . . . . . . . . . . . . . . . . . . . . . .
ONLY SYRUP DISPENSED. 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
COMPRESSOR DOES NOT OPERATE. 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
COMPRESSOR OPERATES CONTINUOUSLY BUT DOES NOT FORM
SUFFICIENT ICE BANK 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONDENSER FAN MOTOR NOT OPERATING. 33. . . . . . . . . . . . . . . . . . . . . . .
317961000
ii
TABLE OF CONTENTS (cont’d)
AGITATOR MOTOR NOT OPERATING. 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WARRANTY 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LIST OF FIGURES
FIGURE 1. SPIRIT POST-MIX DISPENSER (FIVE-FLAVOR UNIT SHOWN) 3. .
FIGURE 2. FLOW DIAGRAM (FIVE-FLAVOR UNIT SHOWN) 5. . . . . . . . . . . . . . .
FIGURE 3. INLET SUPPLY LINE CONNECTIONS 10. . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 4. RATIO CUP AND SYRUP DIVERSION TUBE ASSEMBLY 18. . . . . . . .
FIGURE 5. DISPENSER COMPONENTS (FIVE-FLAVOR UNIT SHOWN) 19. . . . .
FIGURE 6. CO2 GAS CHECK VALVE ASSEMBLY 26. . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 7. DISPENSING VALVES WIRING DIAGRAM 27. . . . . . . . . . . . . . . . . . . .
FIGURE 8. UNIT WIRING DIRGRAM 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LIST OF TABLES
TABLE 1. DESIGN DATA 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TABLE 2. LOOSE-SHIPPED PARTS 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page
iii
317961000
SAFETY INFORMATION
Recognize Safety Information
This is the safety-alert symbol. When you see this
symbol on our machine or in this manual, be alert to
the potentially of personal injury.
Follow recommended precautions and safe operating
practices.
Understand Signal Words
A signal word - DANGER, WARNING, OR CAUTION
is used with the safety-alert symbol. DANGER identi-
fies the most serious hazards.
DANGER
Safety signs with signal word DANGER or WARNING
are typically near specific hazards.
General precautions are listed on CAUTION safety
signs. CAUTION also calls attention to safety messages in this manual.
WARNING
CAUTION
Follow Safety Instructions
Carefully read all safety messages in this manual and on your machine safety signs. Keep safety signs in
good condition. Replace missing or damaged safety signs. Learn how to operate the machine and how to
use the controls properly. Do not let anyone operate the machine without instructions. Keep your machine in
proper working condition. Unauthorized modifications to the machine may impair function and/or safety and
affect the machine life.
CO2 (Carbon Dioxide) Warning
CO2 Displaces Oxygen. Strict Attention must be observed in the prevention of CO2 (carbon dioxide)
gas leaks in the entire CO2 and soft drink system. If a CO2 gas leak is suspected, particularly in a
small area, immediately ventilate the contaminated area before attempting to repair the leak. Personnel exposed to high concentration of CO2 gas will experience tremors which are followed rapidly by
loss of consciousness and suffocation.
Shipping, Storing, Or Relocating Unit
CAUTION: Before shipping, storing, or relocating this Unit, the syrup systems must be sanitized and
all sanitizing solution must be purged from the syrup systems. All water must also be purged from
the plain and carbonated water systems. A freezing ambient temperature will cause residual water
remaining inside the Unit to freeze resulting in damage to internal components of the Unit.
1 317961000
THIS PAGE LEFT BLANK INTENTIONALLY
2317961000
GENERAL INFORMATION
IMPORTANT: To the user of this manual - This manual is a guide for installing, operating, and
maintaining this equipment. Refer to table of contents for page location of detailed information
pertaining to questions that arise during installation, operation, service and maintenance, or
troubleshooting this equipment.
GENERAL DESCRIPTION
This section gives the Unit description, theory of operation, and design data for the four and five-flavor Spirit
Post-Mix Dispensers (see Figure 1) hereafter referred to as Units. All Units require a remote carbonator.
UNIT DESCRIPTION
The Units are compact with high-impact and corrosion-resistant moulded lower housings. The Units may be
island-mounted or installed on a front or rear counter. Their refrigeration assemblies are 1/3 H.P. drop-in type
and are easily removed for service and maintenance. All Units have electric dispensing valves which are easily
adjusted to provide an optimum water-to-syrup ratio.
Installation of Unit on countertop, installation of LOOSE-SHIPPED PARTS, connections to remote carbonator
and plain water and syrup supplies, adjustment of CO2 regulators, filling water tank with water, and plugging
Unit power cord into electrical outlet is all that is required for Unit operation. Legs which elevate the Unit four
inches above the countertop are available as P/N 314744000. When ordering, specify four each.
CAUTION: Before shipping, storing, or relocating Unit, syrup systems must be sanitized
and all sanitizing solution must be purged from syrup coils. All water must be purged from
carbonated and plain water systems and ice bank melted and all water drained from water
tank. A freezing ambient environment will cause residual water remaining inside Unit to freeze
resulting in damage to internal components.
TM
FIGURE 1. SPIRIT POST-MIX DISPENSER (FIVE-FLAVOR UNIT SHOWN)
Table 1. Design Data
Unit Part Numbers:
Four-Flavor 414384XXX
Five-Flavor 414385XXX
3 317961000
Table 1. Design Data (cont’d)
Overall Dimensions:
Width 13-inches
Height 27-inches
Depth 22-inches
Weights:
Shipping (one carton)
Dry Weight (approximate) 83 pounds
Ice Bank Weight (approximate) 18 pounds
Drop-in Refrigeration Assembly 42 pounds
Water Bath Capacity 7 gallons
(no ice bank)
Dispensing Rate:
Three 12-oz. Drinks/Min. @ 40° F or below (approx)*100
NOTE: *Number of 12-oz. drinks dispensed 40° F or below @ 75° F syrup and water inlet temperature
and 75° F ambient.
Refrigerant Requirement See Unit Nameplate
Ambient Operating Temperature 40° F to 100° F
Electrical Requirements:
Operating Voltage See Unit Nameplate
Current Draw See Unit Nameplate
THEORY OF OPERATION
(see Figure 2)
WARNING: CO2 displaces oxygen. Strict attention must be observed in the prevention of
CO2 (carbon dioxide) gas leaks in the entire CO2 and soft drink system. If a CO2 gas leak is
suspected, particularly in a small area, immediately ventilate the contaminated area before
attempting to repair the leak. Personnel exposed to high concentration of CO2 gas will experience
tremors which are followed rapidly by loss of consciousness and suffocation.
NOTE: The Unit was set up at the factory to dispense a still (non-carbonated) drink from No. 3
dispensing valve and carbonated drinks from remaining valves. No. 3 dispensing valve may be
converted to also dispense a carbonated drink. Refer to TABLE OF CONTENTS for conversion
instructions.
A CO2 cylinder delivers carbon dioxide (CO2) gas through adjustable CO2 regulators to syrup tanks and to the
remote carbonator. Plain water enters remote carbonator tank and is carbonated by regulated CO2 pressure
also entering tank. When all dispensing valves except No. 3 are opened, CO2 pressure exerted upon contents
of syrup tanks pushes syrup from tanks, through Unit syrup cooling coils, to dispensing valves. Carbonated
water is pushed from remote carbonator by CO2 pressure and is pushed through Unit carbonated water cooling
coils to dispensing valves. Syrup and carbonated water meet simultaneously at dispensing valves resulting in
carbonated drinks being dispensed. A still (non-carbonated) drink is dispensed from No. 3 dispensing valve in
same manner as carbonated drinks except plain water is substituted for carbonated water.
When Unit power cord is plugged into electrical outlet and POWER switch is placed in ‘‘ON’’ position,
compressor, condenser fan motor, and agitator motor will start and begin forming an ice bank in the water tank.
When full ice bank has been formed, compressor and condenser fan motor will stop but agitator motor will
continue to operate circulating ice water in the water tank. Water tank ice bank control will cycle compressor and
condenser fan motors on and off as required to maintain a full ice bank.
4317961000
WATER
SOURCE
WATER FILTER INSTALLATION FOR FILTERS
WITHOUT BUILT-IN WATER SHUTOFF VALVE
SHUTOFF
VALVE
TEE FITTING
NOT PROVIDED
5
317961000
PRIMARY CO2 REGULATOR
SUGAR SYRUP
CO2 REGULATOR
GAS CHECK
CO
2
VALVE (6)
CO2 CYLINDER
SYRUP TANK (5)
FILTER
REMOTE
CARBONATOR
DIET SYRUP CO
REGULATOR
2
* CAPPED
TEE
PLAINT WATER
INLET LINE
ITEM 4
WATER TANK
LINE LEGEND
CO
2
PLAIN WATER
CARB WATER
SYRUP
COOLING
COILS (8)
CARBONATED
WATER MANIFOLD
DISPENSER
* This CAPPED TEE is used when coverting No. 3 dispensing valve
from a still (non-carbonated to a carbonated drink. Refer to TABLE OF
CONTENTS for conversion instructions.
1
2
3
4
5
DISPENSING
VALVE (5)
STILL DRINK
(NON-CARB)
DIET
DRINK
FIGURE 2. FLOW DIAGRAM (FIVE-FLAVOR UNIT SHOWN)
THIS PAGE LEFT BLANK INTENTIONALLY
6317961000
INSTALLATION
This section covers cooling Unit unpacking and inspection, selecting location, installation, preparation for
operation, and Unit operation.
UNPACKING AND INSPECTION
(see Figure 5)
NOTE: The Unit was thoroughly inspected before leaving factory and the carrier has accepted and
signed for it. Any damage or irregularities should be noted at time of delivery and immediately reported
to the delivering carrier. Request a written inspection report from Claims Inspector to substantiate any
necessary claim. File claim with the delivering carrier, not with IMI Cornelius Inc.
1. After Unit has been unpacked, remove shipping tape and other packing material.
2. Remove three shipping nuts that secure drop-in refrigeration assembly in Unit.
3. Unpack LOOSE-SHIPPED PARTS. Make sure all items are present and in good condition.
Table 2. Loose-Shipped Parts
Item
No. Part No. Name
1 317982000 Cup Rest 1 1
2 317920000 Drip Tray 1 1
3 176193000 Adapter Fitting, 7/16-20 male by 7/16-20 male 6 7
4 Decals (as ordered)
5 187713000 Warranity Registration Card 1 1
6 317961000 Installation Manual 1 1
Qty.
4-fl 5-fl
IDENTIFICATION OF LOOSE-SHIPPED PARTS
1. DRIP TRAY (item 2) to be installed on Unit, then install CUP REST (item NO TAG) in drip tray.
2. ADAPTER FITTINGS (item 3) are used to connect syrup, plain water, and carbonated water source lines
to Unit syrup, plain water, and carbonated water inlet lines.
3. DECALS (item 4) are to be installed on dispensing valve covers.
SELECTING LOCATION
This Unit may be island-mounted or installed on a front or rear counter. Locate Unit so the following
requirements are satisfied.
1. Near a properly grounded electrical outlet with proper electrical requirements (SEE UNIT NAMEPLATE)
fused at 15-amps (‘‘slow-blow’’) or circuit connected through an equivalent HACR circuit breaker must be
available to the Unit. No other electrical equipment should be connected to this circuit. ALL ELECTRICAL
WIRING MUST CONFORM TO NATIONAL AND LOCAL ELECTRICAL CODES.
2. Allow sufficient clearance (15-inches vertical) above top of hood to the nearest obstruction (shelf,
cupboard, ceiling, etc.) for removal of the hood and drop-in refrigeration assembly. The front grille of the
Unit must be unobstructed to allow air to enter the hood.
INSTALLING UNIT
INSTALLING UNIT ON COUNTERTOP
(see Figure 5)
Unit inlet supply lines, power cord, drip tray drain hose, and water tank drain hose may either be routed out
back of Unit base or through hole cut in countertop under Unit. Proceed to applicable installation procedure.
7 317961000
1. Out back of Unit base - Place Unit in location on countertop. Route Unit inlet supply lines, power cord, drip
tray drain hose, and water tank drain hose out back of Unit base. Area around lines coming out of the Unit
base must be closed and sealed.
Out hole cut in countertop under Unit - Place Unit in location on countertop with its drip tray edge flush with
countertop front edge. Mark Unit center line on edge of countertop, then move Unit off to one side. Starting
at Unit center line mark on edge of countertop, measure back 17-inches for location of hole to be cut in
countertop. Cut three-inch diameter hole in countertop. Place Unit in position over hole. Route Unit inlet
supply lines, power cord, drip tray drain hose, and water tank drain hose down through hole in countertop.
2. To comply with National Sanitation Foundation (NSF) requirements, Unit base must be sealed to the
countertop and all access holes to inside of trhe Unit base must be closed and sealed. Proceed as follows
to seal the Unit base.
NOTE: An alternate arrangement to avoid sealing Unit base to countertop would be to install the 4-inch
Leg Kit.
A. Tilt Unit up to expose bottom of base.
B. Liberally apply silastic sealant such as Dow Corning RTV 731 or equivalent on base bottom edges.
NOTE: Do not move Unit after positioning or seal from Unit base to countertop will be broken.
C. Lower Unit into operating position on countertop to complete seal from Unit base to countertop.
D. Apply additional sealant around bottom of Unit base. Seal must have a minimum radius of 1/2-inch to
prevent crevices and to insure a complete seal.
E. All access holes to inside of the Unit base must be closed and sealed.
FILL WATER TANK AND START REFRIGERATION SYSTEM
(see Figure 5)
1. Make sure plug in water tank drain hose is secure.
NOTE: Use low-mineral-content water where a local water problem exists.
2. Remove plug from drop-in refrigeration assembly platform water fill hole. Fill water tank with clean water to
top of stainless steel coils located in coil basket. USE LOW-MINERAL-CONTENT WATER WHERE A
LOCAL WATER PROBLEM EXISTS.
3. Install plug in water fill hole.
4. Make sure Unit POWER SWITCH (located on side of Unit) is in ‘‘OFF’’ position.
WARNING: The Unit must be electrically grounded to avoid possible fatal electrical shock
or serious injury to the operator. The Unit power cord is equipped with a three-prong plug.
If a three-hole (grounded) electrical outlet is not available, use an approved method to
ground the Unit.
5. Plug Unit power cord into a properly grounded electrical outlet.
6. Place Unit POWER SWITCH IN ‘‘ON’’ position. Compressor, condenser fan motor, and agitator motor will
start and begin forming an ice bank. When full ice bank has been formed, compressor and condenser fan
motor will stop but agitator motor will continue to operate circulating ice water bath in water tank.
7. Install hood and secure with one screw. Make sure O-ring is installed on screw before installing.
8. Connect drip tray drain hose as follows:
NOTE: Drip tray drain hose routed to a waste container is not recommended due to sanitation and
cleaning problems. Connection of drain hose to a permanent drain is recommended.
8317961000
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