Remcor SID350A/35S, SID350W/35S, SID350A/35S-B, SID350W/35S-B Operator's Manual
SPIRAL ICE ICEMAKER--DISPENSER
MODEL NUMBER:SID350A/35S
Operator’s Manual
Distributed By:
Commercial Refrigeration Service, Inc.
WWW.CorneliusParts.COM
WWW.ICeCubes.NET
(866) 423-6253
(623) 869-8881
SID350W/35S,
SID350A/35S-B
SID350W/35S-B
Part No. 91626
Revised June, 1997
Revision
THIS DOCUMENT CONTAINS IMPORTANT INFORMA
This Manual must be read and understood before installing or operating this equipment
REMCOR INC: 8/95
B
TION
PRINTED IN U.S.A
TABLE OF CONTENTS
SAFETY PRECAUTIONS 1...................................................
DESCRIPTION 2............................................................
UNPACKING 2..........................................................
INSTALLATION 3............................................................
LOCATION 3............................................................
PLUMBING 3...........................................................
ELECTRICAL 3.........................................................
BEVERAGE SYSTEM 7..................................................
INSTALLATION 7......................................................
START UP 7............................................................
OPERATING INSTRUCTIONS 9...............................................
MAINTENANCE 13...........................................................
CLEANING INSTRUCTIONS 13...........................................
ICEMAKER SECTION 13.................................................
DISPENSER SECTION 14...............................................
BEVERAGE SYSTEM 14..................................................
MAINTENANCE AND ADJUSTMENTS 16.......................................
Page
THERMOSTAT ALTITUDE ADJUSTMENT 16................................
BIN STAT 16............................................................
ICE PRODUCTION ADJUSTMENT 16......................................
CLEARING EVAPORATOR FREEZE-UP 16.................................
SERVICE PROCEDURES 17..............................................
HIGH PRESSURE CONTROL 17..........................................
BIN THERMOSTAT 17...................................................
CONDENSER (AIR COOLED) 18.........................................
TROUBLESHOOTING GUIDE 23...............................................
WARRANTY 37..............................................................
LIST OF FIGURES
FIGURE 1. SID 350 / 35S 4...............................................
FIGURE 2. SID 350 / 35S-B 5.............................................
FIGURE 3. MOUNTING TEMPLATE SID 350A/35, SID 350W/35,
SID 350A/35S-B, SID 350W / 35S-B 6......................................
FIGURE 4. BEVERAGE SYSTEM SCHEMATIC “-B”MODELS 8..............
FIGURE 5. SID 350/35 115/1/ 60 HZ SCHEMATIC 10.........................
FIGURE 6. SID 350/35 115/1/60 HZ WIRING 1 1.............................
FIGURE 7. REFRIGERATION SCHEMATIC 12...............................
FIGURE 8. SERVICE PAR TS LIST CONDENSING UNIT 34...................
FIGURE 9. CABINET ASSEMBLY EXPLODED VIEW AND SERVICE PARTS 35.
FIGURE 10. SOLENOID ASSEMBLY - EXPLODED VIEW & PARTS LIST 36.....
i
91626
TABLE OF CONTENTS (cont’d)
LIST OF TABLES
Page
TABLE 1. SPECIFICATIONS 2............................................
TABLE 2. ICEMAKER CAPACITIES (LBS./DAY) 2...........................
TABLE 3. CONTROLLER 9...............................................
Manufactured Under One or More of the Following Patent Numbers:
3,211,336, 3,274,792, 3,393,839 , 3,517,860, 3,739,842, 4,215,803, 4,227,377, 4,300,3594,346,824
Canadian Patent Numbers912,514 (10/72), 936,855 (11,73), 4,429,543, 4,921,149
Other Patents Pending
91626
SAFETY PRECAUTIONS
Always disconnect power to the dispenser before servicing or cleaning.
Never
occurs automatically when the dispenser is energized!
This ice dispenser has been specifically designed to provide protection against personal injury and eliminates
contamination of ice. To insure continued protection and sanitation, observe the following
IMPORTANT INSTALLATION NOTICE
An Everpure Model 9320-42, System IV Model DB900, or equal, icemaker quality water treatment unit MUST
BE INSTALLED in the water supply line to the icemaker. Failure to do so may result in poor quality ice, low production output and may cause premature failure of icemaker evaporator and void the extended evaporator warranty.
This icemaker is provided with a stainless steel evaporator, designed to last the life of the product. However,
some of the chemicals in treated and untreated water, specifically chlorine and sulfur (sulfide), have the ability to
attack stainless steel and cause premature failure. An initial investment in proper water treatment will pay for
itself in increased production, quality and long life of the product.
place hands inside of hopper or gate area without disconnecting power to the dispenser. Agitator rotation
ALWAYS be sure the removable lid is properly installed to prevent unauthorized access to the hopper interior and possible contamination of ice.
ALWAYS be sure the upper and lower front panels are securely fastened.
ALWAYS keep area around the dispenser clean of ice cubes.
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DESCRIPTION
The REMCOR S.I.D. (Spiral Icemaker Dispenser) is a unique, self-contained, counter-top style unit which automatically makes hard, clear cube-quality ice and stores it in a sealed hopper for sanitary dispensing. The ice is
made by a new, patented process on a spiral shaped stainless steel evaporator and produces tube cube quality
ice on the outside of the tubes. There are no augers, no compressing of flaked ice, no bearings and no high
gear motor loads in the icemaking process. The unit has been designed to be simple, yet effective, to provide
many years of trouble free operation.
Table 1. Specifications
Compressor: HP 1/2
Refrigerant: R-22 1 lb.
Pressure Controls Setting: High: 400 Psig Low: 10 Psig
Voltage: 115 / 1 / 60
Amps: 16 Amps
Circuit Ampacity: 20 Amps
Fuse Size: 20 Amps
Ice Storage Capacity: 35 lbs.
Ice Making Capacity: Up to 350 lbs./24 hours
Shipping Weight: 170 lbs.
Ice Making Capacity Per 24 hr / lb at Given Conditions
Table 2. Icemaker Capacities (lbs./day)
Water Temperature °F
AIR TEMP. ° F 40 50 60 70 80
60 391 372 355 342 318
70 356 334 321 310 301
80 316 303 295 281 270
90 290 267 259 241 241
UNPACKING
1. With the unit upright carefully remove the shipping carton. Inspect for shipping damage and report any
such damage to the shipper immediately.
2. Unscrew and remove the top cover of the unit.
3. Remove shipping tape from storage hopper and agitator in storage hopper .
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INSTALLATION
LOCATION
Locate the icemaker dispenser indoors in a well ventilated area. Avoid exposure to direct sunlight and/or heat
caused by radiation. Ambient room temperature must be in the range of 60° to 90° F. Do not install unit in an
enclosed area where heat build-up could be a problem. Note: Air flow direction and spacing required to Figure 1.
Consult Figure 1A and 1B for utility connection locations.
Consult Figure 2 for dimensions for mounting unit to the counter with the hardware provided. Note that the unit
must be level for proper operation.
The unit must be sealed
cut in the counter. Locate the desired position for the unit then mark the outline dimensions and cut-out locations using the template drawing cut openings in counter.
Apply a continuous bead of NSF listed silastic sealant (DOW 732 or equal) approximately 1/4”inside of the unit
outline dimensions, and around all openings. Then position the eater of the counter within the outline dimensions. All excess sealant must be wiped away immediately.
to the counter. The template drawing (Figure 2) indicates the openings which must be
PLUMBING
Connect the icemaker to a cold, potable water source, suitable for drinking. This water source must comply with
the basic plumbing code of the Building Officials and Code Administrators International Inc. (BOCA) and the
Food Service Sanitation Manual of the Food and Drug Administration. Do not install unit on a water softener
line. It is recommended that a hand shut-off valve and strainer be used on the incoming supply line. (See Figure
2 for size and location.) For proper operation of the incoming water supply pressure must be in the range of
30-90 PSIG. Install a pressure regulating valve if above this range!
IMPORTANT: To insure proper icemaker operation and also to reduce the frequency of water-related
service problems, a water filter should be installed. REMCOR recommends the use of one of the
following basic systems.
1. Everpure inc.
660 N. Blackhawk drive
Westmont, IL 60559
(708) 654-4000
2. System IV
16632 Burke Lane
Huntington Beach, CA 92647
Insurice Twin System
For specific recommendations on these filter systems for your local water conditions, consult with a distributor in
your area or contact the filter manufacturer.
Connect separate drain lines to all drain connections. See Figure 2 for size and location. These lines must pitch
downward to and open drain and must contain no traps, or improper drainage will result. Separate, not joined
drain lines are required to prevent back flow.
NOTE: In areas where consistently warm water temperatures are encountered, the use of a pre-cooler
in the water line is recommended to maximize the ice production of this unit.
#9320-42
ELECTRICAL
Thisunitissuppliedwitha2wire-withground 6 foot long conductor and suitable plug for a standard 115 volt 20
amp circuit receptacle. This cord exits the unit through the base and should be routed per the National Electric
Code.
WARNING: Only qualified personnel should service internal components or electrical
wiring.
Basic Water System
3
#B1000
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AIR
FLO
W
18.188
AIR
FLO
W
39.625
13.500
3.500
10.625
27.875
11.500
.500
AIR
FLO
W
3-MIN
1. Minimum 3”clearance must be provided at the rear of unit. (air flow out)
2. Inlet air flow may only be restricted on one side. (at least one side must be
open for proper performance)
3. Minimum top clearance must be 11.500.
FIGURE 1. SID 350 / 35S
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AIR
FLO
W
18.188
AIR
FLO
W
39.625
13.500
10.625
3.500
8.250
27.875
11.500
.500
AIR
FLO
W
3-MIN
1. Minimum 3”clearance must be provided at the rear of unit. (air flow out)
2. Inlet air flow may only be restricted on one side. (at least one side must be
open for proper performance)
3. Minimum top clearance must be 11.500.
FIGURE 2. SID 350 / 35S-B
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2 37/64
5
POWER CORD
1 5/8 MIN DIA.
CLEARANCE HOLE
17 29/32
27/16
21/4
5 53/4
3/4 16 13/32
1 17/64
9 27/32
18 1/32
21/2
3/8-16 THREADS (4) PLCS
FORLEGSORIFREQD.
1/2 DIA. HOLES IF
MOUNTED TO COUNTER
ICEMAKER WATER-IN
3/8 O.D. TUBE COMP
FITTING 1 1/4 DIA.
CLEARANCE HOLE
BEVERAGE TUBING CUTOUT
(FOR ”B”MODELS ONLY)
*SINK DRAIN AND
DRAIN COLLECTOR
OPENING
WATER COOLED CONDENSER
INLET 3/8 O.D. COMP. FITTING.
1 1/4-IN DIA. CLEARANCE HOLE
6 43/649 55/64
10 13/32
12 3/8
16 11/16
1 23/64
3 15/64
13/4
*NOTE:
DRAIN COLLECTOR REQUIRES
1-IN BARBBY MPT;
1-IN I.D. PLASTIC TUBING
FIGURE 3. MOUNTING TEMPLATE SID 350A/35, SID 350W/35, SID 350A/35S-B, SID 350W / 35S-B
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BEVERAGE SYSTEM
“B”models contain beverage faucets only and must be supplied with cold product from any remote cold plate or
refrigerated soda factory.
Installation
1. Locate the required openings in the counter top for the beverage lines as shown in Figure 2.
2. Carefully pull the beverage tubes through the bottom opening in the unit and through the clearance opening
in the counter.
3. Connect the beverage system product lines as indicated in Figure 3. This work should be done by a qualified service person. Note that the hoses are marked with numbers 1 - 4 for syrup connections and “CW”for
carbonated water connection.
START UP
1. Remove front and side service panels and connect the water supply to the water valve.
2. Turn on water to icemaker. Depress fill switch to fill evaporator with water before starting unit.
3. Put the stop/rum switch in the “run”position. Observe that the icemaker goes through proper icemaking
and harvest cycle. If unit malfunctions, consult troubleshooting section.
NOTE: Do to meltage loss because of warm storage hopper, it will take longer to fill the hopper the
first time than when the icemaker has been operating continuously.
4. Depress the vend switch. Check that both the gate solenoid and agitator motor are energized simultaneously to lift the gas slid and rotate the agitator in the storage hopper, respectively. If either component
malfunctions, consult the troubleshooting section.
5. For beverage units, start up the beverage system and adjust the faucets to the proper brix. Contact your
local syrup distributor for complete information on the beverage system.
6. The bin thermostat is calibrated at an atmospheric pressure equivalent at 500 feet above sea level. For
locations at higher elevations, it may be necessary to re-adjust these controls. Consult the maintenance /
adjustment procedures section.
7 91626
O
PTIONALFO
RDIET
R
EGULATORS
TANK
2
CO
WATER
SUPPLY
REGULATOR
FILTER
OPTIONAL PRESSURE
FIGURE 4. BEVERAGE SYSTEM SCHEMATIC “-B” MODELS
CARBONATOR
SYRUP TANKS
S1 S2 S3 S4
15-50 PSIG
60-100 PSIG
VALVE
DOUBLE CHECK
5-15 PSIG
OR ROOT BEER
COLD PLATE OR
REFRIGERATED ICE BANK
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1
2
3
4
CW
CW
INCLUDED WITH UNIT
ITEMS OUTSIDE OF BROKEN LINES NOT
REMCOR ”B”ICE/BEVERAGE DISPENSER
8
OPERATING INSTRUCTIONS
A temperature sensing control bulb, located in the storage hopper, starts and stop the icemaking process (compressor) in response to the ice level in the hopper. With this ice level control “calling”for ice (hopper ice level is
low), the total cycle timer is energized. This timer, in turn, energizes the harvest timer for its’respective “on”
times. The chart below details this sequence of events.
Table 3. CONTROLLER
TOTAL
TIME
Start - 35 seconds X 1. Hot gas solenoid valve open.
35 - 570 seconds
35 - 65 seconds X 1. Harvest motor one.
65 - 570 seconds (air-cooled)
65 - 510 seconds (water-cooled)
35 - 570 seconds (air-cooled)
35 - 510 seconds (water-cooled)
CYCLE TIME
X 1. Hot gas solenoid valve closed.
HARVEST TIME ACTION
2. Water fill valve on.
3. Agitator motor on.
X 1. Harvest motor and agitator
motors off.
2. Water fill valve off.
At the 35 second point in the cycle, the host gas solenoid valve closes and ice begins to form on the stainless
steel tubing coils of the evaporator. Ice will continue to form on these coils for the remainder of the cycle time.
At the end of the icemaking cycle, the total cycle timer (repeat starts sht harvest portion of the cycle again.
When ice contacts the control bulb in the storage hopper, the control switches the compressor off. This control
(thermostat) also switches off power to the total cycle timer. With power de-energized, the timer resets itself to
the “start”portion of the cycle. Therefore, the unit will always start with the hot gas/harvest portion of the ice
making cycle to ensure that the evaporator is cleared of any remaining ice.
991626
L
STOP/
RUN
8
HPS
TOTAL CYCLE
ADJUSTMENT
1
NC
LPS
BIN T’STAT
1
START
RELAY
2
CONDENSER FAN
(AIR--COOLED)
TP
COMPRESSOR
C
R
S
START CAP
N
REPEAT
CYCLE
TIMER
(RCT)
INTERVAL
TIMER
(IT)
C
C
HARVEST
ADJUSTMENT
NO
NC
NC
8
NO
NO
NO
NC
C
C
1
VEND SWITCH
RUN
CLEAN
NO
NC
FILL
SWITCH
C
CAP
WATER FILL VALVE
F
AIR PUMP
HG SOL VALVE
HARVEST MOTOR
RED
BLUE
AGITATORMOTOR
BLUE
RED
GATE SOLENOID
BALLAST
LIGHTED DISPLAY OPTION
FIGURE 5. SID 350/35 115/1/ 60 HZ SCHEMATIC
LAMP
STARTER
10 91626
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