Remcor SID150 User Manual

Owner’s Manual
SPIRAL ICE MAKERR DISPENSER (S.I.D.)
MODELS: SID650A/150
SID650A/150-B SID650A/150-BC SID650W/150 SID650W/150-B SID650W/150-BC 115V, 60HZ, 1PH
Part No. 91260 August, 1995 Revision D
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION This Manual must be read and understood before installing or operating this equipment
REMCOR INC: 1995
PRINTED IN U.S.A
TABLE OF CONTENTS
DESCRIPTION 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPECIFICATIONS 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
POUNDS/24-HOUR ICE PRODUCTION 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSTALLATION 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSTALLATION INSTRUCTIONS 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
UNPACKING INSTRUCTIONS 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSTALLING ICE MAKER UNIT 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BEVERAGE SYSTEM INSTALLATION 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
START UP 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OPERATING INSTRUCTIONS 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HARVEST CYCLE 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MAINTENANCE 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SCHEDULED MAINTENANCE 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REGULAR BASIS (OR AS REQUIRED) 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EVERY THREE MONTHS (OR AS REQUIRED) 13. . . . . . . . . . . . . . . . . . . . . . .
PERIODICALLY (OR AS REQUIRED) 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLEANING INSTRUCTIONS 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ICE–MAKER SECTION 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DISPENSER SECTION 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FOR UNITS WITH BEVERAGE SYSTEM 15. . . . . . . . . . . . . . . . . . . . . . . . . . . .
TROUBLESHOOTING GUIDE 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page
MAINTENANCE/ADJUSTMENT PROCEDURES 29. . . . . . . . . . . . . . . . . . . . . . . . . .
THERMOSTAT ALTITUDE ADJUSTMENTS 29. . . . . . . . . . . . . . . . . . . . . . . . . .
BIN THERMOSTAT 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLEARING EVAPORATOR FREEZE-UP 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ICE THICKNESS ADJUSTMENT 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLEANING/REPLACE THE FILTER 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLEANING THE CONDENSER 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HARVEST TIME ADJUSTMENT 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MANUAL FILLING 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PARTS LIST 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WARRANTY 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
i
91260
TABLE OF CONTENTS (cont’d)
LIST OF FIGURES
FIGURE 1. INSTALLATION DIMENSIONS 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 2. MOUNTING TEMPLATE 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 3. BEVERAGE SYSTEM SCHEMATIC (“B” MODELS) 7. . . . . . . . . . . . . .
FIGURE 4. BEVERAGE SYSTEM SCHEMATIC (“BC” UNITS) 8. . . . . . . . . . . . . . .
FIGURE 5. WIRING SCHEMATIC (SID 650/150) 10. . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 6. WIRING DIAGRAM (SID 650/150) 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 7. REFRIGERATION SCHEMATIC 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 8. HARVEST TIMER 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LIST OF TABLES
TABLE 1. DESIGN DATA 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page
ii91260
DESCRIPTION
The Remcor S.I.D. (Spiral Ice Maker®/Dispenser) is a unique, self-contained, counter top unit that automatically makes hard new, patented process on a spiral-shaped, stainless steel evaporator and produces true cube-quality ice on the outside of the tubes. There are no augers, no compressing of flaked ice, no bearings, and no high-gear motor loads in the ice-making process. The unit has been designed to be simple, yet effective, to provide many years of trouble-free operation.
, clear cube quality ice and stores it in a sealed hopper for sanitary dispensing. The ice is made by a
SPECIFICATIONS
Table 1. Design Data
Compressor 3/4 Horse Power
Refrigerant:
Air Cooled Unit (R-502) 2 Pounds Water Cooled Unit (R-502) 2-1/4 Pounds
Electrical:
Voltage 115/1/60 Amps 16 Amps Circuit Ampacity 20 Amps Fuse Size 20 Amp Time Delay
Ice-Storage Capacity 150 Pounds
Ice-Making Capacity Up to 750 Lbs/24 Hours
Shipping Weight 350 Pounds
POUNDS/24-HOUR ICE PRODUCTION
AIR TEMP WATER TEMP
40° F 50° F 60° F 70° F 80° F 90° F 60° F 750 704 663 627 594 564 70° F 682 650 607 580 550 520 80° F 625 586 552 522 495 470 90° F 565 530 499 472 447 425
912601
INSTALLATION
INSTALLATION INSTRUCTIONS
UNPACKING INSTRUCTIONS
1. With the unit upright, carefully remove the shipping crate. Inspect for shipping damage and report any such damage to the shipper immediately.
2. Unlock and open the hinged service door on upper left side panel.
3. Remove shipping tape from ice drop cover, storage hopper cover, and agitator in storage hopper.
INSTALLING ICE MAKER UNIT
NOTE: An IMI Cornelius model 81COR01PS FILTER MUST BE INSTALLED in the water supply line to the ice maker. Failure to do so may result in poor quality ice, low production output, and may cause premature failure of the ice maker evaporator and void the extended evaporator warranty.
This ice maker is provided with a stainless steel evaporator designed to last the life of the product. Some of the chemicals in treated and untreated water, specifically chlorine (sulfide), have the ability to attack stainless steel and cause premature failure. An initial investment in proper water treatment will pay for itself in increased production, quality, and long life of the product.
1. Location. Locate the ice maker/dispenser indoors in a well-ventilated area. Avoid exposure to direct sunlight and or
heat caused by radiation. Ambient room temperature must be in the range of 60° F to 90° F. Do not install unit in an enclosed area where heat build up could be a problem. For proper air flow for the refrigeration system, allow a 6 inch clearance at the back of the unit and 12 inch clearance at the right side of the right side panel.
Consult Figure 1 for utility connections. Consult Figure 3 for dimensions for mounting unit to the counter with the hardware provided. NOTE: The unit must be level for proper operation.
The unit must be sealed to the counter. The mounting template drawing (see Figure 3) indicates the open­ings which must be cut in the counter. Locate the desired position for the unit, then mark the outline dimen­sions and cut-out locations using the template drawing. Cut openings in the counter. NOTE: The unit must
never be lifted or moved by the sink.
Apply a continuous bead of NSF International approved silastic sealant (Dow 732 or equal) approximately 1/4 inch inside of the unit outline dimensions and around all openings. Then, position the unit on the count­er within the outline dimensions. All excess sealant must be wiped up immediately.
2. Plumbing. Connect the ice maker to a cold potable water source suitable for drinking. Do not install unit on a water
softener line. It is recommended that a hand shut-off valve, strainer, and a back flow preventer be used on the incoming supply line. A 3/8 inch outside diameter compression tube is provided at the back of the unit for the water supply hook up (see Figure 2). For proper operation, the incoming water supply pressure must be in the range of 30–120 PSIG. Install a pressure regulating valve if above this range.
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2
IMPORTANT: To ensure proper ice maker operation and also to reduce the frequency of water-related service problems, a water filter should be installed. Remcor recommends the use of IMI Cornelius filter, model number 81COR01PS.
For specific recommendations on these filter systems for your local conditions, consult with a distributor in your area or contact the filter manufacturer.
Connect two (2) 3/4 inch (or equal) drain lines to the 3/4 inch threaded drain connections at the lower rear of the unit. These lines must pitch downward to an open drain and must contain no traps or improper drainage will result.
NOTE: In areas where consistently warm water temperatures are encountered, the use of a Remcor Pre­Cooler in the water line is recommended to maximize the ice production of this unit. Contact Remcor for more information on this product.
3. Electrical. A 4 X 2 junction box is on the left side of the unit for the supply hook up. Connect the ice maker to its own
individual electrical circuit per the National Electric Code and Local Code (see SPECIFICATIONS for circuit ampacity and fuse size).
IMPORTANT: The wire size must be adequate for the circuit ampacity rating and the supply voltage must be within range of ± 10 % for proper ice maker operation.
BLACK
(HOT)
WHITE
(NEUTRAL)
GREEN
(GROUND)
SUPPLY
115 VAC
60HZ 1PHASE
CONDUIT
LEFT SIDE VIEW
SERVICE PANEL REMOVED
NOTE: THE UNITS REQUIRE A 2 WIRE SYSTEM PLUS EARTH GROUND FOR PROPER OPERATION
FIGURE 1. UTILITY CONNECTIONS
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91260
Î
ÎÎÎÎ
ÎÎÎÎ
CLEARANCE NECESSARY ONLY
IF UNIT IS INSTALLED IN AN
ENCLOSED SPACE
FIGURE 2. INSTALLATION DIMENSIONS
4
2 1/2 12
12
37 3/8
36 7/8
16 5/8
8 5/16
21
AIR DISCHARGE GRILL
2 1/2
ELECTRICAL INPUT
1 7/8
CONDENSER WATER OUT
3/8 NPT (WATER COOLED ONLY)
CONDENSER WATER IN
3/8 NPT (WATER COOLED ONLY)
ICEMAKER WATER IN
3/8 O.D. TUBE
COMP. FITTING
ACCESS PANEL FOR
SERVICE AND BEV . HOOKUP
FLOW
3/4 FPT DRAINS (2)
13/16
1 3 1/8
AIR
6 27 5/8
30
12
15 5/8
19 3/4
17 5/8
8 3/4
3016 1/2
AIR
FLOW
9
DOOR WITH LOCK FOR
ACCESS TO ICE STORAGE AREA
12
33
53
11 1/8
3 1/2
30-IN.
5/16-18 (4)
3/4-IN.
4 1/2-IN.
14-IN. 3 15/16-IN.
1 1/8-IN.
OPENING REQUIRED FOR
BEVERAGE CONNECTIONS
18 1/2-IN.
30-IN.
FIGURE 3. MOUNTING TEMPLATE
1 1/8-IN.27 3/4-IN.
912605
BEVERAGE SYSTEM INSTALLATION
B models contain beverage faucets only and must be supplied with cold product from any remote cold plate or refrigerated soda factory. “BC” units have a built-in cold plate, in addition to the beverage faucets and are designed to be supplied direct from syrup tanks and carbonator with no additional cooling required.
1. Locate the required openings in the counter top for the beverage lines as shown in Figure 3.
2. For B models, carefully pull the beverage tubes through the bottom opening in the unit and through the clearance opening in the counter.
3. For BC models, tube fittings are provided at the rear of the unit on the cold plate for syrup and water line hook ups.
4. Connect the beverage system product lines as indicated in Figure 4 (“B” units) and Figure 5 (“BC” units). This work should be done by a qualified service person. Note that the lines are marked with numbers 1 through 6 for syrup connections and “CW” for the carbonated water connection.
START UP
1. Open the hinged service door. Remove the ice drop cover and storage hopper cover.
2. Turn on water to ice maker.
3. Depress the flush switch to verify that the water dump valve operates and that the water drain lines are open and not plugged.
WARNING: To prevent possible personal injury, do not place fingers or hand in ice maker nozzle or hopper with power applied to the unit.
4. Place the Stop/Run switch in the “Run” position. Observe that the ice maker goes through proper ice mak­ing and harvest cycles. If unit malfunctions, consult the Troubleshooting Guide.
NOTE: Due to ice melting loss because of a warm storage hopper, it will take longer to fill the hopper the first time than when the ice maker has been operating continuously.
5. Depress the vend switch lever. Check that both the gate solenoid and agitator motor are energized simulta­neously to lift the gate slide and rotate the agitator in the storage hopper, respectively. If either component malfunctions, consult the Troubleshooting Guide.
6. For beverage units, start up the beverage system and adjust the faucets to the proper brix. Contact your local syrup distributor for complete information on the beverage system. For units with built-in cold plate, it will take approximately one (1) hour from initial machine start-up for cold plate to be at full capacity. On initial start-up, or after long idle periods with no use, dispense several large cups of ice ( approximately 20 to 30 seconds total dispensing time) to allow ice to fill the cold plate cabinet.
7. The bin thermostat is calibrated at an atmospheric pressure equivalent at 500 feet above sea level. For locations at higher elevations, it may be necessary to readjust these controls. Consult the MAINTENANCE/ADJUSTMENT PROCEDURES section.
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6
FIGURE 4. BEVERAGE SYSTEM SCHEMATIC (“B” MODELS)
912607
FIGURE 5. BEVERAGE SYSTEM SCHEMATIC (“BC” UNITS)
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8
OPERATING INSTRUCTIONS
A temperature sensing control bulb, located in the storage hopper, starts and stops the ice making process in response to ice level in the hopper. With this ice level control “calling” for ice (hopper ice level is low), ice begins to form on the stainless steel tubing coils in the evaporator coils until it contacts the ice thickness probe (low voltage conductivity sensor). At this point, the conductivity probe triggers the harvest timer motor. The harvest timer contains five (5) cam operated switches which function as detailed in the following
HARVEST CYCLE table.
HARVEST CYCLE
TIME CAM
SWITCH
0–86 seconds #1 Timer motor energized. 1–23±1 second #4 Water dump valve open. 1–35±2 seconds #2 Hot gas solenoid valve open. 37–90 seconds #2 Air pump on.–––Condenser fan motor on.––– Hot gas solenoid
valve closed. 34–59 #3 Harvest motor on. 43–47 #5 Hopper agitator motor operates.
When ice contacts the ice lever control bulb in the storage hopper, the control will shut down the refrigeration system. If this signal occurs during the harvest cycle, the harvest cycle will be completed before shutdown occurs.
To dispense ice, push the lever located on the lower front panel. Ice will flow from the ice chute until the lever is released.
For units with a built-in cold plate, ice will automatically fill the cold plate cabinet. Allow one (1) hour for the cold plate to reach its maximum capacity. Start up the beverage system and adjust the faucets to the proper brix. Pushing the lever on any faucet will provide beverage of the appropriate flavor.
ACTION
912609
115/1/60 Hz
NL
STOP/ RUN
CC
LPS
C
1
2
CAP
COMPRESSOR
START CAP
CC
HARVEST MOTOR
RED
BLUE
CONDENSER FAN
AIR PUMP
RUN CAP
R
S
COMPRESSOR CONTACTOR
TP
5
START RELAY
HPS
NC
C
C
HT3
NO
NC
HT2
NO
BIN TSTAT
2
1
RUN
CLEAN
C
WATER LEVEL
PROBE
ICE THICKNESS
PROBE
VEND SWITCH
HI
LO
NC
HT4
NO
C
C
COM
MOTOR HEATER
L
NO NC
NO NC
CONDUCTIVITY
CONTROL
N
BEVERAGE TRANSFORMER (OPTIONAL)
FLUSH
NC
NO
HT5 NC
HT1
FILL
NO
HG SOL VALVE
WATER DUMP VAL VE
WATER FILL VALVE
HT
CAP
C
C
AGITATOR MOTOR
BLUE
RED
F
GATE SOLENOID
HARVEST TIMER
91260
24 V TO BEVERAGE FAUCETS
FIGURE 6. WIRING SCHEMATIC (SID 650/150)
10
BLUE WHT
YEL
BLUE
FUSE 1-1/4 AMP TIME DELAY
AGITATOR MOTOR CAP
ICE MAKER
SOLENOID
LPS
CLEAN
RUN
RUN STOP
PUSH TO FLUSH
MANUAL
WATER
FILL
T–STAT
GATE
23 VOLTS TO BEVERAGE SYSTEM (OPTIONAL)
HPS
HG SOL VALVE
ORN
ICE THICKNESS PROBE
RED
HARVEST MOTOR
COMPRESSOR MOTOR
CONDENSER FAN MOTOR
PINK
WHT
WATER FILL VALVE
BLK
BLK
AIR PUMP
WATER LEVEL PROBE
115V, 60HZ, 1PH, 20AMP FIELD SUPPLIED
REAR JUNCTION BOX POWER IN
RED
BLUE
WHT
BRN
W
B
H
R
T
N
S
C
R
AGITATOR MOTOR
WATER DUMP VALVE
MOTOR HEATER
BLK
O R N
O R N
VEND SWITCH
HARVEST TIMER
R E D
YEL
RED
W H T
YEL
BLUE
FILL VALVE
BRN
P
W
I
H
N
T
K
RED
WATER INDICATOR
COMPRESSOR
CONTACTOR
NEUTRAL TERMINAL BOARD (NAME LOCATIONS MAY VARY)
WHT
WHT
RED
CONDUCTIVITY CONTROL
COMHI
LO
YEL
BRN
BLK
BLK
Y E L
W
B
H
L
T
K
W H T
TERMINAL BOARD
HARVEST
MOTOR CAP.
BLUE
BRN
ORN
ORN
BRN
W H T
BRN
RED
RED
WHT BLK
START RELAY
COMPRESSOR
START CAP.
WHT
WHT
BLK BLK
COMP.
RUN CAP.
B L U E
WHT
BLK
BLK
O R N
Y
R
E
E
L
D
B L K
RED
BLUE
BRN
BLK
WHT
B L K
WHT
BLK
BLK
RED
WHT
WHT
BLUE
ORN
BRN
WHT
BLK
BLK
YEL
BRN
BLUE
YEL
BRN
PUR
BLK
RED
BLUE
BLK
Y
B
E
L
L
K
BRN
BLK
BLK
PUR
PINK
BLK
O R
BLK
BLK
BLUE
N
RED
ORN
BEVERAGE SYSTEM TRANSFORMER (OPTIONAL)
NC
BLK
PINK
BIN
RED
WHT
BLUE
BLUE
FIGURE 7. WIRING DIAGRAM (SID 650/150)
9126011
COMPRESSOR
HIGH SIDE SERVICE PORT
LOW PRESSURE CONTROL
LOW SIDE SERVICE PORT
HIGH PRESSURE CONTROL
HOT GAS SOLENOID VALVE
AIR–COOLED MODELS
A
CONDENSER
CONDENSER FAN
B
TXV BULB
EVAPORATOR
EXPANSION VALVE (TXV)
TXV PRESSURE TAP
SUCTION ACCUMULATOR
SIGHT GLASS
FILTER/ DRIER
WATER–COOLED MODELS
PRESSURE REGULATING VALVE
A
B
CITY WATER
DRAIN
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FIGURE 8. REFRIGERATION SCHEMATIC
12
MAINTENANCE
SCHEDULED MAINTENANCE
REGULAR BASIS (OR AS REQUIRED)
Cleaning of the ice maker is recommended on a regular basis not only for sanitary reasons, but also to maintain the performance of the unit. Build up of lime and scale can hinder ice making production rates and interfere with proper dispensing of the ice. See CLEANING INSTRUCTIONS for the recommended procedure.
EVERY THREE MONTHS (OR AS REQUIRED)
It is recommended that the air inlet filter be cleaned every three (3) months or sooner depending on the operat­ing environment for proper refrigeration system performance. On air-cooled units, also check that the condenser is free of dirt/foreign material that could cause air flow blockage. Consult the MAINTENANCE/ADJUSTMENT
PROCEDURES section for cleaning these items.
PERIODICALLY (OR AS REQUIRED)
Check the vending area sink for proper water drainage. Remove any foreign material from the sink to prevent drain blockage.
CLEANING INSTRUCTIONS
IMPORTANT: The ice maker should be cleaned at a minimum of three (3) month intervals or more frequently, depending on local water conditions. The storage hopper interior should be cleaned at least once a month.
CAUTION: Do not use metal scrapers, sharp objects, or abrasives on the surface of the storage hopper as damage may result. Do not use solvents or other cleaning agents as they may attack the plastic surfaces. Use only the recommended chemicals and solutions
for both the ice maker and hopper.
ICE MAKER SECTION
1. Open hinged service door.
2. Place the “Stop/Run” switch in the “Stop” position at the end of the harvest cycle.
WARNING: Electrical power is on to unit during ice maker section cleaning. Do not reach into hopper. Do not contact exposed electrical wiring and components.
3. Remove the ice drop cover from evaporator and the storage hopper cover.
4. Seal the evaporator outlet with the plastic plug provided with the unit and replace the ice drop cover.
5. Remove cleaning fill plug and add four (4) ounces of Virginia Ice Machine Cleaner to the evaporator and replace cleaning fill plug.
9126013
CAUTION: Virginia Ice Machine Cleaner is a mild acid. Normal care should be taken. Keep out of eyes and cuts. Read warnings on package before using. Do not operate unit in the cleaning mode without the ice drop cover in place. There may be some overflow of
cleaning solution through the evaporator vent tube during the cleaning cycle.
6. Push manual water fill switch and fill evaporator with water (approximately 5 seconds).
7. Place the “Clean/Run” switch in the “Clean” position. Allow unit to run in the cleaning mode for at least 30 minutes.
8. Place the “Clean/Run” switch in the “Run” position.
9. Depress the “Flush” switch push button and drain evaporator for about 1-1/2 minutes. Release push but­ton. Push manual water fill switch and allow evaporator to refill with water. Repeat step 9 three (3) times to thoroughly remove cleaning solution from evaporator.
10. Depress the “Flush” switch push button for 1-1/2 minutes to drain the evaporator.
11. Remove the evaporator plug.
12. Place the “Stop/Run” switch in the “Run” position and allow unit to run through at least three (3) complete ice making cycles and until ice is free of “sweet” taste.
WARNING: If unit fails to harvest ice, place the “Stop/Run” switch in the “Stop” position. Depress the “Flush” switch push button for 1-1/2 minutes to drain the evaporator. Flush the evaporator with hot water to thoroughly melt all the ice in the evaporator. Repeat step 9
to remove all traces of the cleaning solution from the evaporator.
13. Dispense all ice out of storage hopper and discard.
DISPENSER SECTION
1. Turn off main electrical power supply to machine.
2. Remove agitator assembly from storage hopper and wash and rinse it thoroughly.
3. Wash down all inside surfaces of the ice storage area, including the top cover and ice drop cover with a mild detergent solution and rinse thoroughly to remove all traces of detergent.
4. Replace agitator.
5. Remove ice chute cover as follows: A. Flex sides outward to disengage lower pins. B. Lift ice chute cover to disengage upper pins. C. Lower ice chute cover down out of unit. NOTE: It may be helpful to twist cover slightly.
6. Clean the inside of the ice chute and ice chute cover with a mild detergent solution and rinse thoroughly to remove all traces of detergent.
7. Reverse above steps to reassemble ice chute.
8. Sanitize the inside of the hopper, agitator, ice chute, and the hopper and ice drop cover with a solution of 1/2 ounce of household bleach in one gallon of water (200 PPM).
9. Replace the hopper cover and ice drop cover. Turn on the electrical power supply. The ice maker is ready for normal operation.
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FOR UNITS WITH BEVERAGE SYSTEM
Cold Plate.
1. Remove service panel located above the beverage faucets.
2. Remove bottom two (2) screws on the ice chute and loosen the top two (2) screws. You do not have to remove the ice chute. During reassembly, make sure the ice gate restrictor is relocated to its correct position.
3. Remove the screws, hold the beverage faucet panel and bring forward.
4. Remove the tape holding the lower cold plate cover to the top cold plate cover.
5. Lift the lower cold plate cover up into the top cover.
6. Remove any debris from the drain trough and spring. Check that the drain hole is not clogged.
7. Wash down the inside of the cold plate tray and cover with a mild detergent solution and rinse. A small long-handled brush will be helpful in reaching the corners.
8. Slide the cover forward. Take care that it is securely positioned on the cold plate.
9. Reassemble.
Beverage System.
1. Remove faucet spouts, wash in mild detergent, rinse, and replace.
2. Disconnect electrical power to the carbonator. Shut off the water supply and close the CO2 regulator to the carbonator.
3. Disconnect the syrup tanks from the system.
4. Energize the beverage faucets to purge the remaining soda water in the system.
5. Use a clean 5-gallon tank for each of the following: A. Cleaning Tank.
Fill with hot (120° F to 140° F) potable water.
B. Sanitizing Tank.
Fill with a chlorine sanitizing solution in the strength of 1/2 ounce of household bleach (sodium hypo­chlorite) to one gallon of cold (ambient) potable water (200 PPM).
6. Repeat the following procedure on each of the units product lines: A. Connect the cleaning tank to the syrup line to be sanitized and to the CO
system.
2
B. Energize the beverage faucet until the liquid dispensed is free of any syrup. C. Disconnect the cleaning tank and hook up the sanitizing tank to the syrup line and CO2 system. D. Energize the beverage faucet until the chlorine sanitizing solution is dispensed through the faucet.
Flush at least two cups of liquid to ensure that the sanitizing solution has filled the entire length of the syrup line.
E. Disconnect the sanitizing tank. Hook up the product tank to the syrup line and to the CO
system.
2
9126015
F. Energize the faucet to flush the sanitizing solution from the syrup line and faucet. Continue draw on
faucet until only syrup is dispensed.
7. Repeat step 2 in reverse order to turn on the carbonator. Dispense at least one cup of beverage from each faucet. Check taste. Continue to flush, if needed, to obtain satisfactory tasting drink.
TROUBLESHOOTING GUIDE
The following pages contain troubleshooting charts designed to aid an experienced service person in diagnosing any operating problems which may be experienced. It is assumed that normal techniques and skills are familiar to the person doing the troubleshooting. In order to gain maximum benefit from these charts, please note:
1. Start at the beginning of the chart and supply the appropriate answer to each question.
2. Do not skip any section, unless instructed to do so. You might miss the solution to your problem.
3. Evaluate the possible problem causes in the sequence in which they are presented. In general, they begin with the most likely (or easiest) to check and proceed to the less likely (or more complicated).
4. If, after checking all indicated causes, the problem is not resolved, it is recommended that you re-try a second time, carefully evaluating the symptoms and modifying your answers as necessary.
5. If you are unable to resolve a problem after several attempts, contact Remcor Customer Service for assistance.
91260 16
START
DOES
UNIT OPERATE
YES
IS
ICE MAKER
O.K.?
YES
IS
DISPENSER
O.K.?
NO
NO
NO
NO OPERATION OF ANY
COMPONENT.
GO TO 1
ICE MAKER ABNORMAL.
DISPENSER AND BEVERAGE
WORK NORMALLY.
GO TO 2
DOES NOT DISPENSE.
ICE MAKER WORKS O.K.
GO TO 3
YES
IS
BEVERAGE
SYSTEM
O.K.?
YES
DONE
NO
PROBLEM WITH BEVERAGE
FAUCETS OR DRINK QUALITY.
GO TO 4
9126017
1. TOTALLY INOPERATIVE
YES
CHECK FOR LOOSE CONNECTION
OR BROKEN WIRE INSIDE UNIT.
IS LINE
NO
1. CHECK FOR SHORT CIRCUIT IN
WIRING INSIDE UNIT.
2. CHECK COMPONENTS FOR SHORT
CIRCUIT OR GROUNDED WIRING.
VOLTAGE
WITHIN ± 10% OF
NAMEPLATE
VOLTAGE
YES
IS
LINE VOLTAGE
HIGH OR
LOW?
POWER
PRESENT AT
REAR JUNCTION
BOX?
YES
LOW
YES
NO
IS
SUPPLY FUSE
BLOWN (OR C/B
TRIPPED)?
NO
CHECK FOR LOOSE CONNECTION
OR BROKEN WIRE IN SUPPLY
WIRING OF UNIT.
IS
FUSE OR C/B
SIZE PROPER?
NO
REPLACE WITH CORRECT
SIZE DEVICE.
HIGH
YES
INST ALL BUCKING TRANSFORMER
TO REDUCE LINE VOLTAGE.
1. REMOVE ALL OTHER EQUIPMENT FROM ICE MAKER CIRCUIT.
2. INSTALL NEW DEDICA TED CIRCUIT FOR ICE MAKER.
91260 18
1. CHECK FOR LOOSE OR CORRODED
2. CHECK SUPPLY WIRING FOR UNDER-
3. INSTALL BOOSTING TRANSFORMER
IS
OTHER EQUIP.
ON SAME CIRCUIT?
NO
CONNECTION IN SUPPLY WIRING. SIZED WIRE, AND REPLACE. TO RAISE LI N E V O LTAGE.
2. ICE MAKER INOPERATIVE
YES
IS ICE
PRODUCED?
NO
DOES
COMPRESSOR
RUN?
NO
DOES
ICE MAKER
OPERATE?
YES
YES YES
ICE ON
EVAPORATOR?
NO
IS
NO
GO TO 2.A
GO TO 2.D
GO TO 2.B GO TO 2.C
IS ICE
PRODUCTION
NORMAL?
YES
DONE
YES
IS ICE
QUALITY
NORMAL?
NO
NO
GO TO 2.E
GO TO 2.F
9126019
2.A ICE MAKER INOPERATIVE
IS
HOPPER
FULL?
NORMAL SHUTOFF ON
BIN THERMOSTAT .
1. CHECK THERMOSTAT ADJUSTMENT.
2. REPLACE BIN THERMOSTAT.
IS
WATER
YES
LEVEL NORMAL
IN EVAP.?
NO
NO
RUN
YES
YES
RUN/STOP
SWITCH?
IS BIN
THERMOSTAT
OPEN?
IS LOW-
PRESSURE
SWITCH
OPEN?
NO
NO
STOPYES
NO
PUT SWITCH IN RUN POSITION.
IS HIGH-
PRESSURE
SWITCH
OPEN?
YES
CHECK FOR LOOSE CONNECTION
1. CHECK THAT WATER SUPPLY IS OPEN.
2. CHECK WATER SUPPLY FILTER.
3. CHECK FOR PLUGGED WATER SOLENOID VALVE.
4. CHECK ADJUSTMENT OF TIMER CAM #4. (WATER DUMP)
5. CHECK TIMER SWITCH #4.
6. CHECK IF WATER DUMP VALVE IS STUCK OPEN.
1. CHECK FOR REFRIGERANT UNDER-CHARGE.
2. CHECK TXV VALVE.
OR BROKEN WIRE.
AIR COOLED UNITS
1. CHECK FOR RESTRICTED AIR FLOW AT TOP OR REAR OF UNIT.
2. CHECK FOR HOT AIR RECIRCULATING TO TOP INLET. ELIMINA TE BY BAFFLING.
3. CHECK FOR DIRTY INLET AIR FILTER.
4. CHECK FOR DIRTY AIR COOLED COND.
5. CHECK CONDENSER FAN MOTOR.
6. CHECK FOR REFRIG. OVER-CHARGE.
WATER COOLED UNITS
1. CHECK WATER SUPPLY TO CONDENSER.
2. CHECK FOR FAULTY WATER REG. VALVE
3. CHECK FOR REFRIG. OVER-CHARGE.
4. CHECK FOR FOULED CONDENSER.
91260 20
2.B COMPRESSOR INOPERATIVE
IS
YES NO
LINE VOLTAGE
WITHIN ± 10%
OF NAMEPLATE
VOLTAGE?
CHECK VOLTAGE
PROBLEMS IN 1.
THERMAL
PROTECTOR
COMPRESSOR
REPLACE THERMAL
PROTECTOR.
IS
OPEN?
YES
IS
BODY
COLD?
NO
NOYES
IS
120V.
YES NO
PRESENT AT
CONTACTOR
COIL
TERMINAL?
IS
CONTACTOR
PULLED
IN?
NO
1. CHECK FOR LOOSE OR BROKEN WIRING CONNECTION IN COMPRESSOR POWER CIRCUIT.
2. CHECK CONTACTOR.
3. CHECK STARTING RELAY.
4. CHECK CAPACITOR(S).
5. CHECK COMPRESSOR MOTOR.
YES
REPLACE CONTACTOR.
1. CHECK FOR LOOSE OR BROKEN WIRING CONNECTION IN CONTROL CIRCUIT.
2. GO TO 2.A
9126021
2.C NO ICE ON EVAPORATOR
NO
CHECK
REFRIGERATION
SYSTEM.
YES NO
IS
HARVEST
TIMER
RUNNING?
YES
IS
WATER LEVEL
NORMAL?
YES
IS
COND. CONTROL
ENERGIZED?
IS
YES NO
NO
CHECK WATER
PROBLEMS IN 2.A
EVAPORATOR
COLD?
YES
1. CHECK FOR REFRIGERANT UNDER-CHARGE.
2. CHECK HOT GAS SOLENOID FOR LEAKING
3. GO TO 2.A.
SEAT.
HOT GAS SOLENOID
IS
ENERGIZED?
NO
YES
IS
HARVEST TIMER
HOME?
CHECK TIMER
SWITCH #1.
1. CHECK ADJUSTMENT OF TIMER CAM #2. (HOT GAS)
2. CHECK TIMER SWITCH #2.
91260 22
1. CHECK FOR OPEN CONDUCT PROBE WIRING.
2. CHECK CONDUCTIVITY CONTROL.
NO
1. CHECK ADJUSTMENT OF TIMER CAM #1. (TIMER HOME)
2. CHECK TIMER SWITCH #1.
3. CHECK TIMER MOTOR.
2.D FROZEN EVAPORATOR
1. SHUTOFF ICE MAKER AND THAW EVAPORATOR.
2. START ICE MAKER.
IS
AMBIENT ABOVE
60°F?
YES
IS
VOLTAGE WITHIN
±10%?
YES
DISCONNECT PROBE WIRE FROM
CONDUCTIVITY CONTROL.
ARE ALL
TIMING FUNCTIONS
ACCURATE TO SETTINGS
±10%?
YES
NO
NO
1. ARRANGE TO MAINTAIN MINIMUM 60° AMBIENT.
2. CONDUCT FACTORY REGARDING SPECIAL APPLICATION.
CHECK VOLTAGE ITEMS IN 1.
NO
1. CHECK TIMER MOTOR.
2. CHECK CONDUCTIVITY CONTROL.
HOT
GAS OPERATION
O.K.?
YES
WATER
DUMP
O.K.?
YES
DOES
ICE HARVEST
NORMALLY?
YES
NO
NO
1. CHECK ADJUSTMENT OF TIMER CAM #2. (HOT GAS)
2. CHECK TIMER SWITCH #2.
3. CHECK HOT GAS SOLENOID.
1. CHECK ADJUSTMENT OF TIMER CAM #4 (WATER DUMP)
2. CHECK TIMER SWITCH #4
3. CHECK DUMP SOLENOID
NO
9126023
2.D (CONT)
YES
REPLACE PROBE WIRE ON
CONDUCTIVITY CONTROL
DURING HARVEST CYCLE.
DOES
TIMER RETURN
HOME?
NO
NO
1. CHECK ADJUSTMENT OF TIMER CAM #3. (HARVEST MOTOR)
2. CHECK TIMER SWITCH #3.
3. CHECK HARVEST MOTOR CAPACITOR.
4. CHECK HARVEST MOTOR.
1. CHECK ADJUSTMENT OF TIMER CAM #1. (TIMER HOME)
2. CHECK TIMER SWITCH #1.
YES
WAIT ONE FULL FREEZING
CYCLE (APROX. 6-10 MIN.)
DOES HARVEST INITIATE?
YES
DOES
ICE HARVEST
NORMALLY?
YES
DONE
NO
NO
1. CHECK PROBE WIRING FOR SHORTED CONNECTION.
2. CHECK CONDUCTIVITY CONTROL.
1. REPEAT PREVIOUS CHECK OF OPERA TION OF HARVEST COMPONENTS IN 2.D
2. ADJUST ICE THICKNESS PROBE ONLY AFTER ALL OTHER FACTORS HAVE BEEN CHECKED THOROUGHLY.
91260 24
IS
WATER LEVEL
NORMAL?
YES
2.E LOW ICE PRODUCTION
NO
CHECK WATER ITEMS IN 2.A.
IS
WATER TEMP.
HIGH?
NO
IS
AMBIENT TEMP.
HIGH?
NO
IS
ICE THIN?
YES
YES
YES
NORMAL EFFECT. INSTALL
REMCOR PRE-COOLER TO
INCREASE CAPACITY.
NORMAL EFFECT. ARRANGE
FOR LOWER AMBIENT AIR
TEMP. IF POSSIBLE.
GO TO 2.C.
NO
CHECK REFRIGERATION
SYSTEM.
9126025
2.F POOR ICE QUALITY
YES
1. CHECK AIR PUMP.
2. CHECK ADJUSTMENT OF TIMER CAM #4.(WATER PUMP)
3. CHECK TIMER SWITCH #4.
4. CHECK WATER DUMP VALVE.
5. CHECK WATER FILTER.
6. INCREASE WATER DUMP BY ADJUSTING TIMER CAM #4.
7. INSTALL ADDITIONAL WATER TREATMENT DEVICES FOR SPECIFIC PROBLEM WATER.
IS
ICE CLOUDY?
NO
IS
ICE SOFT?
YES
NO
DONE
91260 26
3. DISPENSER PROBLEM
YES
DOES
AGITATOR
ROTATE?
NO
1. CHECK MOTOR CAPACIT OR.
2. CHECK TIMER SWITCH #5.
3. CHECK AGITATOR MOTOR.
IS
HOPPER LEVEL
TOO HIGH?
YES
YES
NO
DOES
GATE OPEN?
1. CHECK FOR BLOWN SOLENOID FUSE IN ELECTRICAL
2. CHECK VEND SWITCH
3. CHECK FOR LOOSE OR BROKEN WIRE CONNECTION IN
4. CHECK VOLTAGE PROBLEMS IN 1.
IS
NO
1. CHECK FOR BURNED OUT SOLENOID.
2. CHECK FOR STUCK OR BINDING GATE MECHANISM.
BOX. IF FUSE IS BLOWN, CHECK FOR STUCK GATE MECHANISM, BURNED OUT SOLENOID, OR LOW VOLTAGE.
SOLENOID CIRCUIT.
VOLTAGE AT
SOLENOID
103-126V.?
NO
YES
1. CHECK BIN THERMOSTAT ADJUSTMENT.
2. REPLACE BIN THERMOSTAT.
IS
ICE SLUSHY?
NO
DONE
YES
1. CHECK HOPPER DRAINS.
2. CHECK LEVEL OF UNIT.
3. CHECK FOR WATER OVERFLOW FROM EVAPORATOR. SEE SECTION 2.
4. CHECK ADJUSTMENT OF TIMER CAM #5. (AGITATION)
5. CHECK TIMER SWITCH #5.
9126027
4. BEVERAGE SYSTEM PROBLEM
IS
ONE OR MORE
FAUCETS
INOPERATIVE?
NO
IS
BEVERAGE
COLD?
YES
IS BEVERAGE PROPERLY
CARBONATED?
YES
NO
NO
1. CHECK WIRING CONNECTIONS TO INOPERATIVE FAUCETS.
2. REPLACE INOPERATIVE FAUCETS.
3. CHECK WIRING CONNECTIONS FROM 24V. TRANSFORMER.
4. CHECK 24V. TRANSFORMER.
1. CHECK REMOTE COOLING SYSTEM. (-B MODELS)
2. CHECK FOR ICE ON COLD PLATE. (-BC MODELS)
3. CHECK CO2 PRESSURE.
4. CHECK CARBONATOR.
YES
IS
BEVERAGE
TOO SWEET?
NO
IS
BEVERAGE
TOO WATERY?
NO
DONE
YES
YES
1. CHECK WATER SUPPLY PRESSURE.
2. CHECK SUPPLY FILTER.
3. CHECK CARBONATOR.
4. CHECK FAUCET BRIX.
1. CHECK IF SYRUP TANK IS EMPTY.
2. CHECK CO2 PRESSURE.
3. CHECK FAUCET BRIX.
91260 28
MAINTENANCE/ADJUSTMENT PROCEDURES
THERMOSTAT ALTITUDE ADJUSTMENTS
IMPORTANT: Adjust the bin thermostat setting only if storage hopper over fill is a problem.
BIN THERMOSTAT
1. Open the hinged service door.
2. The adjustment screw is located below the “Flush” switch on the left side of the electrical box.
3. For altitudes up to 6,000 feet, turn the adjustment screw COUNTERCLOCKWISE as follows:
ELEVATION (FEET) COUNTERCLOCKWISE TURN
2,000 1/13 4,000 1/6 6,000 1/4
4. For altitudes above 6,000 feet, consult the factory.
CLEARING EVAPORATOR FREEZE-UP
WARNING: To prevent possible injury, do not place fingers or hand into ice maker nozzle or hopper with power applied to the unit.
1. Open the hinged service door.
2. Place the “stop/Run” switch in the “Stop” position.
3. Close the water supply valve to the ice maker.
4. Remove the ice drop and hopper covers.
5. Depress the “Flush” switch push button and drain the evaporator.
6. Pour hot water into the evaporator ice exit opening. It will be necessary to use either a funnel or a container with a spout. Fill the evaporator completely.
7. Drain the evaporator. Repeat steps 5 and 6 as required to ensure that all the ice in the evaporator is melted.
8. Open the water supply valve and refill evaporator.
9. Replace the ice drop and hopper covers.
10. Consult Troubleshooting Guide to determine cause of freeze-up before putting unit back in service.
9126029
ICE THICKNESS ADJUSTMENT
WARNING: Do not adjust ice thickness probe unless all other problem causes have been evaluated.
1. Open the hinged service door and remove the ice drop and hopper covers.
2. Collect and weigh the ice produced during the harvest cycle. The amount of ice harvested should weigh approximately 3-1/4 to 3-1/2 pounds. Use the following procedure to adjust the probe to obtain this weight. (A clockwise adjustment will reduce the harvest weight while counterclockwise turns will increase the amount).
CAUTION: Do not turn the screw on the end of the probe. Rotate the plastic probe body only using a 3/8 inch open end wrench. Make adjustments in 1/8 inch turn increments.
A. Place the “Stop/Run” switch in the “Stop” position, (If unit is in the ice making cycle, stop the unit at
the end of the harvest cycle).
B. Access to the probe is obtained by removing the rear service panel. (For units without beverage
faucets, the probe can be adjusted from the front by removing the lower front panel if rear access
is blocked). C. Adjust the probe. D. Place the “Stop/Run” switch in the “Run” position. E. Collect and weigh the ice harvested. Repeat step A through E as necessary to obtain the required
amount of ice.
3. In making an initial adjustment (for example, if the probe has been removed and replaced for any reason), turn probe clockwise until it just touches the evaporator coil (a slight back pressure will be felt). Turn probe counterclockwise 2-1/2 turns. Follow procedure in step 2 to obtain the required ice harvest weight.
CLEANING/REPLACE THE FILTER
1. Remove the filter from the cabinet panel by sliding it forward toward the front of the unit.
2. Wash the filter in a solution of warm water and a mild detergent. Do not use caustic detergents as they may attack the aluminum filter elements.
3. For maximum effectiveness, reactivate the filter with an air filter coating (see Parts List, Miscellaneous Components).
CLEANING THE CONDENSER
Air-Cooled Units.
1. Disconnect power to the unit.
2. Remove the upper right side panel.
3. Remove all dirt/foreign material built up from the condenser fins (fan side). Be careful not to damage the fins. It is recommended that a power vacuum cleaner with a “crevice” tool attachment be used.
91260 30
HARVEST TIME ADJUSTMENT
WARNING: Disconnect electrical power to the unit before servicing the timer in the electrical box.
1. Disconnect power to ice maker.
2. Remove upper front panel and electrical control box cover.
3. Place the “Stop/Run” switch in the “Stop” position.
4. Using Figure 8 as a guide, set the timer cam tabs as follows, starting with cam wheel No. 1 (all cam tab positions are in relation to No. 1 left cam tab).
NOTE: Timer cam wheels can be manually rotated only in the normal direction of rotation-downward as viewed from the front of the unit.
A. Manually adjust the cam tabs by using each click as the cam tab is rotated, as equivalent to .75
seconds. B. Set up cam wheel No. 1 with the left and right cam tabs back-to-back as shown in Figure 8A. C. Adjust the cam tabs on wheels No. 2 through No. 5 in sequence as shown on the chart. Rotate the
cam wheels manually downward to set each wheel. D. After the cam tabs are manually set, reconnect power to the ice maker. E. Rotate the cam wheels slightly to activate the timer motor (No. 1 telltail down). F. Using a stop watch, time the cam switch telltales. Adjust the cam tabs as necessary for the required
cycle times.
MANUAL FILLING
In the event that the ice maker is not functioning, the hopper may be manually filled with ice.
1. Open the hinged service door.
2. Place the “Stop/Run” switch in the “Stop” position.
WARNING: Electrical power is on to the agitator motor and the gate solenoid. Avoid contact with these components.
3. Remove the ice drop and storage hopper covers.
4. Fill hopper with ice and replace covers. Unit is now ready for dispensing.
CAUTION: Do not use crushed or flaked ice. Use of bagged ice, which has frozen into large chunks, can void warranty. The agitator is not designed to be an ice crusher. Use of large
chunks of ice which jam up inside the hopper will cause failure of the agitator motor and damage to the hopper. If bagged ice is used, it must be carefully and completely broken into small, cube-size pieces before filling into the storage hopper. Do not allow foreign material to enter the ice storage hopper.
9126031
FIGURE 9. HARVEST TIMER
91260 32
8A
PARTS LIST
DESCRIPTION PART NUMBERS
AIR COOLED WATER COOLED
DISPENSER COMPONENTS 150 150 “BC” 150 150 “BC”
Gate Slide 21491 21491 21491 21491 Depressor Lever 21515 21515 21515 21515 Depressor Retainer 22644 22644 22644 22644 Agitator 24069 24069 24069 24069 Vend Switch 30895 30895 30895 30895 Switch Boot 31007 31007 31007 31007 Agitator Motor 31889 31889 31889 31889 Agitator Motor Shaft Seal 50454 50454 50454 50454 Agitator Motor Gasket 50806 50806 50806 50806 Sink 51430 51430 51430 51430 Sink Grill 70570 70570 70570 70570 Ice Chute, Back Section 53015 53015 53015 53015 Ice Chute Cover 53016 53016 53016 53016 Gate Gasket 50770 50770 50770 50770 Gate Solenoid Assembly 31093 31093 31093 31093 Gate Rebuilding Kit 70438 70438 70438 70438 Agitator Motor Heater ––––– 30794 ––––– 30794
DESCRIPTION PART NUMBERS
AIR COOLED WATER COOLED
Electrical Controls 150 150 “BC” 150 150 “BC” Contactor 30379 30379 30379 30379 Toggle Switch 30385 30385 30385 30385 Capacitor, Agitator Motor 30774 30774 30774 30774 Flush Switch 30895 30895 30895 30895 Bin Thermostat 31001 31001 31001 31001 Fuse, 1-1/4 Amps (Gate Solenoid) 31406 31406 31406 31406 Timer, Harvest 31838 31838 31838 31838 Conductivity Control 31743 31743 31743 31743 Capacitor, Harvest Motor 31673 31673 31673 31673 Compressor Start Relay 31671 31671 31671 31671 Capacitor, Compressor Start 31672 31672 31672 31672 Capacitor, Compressor Run 31673 31673 31673 31673 Compressor Overload 31674 31674 31674 31674 High Pressure Control 60501 60501 60501 60501 Low Pressure Control 60369 60369 60369 60369 Transformer Beverage ––––– 31091 ––––– 31091
9126033
PARTS LIST (contd)
DESCRIPTION PART NUMBERS
AIR COOLED WATER COOLED
REFRIGERATION COMPONENTS 150 150 BC 150 150 BC
Compressor 60642 60642 60642 60642 Compressor Mounting Kit 31607 31607 31607 31607 Air Pump 31568 31568 31568 31568 Hose Adaptor, 3/8 NPT X 3/8 Barb 51189 51189 51189 51189 Hose Adaptor 90°, 3/8 NPT X 3/8 Barb 51190 51190 51190 51190 Condenser Fan Motor 31738 31738 ––––– ––––– Condenser Fan Blade 31844 31844 ––––– ––––– Water Valve Inlet 40672 40672 40672 40672 Condenser Air-Cooled 60619 60619 ––––– ––––– Condenser Shroud 51434 51434 ––––– ––––– Tinnerman Clip, Shroud 70704 70704 ––––– ––––– Filter (Drier) 60623 60623 60623 60623 Hot Gas Solenoid Valve 60620 60620 60620 60620 Hot Gas Solenoid Coil (115 Volt) 32576 32576 32576 32576 TXV R-502 60947 60947 60947 60947 Condenser, Water-Cooled ––––– ––––– 60933 60933 Water Regulating Valve ––––– ––––– 40122 40122 Water Drain Valve 40652 40652 40652 40652 Tubing, Water Drain, 1/2 inch I.D. 50351 50351 50351 50351 Tubing, Air Pump, 3/8 inch I.D. 50096 50096 50096 50096
DESCRIPTION PART NUMBERS
AIR COOLED WATER COOLED
EVAPORATOR COMPONENTS 150 150 “BC” 150 150 “BC”
Evaporator Assembly, Compressor With Motor
Evaporator Housing, Foamed With Gaskets 60666 60666 60666 60666 Evaporator Coil Assembly With Gaskets 60664 60664 60664 60664 Harvest Bar Assembly With Gaskets 51182–1 51182–1 51182–1 51182–1 Gasket Kit 51356 51356 51356 51356 Ice Thickness Probe 51179 51179 51179 51179 Harvest Motor With Gaskets 31560–1 31560–1 31560–1 31560–1 Hose Adaptor, 1/4 NPT X 3/8 Barb 51191 51191 51191 51191 Hose Adaptor, 1/4 NPT X 1/2 Barb 51192 51192 51192 51192 10-32 X 5/8 Phillips Flat Head Screw 70746 70746 70746 70746 Evaporator Cleaning Plug 51300 51300 51300 51300
DESCRIPTION PART NUMBERS
MISCELLANEOUS COMPONENTS 150 150 “BC” 150 150 “BC”
Filter 70542 70542 70542 70542 Filter Coating, 16 Ounces 51355 51355 51355 51355
91260 34
60665 60665 60665 60665
AIR COOLED WATER COOLED
REMCOR PRODUCT COMPANY 500 Regency Drive Glendale Heights, IL 60139-2268 Telephone (708) 980–6900 Facsimile (708) 980–8511
WARRANTY
REMCOR warrants that all equipment and parts are free from defects in material and workmanship under nor­mal use and service. For a copy of the warranty applicable to your REMCOR product, in your country, please write, fax or telephone the IMI Cornelius office nearest you. Please provide the equipment model number and the date of purchase.
IMI Cornelius Offices
AUSTRALIA D P.O. 210, D RIVERWOOD, D NSW 2210, AUSTRALIA D (61) 2 533 3122 D FAX (61) 2 534 2166
D AM LANGEN FELDE 32 D A-1222 D VIENNA, AUSTRIA D (43) 1 233 520 D FAX (43) 1-2335-2930
AUSTRIA
D BOSKAPELLEI 122 D B-2930 BRAASCHAAT, BELGIUM D (32) 3 664 0552 D FAX (32) 3 665 2307
BELGIUM
D RUA ITAOCARA 97 D TOMAS COELHO D RIO DE JANEIRO, BRAZIL D (55) 21 591 7150 D FAX (55) 21 593 1829
BRAZIL
D TYTHING ROAD ALCESTER D WARWICKSHIRE, B49 6 EU, ENGLAND D (44) 789 763 101 D FAX (44) 789 763 644
ENGLAND
D 71 ROUTE DE ST. DENIS D F-95170 DEUIL LA BARRE D PARIS, FRANCE D (33) 1 34 28 6200 D FAX (33) 1 34 28 6201
FRANCE GERMANY GREECE HONG ITALY NEW SINGAPORE SPAIN USA
D CARL LEVERKUS STRASSE 15 D D-4018 LANGENFELD, WEST GERMANY D (49) 2173 7930 D FAX (49) 2173 77 438
D 488 MESSOGION AVENUE D AGIA PAR ASKEVI D 153 42 D AT HENS, GREECE D (30) 1 600 1073 D FAX (30) 1 601 2491
KONG D 1104 TAIKOTSUI CENTRE D 11-15 KOK CHEUNG ST D TAIKOKTSUE, HONG KONG D (852) 789 9882 D FAX (852) 391 6222
D VIA PELLIZZARI 11 D 1-20059 D VIMARCATE, ITALY D (39) 39 608 0817 D FAX (39) 39 608 0814
ZEALAND D 20 LANSFORD CRES. D P. O . BOX 19-044 AVONDALE D AUCKLAND 7, NEW ZEALAND D (64) 9 8200 357 D FAX (64) 9 8200 361
D 16 TUAS STREET D SINGAPORE 2263 D (65) 862 5542 D FAX (65) 862 5604
D POLIGONO INDUSTRAIL D RIERA DEL FONOLLAR D E-08830 SANT BOI DE LLOBREGAT D BARCELONA, SPAIN D (34) 3 640 2839 D FAX (34) 3 654 3379
D ONE CORNELIUS PLACE D ANOKA, MINNESOTA D (612) 421-6120 D FAX (612) 422-3255
CORPORATE HEADQUARTERS:
Glendale Heights, IL 60139
Remcor Incorporated
500 Regency Drive
708. 980.6900
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